Document

Investigations on Dodecagonal Space Vector
Generation for Induction Motor Drives
Presented by
Prof. K. Gopakumar
CEDT, IISc, Bangalore
Flow of presentation
Motivation for the present research.
Schemes to be presented
Hybrid space vector PWM strategy in linear and over-modulation region
involving hexagonal and 12-sided polygonal space vector diagrams.
Development of two concentric 12-sided polygons using conventional 3-level
inverters with capacitor balancing.
Further refinement of the above space vector structure into multiple 12-sided
polygons with conventional 3-level inverters.
Discussion on experimental verification of the above schemes
Steady state operation.
Transient results with motor accelerated upto rated speed with open-loop V/f
control
Harmonic performance of phase voltage and phase current under these
conditions
Conclusion
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
2
Motivation for the present research
• Multi level inverters are popular for high power drives because of low
switching losses and low harmonic distortion in the output voltage.
• In conventional structure ,voltage vectors lie on the vertices of a hexagon.
So in the extreme modulation range there is a possibility of producing
(6n±1) harmonics in the phase current waveform.
•With low switching frequency for high power drives, the (6n±1) harmonics
in the current waveform can produce torque pulsation in the drive . The
problem is particularly severe in over-modulation region where the (6n±1)
harmonics constitute a major portion of the total current.
• In this respect polygonal voltage space vector structures with sides more
than six, is very desirable for high power drives.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
3
Evolution of space vector structures (Hexagonal and 12-sided)
Hexagonal space vectors.
2-level
3-level
5-level
12-sided polygonal space vectors.
E
F
S
4
5
R
3
6
G
2
1
7
12 P
O
8
H
Q
9
I
J
10
11
L
K
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
4
Proposed research schemes
• A 12-sided polygonal space vector structure for IM drive has already been
proposed using conventional 2-level inverters. This has the advantage of
eliminating all (6n±1) harmonics in the phase current waveform throughout
the modulating range. However, one drawback of the scheme is the high dv/dt
stress on the devices, since each inverter switches between the vertex of the
12-sided polygon and the zero vector at the centre.
• In the proposed work, a multilevel inverter topology is described which
produces a hexagonal space vector structure in lower-modulation region and a
12-sided polygonal space vector structure in the higher modulation region.
• In another scheme, a multilevel voltage space vector structure with vectors
on the 12-sided polygon is generated by feeding an open-end winding IM
drive by two three level inverters.
•In a third scheme, a high resolution PWM technique is proposed involving
multiple 12-sided polygonal space vector structure, that can generate highly
sinusoidal voltages at a reduced switching frequency.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
5
Part-1
A Combination of Hexagonal and
Dodecagonal Voltage Space Vector Diagram
for Induction Motor Drives
Topology of a multilevel inverter for generation of 12sided polygonal voltage space vector
•
Consists of three cascaded 2-level inverters
• Two inverters are supplied with a dc bus of
0.366kVdc while the third one is supplied with
a dc bus of 0.634kVdc.
C
D
A
Switch status for different levels of pole voltage
R-phase
B
O
Pole voltage of overall inverter-vAO
Pole voltage of INV3- vBO
Pole voltage of INV2-vAB
Pole voltage of INV1-vCD
Pole voltage
Level
S11
S21
S31
1.366kVdc
3
1
1
1
1.0kVdc
2
0
1
1
0.366kVdc
1
1
0
1
0Vdc
0
1
0
0
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
7
Transformer connection for generation of 12-sided
polygonal voltage space vector
•Asymmetrical DC-links are easily realized by a combination of star-delta
transformers, since 0.634kVdc=√3 x 0.366kVdc.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
8
Voltage space vector diagram of the proposed scheme
End of linear modulation
•
Consists of four concentric hexagonal
diagrams with different radii (0.366kVdc ,
0.634kVdc , 1kVdc and 1.366kVdc)
• Operates in the inner hexagons at lower
voltage to retain the advantages of
multilevel inverter like low switching
frequency.
• At higher voltage, the outermost
hexagon and the 12-sided polygonal space
vector structure is used resulting in highly
suppressed 5th and 7th order harmonics.
OE: 1.225kVdc
• The leads to 12-step operation at rated
voltage operation, leading to the complete
elimination of 6n±1 harmonics. (n=odd)
from the phase voltage.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
9
Comparison with hexagonal space vector structure
Radius of dodecagon
•The modulation index (m), is defined as the ratio of
the length of the reference vector to the length of the
radius of the dodecagon. m = 0.966 in linear
modulation and m =1 at 12-step operation.
