TAIWAN LEADER ADVANCED TECHNOLOGY CORP. PRODUCT PROPERTY SUMMARY Category ANSI UL Reg. Laminate Grade Designation /Prepreg CTI Class Flammability Class LS-4Y Laminate Tetra-functional (Yellow) 130 ~ 140 ℃ Class 3 175 ~ 249 volts 94V-0 FR4 LS-4 Laminate Di-functional (Natural Color) 120 ℃ Class 4 100 ~ 174 volts 94V-0 JL-THY Laminate Tetra-functional (Yellow) 130 ~ 140 ℃ Class 3 175 ~ 249 volts 94V-0 Di-functional (Natural Color) 120 ℃ Class 4 100 ~ 174 volts 94V-0 Multifunctional Dicy System (Yellow) 175 ℃ Class 3 175 ~ 249 volts 94V-0 Multifunctional Novolac System (Yellow) 180℃ Class 4 100 ~ 174 volts 94V-0 Tetra-functional (Yellow) 130 ~ 140 ℃ Class 0 600 and above volts 94V-0 FR4 FR4 JL-PPY Prepreg JL-TH Laminate FR4 JL-PP Prepreg LS-6YL Laminate FR4 High Tg LS-6YP Prepreg JL-180L Laminate FR5 Composite Tg DSC (oC) FR4 Standard High CTI Resin System JL-180P Prepreg LS-5Y Laminate FR4 LS-5YP Prepreg CEM-1 JL-1 Laminate Epoxy (Natural Color) 125 ℃ Class 3 175 ~ 249 volts 94V-0 CEM-3 JL-3 Laminate Epoxy (Natural Color) 125 ℃ Class 3 175 ~ 249 volts 94V-0 Epoxy Material Note: All product specification follows International Standard IPC-4101A th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER ADVANCED TECHNOLOGY CORP. COPPER CLAD LAMINATE BSI Certification Number 8723 VDE License Number 40003694 UL Certification Number. E176891 UL Flammability Class UL 94V-0 Typical Sheet Size (mm) (inch) Copper Foil Thickness Material Thickness1 Thickness Tolerance2 Construction 4 mil (0.1 mm) ± 0.7 mil (±0.02mm) 2116 x 1 ply 6 mil (0.15 mm) ± 1 mil (±0.03mm) 1080 x 2 plies 8 mil (0.20mm) ± 1 mil (±0.03mm) 7628 x 1 ply 10 mil (0.25 mm) ± 1 mil (±0.03mm) 2116 x 2 plies 12 mil (0.30 mm) ± 1.5 mils (±0.04mm) 7628 x 1 ply + 1080 x 2 plies 15 mil (0.38 mm) ± 1.5 mils (±0.04mm) 7628 x 2 plies 21 mil (0.53 mm) ± 2 mil (±0.05mm) 7628 x 3 plies 28 mil (0.71 mm) ± 2 mil (±0.05mm) 7628 x 4 plies 30 mil (0.76 mm) ± 2 mil (±0.05mm) 7628 x 4 plies 31 mil (0.8 mm) ± 3 mil (±0.08mm) 7628 x 4 plies SS: 1/0 39 mil (1.0 mm) ± 3 mil (±0.08mm) 7628 x 5 plies SS: 2/0 43 mil (1.1 mm) ± 3 mil (±0.08mm) 7628 x 5 plies 47 mil (1.2 mm) ± 3 mil (±0.08mm) 7628 x 6 plies 55 mil (1.4 mm) ± 3 mils (±0.08mm) 7628 x 7 plies 59 mil (1.5 mm) ± 3 mils (±0.08mm) 7628 x 8 plies 62 mil (1.6 mm) ± 3 mils (±0.08mm) 7628 x 8 plies 75 mil (1.9 mm) ± 5 mils (±0.13mm) 7628 x 10 plies 93 mil (2.4 mm) ± 7 mils (±0.18mm) 7628 x 12 plies 125 mil (3.2 mm) ± 7 mils (±0.18mm) 7628 x 16 plies H/H (18µm) 940 x 1245 37 x 49 1040 x 1245 41 x 49 1090 x 1245 43 x 49 1/1 (35µm) 2/2 (70µm) 3/3 (105µm) 1. 30 mil and thinner doesn’t include copper thicknesses. 31 mil and thicker includes copper thickness. 2. Thickness tolerances are typical values under IPC-4101A Class C. Thickness is guaranteed under Class B. 3. Short grain or Long grain shall be designed according to customer’s request. Ex: G37x49 or 37xG49. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER ADVANCED TECHNOLOGY CORP. PREPREG Features: 1. Tetra-functional or Multi-functional epoxy resin, woven glass, flame retardant, compatible with AOI and Multi-layer Board applications. 2. Outstanding dimensional stability and low Z-axis expansion. 3. Wider working window & suitable to any type of industrial pressing processes under normal conditions. 