Bulletin UASVM Agriculture, 69(2)/2012 Print ISSN 1843-5246; Electronic ISSN 1843-5386 Influence of Physical Treatments on the Potato Starch Granules Micro- and Ultrastructure Maria Iasmina MOZA1), Monica MIRONESCU 2), Adrian FLOREA3) 1 2 Faculty of Sciences, “Lucian Blaga” University of Sibiu, Romania; [email protected] Faculty of Agricultural Sciences, Food Industry and Environmental Protection, “Lucian Blaga” University of Sibiu, Romania; [email protected] 3 Faculty of Medicine, "Iuliu Haţieganu" University of Medicine and Pharmacy Cluj-Napoca, Romania; [email protected] Abstract: In this research, potato starch was subjected to physical treatments in order to analyse the changes at the micro- and ultrastructural levels and finally to identify the optimal conditions for disintegrating the starch granules. For the analysis, 10% aqueous solutions of potato starch were treated with a) microwaves; b) heat and c) heat combined with ultrasounds. For each treatment type, the duration was 5 minutes, excepting the microwave treatment, where the time was 1 and 5 minutes; heat power varied from 180W to 900W at the tests with microwave, temperature varied between 65oC and 100oC in the thermal experiments and at the thermal analysis combined with ultrasounds temperature had values between 35oC and 85oC. The effect of these treatments was analysed using microscopic techniques (optical and scanning electron microscopy) in order to describe the morphological and micro- and ultrastructural modifications of the starch granules. Results indicated that the morphological and microstructural differences mostly depend on the chosen treatment and on the working conditions. The microwaves treatment was shown to be more effective on disintegrating the starch granule than the thermal action combined with ultrasounds or the thermal treatment alone. Starch granule was cracked at the heat power of 180W even after 1 minute of treatment; after 5 minutes, the gel-like structure was clearly formed for all the granules. Ultrasounds also modified the granule structure by cracking. High temperature (minimal 85oC) was essential for the propagation of ultrasounds or for the thermal treatment in order to assure the efficacy of the physical treatments on the granule. Keywords: potato starch, microwave, ultrasounds, thermal, microstructure, SEM, OM INTRODUCTION Starch is the most common used polysaccharide in human nutrition and the most abundant reserve carbohydrate stored in different plant organs including seeds, fruits, tubers and roots. Starch is included in many foods because it contributes greatly to their textural properties - having therefore multiple industrial applications (Herceg et al., 2010), and because is one of the most common easy to recover biopolymer (Tomasik, 2003). Starch granule has a complex structure composed of amorphous regions containing especially amylose (AMY) and crystalline regions with amylopectin (AMP) as major compound (Donald et al., 2001). When heated, in the presence of excess water, starch granules lose their crystallinity, absorb large amounts of water, leach out AMY followed by AMP fusion and loss of semi-crystalline structure; finally, a gel or a pasty mass is formed. This process is called gelatinization and has as main effect the starch granule destabilization (Atkin et al., 1999; Waigh et al., 2000; Che et al., 2007a, b). Classical, starch gelatinises through the controlled application of heat and moisture. The thermal treatment is a procedure known from ancient times and extensively studied, in which a number of irreversible processes take place resulting in losing the ordered structure 304 and even the identity of the starch granules and forming a gel-like substance (Molina-García, 2007; Chung et al., 2009). This treatment changes various properties of starch, such as swellability, solubility, pasting properties, gel texture and crystallinity, and promotes its increased thermal stability and reduced retrogradation (Adebowale et al., 2005). The effect of the heat treatment is attributed to hydrogen bonds formed between water and molecular chains within starch granules (Singh et al., 2009) and is dependent on the starch concentration and temperature (Mironescu et al., 2011). There is an increasing trend toward the use of microwave applications in food processing due to the fact that microwave energy is more efficient than the traditional heating process since it ensures homogenous operation in the whole volume of substance, greater penetrating depth, and selective absorption (Rajko et al., 1997). Some previous studies have shown that the microwave heating influences the process of swelling and gelatinization of starch granules and thus could be very efficient in destroying the starch crystalline arrangement and obtaining a soft gel (Palav and Seetharaman, 2006; 2007). Anderson and Guraya (2006) studied the effects of the microwave on digestibility, pasting, and morphological properties of the heated starches in order to improve