•Here, the radius of the dodecagon is 1.225kVdc.Thus
the maximum fundamental phase voltage available from
this space vector diagram is 0.806kVdc (in 12-step).
•It is known that, the maximum fundamental voltage
available from a conventional hexagonal space vector
diagram in 6-step mode is 0.637Vdc and equal to
0.577Vdc at the end of linear modulation.
•For comparison purpose, if the maximum fundamental
voltage available in 6-step mode and 12-step mode are
made equal to 0.637Vdc, then ‘k’ = 0.637/0.806=0.789.
radius= 1.225kVdc
•For k = 0.789, the maximum phase voltage available
here in linear modulation is 0.615Vdc and equal to
0.637Vdc in 12-step mode of operation. There is hence
an increase in linear modulation range.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
10
Modulating waveform
• The modulating waveform for phase-A for 35Hz operation (linear
modulation range) is shown.
• The modulating waveform is synchronized with the start of the sector
(sampling interval is always a multiple of twelve).
• Because of asymmetric voltage levels, three asymmetric synchronized
triangles are used; their amplitudes are in the ratio 1:√3:1.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
11
Switching sequence analysis
• Three pole voltages are shown for a
60 degree interval at 35Hz operation.
•In ‘A’ phase the voltage level
fluctuate between levels ‘3 ’ and ‘2 ’,
and in ‘C’ phase the voltage level
fluctuates between levels ‘1 ’ and ‘0 ’.
• The sequence in which the switches
are operated are as follows:
(200),
(210), (211), (311), (321), (311), (211),
(210), (211), (311), (321), (211), (221),
(321), (221), (210), (220), (221), (321),
(331), (221), (220),
where
the numbers in brackets indicate the
level of voltage.
• This sequence corresponds to 2
samples per sector.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
12
Experimental Setup
•A digital signal processor (DSP), TMS320LF2812 is used for experimental
verification.
•For different levels of output in the pole voltage, three carriers are required.
However, it is difficult to synthesize three carrier waves in the DSP, as such only
one carrier is used and the modulating wave is appropriately scaled and level
shifted.
• A 3.7kW induction motor was fed by the proposed inverter operating under
open loop constant V/f control at no load. The motor was made to run under
no load in order to show the effect of changing PWM patterns of the generated
voltage on the motor current, particularly during transient conditions.
•In order to keep the overall switching frequency within 1 KHz, number of
samples is decided as follow:
Upto 20 Hz operation: 4 samples per sector.
20 Hz-40 Hz: 2 samples per sector.
Beyond 40 Hz: 1 sample per sector-extending up to final 12-step mode.
Individual inverters are switched less than half of the total cycle.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
13
Experimental results-Operation at 10 Hz
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
Overall inverter
INV3
INV2
INV1
Pole voltage waveforms
•
Switching happens within the innermost
[Space Vector]
hexagon space vector locations.
• As seen from the pole voltage waveforms,
only the lower inverter is switched while the
other two inverters are off, hence the
[Inverter Topology]
switching loss is low.
• Four samples are taken in each sector, so
INV3 switching frequency is
(12x4X10=480Hz). The first carrier band
harmonics also reside around 48 times
fundamental.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
14
Experimental results-Operation at 30 Hz
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
•
The space vector locations that are
switched lie on the boundaries of
the second and third hexagon from
the center. [Space Vector]
• Number of samples are reduced
from four to two, thus switching
frequency is (fs=12X2x30=720Hz).
•
INV3 and INV1 are switched about
1/3rd of the total cycle, while INV2
is switched about 20% of the cycle.
Overall inverter
INV2
INV2 switches
INV3
INV1
Pole voltage waveforms
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
[Inverter Topology]
15
Operation at 47 Hz ( end of linear modulation range)
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
Overall inverter
INV2
INV3
INV1
•
One sample is taken at the start of
a sector, so switching frequency is
only around (12X47=564Hz).
• The space vector locations that
are switched lie between the
outer hexagon and the 12-sided
polygon. [Space Vector]
Pole voltage waveforms
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
16
Operation at 50 Hz ( 12-step operation)
Normalized harmonic spectrum of
Phase current
Phase voltage
Phase voltage
Phase current
Phase voltage and current waveforms
Overall inverter
INV2
INV3
INV1
• Complete elimination of 6n±1
harmonics (n=odd) from the phase
voltage.
