26 CHAPTER 4 CHARACTERIZATION OF NANOPARTICLES AND Al2O3 / WATER NANOFLUIDS It is important to understand the behavior of nanoparticles and nanofluids prepared from fundamental point of view in order to apply nanofluids in practical situations. Therefore, the purchased Al2O3 dry nanopowder and the prepared nanofluids have been characterized by using the following methods. X- Ray Diffraction (XRD) to determine the particle grain size, Scanning Electron Microscope (SEM) to determine the particle shape, suspension uniformity, and Particle agglomeration, KD2 Pro thermal property meter to measure the thermal conductivity of nanofluid, Brookfield cone and plate viscometer to measure the viscosity of nanofluid and pH(Hydrogen potential) meter to determine the pH value of nanofluids. 4.1 DETERMINATION OF NANOPARTICLE GRAIN SIZE USING XRD The simplest and most widely used method is (X Ray Diffraction) XRD for estimating the average nanoparticle grain size. The Al2O3 nanopowder was characterized by (X Ray Diffraction) XRD with a Rigaku Xray Differatometer and Cu-ka1 radiation in the range of 20–80o. All the reflections in the XRD pattern (Figure 4.1) can be indexed to the tetragonal phase of Al2O3 using JCPDS (Joint Committee on Powder Diffraction Standards). The X-ray diffraction test was carried out with a scan speed of 3o/minute. The average grain size is estimated by using Debye-Scherrer 27 formula (Equation 4.1). The full width at half maximum (FWHM) is taken from the XRD pattern (Figure 4.1). d 0.9 (FWHM)Cos (4.1) where ‘d’, ‘ , and ‘ ’ are the average particle grain size, wavelength of the Cu-ka1 X rays (1.5418Ao) and Braggs angle respectively. The average grain size is found to be between 45 to 50nm by using the Scherrer formula (the error is within the limit of ±5 nm). Figure 4.1 XRD pattern of Al2O3 nanoparticles 4.2 DETERMINATION OF PARTICLE SHAPE, SUSPENSION UNIFORMITY OF NANOPARTICLES USING SEM It is essential to study the particles shape and suspension uniformity as spherical shape particles give higher thermal conductivity enhancement than cylindrical particles Xie et al (2002). Wu et al (2009) suggested the Scanning Electron Microscope (SEM) is the powerful tool to study the shape, and suspension uniformity. 28 Figure 4.2 SEM image of dry Al2O3 nanoparticles The purchased Al2O3 dry nanoparticles and prepared nanofluids have been studied with SEM (Jeol JSM 6360 SEM). Figure 4.2 shows the SEM image of dry nanoparticles. It is seen that the highly agglomerated particles in the size ralge of micrometer under atmospheric condition and most of the nanoparticles are spherical in shape. Apart from studying dry nanoparticles, the suspended nanoparticles in basefluid have been studied with SEM. The sample nanofluid under consideration has been prepared to place in SEM sample holder. The SEM image of suspended particles in base fluid was obtained by sonicating, placing the sample on sample holder, by rapid drying for getting solid particles and making them conductive as suggested by Ghadimi et al (2011). Accordingly, the nanofluid sample is solidified into a gel (gelified). The nanofluid is sonicated, heated to 40oC and mixed with gelatin- deionised H2O solution to create the jellified nanofluid. A thin layer of the mixture is poured into a clean dish and placed in a refrigerator for 20 minutes to allow the mixture to become gel and then it is transferred into a vacuum chamber to solidify for 5 hours to remove any excess liquid from the nanofluid film and prevent out gassing in the SEM. A 1 cm square section is cut from the film and attached to a pin stub specimen holder. The sample is sputtered with a thin layer of gold to create a 29 conducting surface. Then the image of suspended and aggregated nanoparticles was obtained. Figure 4.3 SEM image of dispersed Al2O3 nanoparticles in water It is clear from the SEM image (Figure 4.3) that the dispersed nanoparticles appear to be uniformly dispersed in base fluid and most of the nanoparticles nearly spherical in shape. It is found that there is no considerable agglomeration. Lee et al (2009) revealed that the more agglomeration reduces electric repulsive force which makes particles unstable. Karthikeyan et al (2008) found in their experiments with Copper oxide/water nanofluid that the agglomeration is time-dependent. They have proposed that the agglomeration increases when time is elapsed and more agglomeration decreases the thermal conductivity of nanofluid. Therefore, less agglomeration leaves the nanofluid stable. 