Technical Specification for HVAC and BAS Upgrades For The City of Guelph Buildings included in this specification 1. Victoria Road Recreation Centre 151 Victoria Road North, Guelph, ON N1E 5H4 Contract: 10-141 August 2010 See Bid Documents for Closing Date, Time and Location Table of Contents 00015 – List of Drawings, Master Drawings .................................................................................... 3 01000 – General Conditions ............................................................................................................ 4 01770 – Closeout Procedures ......................................................................................................... 9 01780 – Closeout Submittals ......................................................................................................... 10 01820 – Demonstration and Training............................................................................................. 11 15010 – Mechanical General Requirements.................................................................................. 12 15047 – Identification ..................................................................................................................... 15 15072 – Vibration Isolation............................................................................................................. 17 15081 – Thermal Insulation............................................................................................................ 19 15101 – Heating and DHW Piping and Auxiliaries ........................................................................ 21 15131 – Pumps - Hydronic Systems .............................................................................................. 23 15190 – Natural Gas Piping ........................................................................................................... 25 15401 – Plumbing Specialties ........................................................................................................ 28 15510 – Hot Water Boilers ............................................................................................................. 31 15551 – Breeching, Flues, and Chimney Liners ............................................................................ 36 15920 – Digital Building Automation Controls................................................................................ 38 15932 – HVAC Control Sequences of Operation........................................................................... 54 15936 – Building Automation Alarm and Diagnostics Handling..................................................... 56 15950 – Testing, Adjusting and Balancing (TAB) of Mechanical Systems .................................... 57 16010 – Electrical General Requirements ..................................................................................... 58 Appendix A – Additional Documents.............................................................................................. 59 Appendix B – Mechanical and Electrical Design Drawings ........................................................... 60 Efficiency Engineering Inc. Aug-10 Preface Page i 00015 – List of Drawings, Master Drawings EQUIPMENT CONTROL SCHEMATICS IN APPENDIX B .1 MS.1: Control Schematics Title Page and Legend .2 MS.2: Penthouse Heating Plant .3 MS.3: Flood Water Heating Plant .4 MS.4: Domestic Hot Water Plant .5 MS.5: Arena Refrigeration Plant .6 MS.6: Pool Heating Plant .7 MS.7: F-1 .8 MS.8: F-2 .9 MS.9: F-3 .10 MS.10: AC-1 .11 MS.11: AC-2 .12 MS.12: AC-3 .13 MS.13: Exhaust Fans BUILDING LAYOUT AND SCHEMATICS IN APPENDIX B: .1 M1-1: Penthouse Floor Plan Demolition and Retrofit .2 M1-2: Equipment Schematic and Schedule .3 M1-3: Standard Details .4 E1-1: Electrical Layout Design Drawings which accompany these Specifications are diagrammatic and indicate general arrangement of the systems and work included in the contract. Misinterpretation of any requirements of either the drawings or specifications will not relieve the Contractor of responsibility to complete the work. If in doubt, contact the Engineer for written clarification prior to submitting tender prices. Where there is disagreement between schematics and physical layout drawings, immediately contact the engineer for clarification. END OF 00015 Efficiency Engineering Inc. Aug-10 Section 00015 Page 3 of 60 01000 – General Conditions 1.0. GENERAL .1 Conform with this section and additional requirements listed in this document. 1.1. FACILITY LOCATION .1 This project shall be undertaken at the Victoria Road Recreation Centre located at 151 Victoria Road North in Guelph, Ontario. 1.2 TERMINOLOGY .1 For the purposes of this tender, the following terminology shall be used: .1 Contractor - the successful bidder .2 Owner (Contractual Issues) – The City of Guelph, represented by Samantha Jansen (519) 8221260 x2759. .3 Engineer - Efficiency Engineering Inc., represented by Guy Porlier, (519) 624-9965 x296 .4 The Work - This project in its entirety, as specified herein and on accompanying drawings 1.3 FORM OF CONTRACT .1 The Form of Contract shall be CCDC 2-1994 with supplementary conditions, attached herein. .2 The Contractor shall submit to the Consultant, at least 15 days before the first application for payment, a schedule of values for the parts of the Work. The values must add up to the contract total, and will be used by the Consultant for evaluation of applications for payment. 1.4 INSPECTION OF WORK .1 The Owner or Engineer shall be entitled to inspect the work at any time. Prior to completion of the work, the Contractor shall request that the Engineer inspect the work. The Engineer shall be the judge of whether the work is adequate, complete, and performed in accordance with the Contract. Any deficiencies in the work shall be corrected by the Contractor at his expense prior to final payment. 1.5 WASTE MANAGEMENT PRACTICES .1 The Contractor shall reduce, re-use, and/or recycle waste in undertaking work under this Contract, where applicable. The Contractor shall comply with the Environmental Protection Act. 1.6 REGULATORY REQUIREMENTS .1 Materials and workmanship shall be in accordance with requirements and recommendations of applicable rules, regulations, standards and codes as specified hereunder. All products shall bear a certification label of CSA, CGA, TSSA, ULC, or ESA, as applicable. .1 ESA Electrical Safety Code (Canadian Electrical Code and Electrical Safety Authority Supplements) .2 Canadian Standards Association (CSA) .3 Underwriter's Laboratories of Canada (ULC) .4 Ministry of Health (MOH) .5 Ontario Building Code (OBC) .6 Ontario Fire Code (OFC) .7 Boards, Services, Companies or other Authorities having jurisdiction .8 Technical Standards and Safety Authority (TSSA) .2 PERMITS, FEES, AND CERTIFICATES - Give notices, obtain permits, pay fees required for work under the Contract. Before the Owner issues final certification of payment, furnish certificates as evidence that work installed conforms to laws and regulations of all governing authorities. Determine detailed requirements of local authorities having jurisdiction and conform to those requirements. 1.7 LABOUR .1 The work shall be performed by persons experienced and skilled in the work. The Contractor shall provide effective supervision of the work, and shall employ local labour where practicable. The hours of work, wages paid, terms of employment, and working conditions shall conform to labour agreements and all applicable legislation and guidelines issued from time to time by the Ontario Ministry of Labour and governing authorities. Efficiency Engineering Inc. Aug-10 Section 01000 Page 4 of 60 1.8 SUB-CONTRACTS .1 The Contractor may assign or subcontract any part of the Contract. However, all subcontractors and their contribution shall be clearly identified as part of the bid submission. After award of the Contract, the Contractor shall neither assign nor sub-contract any part of the Contract without the prior written consent of the Engineer. Every subcontract entered into by the Contractor shall adopt all of the terms and conditions of the Contract. .2 The Contractor shall be responsible to the Owner for the acts and omissions of its subcontractors and suppliers, and of persons directly or indirectly employed by them. Nothing contained in the Contract shall create any contractual relationship between any sub-contractor or supplier and the Owner. .3 The sections involving building automation controls will require the use of a sub-contractor to upgrade the existing building automation system. 1.9 MATERIALS SUPPLIED .1 The Contractor shall supply only new materials and components for the Work. Used, remanufactured, or rebuilt components shall not be used except as expressly permitted herein. .2 Products shall be provided with complete documentation. Undocumented products must be tagged and accepted by the Engineer prior to installation. Do not install undocumented products without such acceptance. .3 All products and materials shall be new, clean, and free of defects, damage and corrosion. .4 Ship and store products and materials in a manner that will protect them from damage, weather, and entry of debris. Do not install damaged items, but take immediate steps to obtain replacement or repair. .5 The Owner has pre-purchased some of the equipment in order to help attain the completion schedule for phase 1 (outlined below). The contractor shall coordinate with vendors the delivery dates for the equipment and be available on the shipping date to receive and accept the equipment curbside. This equipment includes the heating coils. All other equipment shall be provided by the contractor. 1.10 CHANGES IN THE WORK .1 Change orders shall be issued and fees adjusted only where the Owner makes a significant change in the project scope as outlined herein. Extras shall not be granted due to the Contractor's unfamiliarity with the site, or due to the Contractor's lack of thorough investigation prior to bid submission. Any additions to the Work under this contract shall conform to all construction standards and conditions laid out herein, whether or not such conditions are expressly stated in the Owner’s acceptance of the addition(s). 1.11 DELAYS .1 Should the performance of the work be delayed due to an act or omission of the Contractor or any of his sub-contractors, the Owner will have the right to hold back, set off or recover from the Contractor, and the Contractor shall be liable to the Owner for, any and all damages that the Owner incurs as a consequence of such delay. In particular, the Contractor shall be liable for any utility costs (electricity and natural gas) paid by the Owner due to the project not being completed on schedule. This project is being cost-justified on energy savings, and any such savings lost due to a Contractor or Supplier delay shall be deducted from payments to the Contractor. 1.12 OWNER'S RIGHT TO TERMINATE CONTRACT .1 The Owner reserves the right to terminate the Contract immediately upon giving written notice to the Contractor in the event of the Contractor being adjudged bankrupt or making a general assignment for the benefit of his creditors, or a receiver being appointed on account of the Contractor's insolvency. .2 Where the Contractor fails to perform in accordance with the requirements of the Contract, the Engineer will issue to the Contractor a written notice that shall require the Contractor to rectify the situation within a prescribed time. The Owner reserves the right to terminate the Contract upon giving five (5) days written notice to the Contractor in the event of the Contractor failing to rectify in accordance with the earlier notice to the satisfaction of the Owner within the prescribed time, and may arrange to have the work completed. The Contractor shall be liable for all extra expenditures caused and shall forfeit sufficient monies owed to the Contractor to pay for such expenditures. 1.13 CONTRACTOR QUALIFICATIONS Efficiency Engineering Inc. Aug-10 Section 01000 Page 5 of 60 .1 The Contractor shall be one with a reputable history in the business of installing mechanical and electrical systems in existing buildings. The Contractor shall have a field office within a two hour response time of the job site, staffed with trained personnel fully capable of providing instructions and routine or emergency maintenance service on all systems affected by the Work. 1.14 PROJECT MANAGER .1 The Contractor shall assign an experienced and competent project manager who shall be responsible for this project from beginning to completion. This person shall act as the Owner's and Engineer’s contact to the Contractor, and shall not be changed without significant reason and prior notification and agreement of the Owner. 1.15 PROJECT SCHEDULE .1 Due to the nature of the project, the work is required to be carried out in two phases. .2 The first phase consists of the installation of the heating boilers, heating coils, pumps and all additional ancillary equipment. This equipment shall be setup, commissioned, and in operation under integrated stand-alone controls until phase 2 is complete. The work scheduled as phase 1 shall be complete and ready for inspection by September 15th. .3 Phase 2 shall consist of the building automation system upgrade and shall be complete and ready for inspection within 90 days of award of a contract. .4 Correction of deficiencies (for each phase) shall be finished within 20 days of presentation of the deficiency list by the Engineer to the Contractor. When all terms have been met, written system acceptance by the Owner and approval of final payment will be within 15 days of demonstration of correction of all deficiencies. 1.16 WARRANTY .1 The installation shall be free from defects in workmanship and material under normal use and service. If within 12 months from the date of substantial completion the installed equipment is found to be defective in operation, workmanship or materials, replace, repair or adjust the defect at no cost to the Owner, provided that the defect is reported within seven days of failure occurrence. Service shall be provided within 48 hours upon notice from the Owner. .2 The warranty shall extend to material that is furnished and installed by the Contractor. Materials furnished by, but not installed by, the Contractor shall be covered to the extent of the product only. Installation labour shall be the responsibility of the trade contractor performing the installation. .3 The warranty period shall not commence until the chiller has been commissioned and substantial completion is declared. 1.17 WORKERS’ COMPENSATION .1 The Contractor shall maintain, for the duration of the contract and for the protection of all employees engaged thereunder, Workplace Safety and Insurance Board insurance coverage as required by the current labour laws of the Province of Ontario and all municipal and federal liability laws. 1.18 INTERFERENCE WITH OWNER’S OPERATIONS .1 The Contractor shall keep all work areas clean and shall minimize interference with Owner’s operations. Where damage or interruption of existing operations may occur, the Contractor shall coordinate with the Site Contact. No disruption of normal facility operation without prior agreement of the Site Contact shall be acceptable. .2 The pool area shall be shutdown from August 30 to September 17, 2010. During this time the contractor should plan to complete the majority of the work. Outside of this time other gas-fired equipment and air-handling units must remain operational to provide ventilation as necessary. 1.19 SITE FAMILIARITY .1 The Contractor shall visit the building to become familiar with working conditions and work involved before submitting proposals. No extras will be granted due to lack of thorough preliminary investigation. A compulsory bidders’ site visit shall be held at the time and place indicated on the front page of this specification. Punctuality is very important. 1.20 INDEMNIFICATION .1 See Owner’s General Requirements. Efficiency Engineering Inc. Aug-10 Section 01000 Page 6 of 60 1.21 MATERIAL SAFETY DATA SHEETS .1 The Contractor shall provide MSDS sheets to the Owner for any substances introduced to the sites. 1.22 PROJECT SCHEDULING AND OWNER NOTIFICATION .1 Prior to commencing the Work, the Contractor shall provide the Owner with schedules for each site designating periods when the Work will require: .1 loud noise and/or fumes .2 electrical service disruptions .3 service water disruption (either hot or cold) .4 disruptions of normal use and/or occupancy .2 All such schedules shall require Owner approval. The Contractor shall provide for weekly coordination meetings, at the discretion of the Owner Contact. .3 In the absence of schedules being provided, the Owner will assume that no such disruption will take place. 1.23 PRELIMINARY START UP .1 Should the Owner request that any portion of the systems or equipment be operated prior to the final completion and acceptance of the work, the Contractor shall consent. Such operation shall be under the direct supervision of the Contractor, but the expense thereof shall be borne by the Owner. The cost for the temporary operation (Utilities, Operating, Labour, etc.) shall be separate from any money paid towards the Contract sum. Such preliminary operation, or payment thereof, shall not be construed as an acceptance of any of the work. .2 If final completion of the work is not completed in accordance with the approved construction schedule, and operation of the equipment is required to meet Owner’s lease commitments as defined in the construction schedule, the cost of temporary operation of the equipment shall be the Contractor's. .3 The warrantee period for work and systems of this project shall commence after the Owner’s final acceptance. 1.24 SITE CLEANLINESS .1 During construction the Contractor shall care for the existing facility. .1 The Contractor shall provide all cutting, patching, and refinishing of the existing structure required for the Work. .2 The Contractor shall keep all work areas clean. .3 All areas shall be accessible to the Owner at all times for normal equipment operation. .4 At the completion of the Work, the Contractor shall clean and finish all work areas as necessary, equivalent to existing finishes. .5 The Contractor shall be responsible for the condition of the building and equipment and shall at all times make adequate provision to protect adjacent equipment and materials. .6 The Contractor shall replace or put in good condition anything damaged in carrying out the Work. .7 The Contractor shall provide for removal and disposal of all replaced equipment and construction debris. All materials removed shall be disposed of in a safe and legal manner. 1.25 SITE STORAGE .1 Where available, site storage will be provided by the Owner. The Contractor shall accept full responsibility and liability for loss or damage of any materials stored on site. If this risk is acceptable, the Contractor may arrange a small amount of site storage with each Site Contact as convenient. 1.26 COORDINATING WITH OTHER CONTRACTORS .1 The Contractor shall be expected to carry out the Work in full cooperation with other contractors that may be on site. New boilers, pumps, heat exchangers, and piping shown in the schematics will be installed by others. The Contractor shall coordinate with other trades for items such as the running of wires through conduit and the connecting of control points on new equipment. 1.27 SHOP DRAWINGS AND PRODUCT DATA .1 Submit shop drawings and data for indicated products. Efficiency Engineering Inc. Aug-10 Section 01000 Page 7 of 60 .2 .3 .4 .5 Provide a schedule of submissions, with each line describing showing product description, date of submittal, date of review, date of re-submittal, and date of approval. Provide an updated copy of the schedule with each submission package. Allow for two calendar weeks for Engineer’s review of any shop drawing from date of arrival at Engineer’s office. Shop drawings and product data shall show: .1 Mounting arrangements. .2 Operating and maintenance clearances. e.g. access door, swing spaces. .3 Type, name, catalogue numbers, wiring diagrams. .4 Other details as required in this specification. Shop drawings and product data shall be accompanied by: .1 Detailed drawings of bases, supports, and anchor bolts. .2 Acoustical sound power data, where applicable. .3 Points of operation on performance curves. .4 Manufacturer certification that drawings are for current model production. .5 Certification of compliance to applicable codes. 1.28 NOTICE OF DEVIATION .1 Provide a written notice of any deviations from construction requirements, for formal review and approval by the Engineer. 1.29 PREVIOUS DISCUSSIONS .1 Any previous discussions with bidding firms are irrelevant. Bids shall be derived solely from information obtained in this document or information obtained from the Owner or Engineer after receiving this document. 1.30 BID CLOSING .1 Time, date, and location of bid closing shall be as identified in the tender documents. END OF 01000 Efficiency Engineering Inc. Aug-10 Section 01000 Page 8 of 60 01770 – Closeout Procedures 1. GENERAL 1.1. RELATED SECTIONS 1. 01780 – Closeout Submittals 1.2. REFERENCES 1. Section not used. 1.3. INSPECTION AND DECLARATION 1. The Consultant shall be retained by the Owner for detailed commissioning activities. 2. The Work shall be complete and the Operation and Maintenance manual shall be submitted for review prior to scheduling the final commissioning. 3. The contractor shall be required to demonstrate and confirm the operation of all systems and associated controls. 4. The contractor shall be on hand during along these commissioning activities along with any sub-contractors relevant to the project. 5. Submit documentation in accordance with Section 01780 – Closeout Submittals. 2. PRODUCTS 1. Section not used. 3. EXECUTION 1. Section not used. End of 01770 Efficiency Engineering Inc. Jul-10 Section 01770 Page 9 of 60 01780 – Closeout Submittals 1. GENERAL 1.1. RELATED SECTIONS 1. 01770 – Closeout Procedures. 2. The information outlined in this section is required as a part of the closeout procedures. Substantial Performance of Work shall not be declared until all documents, items or tasks listed in this section have been received, revised as necessary and approved by the Owner. 1.2. SUBMITTALS 1. Prepare instructions and data using personnel experienced in maintenance and operation of described products. 2. Copy will be returned after final inspection with Owner’s comments. 3. Revise content of documents as required prior to final submittal. 4. Coordinate closeout submittals with the Owner for incorporation and updating of existing operations and maintenance manuals. 5. Provide a full as-built package for the controls for incorporation into existing BAS manuals. As well as a full stand-alone manual for the variable frequency drive installation. 1.3. EQUIPMENT AND SYSTEMS 1. Each item of Equipment and each System: include description of unit or system, and component parts. Give function, normal operation characteristics, and limiting conditions. Include performance curves, with engineering data and tests, and complete nomenclature and commercial number of replaceable parts. 2. Panel board circuit directories: provide electrical service characteristics, controls and communications. 3. Include installed colour coded wiring diagrams. 4. Operating Procedures: include start-up, break-in, and routine normal operating instruction and sequences. Include regulation, control, stopping, shut-down, and emergency instructions. 5. Maintenance Requirements: include routine procedures and guide for trouble-shooting; disassembly, repair, and reassembly instructions; and alignment, adjusting, balancing, and checking instructions. 6. Provide servicing and lubrication schedule, and list of lubricants required. 7. Include sequence of operation and installed control diagrams by controls manufacturer. 8. Provide original manufacturer’s parts list, illustrations, assembly drawings, and diagrams required for maintenance. 1.4. WARRANTIES AND BONDS 1. Provide Warranty Letter for all equipment as outlined in individual sections as first section in the ‘Project Record Document’ binder. 2. The Warranty Letter shall include a description of the equipment, identification numbers, date equipment or system was put in service, the date the warranty will expire, and a description of the equipment, systems, or services provided by the warranty. 3. Warranty tags: at time of installation, each warranted item shall be tagged with a durable, oil and water resistant tag attached with copper wire that indicates the following information. 1. Type of product/material, Model Number, Serial Number. 2. Warranty Period, Date of Installation 3. Construction Contractor and Installer’s Initials. 2. PRODUCTS 1. Section not used. 3. EXECUTION 1. Section not used. End of 01780 Efficiency Engineering Inc. Jul-10 Section 01780 Page 10 of 60 01820 – Demonstration and Training 1. GENERAL 1.1. RELATED SECTIONS 1. 01780 – Closeout Submittals. 1.2. DESCRIPTION 1. This section is intended to provide a brief overview of operating and maintenance conditions of the quipment and systems to the Owner’s personnel two weeks prior to date of final inspection. 2. Owner will coordinate the attendance of their personnel to attend the session. 1.3. CONDITIONS FOR DEMONSTRATIONS 1. Equipment has been inspected and put into operation in accordance with this Specification. 2. This shall not take place until the Owner has received the documentation submitted in accordance with Section 01780 – Closeout Submittals. 1.4. DEMONSTRATION AND INSTRUCTIONS 1. Demonstrate startup, operation, control, adjustment, troubleshooting, seasonal changeover of controls, servicing, and maintenance of each item of equipment. 2. Operation of each fan or pump unit shall be demonstrated to the satisfaction of the Owner and Consultant. Satisfaction will be deemed to mean performance that is consistent with the specification, sequences of operation and design intent. 3. Instruct personnel in phases of operation and maintenance using operation and maintenance manuals as basis of instruction. 4. Review contents of manual in detail to explain aspects of operation and maintenance. 