• One sample is taken at the start of a
sector (fs=12X1x50=600Hz).
• Each inverter is switched only once in
a cycle.
Pole voltage waveforms
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
Inverter Topology
17
Input current at 50 Hz ( 12-step operation)
Phase voltage
Phase current
Input phase
voltage
Input line
current
•
The input current to the inverter is not peaky in nature, because of the
presence of the star-delta transformers.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
18
Motor acceleration with open loop V/f Control
Phase
voltage
Phase
current
Transition of motor phase voltage and current
from 24 samples to 12 samples per cycle at 40Hz
Transition of motor phase voltage and current
from outermost hexagon to 12-step operation.
• Because of the suppression of the 5th and 7th order harmonics, the motor current
changes smoothly during the transition when the number of samples per sector is
reduced from two to one at 40Hz operation.
• As the speed of the motor is further increased, the inverter switching states pass
through the inner hexagons and ultimately the phase voltage becomes a 12-step
waveform.
• Under all operating conditions, the carrier is synchronized with the start of the
sector.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
19
Total Harmonic Distortion upto 100th harmonic
Harmonic performance of phase voltage and current
10Hz
30 Hz
48.25 Hz
50Hz
Voltage THD
57.59%
27.51%
14.67%
17.54%
Voltage WTHD
0.81%
0.7%
0.97%
1.04%
100
∑V
THD =
n=2
V1
 Vn 
∑
 
n=2  n 
WTHD =
V1
100
Current THD
Current WTHD
12.31%
0.28%
10.59%
0.45%
15.6%
1.2%
19.54%
1.5%
2
n
2
•It is seen that voltage WTHD is quite low for all the operating conditions, as
such the torque pulsation and harmonic heating in the machine is minimized.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
20
Comparison with conventional structures
•
A simplified comparative study is made between the proposed topology and
the existing multilevel inverter configurations viz. 3-level NPC and 4-level NPC
inverters used for induction motor drives.
•The conduction and switching losses incurred in the inverter, and motor
phase voltage harmonic distortions are numerically calculated by computer
simulation for comparison.
•A linear turn-on and turn-off switching profile is used for loss calculation.
Losses incurred in snubber circuits, protection circuits, gate drives and due to
leakage currents are neglected.
•A 2.3kV, 373kW induction motor is driven by a 3-level NPC, 4-level NPC and
the proposed inverter. The inverter drives the induction motor under full load
condition at around 0.85 p.f. lagging. Numbers of samples in a cycle are taken
as 24.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
21
Loss comparison with conventional structures
unit
Phase
voltage
WTHD
IGBT
Switching
loss
IGBT
Conduction
loss
Conduction
loss in antiparallel
diodes
Clamping
diode
conducti
on loss
Total
Loss
%
W
W
W
W
W
40 Hz
Linear modulation
3-level NPC
0.68
95
2180
272
240
2787
4-level NPC
0.46
61
2400
414
350
3225
Proposed Inv
0.46
96
1884
306
0
2286
48 Hz
Over modulation
3-level NPC
1.22
27
2370
165
130
2692
4-level NPC
0.89
20
2616
243
169
3049
Proposed Inv
0.55
25
1995
207
0
2227
50 Hz
Square wave mode of operation
3-level NPC
4.64
6
2511
184
0
2701
4-level NPC
4.64
12
2730
258
0
3000
Proposed Inv
1.04
10
2034
180
0
2224
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
22
Observations
The phase voltage WTHD for the proposed inverter shows considerable
improvement, particularly at higher modulation indices and the 12-step
mode of operation, because of the suppression or elimination of the 6n±1
(n=odd) harmonics.
Conduction losses are more dominant than switching losses for IGBT made
inverters. As such, presence of the clamping diodes in NPC inverters
increases the total losses of the inverter. The proposed inverter does not
have any clamping diode and is devoid of any such losses. The switching
losses also remain low for the proposed inverter.
It is seen that the conduction losses in the proposed inverter are always less
than the conventional inverters. This is because in the proposed inverter, for
any ‘level’ of pole voltage output, two current carrying switches remain in
conduction. This is not always the case in NPC inverters; e.g. for a four level
inverter, at higher modulation indices, three switches per phase carry the
phase load current when the total dc bus voltage is obtained at the pole.
