©Kondinin Group Reproduction in whole or part is not permitted without permission. FROM THE WORKSHOP HAMMER CHOICE FREECALL 1800 677 761 Strike a blow with the right hammer choice 1 Josh Giumelli Photos: Ben White KONDININ GROUP It’s ‘hammer-time’ as Kondinin Group engineer Josh Giumelli examines a range of hammers and their different uses in the workshop. The claw or carpenter’s hammer is often pressed into use for more mechanical tasks, but it’s prime use remains for hammering and removing nails. With the advent of nail guns, and the vast array of selfdrilling fasteners, nails are used less as a construction fastener. However few would argue their place in the workshop. Choose a heavier hammer for larger nails, and a steel shaft for heavy-duty work, especially if pulling large nails with the claw. While you can spend a fortune on a quality claw hammer, $30–$40 will buy a reasonable quality unit. While not the most inspiring of workshop topics, selecting the correct hammer can make a real difference when carrying out many workshop jobs. In fact, the wrong hammer can seriously damage work, or even cause injury to the user. In some dangerous environments, a special hammer that will not spark when struck against a steel object is an added level of protection against explosion or fire. Most workshops will already contain a selection of hammers suitable for most jobs, but the key is knowing which one to use. If buying a set of new hammers, it is better to buy fewer, quality hammers than several cheaper ones, as chips from hammer heads, or heads parting company with the handles can cause significant injury. Use the force A hammer is actually a force amplification tool — it transfers the kinetic energy stored up in the hammer as it is swung, into the work as it is struck. The longer the handle and larger the head, the greater the force produced, but greater effort is required. Looking at this another way, a smaller, lighter hammer will require a heavier blow to do the same amount of work as a larger one. This can lead to a loss of feel and control, and the lighter hammer will tend to bounce off the work instead of transferring force into it. Getting a handle on it The hammer handle is just as important as the head, as it has a large influence on the 14 Farming Ahead April 2011 No. 231 www.farmingahead.com.au performance of the hammer. While long handles help the user deliver maximum force, they are not always practical, as they require a lot of room to swing, and reduce accuracy when trying to hit a small target. As a result, hammer head and handle combinations are always a compromise between ease of use and energy efficiency. The handle also needs to be large enough to get a good grip. Without a good grip striking a nail or pin punch can become a quite tricky. While handles have been traditionally made of hickory, these days there are a range of composite materials such as fibreglass that have greater shockabsorbing properties. This helps to reduce user fatigue. FROM THE WORKSHOP HAMMER CHOICE 2 Sales / Service / Spares / Repairs Next on the list of importance is the ball pein or engineer’s hammer. For workshop use, the ball pein is the most useful, and a large, medium and small hammer will fulfil most needs. Sizes range from about 230 grams to 1.4 kilograms, although very small and large heads are sometimes available. In the past the round end of the hammer was used for shaping rivet heads (or peining), but it is now mainly used for shaping metal. Small heads are ideal for using with centre punches or letter stamps, whereas larger sizes are ideal for larger pin punches, loosening rusted parts or general whacking duties. A variation is the cross pein hammer, which has a flat, blunt edge instead of a ball. These are used for starting small nails or tacks, as the nails are easier to hold between two fingers. Wooden handles of hickory or ash are suitable for most use. ALL THE LEADING BRANDS Power tools Air tools Hand tools Measuring equipment Welding Compressors 3 Generators Club hammers, otherwise known as block or lump hammers, are essentially small sledge hammers, and are used mainly by brick layers or stonemasons. But there are also plenty of uses for a club hammer around the farm. Club hammers are ideal where a heavy blow is needed, but there isn’t room to swing a long handle. The larger face also helps in the accuracy stakes. Club hammers are fantastic when coupled with a large cold chisel, as their heavy mass reduces any rebound off the chisel head, and helps transfer the force through the chisel to the work. Call us fo your tool r requirem ents We ship Australia wide 5 HEAD OFFICE BELMONT Ph: (08) 6278 0000 Fax: (08) 6278 0088 172 Abernethy Rd 4 Photo: iStock www.toolmart.com.au Sledge hammers are often the hammer of ‘last resort’, but their uses are limitless. The main thing to watch when buying one is how well the head is secured to the handle as it can do considerable damage if it comes loose. They are ideal for shaping or straightening bent metal, driving in star pickets, breaking concrete or removing large stubborn pins. Common head sizes are 7, 10 or 14 pounds, although 12 pounds is a handy size if available. Dead-blow hammers are essential for work where the object being struck may be damaged, such as the end of a shaft, castings or threaded items. The composite plastic units above are typical, but expensive at $123 and $105. The heads of these hammers are hollow and often filled with sand or lead shot to deliver a heavy blow but reducing rebound at the same time. Farming Ahead April 2011 No. 231 www.farmingahead.com.au 15 JOONDALUP (08) 9300 0566 KELMSCOTT (08) 9390 9000 KENWICK (08) 9459 6666 MIDVALE (08) 9250 2661 O’CONNOR (08) 9337 2344 OSBORNE PARK (08) 9443 2811 ROCKINGHAM (08) 9592 3233 WELSHPOOL (08) 9358 0333 BUNBURY (08) 9721 5544 ©Kondinin Group Reproduction in whole or part is not permitted without permission. FROM THE WORKSHOP HAMMER CHOICE 6 Another option is replaceable, soft face hammers, which have double faces of nylon that are screwed into the head. Prices generally range from $50 to more than $150. A 50-millimetre hammer, which refers to the head diameter, will be the most useful, although other sizes are available. FREECALL 1800 677 761 10 The aluminium replaceable face costs $7.50, while the copper face costs $45. 11 7 A better value option for a range of soft-faced work may be the Fragram set above, which contains a range of faces and costs about $100. Replacement faces are usually inexpensive and available in different strengths. 12 8 Rubber mallets are generally less useful than soft-faced hammers in the workshop, as they tend to rebound severely when struck hard. Probably best left for brick paving work. 13 This soft-faced hammer is made of rolled hide, and is a more traditional choice. Soft-face hammers generally do not last as long as nylon faced hammers. 9 Copper-faced hammers can deliver a solid blow, but are more resilient than nylon or hide, and do not spark like steel heads. However they are usually very expensive, even for replaceable face hammers. Note the hammer above with hide and copper faces. The range of other hammers is almost limitless and there are many suited to specific trades such as panel beating. With a good selection of the hammers discussed in this article, on hand almost any workshop-hammering job will be able to be carried out with ease. 16 Farming Ahead April 2011 No. 231 www.farmingahead.com.au ACKNOWLEDGEMENTS Belmont WA. Toolmart, CONTACT Josh is an engineer and writer for Farming Ahead. [email protected]
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