5. Prepare and insert additional data in operations and maintenance manuals when need for additional data becomes apparent during instructions. 1.5. TIME ALLOCATED FOR INSTRUCTIONS 1. For phase 1, as outlined in Section 01000, provide a one-hour on-site session to cover the demonstration and instructions listed above to cover the general comments. 2. For phase 2, as outlined in Section 01000, provide an additional 2 hour on-site session to cover the demonstration and instructions listed above to cover the general comments. 3. Provide sufficient time in addition to the general comments to provide specific instruction and demonstration of the performance and proper operating conditions as outlined in this document. 2. PRODUCTS 1. Section not used. 3. EXECUTION 1. Section not used. End of 01820 Efficiency Engineering Inc. Jul-10 Section 01820 Page 11 of 60 15010 – Mechanical General Requirements 1.0 GENERAL .1 Refer and conform to all Sections of City’s General Requirements and Division '1' as if they were included herein. .2 This Section covers items common to all Sections of Division 15. 1.1 DESCRIPTION OF WORK .1 The Contractor shall furnish all labour, material, tools, equipment, supervision and other services as may be required to execute the work described in the Specification and on the accompanying drawings. 1.2 SITE EXAMINATION .1 Before submitting tenders, carefully examine the Mechanical Drawings and all Specifications having a bearing on the work, visit the site of the existing building and thoroughly ascertain that the work can be carried out satisfactorily without any changes to the Drawings or Specifications in the existing structure. No extras will be allowed for anything which would have been revealed in the course of such an examination. 1.3 CODES AND STANDARDS .1 The installation shall comply with the latest editions and all amendments of the following codes and standards. Where conflicts in requirements occur, the higher standards will apply: .1 Ontario Building Code .2 Ontario Fire Code .3 Canadian Heating, Ventilating and Air Conditioning Code .4 N.F.P.A. Standards .5 American Society of Heating, Refrigeration and Air Conditioning Engineers Standards .6 Local Codes, Standards and Bylaws .7 Ontario Ministry of Environment 1.4 REGULATIONS, PERMITS, FEES, CONNECTION CHARGES AND CERTIFICATES .1 All materials and workmanship shall meet all Provincial Building, Municipal, N.F.P.A., and Fire Marshall Regulations, Codes and Bylaws in force in the area of the project. .2 All equipment shall be CSA approved. .3 Each Contractor shall obtain all necessary permits and pay for all fees and connection charges for all services provided by this division. .4 Any changes required by authorized inspectors shall be at the expense of the Contractor. 1.5 DOCUMENTS REQUIRED .1 Maintain at job site, one copy of each document as follows: .1 Contract drawings. .2 Specifications. .3 Addenda. .4 Equipment Shop Drawings. .5 Change Orders. .6 Other modifications to contract. .7 Copy of up to date work schedule. .8 Health and safety plan and other safety related documents. .9 Other documents as required. 1.5 GUARANTEE .1 Provide a written guarantee to cover all materials and installation of the complete mechanical systems. This guarantee shall extend for a period of one year from the date of the Certificate of Substantial Performance. .2 Specific guarantee of manufacturers whose warranty normally extends over longer or shorter periods than one year, shall in no way limit the guarantee of the mechanical work. .3 Any defects occurring within the guarantee period shall be repaired/replaced at no cost to the Owner. Efficiency Engineering Inc. Aug-10 Section 15010 Page 12 of 60 .4 Where permanent equipment is used to provide temporary services, the warranty shall be extended so that the warranty period does not commence until the Certificate of Substantial Performance is issued. 1.6 COOPERATION OF TRADES .1 No additional components to this project are being tendered separately, however the BAS controls portion is required to be sub-contracted as indicated herein. .2 All mechanical and electrical work is to be performed by the successful bidder. 1.7 DRAWINGS .1 Drawings which accompany these Specifications are diagrammatic and indicate the general arrangement of the mechanical systems and work included in the contract. .2 Where the exact locations of equipment are not definitely established, the Contractor shall obtain this information by reviewing the site in detail. .3 Make changes or additions to the mechanical systems as dictated by the Structural or Architectural Conditions at no extra cost to the Owner. 1.8 STANDARD OF ACCEPTANCE .1 Means that the item named and specified, forms part of Specification and sets standard regarding performance, quality of material and workmanship. .2 The Contractor shall include with his tender all equipment specified as "base bid". .3 Where more than one manufacturer is specified, the Contractor may use any of the manufacturers named with qualification. .4 Where only one manufacturer or supplier is named, alternatives to this manufacturer will only be considered where submitted as an extra or credit to the "base bid" tender. 1.9 ALTERATION TO EXISTING .1 Relocate existing mechanical and controls equipment and appurtenances as required to suit alteration work, or as specifically indicated on drawings or specified herein. Clean relocated equipment and install in new location, in a neat orderly manner with same attention as given to new equipment. .2 Obtain written authorization from the City’s Project Manager for alteration work that is not specifically called for under "Execution" or clearly indicated on drawings. .3 Where existing material or equipment is damaged during execution of the Work, make good to satisfaction of the City’s Project Manager or replace with equivalent new equipment or materials as approved by the City’s Project Manager. .4 When existing material or equipment is disconnected or disassembled to facilitate relocation, reinstall as original, including auxiliary work, piping, valves, gauges, insulation, electrical work, etc. .5 Where equipment or material is found to be damaged or in an unsuitable condition, notify the City’s Project Manager for instructions. .6 Existing mechanical equipment shall be removed to suit new construction and alteration work as indicated on drawings. .7 Materials removed by this Division shall become Contractor's property and be removed from work site, provided: .1 Item(s) have not been designated for reuse in other sections of specifications or drawings. 1.10 REMOVAL OF EXISTING EQUIPMENT .1 Examine the existing building and include in tender price all necessary moneys to remove and legally dispose of existing equipment as detailed on drawings and specifications. .2 Where mercury-containing thermostats and other control devices are being replaced, dispose of the old equipment according to the HRAI “Switch the Stat” program. Information is available at http://www.cleanairfoundation.org/switchthestat/faq_sts.asp . 1.11 PROTECTION OF OPENINGS .1 Protect equipment and system openings from dirt, dust, and other foreign materials. .2 The Contractor shall protect finished and unfinished work of his own and other subcontractors from damage due to carrying out the Work. The Contractor shall be responsible for the condition of all materials and equipment supplied under this contract or removed from existing building for reuse and shall provide all necessary protection for same. The Contractor shall be responsible for the protection and maintenance of the work of this section, until the building has been completed and accepted. Efficiency Engineering Inc. Aug-10 Section 15010 Page 13 of 60 1.12 CUTTING AND PATCHING .1 All cutting of openings to walls, floors, roof, ceilings, plaster and drywall ceilings and any other surfaces or finishes in the structure shall be the responsibility of the Contractor when related to any of the Work. The patching of finished assemblies restricted by the Work of this Division shall be performed by the affected (expert) trade at the expense of the Contractor. .2 Under no circumstances shall any cutting or burning of the structural parts of the building be undertaken without the written authority of the City’s Project Manager. 1.13 EQUIPMENT INSTALLATION .1 Space for servicing, disassembly and removal of equipment and components: provide as recommended by manufacturer or as indicated. .2 Install equipment parallel to or perpendicular to building lines. .3 Control panels, electrical panels and wiring termination points provide minimum 40" clearance. 1.14 TRIAL USAGE .1 Obtain written permission from Engineer to start and test permanent equipment and systems to acceptance by Owner. .2 Engineer and Owner may use equipment and systems for test purposes prior to acceptance. Supply labour, material and instruments required for testing. 1.15 ELECTRICAL CONTROLS WORK .1 Install safety controls and local operating controls for equipment as recommended by manufacturers .2 Conform with Section 15920 – Digital Building Automation Controls for automated controls included under this contract. 1.16 DEMONSTRATION, OPERATION AND MAINTENANCE INSTRUCTIONS .1 Supply tools, equipment and personnel to demonstrate and instruct operating and maintenance personnel in operating, controlling, adjusting, trouble-shooting and servicing of all systems and equipment during regular work hours, prior to acceptance. .2 Where specified elsewhere in Division 15, manufacturers to provide demonstrations and instructions. .3 Use operation and maintenance manual, as-built drawings, audio visual aids, etc. as part of instruction materials. .4 Instruction duration time requirements as specified in appropriate sections. 1.17 OPERATION AND MAINTENANCE MANUAL .1 Prepare for inclusion in existing manuals. apparent during demonstrations and instructions specified above. 1.18 CLEANING .1 Upon completion and in preparation for final acceptance, contractor shall remove protective coverings, clean and refurbish all equipment, free all obstructions, clean strainers and leave in operating condition. All surplus and waste material shall be promptly removed from the premises. 1.19 RECORD DRAWINGS .1 As-built drawings: .1 Provide as part of the as-built and operation and maintenance manual package. .2 To include schematics, installed equipment locations, points lists, end device information sheets, sequences of operation and listings of final commissioned equipment setpoints and time schedules. END OF 15010 Efficiency Engineering Inc. Aug-10 Section 15010 Page 14 of 60 15047 – Identification 1.0 GENERAL 1.1 SUMMARY .1 Section Includes: Identification including necessary accessories indicated on Construction Documents and specified in this section or as required for proper identification of equipment and piping. 1.2 SUBMITTALS .1 Submit properly identified product and technical data including printed installation instructions before starting work. 1.3 QUALITY ASSURANCE .1 Regulatory Requirements: .1 Color Coding: ANSI Z535.1 (latest edition) shall take precedence over any discrepancies in determining proper color code identification. .2 Conform to the standards established in ANSI A13. .3 Comply with OSHA standards. 2.0 PRODUCTS 2.1 EQUIPMENT IDENTIFICATION .1 Identify equipment served by piping systems by number or legend as shown on Construction Documents. .1 Provide identification for all components given an identifying code on Construction Documents. .2 Provide identification on all cabinets. .2 Engraved Plastic Name Plates: Provide engraved laminated plastic name plates with 1 inch high letters on all equipment cabinets. .3 Brass Tags: Provide 2" square brass tags on equipment where cabinets do not exist, stamped with ½" numbers and letters. .4 Piping Identification conforming to ASME A13.1 scheme for the identification of pipes. 1. Color Coding: Identify piping with markers and directional arrows according to the following color coding system: Description Background Letters Hot Water Yellow Black Cold Water Green White Gas Yellow Black Air Blue White Vacuum Green White Steam Yellow Black Nitrogen Green White Oxygen Yellow Black Hydrogen Yellow Black Refrigerant Yellow Black Fire Red White .2 Piping Identification Materials: Identify contents and flow direction of piping or pipes wrapped with insulation by using: .1 Brady B-946 self-sticking vinyl. .2 Champion America Inc., pressure sensitive vinyl. .3 Seton Opti-Code. .4 Ready Made adhesive pipe markers. .3 Identify flow direction using arrows on a roll tape, applied to wrap completely around the pipe .1 Apply arrows at each end of each pipe marker to add extra adhesion to the marker 2.2 VALVE IDENTIFICATION: .1 Label each balancing valve with a waterproof plastic tag, showing ID code, dial setting, flow, and date of balancing. Attach the tag securely with a tie-wrap or similar device capable of withstanding the temperatures that the valve will experience in operation. Efficiency Engineering Inc. Aug-10 Section 15047 Page 15 of 60 3.0 EXECUTION 3.1 INSPECTION .1 Do not proceed with the work of this section until conditions detrimental to the proper and timely completion of the work have been corrected in an acceptable manner. .2 Verify surfaces are clean and dry before application of identification signage. 3.2 INSTALLATION .1 Brass Tags or Engraved Plastic Name Plates: .1 Install brass tags or engraved plastic name plates according to manufacturer's instructions. .1 Place brass tags or name plates in locations easily visible within the space at normal eye level or as otherwise directed by A/E. .2 Piping Markers and Directional arrows: .1 Location: .1 Pipes Passing Through Walls: Provide pipe markers and directional arrows on the pipe on each side of the wall. .2 Pipes Behind Access Doors/Panels: Provide pipe markers and directional arrows within view. .3 Continuous Run Pipe Lines: Provide pipe markers and directional arrows at intervals not exceeding 50 feet. .4 Risers and "T" Joints: Provide pipe markers and directional arrows at each riser and "T" joint. .5 Vertical and Horizontal Change of Direction: Provide pipe markers and directional arrows at each vertical and horizontal change of direction. .2 Special Requirements: .1 Directional Arrows: When identifying by directional arrows, point arrow head away from pipe markers and in the direction of flow. .1 Direction of Flow: If the flow can be in both directions, identify by using doubleheaded directional arrows. .2 Thin Film Pipe Markers and Thin Film Directional Arrows: When using both thin film pipe markers and thin film directional arrows on soft insulation, provide a spiral wrap of accepted pipe banding tape around the pipe as foundation for both markers and directional arrows. END OF 15047 Efficiency Engineering Inc. Aug-10 Section 15047 Page 16 of 60 15072 – Vibration Isolation 1.0 GENERAL .1 Provide vibration isolation where required or recommended by the equipment manufacturer. .2 Supply and install as per their specifications or as listed below. 2.0 PRODUCTS 2.1 ELASTOMERIC PADS .1 Type EP1 neoprene waffle or ribbed; 9 mm minimum thick; 50 durometer; maximum loading 350 kPa. .2 Type EP2 rubber waffle or ribbed; 9 mm minimum thick; 30 durometer natural rubber; maximum loading 415 kPa. .3 Type EP3 neoprene steel neoprene; [9] mm minimum thick neoprene bonded to [1.71] mm steel plate; 50 durometer neoprene, waffle or ribbed; holes sleeved with isolation washers; maximum loading 350 kPa. .4 Type EP4 rubber steel rubber; 9 mm minimum thick rubber bonded to 1.71 mm steel plate; 30 durometer natural rubber, waffle or ribbed; holes sleeved with isolation washers; maximum loading 415 kPa. 2.2 ELASTOMERIC MOUNTS .1 Type M1 colour coded; neoprene in shear; maximum durometer of 60; threaded insert and two bolt down holes; ribbed top and bottom surfaces. 2.3 SPRINGS .1 Design stable springs so that ratio of lateral to axial stiffness is equal to or greater than 1.2 times the ratio of static deflection to working height. Select for 50% travel beyond rated load. Units to be complete with leveling devices. .2 Ratio of height when loaded to diameter of spring to be between 0.8 to 1.0. .3 Cadmium plate for outdoor or 100% relative humidity installations. .4 Colour code springs. 2.4 SPRING MOUNT .1 Zinc or cadmium plated hardware; housings coated with rust resistant paint. .2 Type M2 stable open spring: support on bonded 6 mm minimum thick ribbed neoprene or rubber friction and acoustic pad. .3 Type M3 stable open spring: 6 mm minimum thick ribbed neoprene or rubber friction and acoustic pad, bonded under isolator and on isolator top plate; levelling bolt for rigidly mounting to equipment. .4 Type M4 restrained stable open spring: supported on bonded 6 mm minimum thick ribbed neoprene or rubber friction and acoustic pad; built in resilient limit stops, removable spacer plates. .5 Type M5 enclosed spring mounts with snubbers for isolation up to 950 kg maximum. .6 Performance: as indicated. 2.5 HANGERS .1 Colour coded springs, rust resistant, painted box type hangers. Arrange to permit hanger box or rod to move through a 30deg arc without metal to metal contact. .2 Type H1 neoprene in shear, molded with rod isolation bushing which passes through hanger box. .3 Type H2 stable spring, elastomeric washer, cup with molded isolation bushing which passes through hanger box. .4 Type H3 stable spring, elastomeric element, cup with molded isolation bushing which passes through hanger box. .5 Type H4 stable spring, elastomeric element with precompression washer and nut. .6 Performance: as indicated. 3.0 EXECUTION 3.1 INSTALLATION Efficiency Engineering Inc. Aug-10 Section 15072 Page 17 of 60 .2 .3 .4 .5 .6 Install vibration isolation equipment in accordance with manufacturer’s instructions and adjust mountings to level equipment. Ensure piping, ducting and electrical connections to isolated equipment do not reduce system flexibility and that piping, conduit and ducting passage through walls and floors do not transmit vibrations. Unless indicated otherwise, support piping connected to isolated equipment with spring mounts or spring hangers with 25 mm minimum static deflection as follows: .1 Up to NPS 4: first 3 points of support. NPS 5 to NPS 8: first 4 points of support. NPS 10 and Over: first 6 points of support. .2 First point of support shall have a static deflection of twice deflection of isolated equipment, but not more than 50 mm. Where isolation is bolted to floor use vibration isolation rubber washers. Block and shim level bases so that ductwork and piping connections can be made to a rigid system at the operating level, before isolator adjustment is made. Ensure that there is no physical contact between isolated equipment and building structure. END OF 15072 Efficiency Engineering Inc. Aug-10 Section 15072 Page 18 of 60 15081 – Thermal Insulation 1.0 GENERAL 1.1 GENERAL REQUIREMENTS .1 Components of insulation system to have maximum flame spread rating of 25 and maximum smoke developed rating of 50 in accordance with CAN/ULC S102. 1.2 DEFINITIONS .1 For purposes of this section only: .1 "CONCEALED" insulated mechanical pipework and ductwork services and equipment in hung ceilings, roof spaces and non-accessible chases and furred spaces. .2 "EXPOSED" will mean "not concealed" as defined herein. 1.3 SERVICES TO BE INSULATED .1 Pipework .1 New hydronic heating pipework shall be insulated in all locations. All existing uninsulated heating and domestic hot water piping in mechanical rooms shall be insulated and jacketed. .2 Equipment .1 New heating boilers gas flue vent/connectors and breeching (single wall venting only). 2.0 PRODUCTS 2.1 MINERAL FIBERGLASS BLANKET INSULATION TO 950°F .1 Application: on heating boilers flue vent/connectors and breeching and heat exchangers. .2 Material: flexible blanket insulation. Density 2.0 pcf. .3 Thermal conductivity: 0.228 Btu·in./(h·ft²·°F) at 75°F mean temperature. .4 Fastenings: .1 Lap seal adhesive, quick setting for joints. .2 Metal bands .5 Insulation thickness to match the following table. .6 Outdoor piping shall be a minimum of 2” regardless of the chart indication. Max Fluid Temp. °F Runouts Nominal Pipe Diameter (in. NPS) up to 2" 1 and 1¼ to 2½ to 5 and dia less 2 4 over 151-200 25 64 64 75 89 121-150 25 50 64 64 75 96-120 25 38 38 50 50 51-95 25 25 25 38 38 30-50 25 25 25 25 25 Condensate Returns 25 25 38 50 50 Dom.CW 13 13 25 25 25 2.2 CANVAS JACKETS .1 Application: for boiler flue vent/connectors and breeching on hydronic heating system. .2 ULC listed plain weave, cotton fabric at 220 g/m2, c/w fluid and flow direction labels. .3 Lagging adhesive and coating: fire retardant, applied to the entire canvas surface. 2.3 PVC JACKETS .1 Application: for piping straight lengths, piping elbows, valves, press joint couplings, fittings, and brazed-plate heat exchangers on hydronic heating system. .2 White PVC jacket 0.38 mm minimum thickness, c/w fluid and flow direction labels. .3 Fastenings standard to manufacturer. .4 Meeting 25 flame spread and 50 smoke development ratings. Efficiency Engineering Inc. Aug-10 Section 15081 Page 19 of 60 3.0 EXECUTION 3.1 GENERAL .1 Work shall be performed by contractor whose principal business is that of commercial and industrial insulating. .2 Apply insulation after required tests have been completed and approved by Engineer. Surfaces shall be clean and dry during application of insulation and finishes. .3 Apply insulation materials, accessories and finishes in accordance with manufacturer's recommendations and as specified. .4 Vapor barriers and insulation to be unbroken over full length of pipe, duct or equipment surface, without penetration for hangers, standing duct seams and without interruption at sleeves, pipe and fittings and supports. .5 Install insulation with smooth and even surfaces. .6 On piping with insulation and vapor barrier, install high density insulation under hanger shield. Maintain integrity of vapor barrier over full length of pipe and duct without interruption at sleeves, fittings and supports. Apply 20 gauge galvanized sheet metal corners to all ductwork in mechanical rooms. 3.2 PIPE INSULATION .1 Install in accordance with ANSI/NFPA 90A and ANSI/NFPA 90B. .2 Seal and finish exposed ends and other terminations with insulating cement. .3 Flanges and unions at equipment valves and other components requiring regular maintenance, install insulation and finish to permit easy disassembly and replacement without damage to adjacent insulation and finishes. .4 Secure pipe insulation by tape at each end and centre of each section, but not greater than 36" on centers. .5 Where approved alternate insulation is used, follow manufacturer’s recommended installation procedures. .6 Insulation is not required for: .1 Chrome plated piping, valves, and fittings .2 Runouts to plumbing fixtures .3 Pump and circulator bodies 3.3 CANVAS PIPE JACKETS .1 For use with single wall flue gas venting insulation only. 3.4 PVC PIPE JACKETS .1 Apply to all new insulated pipe in accordance with CGSB 51 GP 53M. .2 Fitting covers, one piece, premoulded to match. .3 Fastenings standard to manufacturer. END OF 15081 Efficiency Engineering Inc. Aug-10 Section 15081 Page 20 of 60 15101 – Heating and DHW Piping and Auxiliaries 1.0 GENERAL 1.1 SHOP DRAWINGS AND PRODUCT DATA .1 Submit shop drawings and product data for following: 2.0 PRODUCTS 2.1 STEEL PIPING, FITTINGS AND VALVES - HYDRONIC SYSTEMS .1 Pipe: Steel pipe to ASTM A53, Grade B, Schedule 40. .2 Pipe Joints .1 NPS 2 and under: screwed fittings with Teflon tape. .2 NPS 2 1/2 and over: welding fittings and flanges to CSA W47.1 and CSA W47.1S1. .3 Flanges: plain or raised face. .4 Orifice flanges: slip on raised face, Class 300. .5 Grooved mechanical pipe couplings, fittings, valves and other grooved components may be used as an option to welding, threading or flanged methods on hydronic heating, chilled water, condenser, glycol, vent, relief and above ground drain piping from equipment. All grooved components shall conform to local code approval. .6 Grooved mechanical rigid couplings shall be Victaulic Style 07 or Style 107 “QuickVic” rigid coupling or equal. Rigid couplings shall be of the angle pattern bolt pad type, and shall provide system support and hanging requirements in accordance with ANSI B31.1, ANSI B31.4. Style 77 or 75 coupling shall be used where system flexibility is desired. Noise and vibration reduction at mechanical equipment connections is achieved by installing three style 77 or 75 flexible couplings near the vibration source .7 Roll grooved: standard or rigid coupling to CSA B242 and as appropriate to pipe material, wall thickness, pressures, size and method of joining. .8 Flange gaskets: to ANSI/AWWA C111/A21.11. .9 Pipe thread taper. .10 Bolts and nuts: to ANSI B18.2.1 and ANSI/ASME B18.2.2. .3 Fittings .1 Screwed fittings: malleable iron, to ANSI/ASME B16.3, Class 150. .2 Pipe flanges and flanged fittings: .1 Cast iron: to ANSI/ASME B16.1, Class 125. .2 Steel: to ANSI/ASME B16.5. .3 Butt welding fittings: steel, to ANSI/ASME B16.9. .4 Unions: malleable iron, to ASTM A47M and ANSI/ASME B16.3. .5 Fittings for rolled grooved piping: malleable iron to ASTM A47M or ductile iron to ASTM A536. .4 Valves .1 Ball Valves .1 NPS 2 and under, screwed: MSS SP 110, 600 WOG, bronze or brass body, full port chrome plated solid ball, double O ring or teflon packing, teflon seats, and steel handle. .2 Manufacturer: Kitz 58, Toyo 5044A, MAS B-3, Apollo 70-100. .2 Butterfly Valves .1 NPS 2 1/2 and over, lug body: to MSS SP 67, 200 psi dead end service, lever up to 6 inch, gear 8 inch and over. Ductile iron body, stainless steel shaft, aluminum bronze or nickel coated ductile disc, replaceable EPDM liner. .2 Manufacturer: Kitz 6122EL/G, Toyo 918BESL/G, Apollo 143, Demco. .3 Grooved end: 2 1/2 and larger where grooved end piping systems are allowed, shall be rated to 300 psi and be both bi-directional and dead-end service capable to full rated pressure. Body material shall be ductile iron with blow-out proof stainless steel stems and electroless nickel coated ductile iron disc. Seat material shall be EPDM rated to rated to 250 deg. F or 121 deg. C (or lubricated nitrile or fluoroelastomer). Valve shall have standard ISO flange mounting for actuator and may be used with automated control actuators. Manufacturer: Victaulic Vic-300 MasterSeal. 