4. UL approved prepregs and designated as JL-PPY for normal FR-4, LS-6YP for High Tg FR-4, LS-5YP for High CTI, and JL-180P for High Tg FR-5. Properties: Fabric RC% Style RF% GT (sec) 170℃ Thickness (scaled flow per ply) mm mil Fabric Count/in Base Weight (g/m2) 7628 43 ± 3 23 ± 5 120 ±25 0.178 ± 0.020 7.0 ± 0.4 44 × 32 210 7628HR 48 ± 3 28 ± 5 120 ±25 0.198 ± 0.020 7.8 ± 0.4 44 × 32 210 7630 (7629) 47 ± 3 29 ± 5 120 ±25 0.198 ± 0.020 7.9 ± 0.4 44 × 34 220 2116 50 ± 3 28 ± 5 130 ±25 0.107 ± 0.020 4.2 ± 0.4 60 × 58 106 2116HR 58 ± 3 35 ± 5 130 ±25 0.130 ± 0.020 5.1 ± 0.4 60 × 58 106 1080 62 ± 3 35 ± 5 130 ±25 0.064 ± 0.015 2.5 ± 0.3 60 × 48 48 Note: 1. Above are typical values and can be adjusted as agreed upon by the user and supplier. 2. All property values are based on test methods in accordance with MIL-P-13949H. 3. Prepregs can be stored at 20oC, 50% RH for 3 months in the absence of UV light. Dimension: Fabric Style All Styles 1. 2. Width (inch) Length (Yards) 37.5 200 or 250 43.5 200 or 250 49.5 200 or 250 Prepregs in sheets or rolls are available as per customer’s requests. Prepregs are vacuum packed. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER FR-4 Recommended Press Cycle Scope: FR-4 JL-PPY Prepreg Product Line Press Cycle Recommendation: Temperature Pressure 400 ± 50 psi 180℃ - 190℃ o o (356 F – 374 F) o 140℃ (284 F) 45 ± 10 psi 12 – 20 min Kiss Pressure Time 25 – 35 min 55 – 75 min 40 – 70 min Suggestions: 1. Draw vacuum at 72 – 75 cm-Hg for 75 minutes. 2. Heating rate of material between 70℃ (158 oF) and 140℃ (284 oF) shall be 1.5 - 3℃/min. 3. Temperature of material over 165℃ must be held for at least 50 minutes. 4. The cooling pressure should be kept below 100 psi and cooling rate under 2.5℃/min. Thickness Analysis: T h ic k n e s s S ix p a c k fo r 8 m ilH /H Low e r S pe c Uppe r S pe c 8.4 8.8 9.2 9.6 10.0 S hor t-Ter m Ca pability Cp 2 .73 Tar g * CP U 2 .89 US L 1 0.2 50 CP L 2 .58 LS L Cpk 2 .58 * Cpm M ea n 9 .19 245 %>US L E xp 0.00 P P M >US L E xp 0 M ea n+3 s 9 .55 828 Obs 0.00 Obs 0 8.2 50 M ea n-3 s 8 .82 662 %<LS L E xp 0.00 P P M <LS L E xp 0 k 0.0 58 s 0 .12 194 Obs 0.00 Obs 0 n 10 6.0 00 TAIWAN LEADER FR-5 Recommended Press Cycle Scope: FR-5 JL-180L or JL-180P Laminate and Prepreg 2T3P (2 Temperature / 3 Pressure Step): Temperature Pressure 80 – 105 min 300 ± 50 psi o 190℃ (374 F) 5 min 200 psi o 140℃ (284 F) 45 ± 10 psi 20 – 25 min Kiss Pressure Time 25 – 30 min 90 – 110 min 40 – 70 min 1T2P (1 Temperature / 2 Pressure Step): Temperature Pressure 80 – 105 min 300 ± 50 psi o 190℃ (374 F) 45 ± 10 psi 20 – 25 min Kiss Pressure Time 90 – 110 min 40 – 50 min Suggestions: 1. Draw vacuum at 72 – 75 cm-Hg for 75 minutes. 2. Heating rate of material between 70℃ (158 oF) and 140℃ (284 oF) shall be 1.5 - 3℃/min. 3. Temperature of material over 170℃ must be held for at least 50 minutes. 4. The cooling pressure should be kept below 100 psi and cooling rate under 2.5℃/min when the temperature of the material is over Tg 175℃. 5. Temperature and pressure settings including time durations are recommendations but not guaranteed and may vary depending upon the user’s process condition. TAIWAN LEADER STANDARD FR-4: LS-4Y & JL-THY Features: 1. 2. 3. 4. 