the bioconversion and bioethanol production from raw sago starch. Nikolić et al. (2008) also investigated the microwave-assisted liquefaction as a pretreatment for the bioethanol production by SSF of corn meal with Saccharomyces cerevisiae var. ellipsoideus. Some previous studies have shown that application of microwave irradiation pretreatment may significantly increase the conversion of starch materials to glucose (Zhu et al., 2006; Palav and Seetharaman, 2007). Another physical treatment is represented by the ultrasounds. The ultrasonic process has been confirmed to be applicable to many kinds of starches: corn, potato, tapioca, and sweet potato (Iida et al., 2008). Ultrasound treatment caused disrupting of starch granules by cavitational forces and made the granule more permeable to water during the heating step. When applying more powerful ultrasound, starch granules become much more mechanically damaged mainly in its amorphous region (Herceg et al., 2010). It has been demonstrated that at the applied ultrasound frequency, degradation of the starch molecule is caused both by OH radicals and by mechanochemical effects (Czechowska-Biskup et al., 2005). The objective of this study was to find a preliminary treatment for disrupting the compact structure of potato starch granule, in order to facilitate the enzymatic hydrolysis, using tree physical treatment involving microwave, heat and heat combined with ultrasounds and to select the most effective one with the optimal parameters. MATERIALS AND METHODS Potato starch was kindly provided by Boromir, Sibiu, Romania. For the structural analyses, 10% aqueous solutions were used. Experiments consisted in treating the starch solutions with microwaves, heat and heat combined with ultrasounds. For each treatment several working parameters were selected. For heating, three temperatures were selected: 65°C, 85°C and 100°C. The treatment with ultrasounds was conducted at 45 kHz and at three temperatures: 35°C, 65°C and 85°C. The treatment with microwaves was performed at three powers: 180, 540 and 900W. The exposure time was 5 minutes for all the three sets of experiments, excepting the experiments with microwaves, where the treatment time was 1 and 5 minutes. The effect of treatments on the micro- and ultrastructural modifications of the starch granules was analysed using microscopic techniques. Optical microscopy (OM) was realised with the Axiostar Plus microscope (Carl Zeiss, Göttingen, Germany) at 100× and 1000×. At the OM analysis, iodine was added for better visualization of starch transformations. Iodine as 305 Lugol solution (iodine and potassium iodide in water) is used as indicator of gelatinisation since it colours very well AMY in dark blue and AMP in red-brownish; the native starch granules are coloured only at the surface because the dye cannot penetrate the granule, whereas the iodine enters very easy in the destructed granules and colours them (Belitz and Grosch, 1999). In order to study their ultrastructural aspects, the starch granules were processed for scanning electron microscopy (SEM) according to the usual protocol (Flegler et al., 1993). The different samples containing starch granules were placed on glass cover slips mounted on aluminium stubs, and dried at the room temperature. Then, the samples were dehydrated and coated with a thin layer of gold atoms in a Polaron E–5100 plasma-magnetron sputter coater (Polaron Equipment Ltd., Watford, U.K.). The samples were examined with a JEOL JSM–25 Scanning Microscope (Jeol Ltd. Tokyo, Japan), at 25 KV acceleration voltage and 700× and 1500× magnification. The images were captured with a Deben Pixie–3000 image processor (Deben U.K. Ltd., Debenham, U.K.). RESULTS AND DISCUSSION OM and SEM analysis of the untreated starch granules evidenced the form of the native potato granules, which were mostly oval and some of them round. The granules had different sizes; they were compact and insoluble in water (Fig. 1 and 2). The growth rings were well visualised (Fig. 1B). All granules were coloured in violet by iodine (Fig. 1A) indicating that they were integral. A- ×100, B- ×1000 Fig. 1. Untreated potato starch granules in 10% aqueous solution observed by OM A- ×700, B- ×1500 Fig. 2. Untreated potato starch granules in 10% aqueous solution observed by SEM Fig. 3 and 4 evidence the modifications induced in the starch granule micro- and ultrastructure by heating in excess of water. Most of the granules became bigger due to soaking and swelling. Theoretical, potato starch forms already gel at 65oC (Belitz and Grosch, 1999). As Fig. 3A1 shows, most of the granules lost their initial granular structure and became differently coloured with iodine, but some granules still preserved their shape at this temperature as observed in Fig. 3A and 4A. When the heating temperature increased at 85oC, the percent of granules which were destabilised was near 100% (Fig. 3B1). The SEM analysis 306 in the sample treated at 65oC evidenced the AMY loss by the starch granule (amylose leaching) and the formation of junction zones intermediated by AMY, characteristic for a gel structure as showed also in the literature (Atkin et al., 1999) (Fig. 4A). Fig. 3. Potato starch granule in 10% aqueous solution at the heat treatment for 5 min visualised by OM: A: 65 °C, B: 85 °, C: 100 °C / 1- ×100, 2- × 1000 Fig. 4. Potato starch granule in 10% aqueous solution at the heat treatment for 5 min visualised by SEM: A: 65 °C, B: 85 °, C: 100 °C / 1- ×700, 2- ×1500 When temperature increased to higher values (85oC) the granule modified its shape, became wrinkled and lost the initial shape (Fig. 3B and 4B). Some pores, visible at SEM, were observed (Fig. 3B2), being probably formed during AMY leaching. 