3.0 EXECUTION Efficiency Engineering Inc. Aug-10 Section 15101 Page 21 of 60 3.2 PIPING INSTALLATION – HYDRONIC SYSTEMS .1 Piping .1 Connect to equipment in accordance with manufacturer's instruction unless otherwise indicated. .2 Install concealed pipes close to building structure to keep furring space to minimum. Install to conserve headroom and space. Run exposed piping parallel to walls. Group piping wherever practical. Coordinate installation of piping with sprinkler lines and heads and light fixtures. .3 Slope piping in direction of drainage and for positive venting. .4 Use eccentric reducers at pipe size change installed to provide positive drainage or positive venting. .5 Provide clearance for installation of insulation and access for maintenance of equipment, valves and fittings. .6 Ream pipes, clean scale and dirt, inside and outside, before and after assembly. .7 Assemble piping using fittings manufactured to ANSI standards. .8 Saddle type branch fittings may be used on mains if branch line is no larger than half the size of main. Hole saw or drill and ream main to maintain full inside diameter of branch line prior to welding saddle. .9 Install dielectric couplings at all points of contact of dissimilar metals, including contact of brass valves with steel pipe. .10 All grooved components shall be of one manufacturer. .11 Apply grooved fitting manufacturer lubricant to gaskets prior to installation on to pipe. Make arrangements with the grooved coupling and fitting manufacturer for shop and or on-site training as required for pipe preparation and coupling installation. Comply with manufacturer's latest published specifications, instructions and recommendations. .2 Flushing and Cleaning .1 Flush the localized area affected by the work. .2 Remove all strainer screens/baskets and clean. .3 Install temporary strainer filter media for small particle removal. .4 Refill system with clean water and circulate minimum 2 h. .3 Filling of System .1 Refill system with clean water, adding water treatment as specified by vendor. .4 Valves .1 Install valves with stems upright or horizontal unless approved otherwise by Engineer. .2 Install ball valves at all branch take offs and to isolate each piece of equipment, and as indicated. .3 Label each balancing valve with a waterproof plastic tag, showing ID code, dial setting, flow, and date of balancing. Attach the tag securely with a tie-wrap or similar device capable of withstanding the temperatures that the valve will experience in operation. .5 Automation Controls Accessories .1 All automation control valves and other automation devices to be installed in hydronic piping systems and equipment will be supplied by controls contractor and installed by piping contractor. .2 Piping contractor shall install female-threaded thermal wells in new piping locations as shown on schematics. Coordinate with Controls Contractor for suitable locations. END OF 15101 Efficiency Engineering Inc. Aug-10 Section 15101 Page 22 of 60 15131 – Pumps - Hydronic Systems PART 1 GENERAL 1.0 GENERAL REQUIREMENTS .1 The GENERAL and SPECIAL CONDITIONS, Section 15010, are included as a part of this Section as though written in full in this document. 1.1 SHOP DRAWINGS AND PRODUCT DATA .1 Submit shop drawings and product data. .2 Submit manufacturer's detailed composite wiring diagrams for control systems showing factory installed wiring and equipment on packaged equipment or required for controlling devices or ancillaries, accessories and controllers. .3 Submit product data of pump curves for review showing point of operation. For pumps operating in parallel, submit shop drawings showing both single and parallel pump operation. .4 Pump volute shall be sized for a maximum of 17 fps velocity. When a pump cannot meet this requirement the manufacturer shall clearly indicate this on the shop drawing and include a written explanation as to why the particular pump has been selected. .5 Design pump operating efficiency is indicated on schedules. When a pump cannot meet or exceed the design efficiency, the manufacturer shall clearly indicate this on the shop drawing and include a written explanation as to why the particular pump has been selected. .6 Indicate piping, valves and fittings shipped loose by packaged equipment supplier, showing their final location in field assembly. 1.2 MAINTENANCE DATA .1 Provide maintenance data for incorporation into Operation and Maintenance Manual. 1.3 SCHEDULES .1 Specific pump selections are shown on schedules on drawings. Where schedules are in conflict with these specifications, the schedule shall take precedence. 2.0 PRODUCTS 2.1 ALL HYDRONIC PUMPS .1 Seal flushing connection complete with filter or cyclone separator and sight flow indicator to suit system working conditions shall be provided on all pumps 7.5 kW (10 hp) and over. Filter shall be sized to suit the flow rate required for the seal. .2 Select motors to be non-overloading over the entire pump curve. .3 Bearings shall be grease or oil lubricated type. Permanently lubricated bearings are not acceptable. .4 Pump volute sized for a maximum of 17 fps velocity. .5 For heating systems with operating temperatures greater than 82.2 deg. C. (180 deg. F.) and for condenser water systems, use Tungsten Carbide seals. 2.3 VERTICAL IN-LINE PUMP .1 Volute: cast iron radially split, with tapped openings for venting, draining and gauge connections, with screwed or flanged suction and discharge connections. .2 Impeller: cast iron. .3 Shaft: alloy steel with bronze sleeve bearing, integral thrust collar. .4 Seal assembly: mechanical for service to 135°C. .5 Coupling: rigid self-aligning. .6 Motor: electrically commutated motor with integrated variable speed drive where specified, maximum speed and HP as indicated in schedules. .7 Pumping flow and pressure: as indicated in schedules. .8 Maximum operating pressure: 175 psig. .9 Acceptable Material: Armstrong, Grundfos. 3.0 EXECUTION Efficiency Engineering Inc. Aug-10 Section 15131 Page 23 of 60 3.1 INSTALLATION .1 Ensure that pump body does not support piping or equipment. Provide stanchions or hangers for this purpose. Refer to manufacturer's installation instructions for details. .2 Increasers and reducers on pump suction and discharge shall be of a gradual increase or reduction to prevent unnecessary turbulence or noise. Horizontal increasers and reducers shall be eccentric fittings. Vertical increasers and reducers shall be concentric fittings. .3 Pipe drain tapping to floor drain. .4 Install volute venting pet cock in accessible location. .5 Check rotation prior to start-up. .6 Install pressure gauge test cocks. END OF 15131 Efficiency Engineering Inc. Aug-10 Section 15131 Page 24 of 60 15190 – Natural Gas Piping 1.0 GENERAL 1.1 RELATED WORK 1.2 REFERENCES .1 API 1104-[1974], Standard for Welding Pipeline and Related Facilities. .2 API 5L-[1975], Specification for line pipe. .3 API 68-[1974], Specification for pipeline valves. .4 CSA W47.1-[1983], Certification of Companies for Fusion Welding of Steel Structures. .5 CSA W47.1S1-[M1989], Supplement No.1-M1989 to W47.1-1983 Certification of Companies for Fusion Welding of Steel Structures. .6 CSA W178.2-[1990], Certification of Welding Inspectors. .7 CSA W48.1-[M1991], Carbon Steel Covered Electrodes for Shielded Metal Arc Welding. .8 ANSI/ASME B16.11-[1991], Forged Fittings, Socket-Welding and Threaded. .9 ASTM A48-[83(1990)], Specification for Gray Iron Castings. .10 ASTM A181/A181M-[87], Specification for Forgings, Carbon Steel, for General Purpose Piping. .11 ASTM A193/A193M-[90], Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service. .12 ASTM A194/A194M-[90], Specification for Carbon and Alloy-Steel Nuts for Bolts for High Pressure and High Temperature Service. .13 ASTM A216/A216M-[89], Specification for Steel Castings, Carbon suitable For Fusion Welding for High-Temperature Service. .14 ASTM D2310-[80(1986)], Classification for Machine-Made Reinforced Thermosetting Resin Pipe. .15 ASTM D2517-[81(1987)], Specification for Reinforced Epoxy Resin Gas Pressure Pipe and Fittings. .16 ASTM D2996-[88], Specification for Filament-Wound, "Fiberglass" (Glass-Fiber Reinforced Thermosetting Resin) Pipe. 1.3 WELDERS .1 Welders to be certified in accordance with API 1104 and CSA W47.1 and CSA W47.1S1. 1.4 RECORD DRAWINGS .1 Submit record drawings in accordance with Section 15010. .2 Indicate following: .1 Pipe network plan. .2 Connections at distribution points. .3 Type and location of valves, strainers, disconnect and pipe couplings. 2.0 PRODUCTS 2.1 STEEL PIPING .1 Pipe: to API 5L, schedule 40. .2 Fittings, 2-1/2” or larger: welded type, carbon steel, seamless or resistance weld. Wall thickness to be same as corresponding pipe size. .3 Fittings, 2” or smaller: screw type, carbon steel, with appropriate thread compound. Wall thickness to be same as corresponding pipe size. .4 Aboveground Joints: .1 Threaded, 2” or smaller: threaded joints using appropriate compound for product being handled. .2 Welded, 2-1/2” or larger: conform to provincial, federal and municipal regulations or requirements of CSA W47.1 and CSA W47.1S1. .5 Corrosion and product protection: .1 Protect piping against external corrosion by painting. 2.2 VALVES .1 Steel without copper bearing alloy: to API 68. Class 150, 1 MPa. .2 NPS 1 1/2 and smaller: Use ball valves with teflon seat. Efficiency Engineering Inc. Aug-10 Section 15190 Page 25 of 60 .3 .4 .5 .6 Gate valves NPS 2 and larger: to ASTM A216/A216M, Grade WCB, carbon steel, OS&Y, flanged ends. Plug valves socket weld or flanged ends: Class 300, 2 MPa, bolted bonnet, tapered plug and seat, carbon steel body and trim with plug, teflon lining. Glands and valve seats: materials resistant to conveyed fluid. Rising stem or other indicating valves: where necessary, to establish visually whether valves are open or shut. 2.3 PRESSURE REGULATOR .1 Constant pressure type, ductile iron, with ss trim. .2 Size and capacity: Pressure range 0 to 20”w.g., set according to manufacturer’s recommendations for each appliance. .3 Natural gas will be supplied to each appliance between 6”w.g. and 7”w.g. pressure. .2 Vented as required by local gas code. 3.0 EXECUTION 3.1 ANCHORS AND GUIDES .1 Install anchors and guides at following points: .1 At changes of pipe sizes. .2 At branch line take offs. .3 At changes of piping directions. .4 At all terminal points. .5 Elsewhere as indicated. 3.2 SUPPORTS .1 Above-ground piping: prevent excessive vibration and stress on adjacent equipment. 3.3 SLEEVES .1 Install where pipes pass through walls or floors. Firestop around pipes. 3.4 LOCATION OF PIPEWORK .1 General: locate so that it will not constitute hazard to personnel, buildings or equipment. .2 Combustible liquids or gases pipework: .1 Do not install in service tunnels or pedestrian traffic areas. .2 Locate above-ground where it enters building. Provide with outside control valves at point of entry. 3.5 INDOOR INSTALLATION .1 Install to approval of authority having jurisdiction. .2 Take most direct route possible or practicable. .3 Support overhead or locate in trenches which contain no other services. .4 Install overhead piping close to ceiling or beams or along walls, where possible. Support from building structure at least 1800 mm from floor. .5 Steel frame buildings: use bolted clips or pipe hangers attached to flanges with retaining strap. .6 Concrete ceilings: use through bolts or poured-in-place expansion shields. .7 Hanger spacing: .1 As indicated in Section 15010. .2 Design to prevent lateral movement. .8 Exposed risers: protect against mechanical damage by installing: .1 Adjacent to walls or pilasters. .2 Between flanges of steel columns. .3 Guards. .9 Install loops or swing connections to compensate for pipe movement. .10 Do not jeopardize fireproofing of any structural elements or fire separations. 3.6 VALVES .1 Install valves to control flow and to isolate equipment at following locations: Efficiency Engineering Inc. Aug-10 Section 15190 Page 26 of 60 .1 All loading and unloading connections; .2 Each branch line at point of connection to main line; 3.7 WELDING .1 Do work in accordance with API 1104. Use oxyacetylene process. .2 Make joints in accordance with manufacturer's recommendations. .3 Use bevelling machine to produce bevel cuts. .4 Welds: full penetration. Use welding sockets for joints NPS 2 or smaller, conforming to ANSI/ASME B16.11. .5 Make branch connections with welding tees or forged branch outlet fittings. .6 Leave welds uncovered until inspected and approved by Engineer. .7 Replace welds which fail to meet API 1104 requirements. 3.8 TESTING .1 Prior to testing, remove foreign matter, flush piping and equipment using compressed air. .2 Pressure test with air to at least 1.5 times maximum operating pressure. Submit certificate of tests and test results to Engineer. .3 Test piping systems with compressed air to 700 kPa. Hold pressure for 24 h. .4 Should there be loss of pressure, soap test each weld and screw connection or use tracer gas with compressed air as directed by Engineer. .5 Repeat repair and testing until system tightness is established and pressure test is successful. END OF 15190 Efficiency Engineering Inc. Aug-10 Section 15190 Page 27 of 60 15401 – Plumbing Specialties 1.0 GENERAL 1.1 REFERENCES .1 ASTM A126, Specification for Gray Iron Castings for Valves, Flanges and Pipe Fittings. .2 ASTM B62, Specification for Composition Bronze or Ounce Metal Castings. .3 CAN/CSA-B64 Series-M, Backflow Preventers and Vacuum Breakers. .4 CSA-B356-M, Water Pressure Reducing Valves for Domestic Water Supply Systems. 1.2 SUBMITTALS .1 Submit shop drawings and product data for all items specified herein. .2 For product data, indicate dimensions, construction details and materials. 1.3 MAINTENANCE DATA .1 Provide maintenance data for incorporation into manual. .2 Data to include: .1 Description of plumbing specialties and accessories, giving manufacturers name, type, model, year and capacity. .2 Details of operation, servicing and maintenance. .3 Recommended spare parts list. 2.0 PRODUCTS 2.1 STEEL PIPING, FITTINGS AND VALVES - HYDRONIC SYSTEMS Pipe: Steel pipe to ASTM A53, Grade B, Schedule 40. Pipe Joints .1 NPS 2 and under: screwed fittings with Teflon tape. .2 NPS 2 1/2 and over: welding fittings and flanges to CSA W47.1 and CSA W47.1S1. .3 Flanges: plain or raised face. .4 Orifice flanges: slip on raised face, Class 300. .5 Grooved mechanical pipe couplings, fittings, valves and other grooved components may be used as an option to welding, threading or flanged methods on hydronic heating, chilled water, condenser, glycol, vent, relief and above ground drain piping from equipment. All grooved components shall conform to local code approval. .6 Grooved mechanical rigid couplings shall be Victaulic Style 07 or Style 107 “QuickVic” rigid coupling or equal. Rigid couplings shall be of the angle pattern bolt pad type, and shall provide system support and hanging requirements in accordance with ANSI B31.1, ANSI B31.4. Style 77 or 75 coupling shall be used where system flexibility is desired. Noise and vibration reduction at mechanical equipment connections is achieved by installing three style 77 or 75 flexible couplings near the vibration source .7 Roll grooved: standard or rigid coupling to CSA B242 and as appropriate to pipe material, wall thickness, pressures, size and method of joining. .8 Flange gaskets: to ANSI/AWWA C111/A21.11. .9 Pipe thread taper. .10 Bolts and nuts: to ANSI B18.2.1 and ANSI/ASME B18.2.2. .3 Fittings .1 Screwed fittings: malleable iron, to ANSI/ASME B16.3, Class 150. .2 Pipe flanges and flanged fittings: .1 Cast iron: to ANSI/ASME B16.1, Class 125. .2 Steel: to ANSI/ASME B16.5. .3 Butt welding fittings: steel, to ANSI/ASME B16.9. .4 Unions: malleable iron, to ASTM A47M and ANSI/ASME B16.3. .5 Fittings for rolled grooved piping: malleable iron to ASTM A47M or ductile iron to ASTM A536. .4 Valves .1 Ball Valves .1 NPS 2 and under, screwed: MSS SP 110, 600 WOG, bronze or brass body, full port chrome plated solid ball, double O ring or teflon packing, teflon seats, and steel handle. .1 .2 Efficiency Engineering Inc. Aug-10 Section 15401 Page 28 of 60 .2 .3 2.2 .2 Manufacturer: Kitz 58, Toyo 5044A, MAS B-3, Apollo 70-100. Butterfly Valves .1 NPS 2 1/2 and over, lug body: to MSS SP 67, 200 psi dead end service, lever up to 6 inch, gear 8 inch and over. Ductile iron body, stainless steel shaft, aluminum bronze or nickel coated ductile disc, replaceable EPDM liner. .2 Manufacturer: Kitz 6122EL/G, Toyo 918BESL/G, Apollo 143, Demco. .3 Grooved end: 2 1/2 and larger where grooved end piping systems are allowed, shall be rated to 300 psi and be both bi-directional and dead-end service capable to full rated pressure. Body material shall be ductile iron with blow-out proof stainless steel stems and electroless nickel coated ductile iron disc. Seat material shall be EPDM rated to rated to 250 deg. F or 121 deg. C (or lubricated nitrile or fluoroelastomer). Valve shall have standard ISO flange mounting for actuator and may be used with automated control actuators. Manufacturer: Victaulic Vic-300 MasterSeal. Swing Check Valves .1 NPS 2 and under, screwed: to MSS SP 80, Class 125, bronze body, bronze swing disc, screw in cap, regrindable seat. .2 Manufacturer: Kitz 22, Toyo 236 .3 NPS 2 1/2 and up, flanged: to MSS SP 71, Class 125, cast iron body, FF flange, renewable seat, bronze disc, bolted cap. .4 Manufacturer: Kitz 78, Toyo 435. .5 Grooved 2”-4”: Horizontal installation. Working pressure to 300 psi (2065 kPa). Ductile iron body, ASTM A-395, grade 65-45-15, and ASTM A-536, Grade 65-45-12, and 316 stainless steel clapper. EPDM, Nitrile or optional Viton Bumper & Bonnet seals. Stainless steel wetted parts. Manufacturer: Victaulic Series 712. .6 Grooved 4”-14”: Black enamel painted ductile iron body, ASTM A-395, grade 65-45-15, and ASTM A-536, Grade 65-45-12, ductile iron disc, elastomer encapsulated suited for the intended service, stainless steel spring and shaft, welded-in nickel seat, 300 psi (2065 kPa). Valve inlet is drilled, with venturi-like taps and plugged for flow kit (included with valve). Twin taps on both sides of valve for meter connections and flow measurement. Manufacturer: Victaulic Series 779. HYDRONIC SPECIALTIES .1 Automatic Air Eliminators .1 Cast iron body and NPS 3/4" connection and rated at 150 psi working pressure. Stainless steel float suitable for 240°F working temperature. .2 Manufacturer: Spirax Sarco 13W, Armstrong equivalent .2 Pipe Line Strainer .1 NPS 1/2 to 2: y-type, cast bronze body, threaded connections, solid retainer cap with straight thread and gasket, 20 mesh stainless steel screen, blowdown connection and pressure 125 psi WSP at 400°F. .2 NPS 2 1/2 to 12: y-type, cast iron body, flanged connections, iron retainer cap and gasket, stainless steel screen with 1/16" perforation, straight threads and tapped for closure plug, blowoff outlet and pressure Class 125, WSP 125 psi at 450°F. .3 Grooved: 300 PSI (2065 kPa) Y-Type Strainer shall consist of ductile iron body, ASTM A-395, grade 65-45-15, and ASTM A-536, Grade 65-45-12, Type 304 stainless steel cylindrical removable baskets with 1/16" (1,6mm) diameter perforations and 41% open area 2"-3" (DN50DN80) strainer sizes or 1/8" (3,2mm) diameter perforations and 40% open area 4"-12" (DN100DN300) strainer sizes. .3 Direct Reading Thermometers .1 Industrial variable angle type, liquid filled, 12" scale length. Design point to be at mid point of scale or range. .2 Thermometer wells for copper pipe shall be copper or bronze and for steel pipe shall be brass or stainless steel. .3 Acceptable manufacturers: Trerice, Winters. .4 Pressure Gauges Efficiency Engineering Inc. Aug-10 Section 15401 Page 29 of 60 .1 4½" dial type having 1/2 of 1% accuracy unless otherwise specified. Provide snubber for pulsating operation, diaphragm assembly for corrosive service, gasketted pressure relief back with solid front and bronze stop cock. Shall be oil filled for high vibration applications. 2.3 PRESSURE REGULATORS .1 Flow Capacity, Inlet Pressure, Outlet Pressure: as indicated. .2 Up to NPS 1-1/2 bronze bodies, screwed: to ASTM B62. .3 NPS 2 and over, semi-steel bodies, Class 125, flanged: to ASTM A126, Class B. 2.4 WATER MAKE-UP ASSEMBLY .1 Complete with backflow preventer and bypass through full-port ball valve shutoff .1 pressure gauge on inlet and outlet .2 pressure reducing valve to CSA B356 .3 pressure relief valve on low pressure side .4 gate valves on inlet and outlet. 2. 5 STRAINERS .1 860 kPa, Y type with 20 mesh, monel, bronze or stainless steel removable screen. .2 NPS 2 and under, bronze body, screwed ends, with brass cap. .3 NPS 2 1/2 and over, cast iron body, flanged ends, with bolted cap. 3.0 EXECUTION 3.1 INSTALLATION .1 Install in accordance with Canadian Plumbing Code. provincial codes, and local authority having jurisdiction. .2 Install in accordance with manufacturer's instructions and as specified. 3.2 STRAINERS .1 Install with sufficient room to remove basket. .2 Startup screens to be removed after initial flushing of system and tie-wrapped to the strainer for review by the Owner and engineer. 3.3 WATER MAKE-UP ASSEMBLY .1 Install on valved bypass around backflow preventer. .2 Pipe discharge from relief valve to nearest floor drain. END OF 15401 Efficiency Engineering Inc. Aug-10 Section 15401 Page 30 of 60 15510 – Hot Water Boilers 1.0 GENERAL .1 The GENERAL and SPECIAL CONDITIONS, Section 15010 and 16010, are included as a part of this Section as though written in full in this document. 1.1 SCOPE OF WORK .1 Includes the furnishing and complete installation of the equipment covered by this Section, with all auxiliaries, ready for Owner’s use. 1.2 REFERENCES .1 ANSI/Z223.1 (NFPA 54) - National Fuel Gas Code .2 Ontario Building Code .3 Ontario Hydro Electrical Safety Code .4 Ontario Ministry of Labour .5 Canadian Standards Association .6 Local Electrical Authority .7 Ontario Regulation 546/96 .8 CAN/CGA-B149.1-M95, Natural Gas Installation Code .9 CSA B51-[M1991], Boiler, Pressure Vessel, and Pressure Piping Code .10 CAN1-3.1-[77(R1985)], Industrial and Commercial Gas-Fired Packaged Boilers. .11 ANSI/ASME Boiler and Pressure Vessel Code, Section IV, [1992] .12 Ontario Gas Utilization Code, 1996 .13 All other Codes, Standards, and Regulations referred to in the above documents, adopted by the authorities having jurisdiction and/or applicable to the work of this Section. 1.3 SUBMITTALS .1 Submit drawings indicating components, assembly, dimensions, weights, required clearances, location and size of field connections. .2 Submit product data indicating capacities, weights, specialties and accessories, electrical requirements, and wiring diagram. .3 Submit schedule of equipment typically indicating sizes and number of units, including capacity data. .4 Submit Manufacturer’s Installation Instructions. Indicate rigging, assembly, and installation instructions. .5 Indicate general arrangement showing terminal points and instrumentation test connections, including: .1 Clearances for operation, maintenance, servicing, tube cleaning, tube or heat exchanger replacement. .2 Foundations with loadings and anchor bolt arrangements. .3 Piping hook-ups. .4 Equipment electrical drawings. .5 Burners and controls. .6 All miscellaneous equipment. .7 Flame safety control system. .8 Engineering data to include combustion efficiency at 25%, 50%, 75%, and 100% of design capacity. .9 Radiant heat loss at 100% design capacity. .6 After startup, submit a startup report from the boiler supplier as detailed later in this Section. 1.4 OPERATION AND MAINTENANCE DATA .1 Submit operation and maintenance data for incorporation into manual. .2 Provide the following where relevant for the boiler model(s) supplied .1 Special tools for burners, manholes, handholes and operation and maintenance. .2 Spare parts for one year of operation. .3 Spare gaskets. .4 Spare gauge glass inserts. .5 Probes and sealants for electronic indication. .6 Spare burner tips. .7 Spare burner gun. Efficiency Engineering Inc. Aug-10 Section 15510 Page 31 of 60 .8 .9 Safety valve test gauge. Include manufacturer’s descriptive literature, operating instructions and maintenance instructions. 1.5 WARRANTY .1 Provide a one-year parts and labor warranty on all components. .2 Provide a 5-year non-prorated manufacturer’s parts only warranty on the heat exchanger and burner. 2.0 PRODUCTS 2.1 CAST ALUMINUM CONDENSING HOT WATER BOILER Furnish and install factory "packaged" low pressure condensing hot water boiler with integral burner. Each factory "packaged" boiler shall be complete with all components, accessories and appurtenances necessary for a complete and operable boiler as hereinafter specified. .3 Each unit shall be furnished factory assembled with required wiring and piping as a self-contained unit. .4 Each unit shall be readily transported and ready for installation. .5 Each factory "packaged" boiler, including pressure vessel, trim, valve trains, burner, control system, and all related components, accessories and appurtenances as herein specified shall all be assembled and furnished by the boiler manufacturer. The boiler manufacturer shall provide unit responsibility for the engineering, coordination, workmanship, performance, warranties, and all field services for each factory "packaged" boiler as specified herein. The boiler manufacturer shall be fully responsible for all components assembled and furnished by him whether or not they are of his own manufacture .6 Each hot water boiler shall consist of a horizontal, cast aluminum heat exchanger complete with trim, valve trains, burner, and boiler control system. The boiler manufacturer shall fully coordinate the boiler as to the interaction of its elements with the burner and the boiler control system in order to provide the required capacities, efficiencies, and performance as specified. .7 Each boiler heat exchanger shall be cast aluminum, counter-flow design for maximum heat transfer with the multiple sections arranged in a reverse return configuration to assure balanced flow through each section .8 All boiler pressure parts shall be constructed in accordance with the latest revision of the ASME Boiler and Pressure Vessel Code, Section IV, and shall be so stamped. .9 Boiler heat exchanger headers shall be fabricated steel and be completely removable for inspection. Seals shall be EPDM, rated for 400 deg F service. Push nipples or gaskets between the sections are not permitted. .10 Boiler shall be enclosed with a single wall outer casing. It shall be fabricated from a minimum 16 gauge carbon steel. The front and top wall shall be secured in place with ¼ -20 NC bolts (sheet metal screws are not acceptable).The complete outer casing shall be finished, inside and out, with a powder coat finish. The composite structure of the boiler combustion chamber, insulating air gap and outer casing shall be of such thickness and materials to assure an outer casing temperature of not more than 50oF above ambient temperature when the boiler is operated at full rated load. .11 An observation port shall be located on the boiler to allow for observation of the burner flame. .12 A flue gas outlet shall be located on the rear of the boiler. Boiler to be certified for installation with Category IV venting (stack) as defined in NFPA 54 (ANSI Z221), latest edition. Contractor must provide venting (stack) certified for installation on a Category IV appliance. .13 Acceptable manufacturers: Patterson-Kelley Mach, DeDietrich ECO-230/310 Gas .1 .2 2.2. PERFORMANCE .1 Capable of operating continuously at rated capacity while maintaining a CSA certified efficiency of not less than 92 %, at rated test conditions. .2 Capable of operating with a minimum outlet water temperature of 68º F. .3 Burner turndown ration shall be a minimum of 5:1. 