5. Applicable to Single, Double sided and Multilayer Printed Circuit Board Manufacturing. High luminance contrast between epoxy and copper for laser type A.O.I. UV blocking and Automatic Optical Inspection (A.O.I.) function. UL Flammability Class 94V-0. Reverse Treated or Double Treated copper foils also apply. Laminate Performance List: Test Items Test Condition Typical Value Unit DSC (As received) 130 ~ 140 ℃ TMA (As received) 120 ~ 130 ℃ TGA (5% Weight Loss) >300 ℃ D-48/50 + D-0.5/23 >120 sec Pressure Cooker- 2 Hours 288℃Solder dip 10 sec >3 min T260 (minutes) 260℃Solder dip 10 sec >8 min - 130 ℃ As received >6 >8 >10 lbs/in X/Y - axis CTE 25℃~130℃ 14/16 ppm/℃ Z - axis CTE 50℃~288℃ 4~5 % Lengthwise (As received) 75000 lbs/in Crosswise (As received) 63000 lbs/in D-24/23 <0.1 % Dielectric Constant (Dk) @ 1 MHz (50% resin content) 4.2 ~ 4.8 - Dissipation Factor (Df) @ 1 MHz (50% resin content) 0.015 ~ 0.022 C-96/35/90 1 x 108 MΩ.cm E-24/125 1 x 107 MΩ.cm Glass Transition Temperature (Tg) T H E R M A L Degradation Temperature Arc resistance Maximum Operating Temperature P H Y S I C A L Peel Strength H oz. Cu 1 oz. Cu. 2 oz Cu. Flexural Strength Moisture Absorption E L E C T R I C A L Volume Resistivity Surface Resistivity Electric Strength Dielectric Breakdown C-96/35/90 7 1 x 10 MΩ E-24/125 1 x 107 MΩ Amb. Temp. (23℃± 5℃) 1300 Volts / Mil D-48/50 >60 kVolts 1. The average value in the table refers to samples of 0.062” thickness of laminate. 2. All tests follow the procedure of IPC-TM-650 and are measured in accordance with IPC-4101A /21. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER HIGH CTI: FR-4 LS-5Y Features: 1. 2. 3. 4. 5. Tetra function epoxy resin system UL approved with CTI value no less than 600 volts. UL Flammability Class 94V-0 Suitable for high humidity and dusty environment. PCB processing is same as FR-4 Laminate Performance List: Test Items Test Condition Typical Value Unit DSC (As received) 130 ~ 140 ℃ TMA (As received) 120 ~ 130 ℃ TGA (5% Weight Loss) >300 ℃ D-48/50 + D-0.5/23 >120 sec 288℃Solder dip 10 sec >3 min 260℃Solder dip >8 min - 130 ℃ As received >9 lbs/in X/Y - axis CTE 25℃~130℃ 12/16 ppm/℃ Z - axis CTE 50℃~288℃ 4~5 % Lengthwise (As received) 75000 lbs/in Crosswise (As received) 63000 lbs/in D-24/23 <0.1 % Dielectric Constant (Dk) @ 1 MHz (50% resin content) 4.2 ~ 4.8 - Dissipation Factor (Df) @ 1 MHz (50% resin content) 0.015 ~ 0.022 C-96/35/90 1 x 108 MΩ.cm E-24/125 1 x 10 7 MΩ.cm C-96/35/90 7 1 x 10 MΩ E-24/125 1 x 107 MΩ Amb. Temp. (23℃± 5℃) 1200 Volts / Mil D-48/50 >60 kVolts Glass Transition Temperature (Tg) T H E R M A L Degradation Temperature Arc resistance Pressure Cooker- 2 Hours T260 (minutes) Maximum Operating Temperature P H Y S I C A L E L E C T R I C A L Peel Strength (1 oz. Cu) Flexural Strength Moisture Absorption Volume Resistivity Surface Resistivity Electric Strength Dielectric Breakdown 1. The average value in the table refers to samples of 0.062” 1/1.. 2. All tests follow the procedure of IPC-TM-650 and are measured in accordance with IPC-4101A /97. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER HIGH TG: FR-4 LS-6Y Features: 1. High Tg: 175℃ 2. 3. 