4.3 MEASUREMENT OF NANOFLUID THERMAL CONDUCTIVITY Nanofluids attracted a vast attention due to increment in thermal conductivity compared to basefluid. Measuring thermal conductivity is a challenge for a long time since different methods and techniques presented 30 different results. On comparing the effect of nanofluid density and specific heat capacity, thermal conductivity and viscosity on heat transfer play key role in enhancing heat transfer. Therefore, it is important to understand the theoretical studies and experimental studies carried out on nanofluid thermal conductivity and viscosity. 4.3.1 Theoretical Studies on Nanofluid Thermal Conductivity More than a century ago, Maxwell (1873) derived an equation for calculating the effective thermal conductivity of solid-liquid mixtures consisting of spherical particles. Further, the thermal conductivity models have been developed based on the idea of Maxwell (1873). These models are named as Classical models. Many researchers have modified the classical models by incorporating the mechanism for thermal conductivity enhancement such as Brownian motion, clustering, and shape and size of nanoparticles. These models are named as models derived from classical models. Therefore, the nanofluid thermal conductivity models are classified into two main types: Classical models and Models derived from classical models. The gist of classical thermal conductivity models have been discussed here. The models developed to predict the thermal conductivity of a continuum medium with well-dispersed solid-liquid mixtures by Maxwell (1873), Hamilton-Crosser (HC) (1962), Bruggeman (Hui et al 1999) and Wasp (Xuan and Li (2000) are the Classical models. Classical models have been developed by assuming the nanoparticles do not have bulk movement in base fluids and the solid particles in the base fluids are composite. The classical models considered the conduction is the mode for enhanced thermal conductivity. Therefore, classical models are named as static models or structural models. Table 4.1 lists out the classical models developed for determining the nanofluid thermal conductivity. 31 Table 4.1 List of Classical models for nanofluid thermal conductivity Researchers Thermal conductivity models Maxwell k eff kf (1873) kp 2k f kp 2k f 2 (k p kf ) (k p kf ) Factors considered Based on effective medium theory[EMT], randomly dispersed, and uniform sized spherical particles. Hamilton – Crosser (HC k eff kf model) Applicable for spherical k p ( n 1) k f (n 1) (k f k p ) and cylindrical particles. k p ( n 1)k f (k f k p ) Developed by using (1962) shape factor, n. Bruggeman model (Hui For a binary mixture of homogeneous spherical and randomly dispersed nanoparticles. Particles interaction taken into account. No limitations et al 1999). k eff kf 1 (3 4 2 [3 1] kp 1) kp kf (2 3 ) 2 (2 3 ) 2 2(2 9 kf kf 4 kp 9 2) kf for particle volume concentration. Wasp model (Xuan and Li 2000). k eff kf kp kp 2kf 2 (k f k p ) 2k f (kf k p ) Considered shape factor as unity. Not valid for spherical particles. where,’keff’ - indicates effective thermal conductivity, ‘p’ indicates solid particle, and ‘f’ indicates water (base fluid) and ‘ ’ indicates particle volume concentration. Based on the literature survey, the classical models were found to be unable to predict the nanofluid thermal conductivity. This is because the classical models did not include the effect of temperature, effects of particle 32 size, interfacial layer between particle/fluids, particle distribution, nanoparticles cluster, aggregate and Brownian motion of particles. Consecutively, the thermal conductivity models have been developed by considering the factors which were not considered by Classical models. Few of the thermal conductivity models developed by the researchers have been given in the forthcoming section. Table 4.2 lists out few of the widely used models proposed by modifying the classical models for determining the nanofluid thermal conductivity. Table 4.2 List of nanofluid thermal conductivity models derived from Classical models Researchers Pak and Cho (1998) Yu and Choi (2003) Thermal conductivity models k eff kf k eff 1 7.47 k pe kf 2k f k pe Xuan and Li (2003) k eff kp 2k f kf kp 2k f Bhattacharya et al (2004) k eff Jang and Choi (2004) k eff kf Factors considered 2k f k p (1 1 C df dp 2 (k pe (k p 2 (k p k f ) (k p k f ) )k f k f Re 2 d p Pr k f )(1 k f )(1 cp 2k f ) K BT 3 rc Under the assumption that the dispersion of suspended nanoparticles cause the enhancement of thermal conductivity. Inclusion of interfacial ) 3 layer and modified Maxwell model 3 Developed by the random motion of nanoparticles, interfacial interactions. Inclusion of combined base fluids and nanoparticle thermal conductivities. Considered the convection and conduction heat transport and dynamic motion of nanoparticles. 