2.3 EMISSION STANDARDS .1 Rate of discharge of air contaminants from boiler not to exceed: .1 For nitrogen oxides expressed as nitrogen dioxide: .1 22 ng/J of heat input when fired with gaseous fuel. .2 For carbon monoxide, [125] ng/J of heat input. Efficiency Engineering Inc. Aug-10 Section 15510 Page 32 of 60 2.4 ELECTRICAL .1 Power: as indicated .2 Electrical Components CSA approved. 2.5 CONTROLS .1 Factory wired. Enclosed in NEMA/EEMAC 1 steel cabinet. .2 Electronic control interface for external control .1 Relay input for boiler enable/disable .2 Status output to prove correct burner firing .3 For modulating burners, 0-10vdc or 4-20ma input. Signal shall be configurable for either direct burner firing rate or as scaled temperature setpoint. .4 Communication bus interface to Section 15920 is a preferred alternate to separate I/O points .3 Required Features .1 Semi-automatic sequencing of the burner system through Initiation, Standby, Purge, Pilot Flame Establishing Period, Main Flame Establishing Period and Run. .2 Flame proving and lockout on flame failure during pilot flame proving, main flame proving, or run. .3 Low fire firing rate motor position for flame ignition trials. .4 Modulating switching control of fuel and combustion air. .5 Status light emitting diodes (LED) indicating: Power present Pilot valve Flame Main valve Alarm .6 NEMA 1 rated enclosure. .7 Line voltage terminal inputs for lockout, preignition and recycle limits and interlocks. .8 Separate annunciation faults including Semi-automatic Control, flame failure, preignition interlocks, lockout interlocks, and firing rate interlocks. .9 Self-test for proper operation. .10 Monitor system circuit status. .11 Tamper resistant safety logic and timing. .12 First-out annunciation and diagnostics including display of flame signal, total burner cycles, burner hours, fault history of last six lockouts, and diagnostic voltage tests of burner I/O via a Keyboard Display Module. .13 Nonvolatile lockup and history files. .14 Dynamic flame amplification protection. .16 Characterization to the applied burner. .17 Capability for remote or local communication to a personal computer. .19 Run/Test switch to pause the burner sequence in prepurge and pilot ignition trials to support startup testing and burner adjustments. .20 Remote resetting of safety lockouts via a momentary pushbutton. Remote reset switch can be placed up to 1000 feet from the Semi-automatic Control. .21 High fire firing rate motor position for purge trials. 2.6 THERMAL INSULATION .1 Minimum 50 mm thick fiberglass or mineral jacket completely surrounding vessel. Seal insulation at all handholes, manholes, mudholes, piping connections with insulating cement or asphaltic paint. Finish with heat resisting paint. 2.7 JACKETS .1 Heavy gauge metal, finished with heat resisting paint. 3.0 EXECUTION 3.1 AUXILIARIES .1 Provide for each boiler and to meet ANSI/ASME requirements: .1 Relief valves: ANSI/ASME rated, set as indicated or as appropriate for system pressure, to release entire boiler capacity, piped to floor drain. Efficiency Engineering Inc. Aug-10 Section 15510 Page 33 of 60 .2 .3 .4 .5 .6 .7 .8 Pressure gauges: minimum 90 mm diameter complete with shut-off cock. Thermometers: 115 mm diameter range 10 to 120 °C. Pressure gauges and thermometers shall be installed in both supply and return connections. Provide tri-dicators in lieu of separate pressure and temperature gauges. Low-water cut-off with visual and audible alarms, interlocked to burner control. Isolating ball or rising stem gate valves: supply and return connections. Drain valve, piped to floor drain. For low water volume boilers, flow switch with visual alarm, interlocked to burner control. 3.2 INSTALLATION .1 Install in accordance with ANSI/ASME Boiler and Pressure Vessels Code Section IV, regulations of Province having jurisdiction, except where specified otherwise, and manufacturers recommendations. .2 Contractor shall receiver curbside delivery of boilers, coordinated with boiler supplier. .3 Make all required piping connections to all inlets and outlets recommended by boiler manufacturer. .4 Maintain clearances as indicated or if not indicated, as recommended by manufacturer for operation, servicing and maintenance without disruption of operation of any other equipment or system. .5 Pipe hot water relief valves full size to nearest drain. .6 Natural gas fired installations - in accordance with CAN/CGA-B149.1. [gas only] .7 Coordinate control interface with external control systems and equipment. 3.3 MOUNTING AND ACCESSORIES .1 Safety valves and relief valves: .1 Run separate discharge from each valve. .2 Terminate discharge pipe as indicated. .3 Run drain pipe from each valve outlet and drip pan elbow to above nearest drain. .2 Structural steel base, lifting lugs. .3 Install boiler on 4” (100 mm) concrete pads with chamferred corners and edges, sized to exceed maximum exterior dimensions of boiler by 4” on all sides. .1 Bolt boiler securely to concrete pad. .2 Mount unit level on rubber isolation pads at four corners, minimum ¼" deflection. 3.4 START-UP .1 Start-up, adjustments, and performance tests shall be completed by factory service technician. .2 Provide Engineer at least 24 hours notice prior to inspections, tests, and demonstrations. Submit written report of inspections and test results. .3 Contractor may use boilers for test purposes prior to acceptance and commencement of warranty period. .4 Contractor shall arrange with boiler Supplier for labour, materials and instruments required for tests. .5 Contractor shall arrange and pay Supplier to supervise installation, perform start-up adjustments and check electrical wiring. Contractor shall also provide two follow-up service visits. .6 Contractor shall provide a letter from the Supplier stating boiler control check out has been completed, burners have been adjusted, barometric dampers have been adjusted, and systems are operating in accordance with specified requirements, c/w written report of inspections and test results. The written report shall include the following at a minimum. Incomplete reports will not be accepted and will require that the startup adjustment and testing is repeated until complete reports are provided. .1 Installation address, startup date, and startup contact information. .2 Startup technician license number. .3 Boiler model and serial number .4 Burner model and serial number .5 Relief valve model, size, and pressure setting .6 Inlet, gas train, and manifold gas pressures for both low and high fire. .7 Input gas firing rate (MBH) for both low and high fire. .8 CO2, O2, and CO percentages in flue gas for both low and high fire (min and max fire for modulating burners). .9 Stack temperature, combustion efficiency, and leaving water temperature at both low and high fire (min and max fire for modulating burners). .10 Date- and time-stamped printouts from the flue gas analyzer used. Handwritten values alone will not be accepted. Efficiency Engineering Inc. Aug-10 Section 15510 Page 34 of 60 .11 .7 3.5 Confirmation of safety controls: high limit, high limit manual reset, operating control, modulation control, flow switch, low water cutoff, low gas pressure, high gas pressure, combustion air flow. .12 Confirmation that internal operating controls have been set up to interface and operate correctly with external controls included in the Work or in other concurrent projects. Supplier shall demonstrate correct boiler operation to Owner’s Representative. TEMPORARY USE BY CONTRACTOR .1 Contractor may use boilers only after written approval from Owner's Representative. .2 Contractor must monitor and record performance continuously. A log of maintenance activities must be kept. .3 Contractor must refurbish to as-new condition before final inspection and acceptance. END OF 15510 Efficiency Engineering Inc. Aug-10 Section 15510 Page 35 of 60 15551 – Breeching, Flues, and Chimney Liners 1.0 GENERAL .1 All products furnished under this Section shall conform to the requirements of The National Fuel Gas Code, ANSI Z223.1/NFPA-54 where applicable and shall comply with and be listed to UL 1738, the U.S. Standard for Venting Systems for Gas-Burning Appliances, Category II, III, and IV and ULCS636-95, the Canadian Standard for Type BH gas vent systems. Components coming in direct contact with products of combustion shall carry the appropriate UL or cUL labels. .2 Whether drawings indicate natural draft or pressurized flue, flue vents shall be designed to withstand corrosive effects of flue gas condensation. .3 Seal all joints to prevent condensate leakage. .4 Make provision for draining flue condensate to a floor drain. 1.1 SUBMITTALS .1 Submit product data and shop drawings for prefabricated sections and connection methods. .2 Submit catalogued or published ratings, obtained from tests carried out by independent testing agency or manufacturer signifying adherence to codes and standards. .3 Submit vent connector and common vent sizing calculations from a reputable flue supplier. .4 Submittals shall clearly indicate following: .1 Methods of sealing sections. .2 Methods of mechanical connection of sections. .3 Details of thimbles. .4 Bases/Foundations. .5 Supports. .6 Guy details. .7 Rain caps. .8 Chimney acceleration (finishing) cones. .9 Calculations or computer printouts in support of vent sizing. .10 Copy of product warranties. 1.2 WARRANTIES .1 The manufacturer shall warrant the Positive Pressure Vent System against defects in material and workmanship for a period of 15 years from the date of the original installation. Any portion of the vent repaired or replaced under the warranty shall be warranted for the remainder of the original warranty period. 2.0 PRODUCTS 2.1 POSITIVE OR NEUTRAL PRESSURE VENT, SINGLE WALL .1. The vent shall be factory-built, designed for use in conjunction with Category II, III, or IV condensing or non-condensing gas fired appliances and as specified by the venting manufacturer and per the recommendations of the boiler manufacturer. .2 Maximum continuous flue gas temperature shall not exceed 550 degrees F (288 degrees C). .3 Vent shall be listed for a maximum positive pressure rating of 6” w.c. and shall have passed at 15” w.c. .4 The vent system shall be continuous from the appliance’s flue outlet to the vent termination outside the building. All systems components shall be UL/cUL listed and supplied by the same manufacturer. .5 The vent shall be constructed from AL29-4C ® or UNS S44735 stainless steel, with a min. wall thickness of .016” for 3” through 7”dia. vents, .019” for 8” through 12” dia. vents and .024” for 14” and 16” dia. vents. .6 All systems components such as vent supports, roof or wall penetrations, terminations, appliance connectors and drain fittings required to install the vent system shall be UL listed and provided by the vent manufacturer. .7 All systems components shall include a factory-installed gasket to render the vent air and water tight when the male/female ends are pushed together as per manufacturers instructions, or shall be sealed on site using a manufacturer-approved field-installed sealant. .8 All systems components shall include a factory installed, internal mechanical locking band for fastening and securing all vent components against each other. Efficiency Engineering Inc. Aug-10 Section 15551 Page 36 of 60 .9 .10 3.0 Vent layout shall be designed and installed in compliance with manufacturers installation instructions and all applicable local codes. Product: Environ or equal. EXECUTION .1 Vent installation shall conform to vent manufacturer's, boiler manufacturer’s, TSSA, its UL listing and provincial/local codes shop fabricated components. .2 Suspend flue pipes at 1.5 m centres and at each joint. .3 Route vent system to maintain minimum clearance to combustibles as specified by the manufacturer. .4 Inspect and clean the vent system and breechings before the final connection to the appliances. .5 If dampers or fans are installed in conjunction of the vent system, such equipment shall be supported independently from the vent system. Protect vent system from twisting or movement due to fan torque or vibration. END OF 15551 Efficiency Engineering Inc. Aug-10 Section 15551 Page 37 of 60 15920 – Digital Building Automation Controls 1.0 GENERAL .1 The facility has an existing building automation system that has is a mixture of original equipment and more recently upgraded components. .2 The primary intent of this upgrade is from a hardware and firmware perspective. The sequences of operations shall not be changed unless otherwise indicated. .3 The secondary intent of this project is to add new equipment, as indicated, to the building automation system that is either being newly installed or is not currently controlled through the BAS. .4 The incumbent controls contractor is Sierra Controls as represented by Frank Jungton at 519-5704822. 1.1 GENERAL REQUIREMENTS .1 Conform to Division 10000 General Conditions. .2 Conform to Section 15010 Mechanical General Requirements. 1.2 SHOP DRAWINGS AND PRODUCT DATA .1 Submit shop drawings and product data for the following: .1 Control Panels .2 Sensors .3 Transducers .4 Interface Devices .5 Software .2 SCHEMATIC DRAWINGS - The Contractor shall provide to the Engineer complete schematic drawings for the entire control system for approval before work shall begin. This submittal shall be provided under this Division and include all control components purchased and installed for the project. Manufacturer's control terminals shall be indicated at each end of each wire. Control wiring diagrams shall show all temperature controls, start/stop arrangement for each piece of equipment, equipment interlocks and any special connection information required for properly controlling the mechanical equipment. 1.3 SCOPE OF WORK .1 The Contractor shall provide the necessary engineering, installation, programming, supervision, wiring, conduit, enclosures, field devices, digital control panels, commissioning, documentation, and operator training for a fully operational system. .2 The scope of work shall include the automated control of HVAC units, makeup air units, exhaust fans, pool equipment, arena refrigeration equipment and other equipment as illustrated in Appendix B. .3 Control strategies shall be as specified in Section 15932. .4 Operator terminal communication shall be through the internet, using only standard web browser software. .5 Remote alarm transmission, using email, shall be programmed as specified in Section 15936. 1.4 ABBREVIATIONS BAS Building Automation System DDC Direct Digital Controller Dpr. Damper Dwgs. Drawings EP Electric-pneumatic 1.5 GUI HVAC I/O PE UL Graphical User Interface Heating, Ventilating and Air Conditioning Input/Output Pneumatic-electric Underwriters’ Laboratory DEFINITIONS .1 Algorithm: A logical procedure for solving a recurring problem. .2 Analog: A continuously varying signal value (temperature, current, velocity, etc.). .3 Binary: A two-state system where an “on” condition is represented by a high signal level and an “off” condition is represented by a low signal level. .4 Building Automation System (BAS): The complete facility control system comprised of mechanical system automation, security control, lighting control, automatic temperature control, etc., as defined in the contract documents. The BAS is built upon a single network infrastructure based upon LonWorks Efficiency Engineering Inc. Aug-10 Section 15920 Page 38 of 60 .5 .6 .7 .8 Network Services. This infrastructure may include field wiring, LAN wiring, routers, bridges, raceways, and gateways as required to connect non-interoperable subsystems and devices. Domain: A domain is logical collection of nodes on one or more channels. Communications can only take place among nodes configured in a common domain; therefore, a domain forms a virtual network. Multiple domains can occupy the same channels. Graphical User Interface (GUI): A graphical, object oriented method by which an operator is capable of communicating with the BAS. Network: A system of distributed control units that are linked together on a communication bus. A network allows sharing of point information between all control units. Additionally, a network provides central monitoring and control of the entire system from any distributed control unit location. Node: An intelligent device attached to the network. 2.0 PRODUCTS 2.1 OPERATOR TERMINAL .1 The owner will provide an operator terminal or identify an existing terminal for the controls contractor to install the system. 2.2 CONTROL PANELS .1 Control panels shall be supplied as required to interface to all the points contained in the Point Lists, with the ability to be expanded by adding I/O by a minimum of 20% in each controller. The primary sensor for all control loops shall be connected to the same panel containing the control loop output. Where this restriction would cause a significant cost increase, the Contractor shall notify the Owner and Engineer in the bid submission package. Each control panel shall be capable of operation as a completely independent unit and as part of a facility-wide control system. In the case of communication interruption, each controller shall be capable of controlling to setpoint without supporting data from any other panel on the network. .2 CONTROL PANEL MEMORY - The type of non-volatile EPROM memory shall be at the manufacturer’s discretion but shall, as a minimum, support all performance and technical specifications, operating system, application subroutines, and other configuration description software. All applications functions and operating data or software shall reside in battery backed RAM. That is, data and control parameters such as I/O point characteristics, schedules, setpoints, and alarm limits shall remain in RAM. These values shall be modifiable on-line through the operator’s terminal connected to any panel on the system. .1 Each controller shall contain a real time clock and RAM memory to store the point database, user programs, and data collection. This memory shall be large enough to store 500 samples of each input and output simultaneously for data collection, in addition to the memory required to hold the point database, alarm library, and user program. .2 RAM shall include battery back-up for a minimum of 24 hours to eliminate operating data reload in the case of power failure. The system shall have provision for a regular manual battery check for operators to ensure that the backup will work when needed. .3 INPUT/OUTPUT POINT TYPES - Each panel shall be capable of using any of the types of inputs and outputs listed below: .1 Analog Inputs: 4 to 20mA current source, 4 to 20mA current sink, 0 to10vdc, pt-100 RTD, pt1000 RTD, 10kohm thermistor, 0 to 20# pneumatic (through a transducer) .2 Digital Inputs: contact closure (normally open or normally closed), pulse-width modulation, pulse counter of 10 pulses per second or slower .3 Analog Outputs: 4 to 20mA, 0 to 10vdc, pulse-width modulation, 0 to 20# pneumatic (through a transducer) .4 Digital Outputs: momentary or maintained contact direct from panel using triac or volt-free contacts .4 INPUT/OUTPUT POINT DETAILS .1 HAND/OFF/AUTO CAPABILITY (HOA) - All output points shall be provided with full HOA capability at the control panel. When switched to auto, the point shall be under control of the Efficiency Engineering Inc. Aug-10 Section 15920 Page 39 of 60 .5 .6 .7 .8 .9 .10 .11 .12 2.3 automation system. In off position, the point shall be off (no signal or contact open). In hand position, the point shall be on (contact closed) or in the case of an analog output the signal shall be manually adjustable by use of a potentiometer. .1 HOA position indication shall feed back to the controller, and shall be available through the user interface at any remote terminal. .2 FAILSAFE - All output points shall be set to go to normal or failsafe operation in the event of panel failure or loss of power to the panel. When selecting NO or NC relays, the Contractor shall consult with the Owner or facility staff to determine the failsafe positions. .3 ISOLATION OF INPUTS - All input signals shall be optically isolated from the panel circuit boards. .4 ISOLATION OF OUTPUTS - All output signals shall be optically isolated from the panel circuit boards. SELF-DIAGNOSTICS AND INDICATION - Each panel shall run a diagnostic program continuously. This program shall report panel faults to the operator terminal. The operator terminal shall recognize and notify loss of communication to any field panel. There shall be local visual indication that the panel processor is functioning, via LED or similar. There shall be visual indicators on the communication section of the panel to show that the panel is sending or receiving on the communication trunk. SYSTEM CLOCK - Each field panel shall contain a crystal-controlled real time clock providing time in the form of date (day, month, year), day of week (Monday to Sunday), hour, minute, and second. Accuracy shall be within 2 minutes per year. The clock shall change automatically for leap years and daylight savings time for at least the next 25 years. Clocks that use the main power supply frequency as their reference are not acceptable. UPDATE FREQUENCY - Field panels shall be capable of updating any output at least once every two seconds. ALARM CAPTURE - Field panels shall be capable of capturing momentary alarms of 500ms duration or longer. In addition, they shall be easily programmable to ignore spurious alarms (e.g. “no flow” indication within 5 seconds of fan startup). POWER FAILURE MODE - After a power failure, the panel shall refer to its various time programs and provide start signals only to that equipment which should be running. In such a situation, the panel shall automatically initiate a staged start-up, with a time delay of at least 20 seconds between motor starts. Each panel shall contain diagnostics such that in failure mode the panel is electrically isolated from the communication network to prevent further failures at the remaining panels. In addition, the entire system restart shall be automatic and complete, without loss of necessary control information, and without any required operator action. The Owner recognizes that point trend logging will be interrupted and data may be lost, however the system shall resume any trend logs after a power failure. PROGRAMMABILITY - There shall be the possibility to create program logic not covered by the standard functions. Such programs shall be of high level type, and it shall be possible to make alterations without involvement from the Contractor. English text comments may be inserted in the programs themselves. LOCAL CONSOLE - Each controller shall have an interface port to connect to a personal computer. This interface port shall provide full access and programming capability to all controllers on the network. Where more than one controller is installed in the same mechanical room, a single interface port per mechanical room is acceptable. The system shall be capable of supporting at least two operator consoles operating simultaneously. Each console shall be capable of program editing, setpoint adjustment, monitoring, or displaying live graphics regardless of what is taking place at the other console. The system shall be designed to handle conflicts between operator consoles without harmful consequences. HARDWARE – The hardware that will be accepted is KMC, Reliable, Johnson or Honeywell. FIELD DEVICES .1 All field devices shall be selected appropriate to the application, and shall be warranted by the Contractor for one year from the date of system acceptance by the Owner. It is the Contractor's Efficiency Engineering Inc. Aug-10 Section 15920 Page 40 of 60 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 responsibility to ensure that all field devices and wire connections will stand up to the environment at the facility. SPACE TEMPERATURE SENSORS - Space temperature sensors shall be of the thermistor or Pt1000 RTD type. The sensor shall have an end to end accuracy of not less than +/- 0.5°C. Where override or operator setpoint adjustment is specified, those features shall be integral to the sensor. OUTSIDE TEMPERATURE SENSORS - Outside temperature sensors shall be units specifically designed for the purpose and adequately protected from the elements. They shall be of the thermistor or Pt-1000 RTD type. The sensor shall have an end to end accuracy of not less than +/- 0.5°C. DUCT TEMPERATURE SENSORS (AVERAGING) – Averaging duct temperature sensors shall be of the thermistor or Pt-1000 RTD type, with averaging elements. The sensor shall have an end to end accuracy of not less than +/- 0.5°C. DUCT TEMPERATURE SENSORS (PROBE) – Probe duct temperature sensors shall be of the thermistor or Pt-1000 RTD type, with sensing along a short length near the tip but not at the base. The sensor shall have an end to end accuracy of not less than +/- 0.5°C. DUCT CO2 SENSORS – QEL CTS-M20, duct mount