Conduction losses in the proposed inverter are further less in overmodulation region because of the fact that the r.m.s. current in the inverter
is less compared to conventional NPC inverters, due to the suppression or
elimination of the 6n±1 (n=odd) harmonics.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
23
Synopsis
•
A multilevel inverter topology is described which produces a hexagonal
space vector structure in lower-modulation region and a 12-sided
polygonal space vector structure in the higher modulation region.
•
In the extreme modulation range, voltage vectors at the vertices of the
outer 12-sided polygon and the vertices from the outer most hexagonal
structure is used for PWM control, resulting in highly suppressed 5th and
7th order harmonics thereby improving the harmonic profile of the motor
current. This leads to the 12-step operation at 50Hz where all the 5th and
7th order harmonics are completely eliminated.
•
At the same time, the linear range of modulation extends upto 96.6% of
base speed. Because of this, and the high degree of suppression of lower
order harmonics, smooth acceleration of the motor upto rated speed is
possible.
•
Apart from this, the switching frequency of the multilevel inverter output
is always limited within 1 kHz. The middle inverter ( high voltage inverter)
devices are switched less than 25% of the output fundamental switching
period.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
24
Part-II
Generation of Multilevel Dodecagonal Space
Vector Diagram
Multilevel 12-sided polygonal space vector structure
•
This is an extension of the single
12-sided polygonal space vector
structure into a multilevel 12sided structure.
• Compared to conventional 12sided space vector structure, the
device ratings and dv/dt stress
on them are reduced to half.
• The switching frequency is also
reduced to maintain the same
output voltage quality.
• Here the added advantage is the
complete elimination of 6n±1
harmonics, n=odd, from the
phase voltage throughout the
modulation index.
• The linear modulation range is
also extended compared to the
hexagonal structure.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
26
Multilevel 12-sided polygonal space vector structure
•
•
•
Consists of two concentric
12-sided polygonal space
vector structure.
Unlike conventional
hexagonal multilevel
structure, here the subsectors are isosceles
triangles rather than
equilateral triangles.
Each sector is thus divided
into four sub-sectors as
shown.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
27
Inverter Structure
• In order to realize the proposed space vector structure, two conventional
three level NPC inverters are used to feed an open ended induction motor.
• The two inverters are fed from asymmetrical dc voltage sources which can be
obtained from the mains with the help of star-delta transformers and
uncontrolled rectifiers.
• Because of capacitor voltage balancing of the NPC inverters, only two dc
sources are used.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
28
Algorithm for calculating switching times for multilevel 12-sided polygonal
space vector structure
• Here, the timings for which adjacent vectors are switched are obtained as,
π
Vref sin  − α 
6
 *T ;
V1T1 =
s
π 
sin  
6

V2T2 =

Vref sin (α )
π
sin  
6
T0 = Ts − T1 − T2 ;
* Ts ;
•This requires calculation of sine values through a look-up table, which takes
unnecessary memory and time in a DSP.
• A better algorithm has been generated which can calculate the timings by
sampling six reference rotating phasor.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
29
Experimental results-15 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Pole voltage-low
voltage inverter
Phase current
Phase current
•
•
Four samples are taken in each sector and switching takes place entirely in
the inner 12-sided polygon.
The phase voltage harmonics reside at 15x12x4=720 Hz, which is 48 times
the fundamental. However, the switching frequency of the pole voltage of
INV1 is (24x15=) 360Hz, while that of INV2 is (32x15=) 480Hz.
• The higher voltage inverter switches about 50% of the cycle.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
30
Experimental results-23 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Pole voltage-low
voltage inverter
Phase current
Phase current
•
Three samples are taken in each sector and switching takes place at the
boundary the inner 12-sided polygon. All the 6n±1 harmonics, n=odd, are
absent from the phase voltage, while the rest are highly suppressed.
• The switching frequencies of the pole voltage of INV1 and INV2 are
respectively (18x23=) 414Hz and (24x23=) 552Hz, with output phase voltage
switching frequency at 828Hz (=23x12x3).
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
31
Experimental results-40 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Pole voltage-low
voltage inverter
Phase current
Phase current
•
Two samples are taken in each sector and switching takes place between the
inner and outer dodecagons.
• This is also seen in the phase voltage waveform, since the outer envelope of the
waveform at lower frequency becomes the inner envelope at higher frequency.
• The harmonic spectrum of the phase voltage and current shows the absence of
peaky harmonics throughout the range.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
32
Experimental results-48 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Pole voltage-low
voltage inverter
Phase current
Phase current
• This is the end of the linear modulation of operation.