33 Table 4.2( Continued) Researchers Shukla and Dhir (2005) Li and Peterson (2006) Avsec and Oblak (2007) Timofeeva et al (2007) Chandrasekar et al (2009a) Chandrasekar et al (2010) Abbaspoursan i et al (2011) Shames et al (2012) Factors considered keff k p 2k f 2 ( k p k f ) C (T ToBased on macroscopic model, Brownian kf k p 2k f (k p k f ) ka 4 motion and set the lower limit for brown motion. k eff Temperature dependent 1 0.764481 0.01868867T 0.46214175 model and valid for kf 27oC -36oC and valid k eff 1 3.76108 0.017924T 0.30734 for Al2 O3/water, kf CuO/water and nanofluids k eff k p (n 1) k f ( n 1) e ( k f k p ) Consideration of liquid kf k p ( n 1)k f ( k k ) layer thickness. e f p Based on effective k eff 1 3 medium theory for kf Al2O3 nanofluids with the effect of agglomeration. 3 Developed by keff k p (n 1)k f ( n 1)(1 ) (k p k f ) 3 macroscopic model of kf k p (n 1) k f (1 ) (k p k f ) HC and inclusion of C (T To) Brownian motion with ka4 respect to temperature. 0.023 0.126 1.358 Based on the prediction keff c p , nf M nf of thermal conductivity kf cp M nf of water and the molecular weight of nanoparticle and base fluids. Accounts for the k eff T 1 m R ' R '' .... interfacial shell, kf Te (d p ) Brownian motion, and aggregation of particles. By assuming the k eff k staic k dynamic nanoparticles are st kf different sizes. Considered the effect of nanolayer. Thermal conductivity models where, a- particles size, b-base fluid, C-constant, cp -specific heat, effeffective, f-base fluid, KB -Boltzmann constant, k-thermal conductivity, M- 34 Molecular weight, n-shape factor, nf- nanofluid, p-Particle, R' and R'' are the parameters which depends on the nanofluid properties, T -temperature, Toinitial temperate, -density, Re-Reynolds number, Pr Prandtl number, particle volume concentration, , - intrinsic and dynamic viscosity, - -ratio of nanolayer thickness to the original particle radius=h/r, -ratio of nanolayer thermal conductivity to particle thermal conductivity ‘k’, m- factor that depends on the properties of the solid particle, base fluid and interfacial shell, -and 4.3.2 -empirical constants determined from experimental data. Experimental Studies on Nanofluid Thermal Conductivity Many experimental work have been carried out to measure the thermal conductivity. This is because the predicted thermal conductivity results are not consistent at a particular nanofluid. Most of the investigators used Transient Hot Wire (THW) technique to measure the thermal conductivity of nanofluids. Table 4.3 lists out few of the widely referred experimental results of nanofluid thermal conductivity. Table 4.3 List of experimental studies on nanofluid thermal conductivity Maximum Particle thermal Nanoparticles/Base Volume Investigators conductivity Consideration fluids Concentration enhancement (%) (%) Al2O3 / Water 1.30–4.30 32.4 Masuda et al 31.85ºC – (1993) 86.85ºC TiO2/Water 3.10–4.30 10.8 Al2O3/Water/Ethylene 3.00–5.50 / Glycol (EG) 16 / 41 5.00–8.00 Wang et al Room (1999) temperature 4.50–9.70 / CuO/Water/ EG 34 / 54 6.20–14.80 35 Table 4.3(continued) Maximum Particle thermal Nanoparticles/Base Volume Investigators conductivity Consideration fluids Concentration enhancement (%) (%) Al2O3/Water/ EG 1.00–4.30 / 10 / 18 1.00–5.00 Lee et al Room 1.00–3.41 / (1999) CuO/Water 12 / 23 temperature 1.00–4.00 TiO2/Water 0.50–5.00 33 Eastman et al Room Cu/ EG 0.01–0.56 41 (2001) temperature Al2O3/Water/ EG 5.00 23 / 29 Xie et al (2002) Das et al (2003) Li and Peterson (2006) Hong et al (2006) Chopkar et al (2006) Beck et al (2009) Mintsa et al (2009) Al2O3/ Pongamia oil /Glycerol Room temperature 5.00 38 / 27 CuO/Water Al2O3/Water 1.00–4.00 36 1.00–4.00 38.4 CuO/Water Al2O3/Water 1.00–4.00 28.6 2.00–10.00 29 27.5ºC – 34.7ºC CuO/Water 2.00–6.00 51 Fe/ EG 0.10–0.55 18 Al2Cu/Water/ EG 1.00–2.00 96/76 SiC/Water/ EG 1.00–4.00 24 / 23 28.9ºC – 33.4ºC Effect of clustering Effect of particle shape and size Al2O3/Water 1.86–4.00 20 2.00–3.01 19 0–18 31/31 Al2O3/ EG Al2O3/Water 24 ºC36 ºC Effect of particle size 20ºC – 48ºC CuO/Water 0–16 24 Turgut et al (2009) TiO2/Water 0.2–3.0 7.4 13ºC – 55ºC