configuration, complete with particulate filter. ROOM CO2 SENSORS – Airtest TR9200 series, with options as indicated on drawings. HUMIDITY SENSORS – Humidity sensors shall be of the all polymer sensing element type. They shall have an accuracy of +/- 3% and capable of measuring in the 10% to 90% RH range. WATER TEMPERATURE SENSORS – Water temperature sensors shall be capable of functioning in a well insertion and have an end to end accuracy of not less than +/- .5 ºC. The sensor shall be of the thermistor of Pt—1000 RTD type. INTERFACE RELAYS Input: 24 vac, 60 Hz Contact Rating: 10a at 120 vac, 60 Hz and 10a at 28 vdc Contact Action: dpdt Model: KRP11AG by Potter & Brumfield with base or approved equivalent. POWER RELAYS Input: 120 vac, 60 Hz Contact Rating: 30a at 250 vac, 60 Hz Contact Action: dpdt Model: PRD11AGO by Potter & Brumfield or approved equivalent. CONTACTORS Input: 120 vac, 60 Hz Contact Rating: as per application Contact Arrangement: 3 poles, N.O. contact, 1 auxiliary contact, N.C. Control Transformer: 347/120 vac, 60 Hz with protection Enclosure: CEMA 1 cabinet enclosing contactor, transformer, protection, etc. Model: Contactor to be Allen-Bradley or approved equal ELECTRONIC-PNEUMATIC TRANSDUCERS Input: According to application Output: 0 to 15 psig, or according to application requirement Accuracy: Within 2% of full scale Air Filter: 5 micron in-line filter on air inlet Pressure Gauge: 1.5” analog pressure gauge on air outlet Air Consumption: <20 scims, gradual bleed to 0 psig on loss of power Model: Greystone PXP5 or PWP5, or functional equivalent VALVE AND DAMPER ACTUATORS - All new valve or damper actuators shall be Belimo or approved equal, sized appropriately for the application, and warranted by the Contractor for the installation warranty period. .1 The Contractor may choose to replace valve or damper actuators rather than interface to existing units, in which case the same quality and warranty standards shall apply. UTILITY METER INTERFACE – If required during construction the Contractor shall arrange the interface between the automation system and existing utility meters with the appropriate utilities. OUTDOOR PHOTOCELLS – Light level switch designed for outdoor use, with adjustable switch sensitivity Efficiency Engineering Inc. Aug-10 Section 15920 Page 41 of 60 .17 2.4 ARENA INFRARED NON-CONTACT ICE TEMPERATURE SENSORS – Overhead non-contact sensors shall be properly enclosed to prevent deterioration due to condensation. Sensors shall have a high temperature filtering capability that ignores the heat from skaters and ice resurfacing equipment and shall have capability of field calibration through built-in software or through the building automation system. Calibration Pre-calibrated at a special operating point for ice arenas. Filtering Transient Reading Built-in Optical View 10:1 Repeatability 0.5% or 0.7 C Response Time 165 mSec. Resolution 0.1 C Emissivity 0.1 * 1.0 Environmental Rating NEMA 4 Communication RS-232 Notes Pre-calibrated and averaging in-built in sensor .1 Raytek TX Model DJ2TX-F-LTP-SF or approved equal. COMMUNICATIONS NETWORK AND PROTOCOL .1 All I/O points shall be directly tied to a controller on a high-speed network (250kBaud or faster). The network shall be peer-to-peer, capable of supporting as many controllers as required to meet the point capacity as specified. The network shall permit synchronization of all real time clocks, and the automatic transfer of point values from one controller to another. .2 SYSTEM EXPANSION - It shall be possible to expand the system by simply adding more controllers to the network. The system shall be expandable to a capacity of 5,000 hardware points without making any of the original equipment redundant. .3 “BUMPLESS” TRANSFER - The Owner or Contractor shall be capable of locking output values from either the operator terminal or a remote console and then downloading a revised program to any or all controllers without any transient activity at the controller outputs. This transfer of the new program shall be easily accomplished without taking the control network out of operation. .4 NETWORK PERFORMANCE PARAMETERS .1 The system shall display a graphic with 25 dynamics points with all current data within 10 seconds. .2 The system shall update a graphic with 25 dynamic points with all current data within 5 seconds. .3 The maximum time between the command of a output point by the operator and the reaction by the device shall be less than 2 seconds. .4 The maximum time between when a node object goes into alarm and when it is annunciated at the workstation shall not exceed 30 seconds. .5 Open Communication Protocol - The BAS is intended to seamlessly connect devices throughout the building regardless of subsystem type, i.e. HVAC, lighting, card access, and security devices should easily coexist on the same network channel. .1 Gateways shall not be used. .2 The Contractor shall use BACnet communication protocol throughout the installation. .6 BACnet Conformance - The BAS will consist of a flat, open architecture that conforms to ASHRAE Standard 135-2008, the BACnet protocol, and all issued addenda, as the common communication protocol between all controlled and controlling devices. .1 All Building Controllers, Application Controllers, and “smart” devices shall be BTL (BACnet Testing Laboratories) Certified. Any controllers or “smart” devices proposed by the Bidder that are not BTL Certified shall be clearly identified in the bid submission package. Failure to identify any such devices in the bid submission will result in the successful bidder having to substitute non-BTL Certified components with BTL Certified components from another vendor. Efficiency Engineering Inc. Aug-10 Section 15920 Page 42 of 60 Po in Et he rne t-to t -P oin BACnet LAN Types Supported Operator Workstation X X Building Controller X X Device X Application Controller for Central Plant or Air Handler X Application Controller for Terminal Units X Ev en t In X X Building Controller X X X X X Application Controller for Central Plant or Air Handler X X X X X X X X k Device Application Controller for Terminal Units .4 .5 X itia t io n Re ini tia Operator Workstation BACnet Functional Groups Supported liz e Ev en tR es po ns Tim e eM as ter D Co ev mm ice un ic a Fil t io es n Control devices shall directly support the complete list of services in section 22.2 of the BACnet Standard, BACnet Functional Groups, to provide each of the functional groups listed below. .1 All proprietary services, if used in the system, shall be thoroughly documented and provided as part of the bid submission. All necessary tools shall be supplied for working with proprietary information. Cl oc .3 MS /TP ,m ini m k b um ps 76 .8 All communication with operator workstation and all application controllers shall be via BACnet LANs as native BACnet devices. The devices shall support the LAN types listed below, at a minimum. t (P TP ) .2 X BACnet Conformance Class .1 Operator Workstation – Class 3 .2 Building Controller – Class 3 .3 Application Controller (Central Plant or AHU) - Class 3 .4 Application Controller (Terminal Units) – Class 3 The following devices shall comply with Annex J of the BACnet specification for IP connections. This device shall use Ethernet to connect to the IP internetwork, while using the same Ethernet LAN for non-IP communications to other BACnet devices on the LAN. Must support interoperability on wide area networks (WANs) and campus area networks (CANs). .1 Operator Workstation .2 Building Controller Efficiency Engineering Inc. Aug-10 Section 15920 Page 43 of 60 .6 .7 .3 Application Controller (Central Plant or AHU) Operator Workstation shall support Foreign Device Registration to allow temporary workstation connection to IP network. The Building Controller and Application Controller for Central Plant or Air Handler shall function as BACnet Broadcast Management Devices. 2.5 INTERNET CONNECTION .1 Ethernet network drops will be provided by the City of Guelph IT staff. The controls contractor must coordinate with the City for locations and details of the required drops. 2.6 CONTROL SYSTEM SOFTWARE .1 WEB BROWSER INTERFACE – There shall be no proprietary operator interface software or hardware required for a remote console. The systems shall be set up such that the complete graphic interface in all buildings shall be accessible from any internet-connected computer with a standard web browser. The web browser interface shall be able to perform all the same functions as a Local Operator Terminal, other that system programming. This includes editing of existing trend logs, setup and definition of new trend logs, changing setpoints .2 PROGRAMMING - The system shall have all programming tools built-in to allow extensions and/or modifications on-site. Upon completion it shall be possible to make a safety backup using a simple command or choice in a menu. When desired, it shall be possible to reload the same database using a similar command or menu choice. .1 The Contractor shall provide all software tools and access privileges necessary for the Owner to review and edit program source code. If a special proprietary program editor is required, it must include the following features: .1 Capability to accept programs from ASCII text files that have been created in other text editors or word processors. .2 If a point name is changed, all occurrences of that point name will automatically be changed, regardless of where the occurrence exists. .3 Cut and paste functions to easily copy code sections from one controller to another. .4 Debug utility which will indicate line of code containing structural or syntax error. .5 If code contains line numbers, include automatic renumbering feature to sequentially renumber lines and update and line number references. .6 Capability to automatically view value and/or status of points used within the code without exiting the editor. .7 Ability to insert English text comments into the programs themselves. .3 SOURCE CODE - The Contractor shall deliver all source code to the Owner in electronic format on CD-ROM within two weeks of the programs being approved by the Owner. At the same time, the Contractor shall also provide the Owner with the highest level passwords and authorization codes for access to all features and functions of the system. .4 ALARM EMAIL – The system shall be configured to send alarms as email messages to up to 10 userdefined email addresses. Each particular alarm shall be categorized within one of three levels: Notification Alarm – Message Importance “Low” Warning Alarm – Message Importance “Normal” Critical Alarm – Message Importance “High” .1 Each of the three types of alarms shall have it’s own email address list, so for example notification alarms and warning alarms may be sent to different addresses. .2 The subject line and body content of any alarm message shall follow a very precise format, as detailed later in this Section. .3 Alarm messages and alarm values shall be operator-adjustable. .4 All alarm management functions shall be available to an operator with adequate access authority through a remote (web browser) terminal, including setup, change of alarm values, change of alarm text, and acknowledgement of alarms. .5 TREND LOGS Efficiency Engineering Inc. Aug-10 Section 15920 Page 44 of 60 .1 .6 .7 .8 .9 .10 The automation system shall be capable of logging all system input and output points simultaneously, with the sampling rate set by the operator at anywhere between 1 second and 4 hours. .2 Each point log shall hold at least 4000 samples (note that these samples may be stored on the operator terminal hard disk to meet this requirement). .3 The operator shall be able to set the trend logs to start at a preset time, and shall be able to limit the number of samples to be stored. .4 The operator shall be able to choose that logging stop once the limit has been reached, or that logging continue by writing over the oldest sample with each new sample. .5 When logging analog values, the operator shall be able to choose instantaneous values or average values over the sampling interval. .6 The process for creating trend logs, tabular reports, and line graph reports shall be easy enough for the average operator to perform. .7 All trend log management functions shall be available to an operator with adequate access authority through a remote (web browser) terminal, including setup, removal, change of points for trending, change of sample frequency, and fill or overwrite selection. POINT DESIGNATION - Each field point, apart from any other unique designation such as point number, is to have a free-format plain language text designation. For example, AHU2SAT might indicate supply air temperature on air handling unit 2. A field of at least 16 alphanumeric characters is to be provided for this requirement. The software shall allow direct access to the field point concerned via this designation. POINT OVERRIDE – The system shall have the capability of full point override. .1 A user with the appropriate authority shall have the ability to override every field point, input or output, from a remote operator terminal. This includes forcing sensor values, forcing equipment on or off, and fixing the value of analog outputs. .2 Systems with only partial override (outputs only, only a subset of points, …) shall not be accepted. .3 The Contractor shall demonstrate full override capability from a remote terminal at the time of commissioning. AUTHORITY LEVELS - The system shall have at least three levels of access with a minimum of 10 operator user names and 10 passwords. These access levels shall be adjustable by the system manager, who will choose to permit or deny access to any function for any individual. User Login shall be structured to allow multiple users to login at any one time (minimum of 3 users logged in at one time). DATA EXPORT - The system shall be capable of storing energy calculations and measured values from a local log channel in any field panel onto the operator terminal hard disk. The system shall have the capability to update this data file automatically when the log is full, to free up the log for the subsequent recording period. The system shall be capable of exporting logged values to a standard spreadsheet program. ALARM HANDLING - It shall be possible to declare alarms on every input. An analog input shall have both low and high value alarms. Alarms shall be designated either “Critical” or “Warning” in the subject field of the associated email message. All alarms shall be queued for transmission to the operator terminal(s) and by email and logged with time tag, point label, current value, and alarm value that was exceeded. The system buffer shall have a capacity for at least 100 alarms. Alarm acknowledgement and restoration shall also log to the same terminal(s) as the alarms themselves. .1 When a point goes into alarm, a user defined message of not less than 80 characters shall be sent to the local operator console, alarm printer, or through internet email transmission to as many email addresses as set up in the system. Response time from alarm occurrence to delivery shall not exceed 5 seconds. When dialing out to an internet connection, the modem shall wait for connection before sending the email message. .2 The operator shall have the ability to disable any particular alarm to prevent it recurring during unusual system operation. .3 The operator shall acknowledge alarms with the mouse by pointing and clicking. He/she shall be able to acknowledge or reset one alarm at a time, or all outstanding alarms with a single command. Efficiency Engineering Inc. Aug-10 Section 15920 Page 45 of 60 .11 Heating Water Temperature .12 .4 Set up and test the alarms specified in Section 15936. CONCURRENT PROGRAM OPERATION - The operator terminal may be used for running other software, such as a spreadsheet, word processor, or maintenance management database. The system shall be capable of receiving and logging alarms in background while the other software is running. Alarm messages shall appear or create an audible sound while the other program is running, but shall not disrupt the other program. Microsoft Windows may be used to perform this multi-tasking, so long as the operator terminal is supplied fully configured to allow operation as described. CONTROL SEQUENCE LIBRARY - The system shall include facility for easy implementation of the following features. .1 COMMAND LANGUAGE - A high level command language shall include commands such as Edit, Display, Delete, Graph, Copy, and Log for operating and programming the system. .2 WEEKLY SCHEDULES - The system shall be capable of at least 60 on/off schedules for assignment to outputs. Each schedule shall allow easy modification through the operator terminal, and shall allow for annual holiday and special day (extended operation) overrides. .3 HELP PROGRAM - The control software shall include a context-sensitive help service for operator support. This shall be accessible at any time while still on-line with the network. .4 DUTY CYCLING - The system shall have the possibility to easily assign duty cycling to any stop/start output point. Each point shall have the possibility of both low and high temperature limits to override the duty cycling. The operator will be able to define minimum off times and minimum run times for each piece of machinery. .5 PID SETPOINT CONTROL - The system shall have a standard control loop program that allows the operator to assign the setpoint, the controlled input variable, and the controlling output or outputs. This standard function shall use proportional-integral-derivative control to allow the quickest possible settling time, the minimum overshoot, and no steady-state offset. The function shall allow sequencing or staging of multiple outputs. It shall allow a knowledgeable operator to change output sequence ordering, setpoint, proportional gain (Kp), time constants (Ti and Td), or to lock out output stages without going into complex program code. .6 PID RESET SETPOINT CONTROL - The system shall have a standard control loop program with reset and all of the features described above under PID Setpoint Control. The reset feature allows the operator to tie the setpoint value to another analog input. The setpoint will change as the reset analog input changes. The function shall allow a knowledgeable operator to redefine the reset curve by changing the defining endpoints, as shown in the diagram. -10°C,80°C In this example the endpoints are (-10°C, 80°C) and (15°C,35°C). Below -10°C outside temperature, heating water is controlled at 80°C. Above 15°C outside temperature heating water is at 35°C. In between -10°C and 15°C outside, the heating water setpoint varies linearly between 80°C and 35°C. 15°C,35°C Outside Air Temperature .7 ADAPTIVE OPTIMIZED STARTUP - Where a fan system is programmed for occupied mode / unoccupied mode operation, the control system shall include the option for adaptive optimized startup. With optimized startup enabled, the mechanical system shall go from unoccupied into occupied mode earlier than scheduled. This early startup period shall be set and adjusted Efficiency Engineering Inc. Aug-10 Section 15920 Page 46 of 60 .8 .9 automatically by the control system to bring space conditions into the occupied setpoint range just at the scheduled start time. The control system shall adapt and optimize this startup using historical outside temperature information and inside temperature response periods. Using this technique, the building operators shall not have to schedule systems to start early anticipating a lag between startup and comfort in the space. ON-LINE SENSOR RECALIBRATION - The system shall have a facility whereby the operator can use an external temperature or relative humidity reading to recalibrate a sensor. The operator shall also have the ability to add an offset to any analog input for calibration purposes. TOTALIZERS - Software counters shall be available to totalize the number of hours a piece of equipment has been running or totalize an input, such as gpm into total gallons. The controller shall totalize the number of starts of digital outputs since last reset. These values shall be displayed, printed, reset, or downloaded to a disk file at any time, for use by plant personnel in equipment maintenance. In addition, the operator shall be able to assign an upper limit value to each point to produce a Notice Alarm message when a piece of equipment has run for the time required between scheduled maintenance. 3.0 EXECUTION 3.1 PROJECT /SITE CONDITIONS .1 EXISTING CONDITIONS - Examine the site and contract documents Bidders shall have an opportunity to visit the site to become familiar with working conditions and work involved before submitting proposals. No extras will be granted due to lack of thorough preliminary investigation. .2 INTERRUPTION OF SERVICES - Any interruption of electrical services to any part of existing building shall come at a time agreeable to the Owner's personnel on site. Make all necessary arrangements with the building operator. Include in Stipulated Sum for any overtime required ensuring that interruption is held to a minimum. All such overtime work shall be carried out without additional cost to the Owner. .3 RE-USE OF EXISTING COMPONENTS .1 Any re-use of existing components shall be at the Contractor's risk, except where components are specifically designated for re-use on the drawings. Where components are specifically designated for re-use, the Owner shall assume warranty liability. .2 Where it conforms completely to all terms specified elsewhere in this document, the Contractor may re-use existing wiring and conduit at his own risk. Whether or not he is re-using wiring, the Contractor shall be responsible for performance and warranty terms specified herein. Whether new or existing, all wiring shall be properly terminated and labelled as specified herein. .3 Except where indicated on the drawings, all input field devices (sensors, switches, dials) shall be replaced. .4 Except where indicated on the drawings, all relays shall be replaced. .5 The Contractor shall not be responsible for the replacement or service of actuators, motors, or contactors except where indicated on the drawings. .1 The Owner recognizes that some field components may not be working. It is the Contractor's responsibility to test the operation of all actuators, motors, and contactors. Where any of these devices are found to be defective, the Contractor shall immediately provide a clearly written explanation on a quote to the Owner to rectify the problem. The Owner reserves the right to have any such repairs or replacements done by the Contractor, by the Owner's internal forces, or by a third party of the Owner's choice. .2 If the Owner chooses the Contractor to undertake extra repair or replacement work, he will sign the Contractor's quote and return a copy to the Contractor. Alternately, the Owner may prepare a separate written purchase order referencing the Contractor's quote numbers. The Contractor shall proceed to do any extra repair or replacement work as quickly as possible after receiving written authorization without compromising the schedule or the quality of the installation. .3 The Contractor shall not undertake any extra repair or replacement work without written authorization. Efficiency Engineering Inc. Aug-10 Section 15920 Page 47 of 60 3.2 ELECTRICAL .1 RULES AND REGULATIONS - The entire installation shall comply with the Canadian Electrical Code and all local and Provincial codes. .2 WIRING - All electric wiring in connection with this project shall be furnished and installed under this section. .1 The Contractor shall be aware that cables carrying high currents run through ceiling and wall cavities. Signal interference or sensor inaccuracy or failure caused by existing cable runs shall be the responsibility of the Contractor and shall be covered under the warranty. The Contractor shall select sensors and use shielded cable or transmitters as necessary to prevent electrical interference with the control system operation. .2 The Contractor shall coordinate fully the interconnection of factory assembled portions of system controls, field installed control systems and the electrical power system to provide a complete working installation. .3 Power for control equipment shall not be taken from equipment motor leads. Power shall be from circuits dedicated for controls only. .4 Transformers shall be sized for 150% of engineered capacity. .5 All wires are to be numbered using wire labels at each end. These labels shall correspond to wire identification on the shop drawings and "as-built" drawings. .3 INSTALLATION POINTS LIST - The contractor shall install all of the control points listed in Section 15924. The point types are: .1 DI (digital input) - a status signal having only two values; e.g. flow on/off, motor on/off, air flow confirmed/not confirmed .2 AI (analog input) - a signal having many possible values; e.g. a temperature or pressure reading .3 DO (digital output) - a two-position control signal; e.g. motor on/off .4 AO (analog output) - a control signal having many possible values; e.g. a valve positioner, a damper positioner .5 V (virtual point) - a software item incorporating standard functionality and user interface elements, available from the graphic interface where indicated. 