4. Excellent dimensional stability UL Certification Number E176891 with UL Flammability Class 94V-0. High luminance contrast between epoxy and copper for laser type A.O.I. Laminate Performance List: Test Items Test Condition Typical Value Unit DSC (As received) 175 ± 5 ℃ TMA (As received) 165 ± 5 ℃ Arc resistance D-48/50 + D-0.5/23 >120 sec Solder Blister 288℃Solder float 30 sec Pass - Pressure Cooker – 30 min. 288℃Solder float 10 sec Pass - 260℃Solder dip >13 min - 130 ℃ As received >9 lbs/in Glass Transition Temperature (Tg) T H E R M A L T260 (minutes) Maximum Operating Temperature Peel Strength (1 oz. Cu) P H Y S I C A L Dimensional Stability Warp Fill ppm 110 50℃~288℃ 3~4 % Lengthwise (As received) 89000 lbs/in Crosswise (As received) 63000 lbs/in D-24/23 <0.1 % Dielectric Constant (Dk) @ 1 MHz (50% resin content) 4.3 ~ 4.7 - Dissipation Factor (Df) @ 1 MHz (50% resin content) 0.015 ~ 0.022 C-96/35/90 1 x 108 MΩ.cm 7 Z - axis CTE Flexural Strength Moisture Absorption E L E C T R I C A L 130 - Volume Resistivity Surface Resistivity Electric Strength Dielectric Breakdown E-24/125 1 x 10 MΩ.cm C-96/35/90 1 x 107 MΩ 7 E-24/125 1 x 10 MΩ Amb. Temp. (23℃± 5℃) 1200 Volts / Mil D-48/50 >60 kVolts 1. The average value in the table refers to samples of 0.040” 1/1. 2. All tests follow the procedure of IPC-TM-650 and are measured in accordance with IPC-4101A/24 th No. 10, Industrial 5 Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER HIGH TG: FR-4 LS-6Y (MB) Features: 1. High Tg: 150℃ 2. 3. 4. Excellent dimensional stability UL Certification Number E176891 with UL Flammability Class 94V-0. High luminance contrast between epoxy and copper for laser type A.O.I. Laminate Performance List: Test Items Test Condition Typical Value Unit DSC (As received) 145 ± 5 ℃ TMA (As received) NA ℃ Tracking rate - 336 mm/min Solder Blister 288℃Solder float 30 sec Pass - Pressure Cooker – 30 min. 288℃Solder float 10 sec Pass - 260℃Solder dip >13 min - 130 ℃ As received >7 lbs/in <200 ppm <200 ppm 50℃~288℃ 3~4 % Lengthwise (As received) 89000 lbs/in Crosswise (As received) 63000 lbs/in D-24/23 <0.2 % Dielectric Constant (Dk) @ 1 MHz (50% resin content) 4.4 ~ 4.6 - Dissipation Factor (Df) @ 1 MHz (50% resin content) 0.020 ~ 0.022 C-96/35/90 1 x 109 MΩ.cm 5 Glass Transition Temperature (Tg) T H E R M A L T260 (minutes) Maximum Operating Temperature Peel Strength (1 oz. Cu) P H Y S I C A L Dimensional Stability Warp Fill Z - axis CTE Flexural Strength Moisture Absorption E L E C T R I C A L Volume Resistivity Surface Resistivity Electric Strength Dielectric Breakdown - E-24/125 1 x 10 MΩ.cm C-96/35/90 1 x 107 MΩ 7 E-24/125 1 x 10 MΩ Amb. Temp. (23℃± 5℃) 1126 Volts / Mil D-48/50 >60 kVolts 1. The average value in the table refers to samples of 0.062” 1/1. 2. All tests follow the procedure of IPC-TM-650 and are measured in accordance with IPC-4101A./24 th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER HIGH TG: FR-5 JL-180L Features: 1. High Tg: 175℃ 2. 3. 4. 5. Excellent dimensional stability UL Certification Number E176891 with UL Flammability Class 94V-0. High luminance contrast between epoxy and copper for laser type A.O.I. Automotive applications. Laminate Performance List: Test Items Test Condition Typical Value Unit DSC (As received) 175 ± 5 ℃ TMA (As received) 165 ± 5 ℃ Arc resistance D-48/50 + D-0.5/23 >120 sec Solder Blister 288℃Solder float >540 sec 288℃Solder float 10 sec Pass - 260℃Solder dip >12 min - 140 ℃ Peel Strength (1 oz. Cu) As received >9 lbs/in X/Y - axis CTE 25℃~130℃ 10/14 ppm/℃ Z - axis CTE 50℃~288℃ 3.0 ~ 3.5 % Lengthwise (As received) 75000 lbs/in Crosswise (As received) 63000 lbs/in D-24/23 <0.1 % Dielectric Constant (Dk) @ 1 MHz (50% resin content) 4.2 ~ 4.8 - Dissipation Factor (Df) @ 1 MHz (50% resin content) 0.015 ~ 0.022 C-96/35/90 1 x 108 MΩ.cm 7 MΩ.cm C-96/35/90 7 1 x 10 MΩ E-24/125 1 x 107 MΩ Amb. Temp. (23℃± 5℃) 1200 Volts / Mil D-48/50 >60 kVolts Glass Transition Temperature (Tg) T H E R M A L Pressure Cooker – 2 hours. T260 (minutes) Maximum Operating Temperature P H Y S I C A L E L E C T R I C A L Flexural Strength Moisture Absorption Volume Resistivity Surface Resistivity Electric Strength Dielectric Breakdown E-24/125 1 x 10 1. The average value in the table refers to samples of 0.062” 1/1. 