Chandrasekar et al (2010) Al2O3/Water 0.33-5 24 Effect of particle volume fraction Longo and Zilio (2011) Al2O3/Water 1–4% 2-16 1 to 40oC 36 However, the authors have noted that there is significant discrepancy in the thermal conductivity data when measurements are conducted at higher temperatures. The authors explained that this discrepancy is due to natural convection effect in the transient hot-wires method. Ju et al (2008) showed that the transient hot-wire method can give erroneous results if the measurements are carried out just after the sonication. This is because the sonication increases temperature of the nanofluid sample. Li et al (2008) found nearly the same thermal conductivity values in their measurements, there might still be some erroneous results in the literature due to the above mentioned factors Ju et al (2008).Another important reason for discrepancy in experimental data is the clustering of nanoparticles Hong et al (2006).The level of clustering depends on many parameters. It was shown that adding some surfactants and adjusting the pH value of the nanofluid provide better dispersion, stability and prevent clustering to some extent Wang et al (2009). Therefore, when performing experiments, researchers should also consider the type and amount of additives used in the samples and pH value of the samples. Many researchers have revealed the factors which increase or decrease the thermal conductivity of nanofluids. Some of the investigations and suggested factors have been given in this section. The major factors which affect the nanofluid thermal conductivity are a) Particle volume concentration, b) Particle materials, c) Brownian Motion, d) Nanoparticle size, e) Particle shape/surface area, f) Temperature, g) Basefluid materials, and h ) pH value. The summary of important conclusions on nanofluid thermal conductivity proposed by the researchers are: a) the thermal conductivity increases with increasing particle volume concentration, b) the thermal conductivity enhancement of metal nanoparticles is higher than the oxide nanoparticles, c) higher the Brownian motion the higher thermal conductivity enhancement, d) smaller nanoparticles are better for stability and 37 enhancement of thermal conductivity, e) the rod-shaped particles thermal conductivity is higher than the spherical nanoparticles, f) the thermal conductivity increases with increasing temperature g) the nanofluid with water and ethylene glycol mixture have good potential applications in cooling applications, and h) pH value affects the thermal conductivity. The thermal conductivity of nanofluids can be measured with different techniques, such as the transient hot-wire method, temperature oscillation technique, steady-state parallel plate method, optical beamdeflection technique, and thermal lensing method. Among them, the transient hot-wire method is widely used by many researchers Wu et al (2009). Paul et al (2010) proposed the Transient Hot-Wire (THW) method is the most popular method for measuring thermal conductivity of nanofluid used by scientists and researchers and it gives lower experimental error. This is because of simplicity, and eliminating convective contribution to the heat transfer from the measurements. In this investigation, Transient hot-wire method is used to measure the nanofluid thermal conductivity. The thermal conductivity of nanofluid was measured by using a KD2 Pro thermal property meter, Figure 4.4 (Decagon Device, Inc., USA), which is based on Transient hot-wire technique with the ±5% accuracy of measurements. Fourier’s law for conduction heat transfer can be utilized to measure thermal conductivity of a material. Temperature difference can cause heat transfer through materials which is known as conduction heat transfer. This method is based on applying a constant current to a platinum wire and measuring the time evolution of its electrical resistance due to temperature increase. It consists of a handheld microcontroller and sensor needles. The KD2’s sensor needle contains both a heating element and a thermistor. 