4 ELECTRICAL ISOLATION OF I/O POINTS - To prevent serious damage to the field panels from surges, or RFI electrically induced spikes, protection in the following form shall be provided, as a minimum: .1 Digital outputs singularly or collectively shall be galvanically isolated from the main panel processor. .2 Analog outputs shall be galvanically isolated from each other and the main panel processor. .3 Digital inputs shall be galvanically isolated from the main panel processor. .5 CONDUITS - All exposed wiring, whether for power, sensors, actuators, or data communications, shall be in metallic conduit. This includes all wiring runs in and around rooftop HVAC units. All conduits shall have a minimum inside diameter of 13mm. All conduits shall be installed out of the way in traffic areas, and parallel to the lines of the building. Flexible conduit may be used only in areas of vibration or expansion joints. All conduits shall be supported at least every 4 feet. Supports shall be located at each connector end of each conduit. High and low voltage wire shall not be run in the same conduit. Only wires of similar purpose shall be run in the same conduit; i.e. sensor or control, power, and communication wire shall be in separate conduit. .1 The Contractor may use existing unused conduit from equipment that is not longer in service, if the opportunity arises during construction. .6 PULL BOXES AND JUNCTION BOXES - Pull boxes shall be located at a minimum spacing of 30m. The contractor is responsible for getting approvals from the Owner for locating pull boxes. Pull boxes shall comply with the Canadian Electrical Code. All boxes shall be clearly marked as part of the automated control system. .7 ENCLOSURES - All enclosures shall be mounted such that the doors can open fully without interference with new or existing equipment. Except where expressly permitted in writing by the Owner or Engineer, enclosures shall be mounted in easily accessible locations where a technician can clearly see and easily access all components inside without a stool or ladder. .1 CONTROL PANEL ENCLOSURES - Each control panel shall be mounted in a NEMA Type 2 (industrial, use NEMA Type 4; corrosive environment, use NEMA Type 4x) enclosure or Efficiency Engineering Inc. Aug-10 Section 15920 Page 48 of 60 .8 .9 .10 better with a hinged and lockable access door. The Contractor shall provide at least three keys, any one of which shall open any of the controller panels. .2 INTERFACE ENCLOSURES - Electronic or pneumatic interface panels and components shall be mounted separately from controllers in NEMA Type 2 enclosures or better with hinged and lockable access doors. Low voltage relays may be mounted inside interface enclosures. .3 RELAY ENCLOSURES - Electric relays and contactors shall be mounted separately from controllers in NEMA Type 2 enclosures or better with hinged access doors. SELECTION AND MOUNTING OF SENSORS – The contractor shall install control field elements in locations shown schematically and on points lists in Section 15924. The sensors shall be designed for each application and shall be mounted securely. .1 SPACE TEMPERATURE and/or CO2 sensors shall be mounted in the same locations as the thermostats they are replacing. In the case where there is no existing thermostat or sensor, the new sensor shall be securely mounted at the appropriate height indicated below on an interior wall or column or as specifically directed by the Engineer or Owner. .1 Space sensors without occupant adjustment or pushbutton override shall be mounted 60" from floor to top of sensor. .2 Space sensors with occupant adjustment or pushbutton override shall be mounted 48" from floor to top of sensor, for wheelchair accessibility. .2 DUCT MIXED AIR TEMPERATURE sensors must be averaging type. The averaging elements shall be mounted securely at the corners of the ducts, in such a way that the element covers a good cross section of the air stream, away from any source of heat or cold, and as far as practically possible downstream from the mixing plenum. .3 SUPPLY OR RETURN AIR TEMPERATURE sensors may be either averaging or probe type, however the Contractor shall be liable for replacement of probe sensors with averaging sensors where the probe sensors prove inaccurate due to air stream stratification or incomplete mixing. The probe shall be fastened securely to the outside of ductwork, away from any source of heat or cold, with the probe extending between 1/3 and 1/2 of the way into the air stream (to a max. of 12”) and perpendicular to the air flow. .1 Always use averaging sensors in air streams following a coil face and bypass arrangement. .4 OUTSIDE AIR TEMPERATURE sensors shall be fastened securely to a north or northwestfacing wall. They shall be shielded for protection from the weather in such a way that good airflow over the sensing element is assured. They shall be mounted away from exhaust air openings, flues, chimneys, or any other source of heat or cold. .5 DUCT CO2 sensors shall be mounted on the outside of the duct on an electrical switch box. The contractor shall use ¼” standard pneumatic tube, configured as shown in drawings. Maximum tube length from sensor to sample intake or sample discharge shall be 20’. Use copper tube secured to structural members at least every 2’ for any length over 4’. Plastic tube may be used for lengths under 4’, secured at least every 12”. A particle filter shall be installed upstream of the low pressure port. Outside air sampling intake shall be configured and protected to prevent exposure to rainwater or snow and shall be fitted with a particle filter to prevent entry of insects. .6 OUTDOOR PHOTOCELL sensors shall be mounted according to manufacturer’s instructions, in a location protected from the elements and where light produced from either the luminaires under control or nearby artificial lighting of any type will not create a false signal at the photocell. POWER PROTECTION - During the warranty period, the Contractor shall be responsible for parts and labour to repair or replace any system equipment damaged by power quality problems (spikes, sags, waveform anomalies, etc.). With that in mind, the Contractor shall provide appropriate power protection. SELECTION OF POWER SOURCES – The Contractor shall identify and connect to existing power sources, taking care that added equipment does not overload circuit capacity. .1 Power sources shall be selected such that power shall be continuously available for new equipment and will not be shut off under normal building operation. .2 The Contractor shall determine and ensure that the power quality on the selected circuits is adequate for safe long-term operation of the new equipment. .3 Power for valve and damper actuators shall be taken from circuits dedicated to HVAC use. Efficiency Engineering Inc. Aug-10 Section 15920 Page 49 of 60 .4 Where additional circuits are required by Code, the Contractor shall provide auxiliary panels with the required circuits. 3.3 IDENTIFICATION AND LABELLING OF EQUIPMENT .1 IDENTIFICATION OF ENCLOSURES - Securely install black lamicoid labels with white lettering on all new enclosures or all existing enclosures being re-used. The lettering shall clearly identify the enclosure as part of the automation system with the letters "BAS" (for Building Automation System), followed by a space, and then a functional description. For control panels, the functional description shall include the panel identification used in the shop drawings. Acceptable labels would be "BAS Panel CP2" or "BAS Relays" or "BAS E/P Transducers" or "BAS Status CT's". Where enclosures are being re-used, remove any obsolete identifying labels or marks. .2 IDENTIFICATION OF PANEL POINTS - Mount a waterproofed input/output layout sheet within each controller. This sheet shall include the name of the points connected to each controller channel and the associated wire labeling information. .3. IDENTIFICATION OF WIRING - Label all wires at both ends, using sleeves or plastic rings, with values corresponding to the identification on the shop drawings and "as built" drawings. .4. IDENTIFICATION OF INTERFACE COMPONENTS - Mount a waterproofed layout sheet within each interface enclosure to clearly illustrate the purpose of each component, such that an operator or service technician can quickly identify the exact use of each relay, CT, transducer, contactor, or gauge. Alternately the Contractor may securely install an individual waterproof printed label beside each component. Printed labels may not be affixed to replaceable components (e.g. relays), but must be placed in such a way that they will remain after components are replaced. .5 IDENTIFICATION OF EXISTING EQUIPMENT - Securely install black lamicoid labels with white lettering on all existing equipment being connected to the automation system. Where possible, place the label on the appropriate starter, contactor enclosure, or switch. Each lamicoid shall contain the ID code indicated on the control schematics. 3.4 SOFTWARE PROGRAMMING .1 CONTROL SEQUENCES – The Contractor shall configure the system to perform the control sequences referenced in Section 15928 and described in Section 15932. .2 OPERATOR TERMINAL GRAPHIC DISPLAYS - The Contractor shall provide a series of graphic screen displays to simplify system operation. All graphic displays specified in this section shall be linked and easily reachable through a point-and-click mouse-driven menu system. .1 Building Profile (one for each site) - a floor plan or isometric showing space temperatures and locations, outside air temperature, and operating status of subsystems in the building (heating, dhw, garage heating, dcw booster pumping, makeup air, auxiliary systems, or other systems as applicable for each individual building). A hot button for each system shall indicate by color whether the system is operating normally or whether it is in alarm. Clicking on any hot button shall take the operator to a system-specific screen with schematic, live point data, and any associated alarm information. .1 If the system has too many points and too much information to fit easily on one screen, multiple floor plans or isometrics shall be provided to make the graphics more useable. These multiple screens shall be easily navigated. .2 Mechanical System Schematics - There shall be one schematic graphic display for each mechanical system provided in Section 15924. The schematic display shall include all input and output point values for the mechanical system, as well as all additional graphic elements specified with the associated sequences of operation detailed in Section 15932. If it would save time and effort, the Contractor may request electronic file copies of the schematics shown in Section 15924 from the Engineer. The Engineer will make every reasonable effort to provide the schematics in a convenient form. .3 Trend Reports - There shall be one tabular and one graphic trend report for each mechanical system, as specified elsewhere. .3 POINT GROUPING - For purposes of all Owner interaction with the automation system, all points (input, output, and software) shall be grouped logically by mechanical system, in the same groupings shown in Section 15924. Where more than one mechanical system makes use of a single point (e.g. Efficiency Engineering Inc. Aug-10 Section 15920 Page 50 of 60 .4 .5 .6 .7 .8 outside air temperature), that point reference shall be included in all relevant mechanical system groups. The Owner shall not require specific knowledge of hardware point and panel arrangements to use the automation system. STATUS REPORTS - The contractor shall define and set up a report enabling the operator to produce the following printouts: • schedule settings • setpoints • analog input values • equipment on/off status .1 Point reports shall be available on the following basis: • All points for the facility, listed by control panel • All points for a single mechanical system DOCUMENTATION REPORTS – The Contractor shall define and set up documentation reports, comprising preset values and parameters, alarm texts, and application programs. It shall be possible to print out complete and up-to-date documentation of the application software on site at any time by a simple command or a menu selection. The documentation shall include as a minimum: • All parameters identified in plain language, such as setpoints, alarm levels, alarm delays, PID time constants. • All code for logic sequencing with explanatory text in plain language. TREND LOGS AND REPORTS .1 As part of the Work, ensure that Owner representatives are comfortable and fully capable of setting up trend logs and viewing associated logged data and graphs. .2 PREDEFINED TREND LOGS - The Contractor shall set up separate trend logs as shown in Section 15924. The indicated point values shall be stored at 15-minute intervals for the preceding 6 weeks, with the newest data overwriting the oldest data. .3 PREDEFINED TREND REPORTS - The Contractor shall set up standard reports for viewing or printing showing the most recent 24 hours, 1 week, or 6 weeks of trend data. There shall be two report types for each trend log. The first report type shall be tabular, with point values appearing in rows across from the reading dates and times. The second report type shall be a line graph showing all values over the period, with the vertical axis range set to encompass all reasonably expected point values. All predefined trend reports shall be easily accessible through the graphic interface. ALARMS – Provide the indicated alarms on the points and under the conditions detailed in Section 15936. .1 The Subject line of any alarm message shall follow a very precise format, detailed in Section 15936 .1 An example of an alarm text Subject line would be ABCH 10QU War HTDhwU Low Temp 119F .2 The content body of the alarm message contains the extended information for all of these fields fully written out and separated by commas and spaces (e.g.; ABC Holdings, 10 Queen, Warning,) followed by the value or reading that triggered the alarm and a more specific description of the condition as required. .1 An example of an alarm text message would be ABC Holdings, 10 Queen St, Warning, Heating Temperature Upper Zone DHW, Low Temp, 119F DYNAMIC COLOUR GRAPHICS - Through the operator terminal, provide the ability to create graphic control screens that contain all of the dynamic point information for a system. .1 The names of trend logs, control schematics, wiring diagrams, interlocks, data communications, control programs, and other display screens shall be available for inclusion on these displays. .2 The operator shall be able to start or stop a control point, alter a setpoint, request a plot of a trend log, display a logic program or weekly schedule for modification, or move to another display screen. .3 The colour graphics shall include both static and dynamic information. .4 It shall be possible to present all field points in the system dynamically in the colour graphic displays. Efficiency Engineering Inc. Aug-10 Section 15920 Page 51 of 60 .5 .9 A change of status or an alarm shall be indicated by a change of appearance, preferably a colour change, of the relevant symbol on the screen. .6 Symbols for compressors, pumps, etc. shall change appearance depending on status of a point value. The following different conditions of a variable shall be reflected by different symbol representations: • Off • On • Forced off • Forced on • Alarm limit exceeded • Controller offline .7 The dynamic information shall be updated with a minimum of 10 points per second and a maximum of 10 seconds to update an entire screen. The colour graphics shall be navigated using the mouse. .8 All tools for building, modifying and adding colour graphics shall be provided in the system. There shall be no restriction other than screen size on the number of dynamic points that can be used in a single graphic display. GRAPHIC SYMBOLS SOFTWARE - The Contractor shall provide a library of often-used graphic symbols. Additionally, the feature shall be implemented to allow the Owner to add at least 100 of his own symbols to the library. In the development of a graphic picture, the graphics software shall support all operator actions necessary to: • define the background • establish colours • locate, orient, and size symbols • position and edit alphanumeric descriptors • establish connecting lines • draw lines, boxes, circles, filled areas, and text • establish sources of real-time data and location of their readouts 3.5 COMMISSIONING OF CONTROL SYSTEMS .1 Once the Contractor has completed all installation and programming, he will arrange to demonstrate the system operation to the project Engineer. If there are any deficiencies at this point, they will be documented by the Engineer. That documentation will be sent to the Contractor, and the Contractor will proceed to rectify the deficiencies as quickly as possible. The Contractor will then arrange a second demonstration. .1 This process will be repeated, if necessary, until the Owner, Contractor, Engineer all agree that the system meets this specification fully and there are no more deficiencies requiring correction. 3.6 DOCUMENTATION AND TRAINING .1 CLOSE-OUT DOCUMENTATION - At completion of the job, when the Owner and Engineer have agreed that all deficiencies have been corrected, the Contractor shall furnish the following documentation to the Engineer in hardcopy format and electronically in PDF: .1 Three copies of “as-built” control drawings. The full set of drawings shall include all schematics and floor plan layouts showing mounting locations of all significant components. The Contractor shall deliver these drawings in hardcopy form and as PDF files. .2 Three copies of manufacturer’s specification data sheets for each type of component used in the Work. .3 A complete commissioning checklist for each building, showing the results of a formal point-bypoint hardware checkout. The list shall show a line item for each point on the system, the checkout method used, and the date of final confirmation. .4 The final programs, including all point definitions, weekly and annual schedule settings, controller setpoints and tuning parameters, and documented control language programs. .5 A letter stating that he has made final calibrations and adjustments to the system and stating that the Owner's operating personnel have been instructed in its use or that instruction periods have been scheduled. Efficiency Engineering Inc. Aug-10 Section 15920 Page 52 of 60 .6 .7 .2 3.7 Three copies of the manual for the operator terminal software. Three copies of all manuals used by the programmer(s) and installer(s) in setting up the system. This includes general programming manuals and any equipment-specific programming or hardware manuals for equipment used in the Work. .8 Three sets of maintenance and operation manuals. TRAINING - The Contractor shall provide three one-half day training sessions on-site and as soon as possible after system commissioning. The person providing the training shall be someone involved with the programming and completely familiar with the job. Exact training dates and times shall be arranged with the Owner. WARRANTY AND GUARANTEES .1 The control system herein specified shall be free from defects in workmanship and material under normal use and service. After completion of the installation the controls contractor shall calibrate all sensors, actuators, motors and other equipment provided under his contract. If, within twelve (12) months from the date of completion, any of the equipment herein described is proved to be defective in workmanship or material, or unable to withstand the building environment, the Contractor shall replace it or repair it free of charge. END OF 15920 Efficiency Engineering Inc. Aug-10 Section 15920 Page 53 of 60 15932 – HVAC Control Sequences of Operation 1.0 GENERAL REQUIREMENTS .1 Conform to Division 00 and 01 General Conditions. .2 Programming control changes are specified for systems that are to be revised. All remaining control sequences shall remain under the current control sequences and shall not be changed unless outlined below. 1.1 PROGRAM LISTINGS .1 Submit to the Engineer printed program listings for all sequences required for the Work. 1.2 WARRANTY AND GUARANTEES .1 The Contractor shall warranty that the software algorithms herein specified shall be programmed exactly as specified. Inability of either the software or hardware to be configured exactly as specified shall be considered a deficiency for which partial payment may be withheld at the discretion of the Owner. If, within twelve (12) months from the date of completion, any of the software herein described is proved to be deficient in delivering the results specified, the Contractor shall modify it to remove the problem(s) free of charge. 1.3 OPERATOR TERMINAL GRAPHIC DISPLAYS .1 The operator terminal graphic displays / mechanical system schematics shall include status of all input and output points associated with the mechanical systems. They shall also include all additional graphic elements as listed under each sequence of operation. 1.4 CONTROL SEQUENCE LIST .1 Heating Boiler Plant .1 Heating Pumps .1 On a call for heat from the air-handling units F-1, F-2 or F-3, the distribution supply pump P-1 shall cycle on and modulate its speed according to the on-board constant pressure controls. .2 When the distribution supply pump, P-1, is running and the boilers are called to fire the boiler circulator P-2 shall cycle on and modulate its speed according to the on-board constant pressure controls. .3 The specified pumps are sensorless Integrated Variable Speed and shall be configured to vary the speed using integrated controls to maintain a constant pressure at the pump outlet. .4 The pumps shall operate for one minute when they have been off for 24 hours. .2 Heating Boilers .1 To initiate the boiler firing sequence the boiler circulator P-2 shall start and the lead boiler control valve shall open. Upon end-switch proof that the control valve is open the boiler shall start. .2 The heating boilers shall stage and the burners modulate to maintain the supply water temperature setpoint, initially 150°F. To maintain setpoint, the lead boiler shall ramp up slowly from minimum fire. The burner shall modulate to maintain setpoint with a throttling range of 3°F. Under high load conditions, if the lead boiler fires at 100% for 15 minutes and still cannot come within 2°F of setpoint, the second boiler will come on at minimum fire, ramping up to 50% fire, while the lead boiler will drop to 50% fire. Then both boilers shall ramp up slowly, modulating in parallel to maintain setpoint. .3 When the operating group of boilers has operated at minimum fire for 15 minutes and the control temperature exceeds setpoint by 2°F or more, then the last boiler in the sequence shall be dropped and the control valve shall close. The remaining boilers will then modulate to maintain setpoint. .4 If any boiler discharge temperature exceeds an adjustable high limit (initially 190°F), the minimum firing rate shall be restored. If any boiler is at minimum firing rate and the boiler discharge temperature exceeds the high limit, the boiler shall shut off to prevent tripping of the high limit safety control. .5 The control system shall ensure that the minimum time between stages of boiler startup and shutdown shall be 10 minutes. Efficiency Engineering Inc. Aug-10 .2 .3 .4 .5 .6 .7 .8 .9 .6 Boiler lead shall rotate among the boilers, with the lead boiler changing weekly. .7 The boilers shall be wired to service switches at the mechanical room door. Built-Up Air-Handling Units .1 Control sequences around fan and damper control shall remain under the existing control schemes. .2 Heating .1 The existing modulating burner control shall be re-commissioned with the new hydronic heating valves. .2 The control valve shall modulate to maintain the return air temperature setpoints as follows: .1 Natatorium – 86°F .2 Pool Change Rooms – 72°F .3 Arena Change Rooms – 70°F .3 Heating valve control shall be subject to a supply air temperature high limit, initially 95°F. Packaged Rooftop Units .1 Rooftop units shall be scheduled for occupied/unoccupied times, shall stage for heating and cooling and shall modulate dampers for ventilation and free cooling according to their current control sequence. Domestic Hot Water .1 The domestic hot water plant shall be controlled according to its current sequence to cycle the boiler to maintain a tank temperature setpoint of 122°F and to schedule the recirculation pump according to a weekly timeclock schedule. Pool Water Heating .1 The pool water heating equipment shall be controlled according to the current sequences of operation. The boilers shall be staged to maintain the pool return water temperature and the pool pumps shall operate continuously. Arena Refrigeration Plant .1 The refrigeration plant shall be controlled according to the current sequence of operation. .2 Infrared ice surface temperature sensors shall be added to control the refrigeration compressors to maintain the ice surface temperature setpoint. Exhaust Fan Scheduling .1 Exhaust fans shall be added to the building automation and scheduled to a seven day timeclock schedule. Coordinate with the building operator to establish the initial schedule. Exhaust Fan Monitoring .1 Where exhaust fans are to remain under local control, the BAS shall monitor their status. Flood Water Monitoring .1 The BAS shall monitor the flood water tank temperature. END OF 15932 Efficiency Engineering Inc. Aug-10 15936 – Building Automation Alarm and Diagnostics Handling 1.0 GENERAL CONDITIONS .1 Existing alarms shall remain and additional alarms specified herein shall be added to conform to the existing alarming format and procedure. .2 Additional alarms shall be as follows: .1 Pump commanded on but status not received (5 minute delay). .2 Space (or Return) temperature more than 15°F below setpoint (5 minute delay). .3 Air-handling unit commanded on but status not received (5 minute delay). .4 Domestic hot water temperature below 100°F (38°C). .6 Refrigeration compressor commanded on but status not received (5 minute delay). .7 Boiler commanded on but status not received (5 minute delay). END OF 15936 Efficiency Engineering Inc. Aug-10 Section 15936 Page 56 of 60 15950 – Testing, Adjusting and Balancing (TAB) of Mechanical Systems 1.0 GENERAL .1 TAB means to test, adjust and balance to perform in accordance with requirements of Contract Documents and to do all other work as specified in this section. .2 TAB shall be completed where flow balancing devices or flow testing ports are specified. 1.1 SCOPE .1 TAB to include the following: solar domestic hot water glycol system, supply, exhaust and makeup air flow rates at each diffuser. .2 Flow balancing is required for all new air systems. .3 Flow balancing at the diffuser or grille level is required only for systems where ductwork is to be modified. The balancing is required on all diffusers on such systems not only for newly installed diffusers. 