• Here the number of samples per sector is two, as such the switching
frequency sidebands reside around 24 times the fundamental. The switching
frequency of the pole voltages of INV1 and INV2 is respectively (48x12=)
576Hz and (48x16=) 768Hz, with an output phase voltage switching
frequency of 1152Hz (48x12x2).
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
33
Experimental results-49.9 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Phase current
Pole voltage-low
voltage inverter
Phase current
•At the end of end over-modulation region, 24 samples are taken in a sector,
corresponding to the vertices of the polygon. The figure shows 24 steps in the
phase voltage.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
34
Experimental results-50 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Phase current
Pole voltage-low
voltage inverter
Phase current
•
This is the 12-step operation, where one sample is taken at the start of a
sector. The phase voltage and current is completely devoid of any 5th and 7th
order harmonics.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
35
Total Harmonic Distortion upto 100th harmonic
Harmonic performance of phase voltage and current
Voltage
THD
Voltage
WTHD
Current
THD
Current
WTHD
15Hz
75.4%
1.48%
24.49%
0.56%
23Hz
21.2%
0.54%
9.19%
0.48%
40Hz
24.85%
0.71%
12.08%
0.65%
48Hz
9.67%
0.33%
5.52%
0.26%
49.9Hz
7.26%
0.28%
4.68%
0.24%
50Hz
17.54%
1.04%
19.54%
1.5%
100
∑V
THD =
2
n
n=2
V1
 Vn 
∑
 
n=2  n 
WTHD =
V1
100
2
•It is seen that voltage WTHD is quite low for all the operating conditions, as
such the torque pulsation and harmonic heating in the machine is minimized.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
36
Acceleration of the motor
Phase
voltage
Phase
current
Transition of motor phase voltage and current
from inner to outer 12-sided polygon
Transition of motor phase voltage and current
from over-modulation to 12-step operation.
• In both the cases, the motor current changes smoothly as the motor
accelerates. This happens because of the use synchronized PWM and total
elimination of 6n±1 harmonics, n=odd, from the phase voltage throughout
the modulation index.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
37
Capacitor balancing scheme
•
•
The inner 12-sided polygonal
space vector locations (
points 1-12) have four
multiplicities which are
complementary in nature in
terms of capacitor balancing.
The outer 12-sided
polygonal space vector
locations ( points 13-36)
either do not cause any
capacitor unbalancing, or
have complementary states
to maintain capacitor
balancing.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
38
Inner 12-sided polygon-switching multiplicities for point-1
C2 is discharged, C4 is charged.
C2 is discharged, C3 is charged.
C1 is discharged, C4 is charged.
C1 is discharged, C3 is charged.
The four switching multiplicities are complementary in nature in terms of capacitor balancing.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
39
Outer 12-sided polygon-switching multiplicities
Point-13, two multiplicities
C4 is discharged, C1 & C2 are
C3 is discharged, C1 & C2 are
undisturbed.
undisturbed.
Point-36: no multiplicity, no
capacitor disturbance
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
Point-14: no multiplicity, no
capacitor disturbance
40
Experimental Results-capacitor unbalancing at 20 Hz
•
Vc1, Vc2
Deliberate unbalancing
•
Controller action taken
Capacitor unbalance is
done at steady state
with the motor running
at 20 Hz speed.
Both side capacitors are
deliberately unbalanced
and after some time
controller action is
taken.
Vc3, Vc4
C1,C2 : higher voltage side capacitors
C3,C4 : lower voltage side capacitors
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
41
Experimental Results-capacitor unbalancing at 40Hz
•
Controller action taken
Vc1, Vc2
Deliberate unbalancing
Vc3, Vc4
Both the sides are made
unbalanced at the same
time and are seen to
come back to the
balanced state.
• Compared to the 20 Hz
case, it requires more
time to restore voltage
balance, since the
number of multiplicities
in the outer polygon is
less.
C1,C2 : higher voltage side capacitors
C3,C4 : lower voltage side capacitors
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
42
Synopsis
•
An improved space vector diagram is proposed here that is composed of
of two concentric 12-sided polygons. It reduces the device rating and the
dv/dt stress on the devices to half compared to existing 12-sided
schemes.
•
The entire space vector diagram is divided into smaller sized isosceles
triangles. PWM switching on these smaller triangles reduces the inverter
switching frequency without compromising on the output voltage quality.