38 The controller module contains a battery, a 16-bit microcontroller/AD converter, and power control circuitry (Figure 4.5). The thermal conductivity measurement assumes several things like: (i) The heating source is infinitely long (ii) The medium is both homogeneous and isotropic, and at uniform initial temperature To. Although these assumptions are not true in the strict sense, they are adequate for accurate thermal properties measurements. The sensor needle used was KS-1 which is made of stainless steel having a length of 60 mm and a diameter of 1.3 mm, and closely approximates the infinite line heat source which gives least disturbance to the sample during measurements. The sensor needle can be used for measuring thermal conductivity of fluids in the range of 0.2–2 W/mK. The Al2O3/water nanofluids up to 3% volume concentrations have been used for thermal conductivity measurement. The 45ml sample was taken just after the preparation of nanofluid. This is because the minimum amount of nanofluid required for thermal conductivity measurement is 45 ml. At the beginning of a measurement, a period of time, 30 s, was needed for the system to become steady at 20°C. Then, a heating power ‘q’ was applied abruptly and briefly for 30 s through a needle. Finally, the solution temperature was cooled naturally. During the cooling period, the fluid temperature T1 at time t1 and temperature T2 at time t2 were recorded. Then, the thermal conductivity is calculated using Equation 4.2. For each run, the total experimental time, including the steady period, the heating period, and the cooling period, was about 90 s, and there was more than 5 min between measurements to avoid the effects of natural convection of the fluid caused by heating in the previous measurement. At the end of the reading, the controller computes the thermal conductivity using the change in temperature ( T) – time data .The thermal 39 conductivity of nanofluid was calculated according to the following Equation (4.2). k q 4 ( T2 T1 ) In t2 t1 (4.2) where ‘k’ is thermal conductivity of nanofluid, ‘q’ is constant heat rate applied to an infinitely long and small ‘line’ source, T1 and T2 are the changes in the temperature at times ‘t1’ and ‘t2’ respectively. At least five measurements were taken for each concentration and their average values were reported. Figure 4.4 Photograph of KD2 Pro thermal properties analyzer 40 Figure 4.5 Schematic sketch of KD2 Pro thermal properties analyzer The ASTM D5334 (2000) and IEEE 442-1981 standards suggest collecting temperature (T)–time (t) data over a 1000 s heat time, plotting the data on semi log graph paper, selecting a segment of the data by eye that appears to fit a straight line, selecting two points on that line and computing ‘k’ from Equation 4.2. The same method and procedure was followed for measuring the thermal conductivity of nanofluid at different temperatures. The calibration of the sensor needle was carried out first by measuring thermal conductivity of distilled water, glycerin and ethylene glycol. The measured values for distilled water, glycerin and ethylene glycol were 0.611, 0.292 and 0.263 W/mK respectively, which are in agreement with the literature values of 0.613, 0.285 and 0.252 W/mK respectively within ± 5% accuracy. The measured thermal conductivity values have been given in Appendix 4.1 and 4.2 and the same have been plotted in Figure 4.6 and 4.7 41 0.636 Experimental data Chandrasekar et al (2010) 0.634 0.632 0.630 0.628 0.626 0.624 0.622 0.620 0.618 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Particle volume concentration (%) Figure 4.6 Variation of thermal conductivity of Al2O3 / water nanofluid with particle volume concentration 0.675 0.670 0.1% Nanofluid 0.4% Nanofluid 0.8% Nanofluid 0.665 0.660 0.655 0.650 0.645 0.640 0.635 0.630 0.625 0.620 0.615 34 36 38 40 42 44 46 48 50 52 o Nanofluid temperature, C Figure 4.7 Effect of temperature on nanofluid thermal conductivity 42 It is studied from Figure 4.6 that the thermal conductivity of nanofluid is higher than water. The thermal conductivity of 0.1%, 0.4% and 0.8% nanofluid is 1.2%,2% and 3.2% respectively higher than water at 35oC. It is also found that the thermal conductivity of nanofluid increases with increasing particle volume concentration. This is because of more particles loading has higher particle surface to volume ratio. The mechanism for this enhancement may be because of particle to particle interactions, nanoparticle cluster and Brownian motion. The deviation between the experimental data and predicted value are in the range of 0.2% - 0.4%. This is because the nanofluid sample was taken for measurement just after preparation using sonication. The sonication may increase the temperature of the sample Ju et al (2008). Therefore, it is expected that the measured thermal conductivity values may deviate from the predicted values. Form Figure 4.7, it is observed that