1.2 QUALIFICATIONS OF TAB PERSONNEL .1 Names of all personnel it is proposed to perform TAB to be included on the bid form. 1.3 PURPOSE OF TAB .1 Test to verify proper and safe operation, determine actual point of performance, evaluate qualitative and quantitative performance of each fan system and controls at actual loads. .2 Adjust and regulate equipment and systems so as to meet specified performance requirements within tolerances indicated herein, and to achieve specified interaction with all other related systems under all normal and emergency loads and operating conditions. .3 Balance systems and equipment to regulate flow rates to match load requirements over full operating ranges, which will be understood to be 20% to 100% of full load unless otherwise indicated. Each fan system is to regulate flow in proportion to the requirements of the open supply ducts. 1.4 START-UP .1 Follow start-up procedures as recommended by equipment manufacturer unless specified otherwise. .2 Follow special start-up procedures specified elsewhere in Division 15. 1.5 APPLICATION TOLERANCES .1 Do TAB to following tolerances of design values: .2 All other HVAC systems: plus 5%, minus 5%. .3 Hydronic systems: plus or minus 10%. 1.6 ACCURACY TOLERANCES .1 Measured values to be accurate to within plus or minus 2% of actual values. 1.7 INSTRUMENTS .1 Prior to TAB, submit to Engineer list of instruments to be used together with serial numbers. .2 Calibrate in accordance with requirements of most stringent of referenced standard for either applicable system or HVAC system. .3 Calibrate within 3 months of TAB. Provide certificate of calibration to Engineer. 1.8 TAB REPORT .1 Provide a simple TAB report stating design and balanced flow rates for applicable components and systems. 1.9 VERIFICATION .1 All reported results subject to verification by Engineer. .2 Provide manpower and instrumentation to verify up to 25% of all reported results. .3 Number and location of verified results to be at discretion of Engineer. .4 Bear costs to repeat TAB as required to satisfaction of Engineer. END OF 15950 Efficiency Engineering Inc. Aug-10 Section 15950 Page 57 of 60 16010 – Electrical General Requirements 1.0 GENERAL .1 Comply with requirements of this section and additional control wiring requirements in Section 15920. 1.1 CODES AND STANDARDS .1 The installation shall comply with the latest editions and all amendments of the following codes and standards. Where conflicts in requirements occur, the higher standards will apply: .1 Ontario Building Code .2 Ontario Fire Code .3 Canadian Electrical Code, Part 1 – CSA Safety Standard for Electrical Installations, C22.1 .4 Canadian Electrical Code, Part 2 – CSA General Electrical Requirements, C22.2 .5 N.F.P.A. Standards .6 Ontario Electrical Safety Code (Electrical Safety Authority). .7 Local Codes, Standards and Bylaws .8 Ontario Ministry of Environment 1.2 WIRING .1 All wiring and conduit shall be concealed except in Mechanical Rooms. .2 All wiring and conduit shall be identified with permanent indelible identifying markings, either numbered or coloured plastic tapes on both ends of phase conductors of feeders and branch circuit wiring. Maintain phase sequence and colour coding throughout. .3 All wiring shall be copper. .4 All motor wiring shall be stranded conductors. .5 Wire smaller than #12 gauge shall not be used, except for control systems. .6 Wire and cable shall be colour coded as follows: .1 Power: Red, Black, Blue – Ungrounded Conductor .2 Equipment Grounding: Green .3 Isolation Grounding: Green / Yellow Stripe .7 Install wiring to all devices shown on the drawings. .8 All wiring shall be sized and installed so that at full load, the voltage drop shall not exceed 3% from the panel to the equipment. .9 Armoured cable, type AC90, shall be BX, x-link insulation for two, three or four insulated conductors complete with interlocked aluminum armour 1.3 CONDUITS .1 All wiring shall be in conduit or EMT system. .2 All conduit shall have a minimum inside diameter of 13mm. .3 All conduit shall be installed out of the way in traffic areas and parallel to the lines of the building. .4 Flexible conduit may be used only in areas of vibration. Maximum length of flexible conduit or flexible armoured cable shall be 4 feet. .5 All conduit shall be supported every 4 feet. Supports shall be located at each connector joint. .6 Only wires of similar purpose shall be run in the same conduit. .7 Wiring in unfinished occupied space that is more than 12 feet above the floor shall not require conduit. 1.4 PULL BOXES AND JUNCTION BOXES .1 Pull boxes shall be located at a minimum spacing of 30m. .2 The contractor shall be responsible for getting approval from the Owner or Engineer for locating pull boxes. Mount cabinets with top not higher than 2 m above finished floor. .3 All boxes shall be clearly marked as part of the HVAC system. Provide equipment identification, system voltage and phase. Lettering shall be a minimum 10 mm high. 1.5 SERVICE ADEQUACY .1 The Contractor shall provide electrical service to all new equipment. .2 Extras will not be awarded for failure to determine adequacy of existing electrical service and to make provision for all necessary electrical components, connections, and installation labour. END OF 16010 Efficiency Engineering Inc. Aug-10 Section 16010 Page 58 of 60 Appendix A – Additional Documents 1. Original Building Layout Drawings Efficiency Engineering Inc. Aug-10 3 Pages Appendix A A Appendix B – Mechanical and Electrical Design Drawings CONTROLS DRAWINGS .1 MS.1: Control Schematics Title Page and Legend .2 MS.2: Penthouse Heating Plant .3 MS.3: Flood Water Heating Plant .4 MS.4: Domestic Hot Water Plant .5 MS.5: Arena Refrigeration Plant .6 MS.6: Pool Heating Plant .7 MS.7: F-1 .8 MS.8: F-2 .9 MS.9: F-3 .10 MS.10: AC-1 .11 MS.11: AC-2 .12 MS.12: AC-3 .13 MS.13: Exhaust Fans MECHANICAL & ELECTRICAL DRAWINGS .1 M1-1: Penthouse Floor Plan Demolition and Retrofit .2 M1-2: Equipment Schematic and Schedule .3 M1-3: Standard Details .4 E1-1: Electrical Layout Design (Drawings listed here are external to this document package) Efficiency Engineering Inc. Aug-10 Appendix B A Mechanical Legend Project: Building Automation System Design Symbol Victoria Road Recreation Centre 151 Victoria Rd. North Guelph, ON, N1E 5H4 Managed by: Prepared By: Description Symbol Description Pneumatic 3-way Valve Pipe Thermometer Electric 3-way Valve Pressure Gauge Pneumatic 2-way Valve Thermal Well Electric 2-way Valve Pump Butterfly Valve Water Meter Gate Valve Air/Dirt Seperator Ball Valve Shell & Tube Heat Exchanger Check Valve Plate & Frame Heat Exchanger Strainer Reciprocating Compressor Globe Valve Centrifugal Chiller Circuit Balancing Valve Cooling Tower Pressure Relief Valve Firetube Boiler Pressure Reducing Valve Flexible Water Tube Boiler Plug Valve Atmospheric Boiler Gas Cock Valve Cast Iron Boiler Air Vent Vertical Coil Tube Boiler Triple Duty Valve Storage Tank Suction Guide Atmospheric DHW Heater T Pneumatic Sensor DHW Heater T Electric Sensor DHW Heat Exchanger Tank Owner/Property Manager Efficiency Engineering Inc. List of Drawings: This Page - General Title Sheet MS.2 – Penthouse Heating Plant MS.3 – Flood Water Heating Plant MS.4 – Domestic Hot Water Plant MS.5 – Arena Refrigeration Plant MS.6 – Pool Heating Plant MS.7 – F-1 MS.8 – F-2 Pneumatic Thermostat Centrifugal Fan MS.11 – AC-2 Ts Electric Thermostat Axial Fan Electric OA Temp. Sensor Heating Coil Pneumatic OA Temp. Sensor MS.12 – AC-3 MS.13 – Exhaust Fans C Ts H MS.10 – AC-1 T NOTES: 1. Point on existing BAS 2. Former burner control wiring 3. New point T MS.9 – F-3 Electric Damper This Is A Standard Legend. All Symbols May Not be Used On Drawings. Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 VICTORIA ROAD RECREATION CENTRE MS.2 - Penthouse Heating Plant DDC Point List For Control Point B-1 B-1 B-1-CV B-1-RWT B-2 B-2 B-2-CV B-2-CV-ES B-2-RWT B1-CV-ES HWH-1-RWT HWH-1-SWT Penthouse Heating Plant DO DI AO AI V X X X X X X X X X X X X T Sub-Type Stop/Start Burner Firing Rate Open/Closed Temperature Stop/Start Burner Firing Rate Open/Closed End Sw itch Temperature End Sw itch Temperature Temperature Notes 3 3 3 3 3 3 3 3 3 3 3 3 AI T T AI DO DI AI DO DI B-1 DO AO B-2 DO AO AI T FROM AIR HANDLERS P-2 AI TO AIR HANDLERS P-1 T DO Project: 0929 DO DI DI Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.3 - Flood Water Heating Plant P-TANK N/C DCW N/C T AI N/C B-FLOOD FLOOD WATER TANK TO FLOOD DDC Point List For Flood Water Heating Plant Control Point DO DI AO AI V Sub-Type B-SWT X Temperature Point Totals: 0 0 0 1 0 Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Notes 3 Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.4 - Domestic Hot Water Plant DHWR DO DI DCW P-3 DHWS P-1 DO DI AI DO T-DHW T T B-DWH DI AI DDC Point List For Control Point B-DHW B-DHW B-DHW-SWT DHW-SWT P-1 P-3 P-3 P-3 Point Totals: Domestic Hot Water Plant DO DI AO AI V Sub-Type X Stop/Start X Status X Temperature X Temperature X Stop/Start X Stop/Start X Status X Status 3 3 0 2 0 Project: 0929 Notes 1 1 1 1 1 1 1 1 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. DDC Point List For Control Point ARN-HTR (x6) ARN-HUM ARN-ICT ARN-ICT ARN-ZT C-1 C-1 C-2 C-2 DH-1 DH-1 EC-1 EC-1 P-1 P-1 P-2 P-3 P-3 RFG-AMN RFG-BRT SUMP Point Totals: Arena Refrigeration Plant DO DI AO AI V Sub-Type Notes X Stop/Start 1 X Humidity 1 X Temperature 1 X Temperature 2 X Temperature 1 X Status 1 X Stop/Start 1 X Status 1 X Stop/Start 1 X Stop/Start 1 X Status 1 X Stop/Start 3 X Status 3 X Stop/Start 1 X Status 1 X Status 3 X Status 3 X Stop/Start 3 X Pressure 3 X Temperature 1 X Temperature 3 7 7 0 7 0 VICTORIA ROAD RECREATION CENTRE MS.5 - Arena Refrigeration Plant SURGE DRUM EVAPORATOR BRINE TANK T AI DI P-1 25HP DO DO FROM PAD DI DI C-1 TO PAD DI C-2 DO DO EC-1 O.S. O.S. DO DI T TANK TIR AI ICE TEMPERATURE 2 TIR AI ARENA TEMPERATURE Ts AI Hs AI P P-3 AI ICE TEMPERATURE 1 AI 3HP DI P-2 1HP TO COMPRESSOR COOLING JACKET DO DEHUMIDIFIER DH-1 Drawing: VRRC - Schematics REV2.vsd ARENA HUMIDITY DO INTERLOCK TO RUN WHEN EITHER COMPRESSOR RUNS Project: 0929 DI Drawn By: GP STADIUM HEATERS (x6) Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.6 - Pool Heating Plant AI DDC Point List For Control Point B-1 B-1 B-1 B-2 B-2 B-2 B-2-SWT B-2-SWT MP-FLS MP-RWT MP-SWT P-BLR1 P-BLR2 P-BLR2 P-BLR2 PWH-1-RWT TP-RWT Pool Heating DO DI AO AI X X X X X X X X X X X X X X X X X T T V Sub-Type Temperature Setpoint On/Off Status Temperature Setpoint Status On/Off Temperature Temperature Status Temperature Temperature Stop/Start Status Status Stop/Start Temperature Temperature Notes AI 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 AO B-1 B-2 AO N/C DO DO DI DO DI P-BLR1 AI T HX-1 DI DO P-BLR2 DI AI T HX-2 AI T AO DI HX-3 TO TEACHING POOL T AI TO MAIN POOL VR-P-6 VR-P-9 DI FROM TEACHING POOL FILTER SYSTEM Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP FROM MAIN POOL Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.7 - F-1 DDC Point List For Control Point F-1 F-1 F-1-DP F-1-EAD-N F-1-EAD-S F-1-FBD F-1-FDT F-1-HV F-1-HX-EAT F-1-HX-LAT F-1-OAD F-1-RAD F-1-RAH F-1-RAT F-1-SAT F-1-ZT F-6 F-6 Point Totals: F-1 DO DI X X X AO AI V Sub-Type Status Stop/Start Status Actuator Position Actuator Position Actuator Position Temperature Actuator Position Temperature Temperature Actuator Position Actuator Position Humidity Temperature Temperature Temperature Stop/Start Status X X X X X X X X X X X X X X X 2 3 6 7 Notes 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 E.A. Ts AI NATATORIUM TEMPERATURE AI DO DI T AI H R.A. F-6 0 DP AO T AI AO DI E.A. AO HEAT EX. T AI AI T O.A. F-1 DO T AI S.A. DI AO AO AO NOTES: 1. Install New Damper Actuators Project: 0929 FED FROM NEW BOILERS Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.8 - F-2 DDC Point List For Control Point F-2 F-2 F-2-DP F-2-EAD-1 F-2-EAD-2 F-2-EAD-3 F-2-FBD F-2-FDT F-2-HV F-2-HX-EAT F-2-HX-LAT F-2-OAD F-2-RAD F-2-RAT F-2-SAT F-2-ZT-1 F-2-ZT-2 F-2-ZT-3 F-7 F-2 DO DI X X X AO AI V Sub-Type Stop/Start Status Status Actuator Position Actuator Position Actuator Position Actuator Position Temperature Actuator Position Temperature Temperature Actuator Position Actuator Position Temperature Temperature Temperature Temperature Temperature Status X X X X X X X X X X X X X X X X Point Totals: 1 3 7 8 Notes 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Ts AI WOMEN’S CHANGE ROOM TEMPERATURE Ts AI EXERCISE ROOM TEMPERATURE Ts AI MEN’S CHANGE ROOM TEMPERATURE E.A. AO AO AO AI DI T F-7 R.A. 0 DP T AI DI AO HEAT EX. T AI T O.A. F-2 DO AI T AI S.A. DI AO AO AO NOTES: 1. Install New Damper Actuators Project: 0929 FED FROM NEW BOILERS Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.9 - F-3 DDC Point List For Control Point F-3 F-3 F-3-FDT F-3-HV F-3-MAD F-3-RAT F-3-SAT F-3-ZT F-8 F-8 Point Totals: F-3 DO DI X X AO AI V Sub-Type Stop/Start Status Temperature Actuator Position Actuator Position Temperature Temperature Temperature Stop/Start Status X X X X X X X X 2 2 2 4 Notes 1 1 1 2 1 1 1 1 1 1 Ts AI POOL CHANGEROOM TEMPERATURE 0 AI DO E.A. DI T R.A. F-8 AI AI T T H O.A. F-3 S.A. C DO DI AO AO FED FROM NEW BOILERS NOTES: 1. Install New Damper Actuators Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.10 - AC-1 DDC Point List For Control Point AC-1 AC-1 AC-1-CLG AC-1-HTG-1 AC-1-HTG-2 AC-1-MAD AC-1-RAT AC-1-SAT AC-1-ZT Point Totals: AC-1 DO DI X X X X X AO AI V Sub-Type Stop/Start Status On/Off On/Off On/Off Actuator Position Temperature Temperature Temperature X X X X 4 1 1 3 Notes 1 1 1 1 1 1 1 1 1 Ts AI MEETING ROOM 1&2 TEMPERATURE 0 AI T E.A. R.A. DO AI DI T DX O.A. S.A. C DO AC-1 AO DO DO Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.11 - AC-2 DDC Point List For Control Point AC-1-ZT AC-2 AC-2 AC-2-CLG AC-2-HTG-1 AC-2-HTG-2 AC-2-MAD AC-2-RAT AC-2-SAT Point Totals: AC-2 DO DI AO AI X V Sub-Type Temperature Stop/Start Status On/Off On/Off On/Off Actuator Position Temperature Temperature X X X X X X X X 4 1 1 3 Notes 1 1 1 1 1 1 1 1 1 Ts AI MEETING ROOM 3&4 TEMPERATURE 0 AI T E.A. R.A. DO AI DI T DX O.A. S.A. C DO AC-2 AO DO DO Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.12 - AC-3 DDC Point List For Control Point AC-2-MAD AC-3 AC-3 AC-3-CLG-1 AC-3-CLG-2 AC-3-HTG AC-3-RAT AC-3-SAT AC-3-ZT Point Totals: AC-3 DO DI AO AI X V Sub-Type Actuator Position Stop/Start Status On/Off On/Off On/Off Temperature Temperature Temperature X X X X X X X X 4 1 1 3 Notes 1 1 1 1 1 1 1 1 1 Ts AI LOUNGE TEMPERATURE 0 AI T E.A. R.A. DO AI DI T DX O.A. S.A. C DO AC-3 AO DO DO Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. VICTORIA ROAD RECREATION CENTRE MS.13 - Exhaust Fans DDC Point List For Control Point F-10 F-10 F-11 F-9 F-9 Point Totals: DI LOUNGE KITCHEN F-11 f DO WASHROOMS Exhaust Fans DO DI AO AI V X X X X X 2 3 0 0 0 Sub-Type Stop/Start Status Status Status Stop/Start Notes 3 3 3 3 3 DI F-9 DO MEETING ROOM DI F-10 NOTES: 1. Install New Damper Actuators Project: 0929 Drawing: VRRC - Schematics REV2.vsd Drawn By: GP Revision Date: Jul 29, 2010 Schematic only. Arrangement of valving and auxiliaries shown on “Schematic Details” page and on M-Series Drawings. Supplementary Conditions Rev. Feb. 2/10 1.0 General The following supplements shall modify, delete and/or add to the “General Conditions of the Stipulated Price Contract” of the Standard Construction Document – CCDC#2 – 1994. The Supplementary Conditions shall apply to all Work and shall be read in conjunction with the General Conditions of the Contract. 1.1 Article A-5 Payment .1 Article 5.3.1; modify as follows: …an award by arbitration or court, interest at one percent (1%) per annum above the bank rate… 1.2 Article A-6 Receipt of and Addresses for Notices .1 Article 6.1; modify as follows: …..or to an officer of the corporation for whom they are intended by hand, by registered post, by facsimile or by email; or if sent by……. 1.3 Definitions .1 Add the following definitions: 21. Completion of the Contract The Contract shall be deemed to be completed when the price of completion or correction of known defects is not more than the lesser of: 1% of Contract Price, or $1,000.00. 22. Total Net Value of Work Total Net Value of Work is used in Change Orders to determine the mark-up for overhead and profit on the change. Total Net Value of Work means the cost of additional work by the Contactor and all Sub-contractors minus the cost of deducted work, without any markups by Contractors or Sub-contractors. 1.4 GC 1.1 Contract Documents .1 Article 1.1.9.1; modify as follows: ……shall be • Supplementary Conditions • The Agreement between the Owner and the Contractor • The Definitions • The General Conditions…….. .2 Article 1.1.9.5; new paragraph as follows: If detailed standards in the specifications conflict with the specifications, the specifications shall govern. If specifications conflict with specifications, the more stringent specifications shall govern. If drawings conflict with drawings, the more stringent drawings shall govern. .3 Article 1.1.10; delete and insert the following: The Owner shall provide the Contractor up to 20 sets of the Contract Documents to perform the Work. Additional sets may be purchased from the Consultant, at cost plus mark-up. 1.5 GC 2.2 Role of the Consultant .1 Article 2.2.15; new paragraph as follows: 1 The Consultant will chair and record the minutes of meetings between the Contractor, the Owner and the Consultant. The Owner and the Consultant reserve the right to make audio tape recordings of the meetings to be used for any future purpose. 1.6 GC 2.3 Review and Inspection of Work .1 Article 2.3.2; modify as follows: Delete the phrase “reasonable notice” and replace with “5 Working days notice”. .2 Article 2.3.6; new paragraph as follows: The Owner shall be permitted temporary or trial use of all equipment supplied under the Contract before Substantial Performance of the Work. The Contractor shall supply all labour and materials required for the temporary or trial use. Any damage or breakdown due to faulty materials or Workmanship shall be made good by the Contractor. 1.7 GC 3.1 Control of the Work .1 Article 3.1.3; new paragraph as follows: Upon award of the Contract by either a letter of intent, a purchase order or the signed Contract, whichever comes first, the Contractor shall submit proper bonding, insurance and WSIB clearance prior to entering the site. Within ten (10) working days of award of the Contract the Contractor shall conduct a preconstruction survey of any existing structures with the Consultant and the Owner. It is at the Contractor’s discretion to perform any intrusive tests and excavations deemed necessary to confirm the condition of such structures and their foundations. The Contractor shall pay for all costs associated with performing such work, and costs for making good any damage associated with such work. Within ten (10) working days of the survey the Contractor and Consultant shall submit a joint report to the Owner summarizing the results. Issues identified in the report not indicated in the Contract Documents that have cost implications, other than minor imperfections and all construction safety issues, devices or systems, will be dealt with as a change to the Contract. The date the report is submitted the Contractor assumes full responsibility for the site and all existing structures and their foundations, including but not limited to all safety, as per GC 3.6 Construction Safety, and maintenance issues, excluding any unforeseen soil conditions. Any temporary services that are in place are the responsibility of the Contractor in all respects whether shown on the drawings or not. If there is any negligence upon the part of the Contractor in maintaining the site, the Contractor will pay for any costs associated with making good the site and any other matters arising out of such negligence. .2 Article 3.1.4; new paragraph as follows: As time is of the essence the Contractor is responsible to carry out all functions in a timely manner to ensure the Work does not incur any unnecessary delays and is performed within the Contract Time. 1.8 GC 3.4 Document Review .1 Article 3.4.1; modify as follows: The Contractor shall review the Contract Documents within 10 working days after the date of the Owner’s Letter of Intent, or the date of the Purchase Order, and shall report promptly to the Consultant any error, inconsistency, or omission the Contractor may discover.………..The Contractor shall not be liable for damage or costs resulting from such errors, inconsistencies, or omissions in the Contract Documents, which the Contractor did not discover within this 10 working day period noted above…………. .2 Article 3.4.2; new paragraph as follows: The Contractor may submit to the Consultant requests for information, clarification or changes to the Contract. Any requests for information, clarification, or changes to the Contract that are already clearly shown, detailed and/or specified in the Contract Documents, according to the Consultant, will be subject to a charge for the Consultants time at their regular hourly rates plus mark-up payable by the Contractor through a credit to the Contract Price. The Contractor may not submit more than three (3) requests for information per day unless agreed to by the Consultant. 2 1.9 GC 3.5 Construction Schedule .1 Article 3.5.1.1; modify as follows: ……….prior to the first application for payment, a critical path construction schedule that indicates manpower loading and timing of the activities of the Work and provides….. .2 Article 3.5.1.2; modify as follows: ………and update the schedule on a monthly basis indicating progress of each scheduled line item, changes in manpower loading and any changes required to perform the Work in conformity with the Contract Time; and .3 Article 3.5.2; new paragraph as follows: Failure to submit an appropriate critical path schedule, or failure to submit an appropriate updated schedule on a monthly basis may result in the withholding of all progress payments which may be due. 1.10 GC 3.6 Construction Safety .1 Article 3.6.2; new paragraph as follows: Any repetitive or flagrant breach of safety legislation will be considered failure to comply with the requirements of the Contract to a substantial degree. .2 Article 3.6.3; new paragraph as follows: If the Owner performs work or awards separate contracts for performing work on the site during the Work of the Contract, then the Contractor agrees to become the constructor for the Owner’s workers or contractor(s). The Owner agrees to pay a fee, including mark-up, of $300 per week for up to ten (10) of the Owner’s workers or contracted workers, or $500 per week for over ten (10) of the Owner’s workers or contracted workers. The Owner’s contractor(s) will provide copies of insurance, WSIB, safety policy, Canadian Construction Association form 1000, WHMIS training, and fall arrest training to the Contractor. 1.11 GC 3.7 Supervisor .1 Article 3.7.1; modify the second sentence as follows: The supervisor shall not be changed except for valid reason and as approved by the Consultant and the Owner. .2 Article 3.7.3; new paragraph as follows: The Contractor shall replace the supervisor with an equivalent or more competent person, if requested by the Consultant, within 10 working days of the request. 1.12 GC 3.9 Labour and Products .1 Article 3.9.1; add the following sentence: The Contractor shall not be entitled to a change in the Contract Price due to any increase in the cost of labour, materials or equipment regardless if the Contract Time is extended or not. .2 Article 3.9.2; add the following sentences: All Products which are specified by their proprietary names, part number, or catalogue number are to form the basis for the Tenders. No substitutions allowed. The Contractor may include with his submission alternative prices on a separate sheet of paper from the Tender submission, indicating any effect that the substitution may have on the Contract Price. The Contractor will use all Products in strict accordance with the manufacturer’s directions except when specified otherwise. .3 Article 3.9.4; new paragraph as follows: 3 Unless submitted in writing with the Tender, no consideration will be given by the Owner to claims by the Contractor of the unsuitability of any Products, nor to the Contractors unwillingness to use any Products, nor to any relaxation of the requirement to provide good workmanship, nor to the relaxation of the applicable warranties. 1.13 GC 3.11 Shop Drawings .1 Article 3.11.3; add the following sentence: When manufacturer’s literature is submitted in lieu of scaled shop drawings, clearly mark the item(s) to be reviewed. .2 Article 3.11.4; delete the second sentence and insert the following: The Contractor shall prepare a schedule of the dates for submission of all shop drawings no later than 10 Working days after the date of the Owner’s Letter of Intent, or the date of the Purchase Order. .3 Article 3.11.4; add the following sentence: Failure to submit the shop drawing schedule within the specified period, or failure to submit shop drawings according to the shop drawing schedule may result in the withholding of all progress payments which may be due. 1.14 GC 3.12 Use of the Work .1 Article 3.12.3; add the following sentences: The Owner shall have the right to enter and occupy the building in whole or in part for the purpose of placing Products and equipment, or for other use or for other work before completion of the Contract provided that, in the opinion of the Consultant, such entry, occupation or work will not prevent or interfere with the Contractor in the performance of the completion of the Contract. Such entry or occupation will not be considered as acceptance of the Work, or in any way relieve the Contractor from his responsibility to complete the Contract on schedule. 1.15 GC 4.1 Cash Allowance .1 Article 4.1.4; modify as follows: Where the total cost for all cash allowance items exceeds the total amount of all cash allowances, the Contractor shall be compensated for any excess incurred and substantiated……. .2 Article 4.1.5; modify as follows: The Contract Price shall be adjusted by Change Order to provide for any difference between the total actual cost and the total cash allowance. 1.16 GC 5.1 Financing Information Required of the Owner Delete this Section in its entirety and all references thereto. 