•
•
The proposed topology is realized by feeding an open-end induction
motor with two conventional 3-level NPC inverters, where, the high
voltage inverter always switches at nearly half the output phase voltage
switching frequency.
Additionally, the mechanism for capacitor balancing, using switching state
redundancies is also proposed for the full modulation range
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
43
Part-III
A Voltage Space Vector Diagram Formed By
Six Concentric Dodecagons
Space Vector Structure
•The space vector structure consists
of six concentric dodecagonal
structures - A, B, C, D, E and F.
•These are grouped as type-1 and
type-2 dodecagons, where type-2
dodecagons (A, C and E) lead type-1
dodecagons (B, D and F) by 150.
•The radii of these polygons are in
the ratio r1: r2: r3: r4: r5: r6 =
1: cos (π/12): cos (2π/12):
cos (3π/12) :cos (4π/12) :cos (5π/12).
•The entire space vector structure is
divided into 12 sectors each of width
300.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
45
Sub division of the voltage space vector region with sub sectors
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
46
Power Circuit of the Inverter
• The power circuit of the inverter consists of 2 three level NPC inverters
feeding an open end induction motor.
•These two inverters are fed from isolated dc voltage sources having voltage
ratio of 1:0.366. This ratio of voltages is obtained from a combination of star
delta transformers since 1:0.366= (√3+1):1.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
47
Benefits of the proposed scheme
• Here the space vector plane is divided into six dodecagonal structures.
Switching on these closely adjacent space vector points highly suppresses the
harmonic ripple content in the phase voltage.
•At the same time, because of the dodecagonal space vector structure, all the
6n±1 (n=odd) harmonics are eliminated from the phase voltage.
• A nearly sinusoidal phase voltage can be generated without resorting to high
frequency switching of the inverters.
• Moreover, a regular dodecagon is closer to a circle than a regular hexagon,
thus in the present scheme the linear modulation gets extended by 6.6%
compared to hexagonal space vector structure.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
48
Inverter and switch ratings
• Here, ‘m´ is defined as the modulation index, which under constant V/f ratio,
is equal to 1 at 50Hz rated frequency operation.
•In conventional hexagonal space vector structure, if the dc link voltage
magnitude is VD, then the maximum fundamental voltage available is 0.637VD
at m=1; whereas in linear modulation range, the maximum fundamental
voltage obtained is 0.577VD at m=0.906.
•For comparison purpose, in the present space vector structure, the maximum
fundamental voltage obtained is made equal to 0.637VD at m=1, then the
value of k is set to 0.789.
•However, the advantage in this case is the extension of the linear modulation
range, since the maximum fundamental voltage obtained in linear modulation
is 0.615VD obtained at m=0.966 corresponding to 48.3 Hz operation.
•It is thus possible, at low switching frequency, for a smooth transition of the
motor speed into over-modulation region and 12-step mode (m=1) without any
special compensation schemes. Using k=0.789, the device ratings of INV1 and
INV2 are found to be 0.395VD and 0.144VD respectively.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
49
PWM timing calculations
• PWM timing calculations are done separately for type-1 and type-2 dodecagons.
• Later they are used to find a uniform timing relation.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
50
PWM timing calculations type-2 polygon
V2, T2
V4, T’2
• This will reduce the instantaneous
error between the reference vector
and the switching vectors, causing
multilevel operation of the inverter.
V3, T’1
V1, T1
Point Switched
for
• Instead of switching points V1 and
V2, the same reference vector VR can
be realized by switching V3 and V4,
but with different time durations.
Point
Switched
for
V1
T1
V3(=k’ V1)
T’1=T1/k’
V2
T2
V4(=k’ V2)
T’2=T2/k’
O
T0
O
T’0
Note:
•k’ =V3/ V1=V2/ V4 is a fraction.