the thermal conductivity increases with increasing temperature. The measured thermal conductivity of 0.1%,0.4% and 0,8% nanofluid at 50oC is 5.5%, 6% and 6.5% respectively higher than the nanofluid at 35oC.This is because at elevated temperature the viscosity decreases which leads to intensify the enhance the Brownian motion and nanoconvection effect. These results agree well with the measured thermal conductivity data suggested by Masuda (1993), Choi et al (2001), Xie et al (2002), Das et al (2003), and Chandrasekar et al (2010) for Al2O3 water nanofluid at low particle volume concentration. The thermal conductivity enhancement is a better indicator for the assessment of enhancement of heat transfer coefficient when nanofluid is used in the design of heat exchange equipment Kakaç et al (2009). Therefore, it is expected that thermal conductivity enhancement may increase the convective exchanger. heat transfer in a helically coiled tube heat 43 4.4 MEASUREMENT OF NANOFLUID VISCOSITY Nanofluid viscosity is an important parameter like thermal conductivity for practical applications since it directly affects the pressure drop and pumping power in forced convection. Thus from application point of view, ideal nanofluid should not only posses high thermal conductivity but also should have low viscosity. It is suggested that the nanofluid viscosity depends on many parameters such as; particle volume concentration, particle size, temperature, and extent of clustering. Increasing particle volume fraction increases viscosity and this was validated by many studies like Wang et al(1999), Murshed et al (2008), Chen et al (2009) and Chandrasekar et al (2010). They have revealed the nanofluid viscosity is a function of particle volume concentration and increases with increasing particle volume concentration. They have also reported that the heat transfer increase may be when particle volume concentration is more and increases the pressure drop. 4.4.1 Theoretical Studies on Nanofluid Viscosity The nanofluid viscosity analytical models are classified into two main types : Classical models, Models derived from Classical models. Einstein (1906), Krieger,(1959), Niesen (1970) and Bachelor (1977) are the first who developed the nanofluid viscosity model. These models are based on the assumption of dilute, suspended, spherical particles and no interaction between the nanoparticles. These are valid only for relatively low particle volume concentration. This is the motivation for developing nanofluid viscosity model for higher particles volume concentration. Table 4.4 lists out the classical viscosity models proposed by different researchers. 44 Table 4.4 List of Classical models for nanofluid viscosity Researchers Nanofluid viscosity models Factors considered Valid Einstein nf (1906) 1 2.5 for spherical particles of low particle f volume fraction Based Krieger and Dougherty [K-D]model on 0.02. randomly mono-dispersed spheres. m nf f 1 p Valid m for maximum close packed particles of (1959) 0.64. Power law model and Nielson p nf (1970 ) (1 1.5 p )e (1 m) more appropriate for particle volume fraction f more than 0.02. Bachelor (1977) nf 1 2.5 6.5 2 f Considered the effect of Brownian motion Many nanofluid viscosity models have been developed by modifying the classical models by different investigators. Few of the widely used models have been given in Table 4.5. 45 Table 4.5 List of nanofluid viscosity models derived from classical models Researchers Brinkman (1952) Kitano et al (1981) Effective viscosity models 2 nf Wang et al 1999) eff Drew and Passman (1999) eff Tseng and Li(2003) nf Maiga et al. (2004) nf Namburu et al (2008) Chandraseka r et al. (2010) Karimi et al (2011) Shanker et al (2012) 1 f nf Nguyen (2007) )2.5 (1 f Pak and Cho (1998 ) Kulkarni et al. (2006) 1 eff m 533.9 2 ) (1 39.11 f 1 7.3 123 2 f 1 2.5 f Developed for TiO2/water nanofluids 13.47e 35.98 f 123 2 7.3 Factors considered Formulated by two corrections of Einstein’s model. Based on maximum concentration of two phase mixture. Developed by taking the room temperature as reference. Particle volume fraction is the key factor for improved viscosity. Formulated for dilute suspension of small spherical particles of two phase mixtures. Derived for Al2O3 /water nanofluids. 