1.17 GC 5.2 Applications for Progress Payment .1 Article 5.2.6; modify as follows: …….supported by invoices indicating the quantity, description, and value of the Products. If the Products are not incorporated into the Work, then a copy of the Suppliers invoice showing “Paid in Full”, must be attached to the progress claim otherwise the value of these Products may be deducted. Products delivered to the Place of Work are the Contractors responsibility until built-in. 4 .2 Article 5.2.7; new paragraph as follows: The Contractor shall submit with each application for progress payment a Certificate of Clearance from the Workers Safety Insurance Board In addition, after the first and with each subsequent application for payment, submit a Statutory Declaration that all accounts for labour, subcontracts, Products and services have been paid to the end of the period covered by the preceding applications, and that none of the material on site has been purchased under a conditional sale or any type of hire-purchase agreement. .3 Article 5.2.8; new paragraph as follows: Where the specifications indicate a LEED design, a LEED’s assessment review will accompany each request for progress payment, and if there are any deficiencies noted by the Consultant, an appropriate amount, as determined by the Consultant, will be deducted from the progress payment and held until the deficiency is corrected. If the deficiency is not corrected on subsequent payments a larger amount maybe deducted and held. If the deficiency cannot be corrected, then the deficiency amount may not be returned, but deducted from the Contract Price. 1.18 GC 5.3 Progress Payment .1 Article 5.3.2; modify as follows: Delete the phrase “5 days”, and replace with “30 days”. 1.19 GC 5.4 Substantial Performance of the Work .1 Article 5.4.3; add the following sentences: If any defects are corrected after Substantial Performance of the Work the Warranty for the Work, with reference to Products and Workmanship in accordance with GC 12.3 Warranty, will start from the date when such defects are corrected. If a designated portion of the Work is Substantially Performed, the Warranty of that portion of the Work will start from the same date when all defects are corrected. 1.20 GC 5.5 Payment of Holdback Upon Substantial Performance of the Work .1 Article 5.5.1.3: new paragraph as follows: submit evidence of compliance with the Construction Lien Act, 1990, regarding advertisements, indicating date of and name of publication etc., with the application for payment of holdback .2 Article 5.5.1.4: new paragraph as follows: submit all specified written guarantees, bonds, maintenance manuals, as-built record drawings, certificates, etc., with the application for payment of holdback .3 Article 5.5.1.5: new paragraph as follows: submit a Certificate of Clearance from the Workers Safety Insurance Board, with the application for payment of holdback .4 Article 5.5.3; delete this article and all references thereto. 1.21 GC 5.7 Final Payment .1 Article 5.7.1; delete and replace with the following: When the Contractor considers that he has reached the completion of the Work, the Contractor shall submit an application for final payment. In consideration of the completion of the Work, deficiencies or defects will be valued as follows: .1 Approved as-built drawings and maintenance manuals (with warranties, extended warranties, sign-off permits including Hydro Inspection The greater of 0.25% of the Certificate.) Contract Price or $10,000. 5 .2 Keys $2,000 .3 Clean-up The greater of 0.1% of the Contract Price or $5,000 .4 Other deficiencies or defects Value as per Consultant If the Contractor, directly or indirectly, has the Consultant visit the site to inspect for completion of deficiencies more than two times, then all associated costs for any further deficiency review visits required by the Consultant will be deducted from the Contract Price for payment to the Consultant. .2 Article 5.7.4; modify as follows: Delete the phrase “5 days”, and replace with “30 days”. 1.22 GC 5.8 Withholding of Payment .1 Article 5.8.2; new paragraph as follows: The Owner may withhold partial payments to cover the cost of any deficiencies as determined by the Consultant. Notwithstanding GC 5.3 Progress Payment, the Owner may withhold all payments as per GC 3.5 Construction Schedule, GC 3.11 Shop Drawings, and GC 6.2 Change Orders. 1.23 GC 6.1 Changes .1 Article 6.1.3; new paragraph as follows: The Contractor will inform the Bonding Companies of any changes to the Contract so that the Performance Bond still covers the Contract as specified. If any change to the Contract requires adjustments to the Bond, the Contractor is to initiate and pay for the adjustments. Provide proof to the Consultant as requested of the validity of coverage. 1.24 GC 6.2 Change Order .1 Article 6.2.1; add the following sentences: If the proposed change in the Work will affect the Contract Price or the Contract Time, then the Contractor will provide all quotations detailing the hours of labour, labour rates, payroll burden, itemized materials including quantities and costs, equipment, supervision, overhead & profit. Subcontractors will provide similar information. Mark-ups for overhead and profit (OH&P) will be as per the table below and will be on the Total Net Value of Work for the Contractor and all Subcontractors. [Example: Contractor – additional work $6,000, deduction in work $2,000, net $4,000; Subcontractor – additional work $100,000, deduction in work $40,000, net $60,000; Total Net Value of Work - $64,000; Contractor OH&P 7.5% of $4,000 and 5% of $60,000; Subcontractor OH&P 7.5% of $60,000]. The mark-up for overhead shall include, but not be limited to, office space and all associated costs, copying, printing, phones, fax, utilities, toilets, safety costs and flagmen, project management team members, Contractor supervision, benefits, taxes other than Value Added Taxes, all insurance types, bonding, transportation, temporary space and services, hand tools, delivery costs, and permits, fees and licenses. If the change will affect the critical path schedule to extend the date of Substantial Performance as substantiated by Contractor documentation, then the Contractor may add site supervision costs in addition to OH&P. Once a Change Order is signed, no further claims may be made for Contract Price or Contract Time as it relates to that change. Total Net Value of Work < $5,000 $5,000 < $50,000 $50,000 and Contractor mark-up on own work 15% 10% 7.5% Subcontractor mark-up on own work 15% 10% 7.5% Contractor mark-up on Subcontractor work 10% 5% Subcontractor mark-up on Subcontractor work 10% 5% 5% 3% 6 over .2 Article 6.2.3; new paragraph as follows: As time is of the essence, the Contractor must submit a price for a pending Change in a reasonable amount of time as determined by the Consultant, but in no case more than ten (10) working days from the date of receipt. The submission must be complete in all respects as outlined in 6.2.1. If the Consultant requests re-pricing of a Change, the re-pricing must be submitted within two (2) working days. Failure to comply with these requirements may result in withholding all progress payments. 1.25 GC 6.3 Change Directive .1 Article 6.3.1; modify as follows: …..Contractor agreeing upon the adjustment in Contract Price and Contract Time, or if the Owner requires a change to be expedited for any reason, the Owner, through the Consultant, shall issue a Change Directive. .2 Article 6.3.4.2; delete this article and all references thereto. .3 Article 6.3.4.3; delete this article and all references thereto. .4 Article 6.3.4.4; delete this article and all references thereto. .5 Article 6.3.4.8; add the following statement: provided they are not due to the negligence of the Contractor. .6 Article 6.3.4.12; delete this article and all references thereto. .7 Article 6.3.4.15; delete this article and all references thereto. .8 Article 6.3.5; add the following sentences: The final amount of any Change Directive can be adjusted based on the determination of the Consultant. If there is agreement on the adjustment to the Contract Price for the change in the Work, then the value of the Change Directive to perform the work shall be as per the agreed to price. 1.26 GC 6.4 Concealed or Unknown Conditions .1 Article 6.4.2; add the following sentence: Fractured bedrock, clay or broken shale is not considered materially different than granular soils. 1.27 GC 6.5 Delays .1 Article 6.5.3; add the following sentence: The Contractor shall not be entitled to payment for costs incurred from the settlement of a labour dispute, strike, or lock-out. .2 Article 6.5.4; add the following sentences: The notice of delay, notice of potential delay, impact notice or the like, must be accompanied with complete documentation indicating exactly how the critical path schedule will be affected, otherwise no claim for delay will be allowed. The Consultant has 10 Working Days after receipt of the notice to respond before there is consideration for a change to the Contract, however this time may be extended if the Contractor has not complied with Article 3.4.2. 1.28 GC 7.2 Contractor’s Right to Stop Work or Terminate the Contract 7 .1 Article 7.2.3.1; delete this article and all references thereto. .2 Article 7.2.5; modify as follows: ……..including reasonable profit to the date of termination. The Contractor’s entitlement shall be determined on the basis of an evaluation of the Work performed and Products supplied under the Contract in relation to the Contract Price plus any Change Orders or Change Directives, for loss sustained upon Products and construction machinery and equipment, and such other damages as the Contractor may have sustained as a result of the termination of the Contract, all as determined by the Consultant. 1.29 GC 8.2 Negotiation, Mediation, and Arbitration .1 Article 8.2.9; new paragraph as follows: Within five days receipt of the notice of arbitration by the responding party under paragraph 8.2.6 the Owner and/or the Contractor may give the Consultant a written notice containing: .1 a copy of the notice of arbitration; .2 a copy of supplementary conditions 8.29 to 8.2.15 of this Contract, and; .3 any claims or issues which the Contractor or the Owner, as the case may be, wishes to raise in relation to the Consultant arising out of the issues in dispute in the arbitration. .2 Article 8.2.10; new paragraph as follows: The Owner and the Contractor agree that the Consultant may elect, within ten days of receipt of the notice under paragraph 8.2.9, to become a full party to the arbitration under paragraph 8.2.6 if the Consultant: .1 has a vested or contingent financial interest in the outcome of the arbitration; .2 give the election of notice to the Owner and the Contractor before the arbitrator is appointed; .3 agrees to be a party to the arbitration within the meaning of the rules referred to in paragraph 8.2.6, and; .4 agrees to be bound by the arbitral award made in the arbitration. .3 Article 8.2.11; new paragraph as follows: If the Consultant is not given the written notice required under paragraph 8.2.9, both the Owner and the Contractor are estopped from pursuing an action, counter claim or other proceeding or making an application against the Consultant arising out of the issues in dispute in the arbitration between the Owner and the Contractor under paragraph 8.2.6. .4 Article 8.2.12; new paragraph as follows: If an election is made under paragraph 8.2.10, the Consultant may participate in the appointment of the arbitrator and notwithstanding the rules referred to in paragraph 8.2.6, the time period for reaching agreement on the appointment of the arbitrator shall begin to run from the date the Owner issues or receives a copy of the notice of arbitration. .5 Article 8.2.13; new paragraph as follows: The arbitrator in the arbitration in which the Consultant has elected under paragraph 8.2.10 to become a full party may: .1 on the application of the Owner or the Contractor, determine whether the Consultant has satisfied the requirements of paragraph 8.2.10, and; .2 make any procedural order considered necessary to facilitate the addition of the Consultant as a party to the arbitration. .6 Article 8.2.14; new paragraph as follows: The provisions of paragraph 8.2.9 shall apply mutatis mutandis to written notice to be given by the Consultant to any sub-consultant. .7 Article 8.2.15; new paragraph as follows: 8 In the event of notice of arbitration given by a Consultant to a sub-consultant, the sub-consultant is not entitled to any election with respect to the proceeding as outlined in 8.2.10, and is deemed to be bound by the arbitration proceeding. 1.30 GC 9.1 Protection of Work and Property .1 Article 9.1.4; new paragraph as follows: Where permanent installations or otherwise, such as roads, curbs, sidewalks, boulevards, sod, trees, hydrants, fencing, street lighting, landscaping, buildings or structures, outdoor pools, and other such installed equipment abut, front and/or adjoin the Place of Work, the Contractor shall identify the conditions of same prior to commencement of the Work and record said conditions in such a manner as directed by the Consultant, to indemnify the Owner and the Contractor against subsequent damage which may be alleged by others. Should any damage occur which is attributable to the Contractor, the Contractor shall be responsible to make good such damage at his own expense or pay all costs incurred by others in making good such damage. 1.31 GC 9.3 Toxic and Hazardous Substances and Materials .1 Article 9.3.3; delete this article and all references thereto. .2 Article 9.3.8; delete this article and all references thereto. 1.32 GC 10.1 Taxes and Duties .1 Article 10.1.3; new paragraph as follows: When prices are computed for GC 6.2 Change Order, or GC 6.3 Change Directive, the Contractor must exclude the Subcontractor’s and Supplier’s Value Added Taxes from the Contractor’s price. 1.33 GC10.2 Laws, Notices, Permits, and Fees .1 Article 10.2.2; modify the second sentence as follows: The Contractor shall obtain and pay for permits, licenses, or certificates necessary for the performance of the Work which were in force at the date of bid closing. 1.34 GC 11.1 Insurance .1 Article 11.1.1.4(3); add the following sentence: As the Owner may be required to provide, maintain and pay for such insurance for total or partial use of the Work, the Owner may deduct all such payments from the Contract Price in the event that the Contractor was negligent in obtaining Substantial Performance within the specified Contract Time as determined by the Consultant. 1.35 GC 11.2 Bonds .1 Article 11.2.1; modify the second sentence as follows: The Contractor shall, prior to commencement of the Work or prior to the signing of the Contract which ever is first, provide to the Owner a Performance Bond and Labour and Material Bond in the amount of 50% of the Contract Price covering faithful performance of the Contract and the payment of all obligations arising thereunder. The premium for the required bond shall be paid by the Contractor. .2 Article 11.2.3; new paragraph as follows: The Performance Bond issued by the Surety agrees to repay to the Owner all expenses incurred by the Owner including but not limited to legal fees, additional Consultant fees, security services, 9 heat, and power as a result of its Obliges failure to faithfully perform this Contract whether resulting from the Contractor’s bankruptcy or otherwise. .3 Article 11.2.4; new paragraph as follows: The Performance Bond shall continue as a guarantee bond for the warranty period and beyond the warranty period until all deficiencies have been completed to the satisfaction of the Consultant. 1.36 GC 12.1 Indemnification .1 Article 12.1.1; modify the fourth line as follows: Delete the phrase “provided such claims are:”. .2 Article 12.1.1.1; delete this article and all references thereto. .3 Article 12.1.1.2; delete this article and all references thereto. .4 Article 12.1.1.3; delete this article and all references thereto. 1.37 GC 12.3 Warranty .1 Article 12.3.1; modify the second line as follows: …….the Work, or from the date when all defects and deficiencies are corrected whichever is later, or those periods specified in the Contract Documents for certain portions of the Work or Products. .2 Article 12.3.7; new paragraph as follows: The Contractor shall provide properly executed and signed copies of all Guarantee Bonds, Warranties, and Guarantees containing the Owners name, the name and address of the Project, the date the Guarantee commences, what the Guarantee is covering as per the Specifications, and the signature and seal of the Company issuing the Guarantee countersigned by the Contractor. 10 01770 – Closeout Procedures 1. GENERAL 1.1. RELATED SECTIONS 1. 01780 – Closeout Submittals 1.2. REFERENCES 1. Section not used. 1.3. INSPECTION AND DECLARATION 1. The Consultant shall be retained by the Owner for detailed commissioning activities. 2. The Work shall be complete and the Operation and Maintenance manual shall be submitted for review prior to scheduling the final commissioning. 3. The contractor shall be required to demonstrate and confirm the operation of all systems and associated controls. 4. The contractor shall be on hand during along these commissioning activities along with any sub-contractors relevant to the project. 5. Submit documentation in accordance with Section 01780 – Closeout Submittals. 2. PRODUCTS 1. Section not used. 3. EXECUTION 1. Section not used. End of 01770 Efficiency Engineering Inc. Aug-10 Section 01770 Page 9 of 60 01780 – Closeout Submittals 1. GENERAL 1.1. RELATED SECTIONS 1. 01770 – Closeout Procedures. 2. The information outlined in this section is required as a part of the closeout procedures. Substantial Performance of Work shall not be declared until all documents, items or tasks listed in this section have been received, revised as necessary and approved by the Owner. 1.2. SUBMITTALS 1. Prepare instructions and data using personnel experienced in maintenance and operation of described products. 2. Copy will be returned after final inspection with Owner’s comments. 3. Revise content of documents as required prior to final submittal. 4. Coordinate closeout submittals with the Owner for incorporation and updating of existing operations and maintenance manuals. 5. Provide a full as-built package for the controls for incorporation into existing BAS manuals. As well as a full stand-alone manual for the variable frequency drive installation. 1.3. EQUIPMENT AND SYSTEMS 1. Each item of Equipment and each System: include description of unit or system, and component parts. Give function, normal operation characteristics, and limiting conditions. Include performance curves, with engineering data and tests, and complete nomenclature and commercial number of replaceable parts. 2. Panel board circuit directories: provide electrical service characteristics, controls and communications. 3. Include installed colour coded wiring diagrams. 4. Operating Procedures: include start-up, break-in, and routine normal operating instruction and sequences. Include regulation, control, stopping, shut-down, and emergency instructions. 5. Maintenance Requirements: include routine procedures and guide for trouble-shooting; disassembly, repair, and reassembly instructions; and alignment, adjusting, balancing, and checking instructions. 6. Provide servicing and lubrication schedule, and list of lubricants required. 7. Include sequence of operation and installed control diagrams by controls manufacturer. 8. Provide original manufacturer’s parts list, illustrations, assembly drawings, and diagrams required for maintenance. 1.4. WARRANTIES AND BONDS 1. Provide Warranty Letter for all equipment as outlined in individual sections as first section in the ‘Project Record Document’ binder. 2. The Warranty Letter shall include a description of the equipment, identification numbers, date equipment or system was put in service, the date the warranty will expire, and a description of the equipment, systems, or services provided by the warranty. 3. Warranty tags: at time of installation, each warranted item shall be tagged with a durable, oil and water resistant tag attached with copper wire that indicates the following information. 1. Type of product/material, Model Number, Serial Number. 2. Warranty Period, Date of Installation 3. Construction Contractor and Installer’s Initials. 2. PRODUCTS 1. Section not used. 3. EXECUTION 1. Section not used. End of 01780 Efficiency Engineering Inc. Aug-10 Section 01780 Page 10 of 60 01820 – Demonstration and Training 1. GENERAL 1.1. RELATED SECTIONS 1. 01780 – Closeout Submittals. 1.2. DESCRIPTION 1. This section is intended to provide a brief overview of operating and maintenance conditions of the quipment and systems to the Owner’s personnel two weeks prior to date of final inspection. 2. Owner will coordinate the attendance of their personnel to attend the session. 1.3. CONDITIONS FOR DEMONSTRATIONS 1. Equipment has been inspected and put into operation in accordance with this Specification. 2. This shall not take place until the Owner has received the documentation submitted in accordance with Section 01780 – Closeout Submittals. 1.4. DEMONSTRATION AND INSTRUCTIONS 1. Demonstrate startup, operation, control, adjustment, troubleshooting, seasonal changeover of controls, servicing, and maintenance of each item of equipment. 2. Operation of each fan or pump unit shall be demonstrated to the satisfaction of the Owner and Consultant. Satisfaction will be deemed to mean performance that is consistent with the specification, sequences of operation and design intent. 3. Instruct personnel in phases of operation and maintenance using operation and maintenance manuals as basis of instruction. 4. Review contents of manual in detail to explain aspects of operation and maintenance. 5. Prepare and insert additional data in operations and maintenance manuals when need for additional data becomes apparent during instructions. 1.5. TIME ALLOCATED FOR INSTRUCTIONS 1. For phase 1, as outlined in Section 01000, provide a one-hour on-site session to cover the demonstration and instructions listed above to cover the general comments. 2. For phase 2, as outlined in Section 01000, provide an additional 2 hour on-site session to cover the demonstration and instructions listed above to cover the general comments. 3. Provide sufficient time in addition to the general comments to provide specific instruction and demonstration of the performance and proper operating conditions as outlined in this document. 2. PRODUCTS 1. Section not used. 3. EXECUTION 1. Section not used. End of 01820 Efficiency Engineering Inc. Aug-10 Section 01820 Page 11 of 60 VRRC AIR HANDLER RETROFIT Reference Number: 10-141 A D D E N D U M NO. 2 The following shall form part of the tender documents issued by the City of Guelph’s Purchasing Department, August, 2010. NOTE: the acknowledgement of this addendum must be indicated on FT1 DELETE: from page IB1 Sealed tenders, for the above, will be received ONLY at the Service Guelph desk at Guelph City Hall, 1 Carden Street, Guelph, Ontario, Canada, N1H 3A1 BEFORE TWO THIRTY (2:30) p.m., local time Monday August 23rd, 2010. ADD to page IB1 Sealed tenders for the above, will be received ONLY at the Service Guelph desk at Guelph City Hall, 1 Carden Street, Guelph, Ontario, Canada, N1H 3A1 BEFORE TWO THIRTY (2:30) p.m., local time, Friday August 27th, 2010. ADD The Following Report 1. designated substance survey DRAWINGS AND ANY RELATED INFORMATION The bidder shall verify that these Contract documents are complete and assume responsibility to view/download/print the drawings, specifications and any related information not sent with this document. You are required to go to the City’s website where under the description of this contract you will find links to the drawings, specifications and any related information not sent with this document. Shortages shall be reported to the Engineer immediately. It will be your responsibility to make sure that when you print any drawings/sketches/etc that they are printed to scale. http://guelph.ca/business.cfm?subCatID=981&smocid=1566 1 AMENDMENTS TO TENDER SPECIFICATIONS Appendix B M1-2: a) Equipment schedule is missing details for new unit heater to be supplied by the contractor. This one is a Modine HC-121 or equivalent. Appendix B M1-2: a) Equipment schedule is missing details on the side stream filter to be supplied by the contractor. This one is a Pall Corporation LMO with 3/4” NPT connections, with filter cartridge. ADD: THE FOLLOWING QUESTION AND ANSWER IN RED The flexible connection between the existing fan burner section and the gasket between the burner and fan section is made of asbestos fabric. How should this be handled? Contractor should include in quote to have it removed by a qualified contractor. What materials should the new fan section be fabricated from? The duct is aluminum. The existing fan looks to be mild steel. Match existing fan cabinet material What is the scope of work for air balancing ? Not required. The pool shutdown is until Sept 24, will the Arena be closed as well with the ice out of the Arena rink until then? 1st ice rental is September 18th. Ice goes in the week before. All work requiring shut down of refrigeration equipment to be complete before then. M1-1 The controls air compressor is to be removed, do all the compressed air lines, panels throughout need to be removed. No need to have them removed but would “clean up” the room. The cost of doing so shouldn’t be too big inside the mechanical room. Anything outside can remain. 2 MS.3 The new Flood Water Tank temp sensor is shown as immersion, the present tank probably does not have a port for an immersion sensor is a strap on sensor acceptable? The same condition exists for new tank points on MS.4 and MS.5. strap ons are acceptable. MS.5 Are the existing standalone staging controls on the compressors and cooling tower and pump to be removed? Yes MS.5 2 ARN-ICT points are shown as existing, and one is shown as a note #2 part of burner wiring. Is this correct? If they are new where would they be located in relation to the ice surface and do they need to be in conduit. These will be new infra-red sensors as specified. Location will be hung from ceiling or rafter. These were incorrectly marked as existing. 15920 3.2 Conduits- Much of the existing exposed wiring is not in conduit, can that wiring be reused but use conduit for the new points? There is no cost benefit to using new conduit. We specify reuse of conduit and wiring assuming conduit is in place. This is really your decision. 3
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