•T1+T2+T0= T’1+T’2+ T’0=TS.
provided
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
T0’ ≥ 0
51
PWM timing calculations type-2 polygon
V2, T2
V4, T’2
V3, T’1
V1, T1
• The same relation can be extended to the type-2 polygon.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
52
PWM timing calculations for both types of polygons
Points O,K and J are from type-1 polygon, while point F is on type-2 polygon.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
53
PWM timing calculations for both types of polygons
T2
r4
r5
T0
T1
Point Switched
for
Point
Switched
for
O
T0
F
T’0 = T0 / (1-k1)
K
T1
K
T’1=T1- T’0 . k1/2
J
T2
J
T’2=T2- T’0 . k1/2
k1 =
(radius of inner dodecagon)
(radius of outer dodecagon).cos( π12 )
T1+T2+T0= T’1+T’2+ T’0=TS.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
54
PWM timing calculations for both types of polygons
r4
r5
By switching F, K and J (blue) one gets,
V RTS = r4∠0.T1_f + r4∠π 6.T2_f + r5∠π 12.T0_f
(Point K)
Where,
(Point J)
(Point F)
TS = T1_f +T2_f +T0_f
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
55
PWM timing calculations for both types of polygons
r4
r5
Equating the real and imaginary parts of previous two equations,
T0_f = T0_out /(1 − k1 )
(Point F)
T1_f = T1_out − T0_f . k1 / 2
(Point K)
T2_f = T2_out − T0_f . k1 / 2
(Point J)
where,
k1 = r5 /{r4 .cos(π 12) }
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
56
Experimental verification
•A 3.7kW induction motor was fed by the proposed inverter under experimental
condition, operating under open loop constant V/f control at no load. The
motor was made to run under no load in order to show the effect of changing
PWM patterns of the generated voltage on the motor current.
• In order to limit the switching frequency of the inverter, number of samples is
decided as follow:
Upto 10 Hz operation: 8 samples per sector.
10 Hz-30 Hz: 4 samples per sector.
30Hz-12step operation: 2 samples per sector leading to final 12-step mode.
The samples are always taken synchronized with the start of the sector.
•A digital signal processor (DSP), TMS320LF2812 is used for experimental
verification. The DSP is used for calculating the PWM timing durations. The
actual gating signals to drive all the devices are generated using a SPARTAN
XC3S200 FPGA. The FPGA stores the look-up table for the switching state
combination of both the inverters for a particular space vector point.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
57
Experimental results-10 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Pole voltage-low
voltage inverter
Phase current
Phase current
•
•
•
Switching happens within the innermost dodecagonal space vector locations.
Here, the number of samples per sector is taken as 8, as such the voltage
and current harmonics reside around (12x8=) 96 times the fundamental.
Individual devices of INV1 and INV2 are respectively switched at (10x16=)
160 Hz and (10x48=) 480 Hz.
•
INV1 is switched only 1/3rd of a cycle, thereby the switching loss is less.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
58
Experimental results-20 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltagehigh voltage
inverter
Pole voltage-low
voltage inverter
Phase current
Phase current
•
•
•
Switching happens within the first and second dodecagonal space vector
locations.
4 samples are taken in a sector, so the first band of carrier harmonics reside
around 48 times the fundamental.
Because of the multilevel structure, all the harmonics are highly suppressed.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
59
Operation at 24.5 Hz
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
60
Experimental results-24.5 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high
voltage inverter
Phase current
Pole voltage-low
voltage inverter
Phase current
•
•
Here the reference vector passes through the boundary of E dodecagon. As such,
switching happens sometimes among points on the ‘D’ and ‘E’ dodecagons,
while at other times among ‘E’ and ‘F’ dodecagons.
The high voltage inverter switches about 20% of the cycle, thus the switching
losses are minimized.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
61
Experimental results-46 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high
voltage inverter
Phase current
Pole voltage-low
voltage inverter
Phase current
•
The phase voltage waveform of phase A distinctly shows the presence of 18
steps in a cycle.
• The phase voltage harmonics reside at (24x45=) 1080 Hz, while individual
devices of INV1 and INV2 switch at (5x45=) 225 Hz and (15x 45=) 675 Hz
respectively.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
62
Operation at 46 Hz
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
63
Experimental results-49.9 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high
voltage inverter
Phase current
Pole voltage-low
voltage inverter
Phase current
• The phase voltage waveform of phase A shows the 20 steps in a cycle.
• The switching vectors involved are located on the vertices of the A and B
dodecagons, because of very small zero periods in a cycle.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
64
Experimental results-50 Hz operation
Normalized harmonic spectrum of
Phase voltage
Phase voltage
Pole voltage- high
voltage inverter
Phase current
Pole voltage-low
voltage inverter
Phase current
•
•
This is the 12-step operation of the inverter, when maximum fundamental
voltage is available.