307 The typical gel-like structure was clearly visible at 100oC when the starch granule was entirely deformed and its contents were melted in a mass substance of AMY and AMP (Fig. 3C and 4C). After cooling it formed a dense colourless gel. When ultrasounds were applied at various temperatures, microstructure was also modified but not entirely: the granule showed some cracks (Fig. 5). The cracks appeared only when temperature was quite high (85oC) (Fig. 5C), demonstrating that high temperature is essential for the propagation of ultrasound and for the efficacy of this treatment on the starch granules. No other significant changes were observed under the temperature of 85oC. The result shows the bigger importance of heat on the starch gelatinisation, compared with ultrasounds. Fig.5. Potato starch granule in 10% aqueous solution at the treatment with ultrasound combined with heat for 5 min visualised by OM: A: 35 °C , B: 65 °C, C-: 85 °C, / 1- ×100, 2- ×1000 The results obtained at the treatment with microwaves are presented in Fig. 6 and 7. The granule morphology was strongly modified, appearing wrinkled and dehydrated, even at the lowest microwave power, 180W and a very short treatment (1 min), as observed in Fig. 6.A1. and 7.A1. Time seems to be very important. When the same treatment was applied for a longer time (5 min), the damages induced by microwaves were more obvious, the gel appeared slightly violet at the staining with iodine, sign of its total disorganization (Fig. 6.B1). The action of microwaves with the heat power 180W for 5 min. was similar with that of temperature 100oC (Fig. 4.C2), whereas the short treatment allowed the granule to preserve its shape even if irreversible changes occurred, as the SEM image shows (Fig. 7.A1). The 308 granular shape was maintained even when the heat powers of 540W and 900W were used (Fig. 7.A2 and 7.A3). 1 2 3 Fig. 6. Potato starch granule in 10% aqueous solution at the treatment with microwave for 1 min (A) and 5 min (B) visualised by OM: 1= 180 W, 2= 540 W, 3= 900 W/ a ×100, b ×1000 1 2 3 Fig. 7. Potato starch granule in 10% aqueous solution at the treatment with microwave for 1 min (A) and 5 min (B) visualised by SEM: 1= 180 W, 2= 540 W, 3= 900 W/ a ×700, b ×1500 309 The treatments at the heat powers of 540W and 900W for 5 minutes gave a gel-like structure (Fig. 7.B2 and 7.B3). These two treatments had as result the water release and starch cooking; they were very aggressive for the starch granule and not necessary since the action of microwave with 180W gave starch gelatinisation. CONCLUSIONS Three preliminary treatment involving microwave, heat and heat combined with ultrasound were applied for the disintegration of the potato starch granules in 10% aqueous solution. The effects of the different treatments were studied using the usual protocols of OM and SEM. All the treatments used changed the morphology and microstructure of the potato starch granules. The thermal treatment had an increased action on the starch granule with the increase of the temperature from 65oC to 100oC, as OM analysis showed. The SEM images revealed the stages of gel formation, with the AMY leaching and AMP fusion – processes very well observed beginning with the temperature 65oC. Several pores, probably remained from the sites where amylose was released from the granule, were visible in the samples treated at the lowest temperature. The temperatures of 85oC and 100oC resulted in gels with a quasi-continuous appearance. The ultrasounds (45 kHz) combined with heat at temperatures between 35°C to 85°C didn’t have a significant influence on the potato starch granule. Small ruptures were identified in the samples treated at 85°C. When treated with microwaves, all potato granule content was expulsed and formed a gel mass. Starch granule disintegrated after the exposure at the minimal heat power 180 W for very short time (1 minute) but still preserved its shape. When the treatment time was increased to 5 minutes, a gel-like structure was formed. The use of higher powers (540W or 900W) gave products which were dried and cooked. In comparison with the two other treatments (heat and ultrasounds), the treatment with microwave was the most effective. 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