1 f 107.12 2 ) Temperature dependent model and valid for 5 oC2 (1078.3 15857 20587 )(1 / T ) 50oC. Temperature dependent nf (2.1275 0.0215T 0.00027T 2 ) nanofluids viscosity f model and valid for 1%4%. Temperature dependent Log nf Ae BT model. Valid for 1-10% of Al2O3 nanofluids and -35oC to 50oC. n Contribution of nf electromagnetic aspects 1 b 1 and mechanical – f geometrical aspects taken into account. Considered the fluid Formulated by using GA-NN temperature ,size, (Genetic Algorithm-Neural Network. particle volume concentration, and base fluid 2 Correlation developed Log nf (1.75 16.85 23.5 2 ) by taking particle size, dp concentration, temperature. Valid for exp 0.015 0.15 31.39 2 5.65 .. dp 0.0< <0.01 only In( nf ) (2.8751 53.548 46 where -volume fraction, dp – particle diameter, temperature, h-inter particle spacing, - dynamic viscosity, T – p-particle, f, b, -base fluid, eff- effective, nf- nanofluids, A,C, a, b, c, n –constants. Based on the literature review, it is understood that the nanofluid viscosity increases when particle volume fraction is increased and nanofluid viscosity decreases when temperature is increased. The mechanisms proposed are subject to the conditions such as lower/higher particle volume fraction, lower/higher temperature, spherical/non spherical shape, below/above critical size, pH value, and type of base fluids etc. Moreover, the exact mechanism cannot be conceived until the optimum level of particle volume concentration, optimum size for achieving the stability and low agglomeration of nanoparticles. Because higher the particle loading results the more agglomeration and higher the particle size results erosion and easy settling. Therefore, exact nanofluid analytical viscosity model is to be derived based on the desirable conditions like less agglomeration, low viscosity, without eroding tube wall surfaces, and without lowering thermal conductivity. 4.4.2 Experimental Studies on Nanofluid Viscosity The research groups Pak and Cho (1998), Das et al (2003), Heries et al (2006) , Kulkarni et al (2006), Liu et al (2006), and Chandrasekar et al (2010) experimentally measured the viscosity of different nanofluids. They have suggested the experimental viscosity data is higher than the predicted viscosity. Nevertheless, the general trend is that the viscosity increases with increasing particle volume concentration. Nguyen et al (2007) hobserved increasing viscosity with increasing particle size. Nguyen et al (2007), and Longo and Zilio (2011). Analyzed the effect of temperature on viscosity and observed a decrease in viscosity with increasing temperature. 47 The researchers have presented that the measured viscosity values slightly deviates from the calculated values. However, at present, it is difficult to obtain a consistent set of experimental data for nanofluids that covers a wide range of particle size and particle volume concentration. In this investigation, the viscosity of nanofluid was measured by using Brookfield cone and plate viscometer (LVDV-I PRIME C/P) equipped with a 2.4 cm 0.8ocone (Figure 4.8.and 4.9) supplied by Brookfield engineering laboratories of USA. The cone is connected to the spindle drive while the plate is mounted in the sample cup. Spindle used was CPE-40 which can be used for samples in the viscosity range of 0.3 – 1028 cP. Using electronic gap adjusting feature provided with the viscometer, a gap of 0.013 mm between the cone and the plate is maintained within which the test fluid is placed. The 2ml sample was used for viscosity measurement. As the spindle is rotated, the viscous drag of the fluid against the spindle is measured by the deflection of the calibrated spring. Cone and plate geometry requires a sample volume of only 0.5–2 ml and hence the temperature equilibrium is achieved rapidly within a minute. The spindle type and speed combination will produce satisfactory results when the applied torque is between 10% and 100% of the maximum permissible torque. Hence during measurements, the readings were discarded if the applied torque does not fall within this prescribed range. The spindle speeds available with this viscometer falls in the range of 0–100 rpm and the shear rate range is 0–750 1/s. The viscometer was benchmarked with distilled water, glycerin and ethylene glycol at room temperature. The measured values of viscosity for distilled water, glycerin and ethylene glycol were 0.82, 10.9 and 360.5 cP, respectively, which agree well with the literature values of 0.79, 10.7 and 352 cP, respectively, with ±5% accuracy. The measured viscosity values have 48 been given in Appendix A4.3 and A4.4 .The results have been given in the form of graphs Figures 4.10 and 4.11. Figure 4.8 Photograph of Brook field viscosity analyzer Figure 4.9 Cone and plate assembly of Brook field viscometer 49 0.850 Experimental data Chandrasekar et al (2010) 0.845 0.840 0.835 0.830 0.825 0.820 0.815 0.10% 0.40% 0.80% Particle volume concentration, % Figure 4.10 Variation of viscosity with particle volume concentration. 