Under this condition, INV1 and INV2 are switched 3 and 12 times respectively
in a cycle.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
65
Input current drawn from the grid
Motor phase voltage
Motor phase
current
Normalized harmonic spectrum of
input current
Grid side voltage
input current
•
Because of the presence of the star-delta transformer at the input that forms
the dc bus ratio, the input current is more sinusoidal than what is observed in a
single transformer supplying an uncontrolled rectifier
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
66
Motor acceleration with open loop V/f Control
Phase
voltage
Phase
current
Transition of motor phase voltage and current
from 20 Hz to 30Hz
Transition of motor phase voltage and current
from over-modulation to 12-step operation.
• In the first case, the reference vector starts from inside dodecagon E, crosses
through the boundary of it and finally settles below the D dodecagon.
• In the second case, the number of samples per sector is changed from 2 to 1 at
12-step operation.
•Correct calculation of the PWM timings and complete elimination of the 5th and 7th
order harmonics ensure that the motor current changes smoothly during the
transition.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
67
Comparison with a 5-level space vector diagram
unit
Phase
voltage
THD
Phase
voltage
WTHD
Phase
current
THD
Phase
Current
WTHD
%
%
%
%
20 Hz
5-level Inv
28.76
0.68
10.73
0.54
Proposed Inv
22.26
0.51
8.53
0.42
24.5 Hz
5-level Inv
19.78
0.54
9.85
0.52
Proposed Inv
16.24
0.42
7.14
0.43
46 Hz
5-level Inv
19.91
0.77
16.05
0.89
Proposed Inv
15.69
0.57
12.62
0.62
49.9 Hz
5-level Inv
15.3
1.31
18.8
3.07
Proposed Inv
7.26
0.28
4.68
0.24
50 Hz
5-level Inv
30.54
4.64
52.47
9.55
Proposed Inv
17.54
1.04
19.54
1.5
•The harmonic distortion is less
in the proposed scheme.
•This is more prominent in the
higher modulation indices
where the number of samples
per sector is less, thus the
switching frequency harmonics
containing 5th and 7th order
harmonics in the 5-level
scheme come closer to the
fundamental.
•Because of the total
elimination of the these
harmonics from the phase
voltage in the present case, the
ripple content in the phase
voltage will be less.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
68
Harmonic performance in terms of flux ripple
•
•
The rms value of the flux ripple is calculated and plotted above under constant
V/f ratio and 24 samples in a fundamental period.
It shows that for most of the operating conditions, the flux ripple is around 1%
of the fundamental flux impressed on the machine, and thus restricts the
torque ripple in the machine.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
69
Synopsis
•
•
•
•
A new space vector diagram for induction motor drive is proposed, which
divides the space vector plane into six concentric dodecagons.
Here the space vector diagram is characterized by alternately placed type-1
and type-2 dodecagons which become closer to each other at higher radii. As
such the harmonics in the phase voltage are reduced.
Apart from this, the known benefits of dodecagonal space vector diagram
like the complete elimination of all 6n±1 harmonics, (n=odd) from phase
voltage and the extension of linear modulation range, are also retained here.
The high voltage inverter having a voltage of about 3 times the lower one, is
switched almost 1/3rd compared to the low voltage inverter.
•
A comparison with 5-level inverter topology is also given which shows that
the present scheme produces less harmonic distortion in the phase voltage.
•
Because of the use of star-delta transformers for having the dc bus in the
ratio 1:0.366, the input current has lesser harmonics compared to the case
when a single transformer supplies the inverter.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
70
Conclusion
•
Different dodecagonal space vector diagrams are proposed in this work.
•
In one of the schemes, the space vector diagram consists of two concentric
dodecagons, with the radius of the outer one twice the inner one. This has the
benefit of reducing the device rating and dv/dt stress on the devices.
•
This is then further refined to distribute six dodecagons in the space vector
diagram. Switching on these closely spaced dodecagons will highly reduce the
harmonic content in the phase voltage, apart from totally eliminating all the 5th
and 7th order harmonics from the phase voltage.
•
In another work, a 4-level inverter with asymmetric dc links is used to generate
hexagonal space vector diagrams at lower modulation indices and a dodecagonal
space vector structure at higher modulation index finally leading to 12-step
operation of the inverter. This structure thus, incorporates the advantages of both
hexagonal and dodecagonal space vector diagrams.
•
With increased linear modulation range, less switching frequency and improved
harmonic spectrum, the proposed concepts may be considered as an interesting
addition to the field of multilevel inverters for high/medium voltage high power
applications.
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
71
Thank you
CEDT, INDIAN INSTITUTE OF SCIENCE, BANGALORE, INDIA
72