2. All tests follow the procedure of IPC-TM-650 and are measured in accordance with IPC-4101A/23. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER CEM-1 : JL-1 Features: 1. Cold punch 2. Low warpage and low moisture absorption 3. UL Certification No. E176891 with flammability Class 94V-0 4. Application: power supplier, TV, keyboard, video game, etc. Properties Mechanical No. Test item Unit Typical Value Guaranteed 1 Overall Thickness / mm 1.567 1.575 ± 0.075 2 Core Thickness / mm 1.504 1.539 ± 0.075 3 Peel Strength A Kg/cm 1.94 >1.43 4 Solder Floating 260±1℃ sec >90 >40 5 Water Absorption A % 0.07 <0.5 6 Flammability E-24/50+D-24/23 / 94V-0 94V-0 7 Heat Resistance A / 190℃,30mins, no blister 190℃, 30mins, no blister 8 Punchability A / Excellent Excellent 9 Operational Temp. / ℃ 130 130 / % 0.1 - 0.5 <0.7 In boiling vapor / No change No change 3.92 x 1016 >1014 1.03 x 1014 >1013 1.14 x 1013 >1012 2.64 x 1011 >1010 10 Bow &Twist Chemical Test Condition 11 Trichloroethylene 12 Volume resistivity A Ω-cm D-50/48 13 Surface Resistivity A Ω D-50/48 Electrical 14 Dielectric Constant 15 Dissipation Factor A / 3.92 <5.0 D-50/48 / 4.27 <5.5 A / 0.019 <0.03 D-50/48 / 0.025 <0.04 Note: 1. All test methods are in accordance with IPC-TM-650 and measurements follow IPC-4101A/10. 2. The average value in the table refers to samples of 0.062”. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected] TAIWAN LEADER CEM-3 : JL-3 Features: 1. Suitable for punching 2. UL Certification No. E176891 with flammability Class 94V-0 3. Share the same electrical properties and chemical resistance with FR-4. 4. Through-hole reliability and warpage are improved to replace some FR-4 materials. 5. Application: power supplier, TV, keyboard, video game, etc. Properties Mechanical No. Test item Unit Typical value Guaranteed 1 Overall Thickness / mm 1.567 1.575 ± 0.075 2 Core Thickness / mm 1.504 1.539 ± 0.075 3 Peel Strength A Kg/cm 1.94 >1.43 4 Solder Floating 260 ± 1℃ sec >90 >40 5 Water Absorption A % 0.07 <0.5 6 Flammability E-24/50 + D-24/23 / 94V-0 94V-0 7 Heat Resistance A / 190℃,30mins, no blister 190℃,30mins, no blister 8 Punchability A / Excellent Excellent 9 Operation Temp. / ℃ 130 130 / % 0.1 - 0.5 <0.7 In boiling vapor / No change No change 3.92 x 1016 >1014 14 >1013 1.14 x 1013 >1012 10 Bow &Twist Chemical Test Condition 11 Trichloroethylene 12 Volume Resistivity A Ω-cm D-50/48 13 Surface Resistivity 14 Dielectric Constant 15 Dissipation Factor 1. 2. Ω D-50/48 Electrical Thermal A 1.03 x 10 16 Tg (DSC) 2.64 x 10 11 10 >10 A / 3.92 <5.0 D-50/48 / 4.27 <5.5 A / 0.019 <0.03 D-50/48 / 0.025 <0.04 A / 136.39 >130 All test methods are in accordance with IPC-TM-650 and measurements follow IPC-4101A/12. The average value in the table refers to samples of 0.062”. th No. 10, Industrial 5th Rd., Pingchen City, Taoyuan Hsien, Taiwan, R.O.C. Tel: +886 – 3 – 4699399 Fax: +886 – 3 - 4691343 URL: http://www.taiwan-leader.com e-mail: [email protected]
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