0.90 0.85 0.1% Nanofluid 0.4% Nanofluid 0.8% Nanofluid 0.80 0.75 0.70 0.65 0.60 0.55 0.50 0.45 0.40 0.35 0.30 30 40 50 60 70 80 o Nanofluid temperature, C Figure 4.11 Effect of temperature on nanofluid viscosity 50 It is studied from Figure 4.10 that the viscosity of nanofluid is higher than water. It is also found that the viscosity of nanofluid increases with increasing particle volume concentration. The measured viscosity of 0.1%,0.4% and 0,8% nanofluid at 35oC are 3%, 3.7% and 6% respectively higher than water at the same temperature. The maximum viscosity increase is 6% at 0.8% nanofluid. The deviation between the experimental data and predicted value are in the range of 1%-2%. This may be because of slight increase of temperature while preparing nanofluid by using ultrasonication Ju et al (2008). From Figure 4.11, it is observed that the nanofluid viscosity decreases with increasing temperature. The 0.1% nanofluid at 50oC is 30% lower than 0.1% nanofluid at 35oC. The 0.4% nanofluid at 50oC is 35% lower than 0.4% nanofluid at 35oC. The 0.8% nanofluid at 50oC is 38% lower than0.8% nanofluid at 35oC.This is because at elevated temperature the shear stress decreases which leads to intense the particle to particle interaction and Brownian motion. The present viscosity results hold good agreement with the experimental data presented by Choi (1999), Wang et al(1999) Murshed et al (2008), Kulkarni et al (2002), Das et al(2003),Maiga et al (2004), Chen et al (2009), Nguyen et al (2007), and Chandrasekar et al (2010). Therefore, it is expected that the higher the particle concentration may increase the pressure drop and pumping power. 4.5 INSPECTION OF NANOFLUID STABILITY Stability of the nanofluid suspension is a crucial issue for both scientific research and practical applications to provide better cooling. To consider and evaluate stability of nanoparticles inside the base fluid, sedimentation velocity calculation of small spherical particles is found by using Stokes law. Stokes law (Equation 4.3) includes the effective parameters for stability of nanofluids. 51 v 2r 2 9 p f g (4.3) where, ‘v’ is the sedimentation velocity, ‘r’ the radius of particles, ‘ ’ is viscosity of liquid; ‘ ’ is the density while ‘p’ and ‘f’ subscripts are the particles and liquid, respectively. Finally, ‘g’ is the gravity acceleration, which is the main reason of sedimentation. There are three forces acting on suspended particle such as buoyancy force, drag force and body force. Their balance makes the nanoparticle stable. Buoyancy and drag forces are acting upward and resisting against body force acting downwards resulting from gravitational attraction Hiemenz and Dekker (1986). Therefore, lower particle size, lower viscosity, lower temperature difference are the stability parameters. Addition of surfactant, pH control and Ultrasonic agitation (vibration) are the three common techniques for making stable nanofluids. Addition of surfactant and pH control is the two techniques to prevent clustering and agglomeration while ultrasonic vibration is applied to break down agglomeration. Zhu et al (2009), Wang et al (2009) and Pantzali et al (2009) used all three techniques to improve the stability of nanofluid. Surfactants can be defined as chemical compounds added to nanoparticles in order to lower surface tension of liquids and increase immersion of particles. Several literatures talk about adding surfactant to nanoparticles to avoid fast sedimentation; however, enough surfactant should be added to particle at any particular case. In researches, several types of surfactant had been utilized for different kinds of nanofluids. The most significant ones could be listed as a) Sodium dodecylsulfate (SDS) Chandrasekar et al (2010), b) Salt and oleic acid Hwang et al (2007), c) Cetyltrimethylammoniumbromide (CTAB), Jiang (2003), d) Dodecyl trimethylammonium bromide (DTAB) and sodium octanoate (SOCT),Li et al 52 (2008) e)Hexadecyltrimethylammoniumbromide (HCTAB),Yu et al (2010), f) Polyvinylpyrrolidone (PVP), Pantzali et al(2009), and g) Gum Arabic, Madni et al (2010). Xie et al (2002) showed the stability of carbon nanotubes / water nanofluids by taking simple acid treatment. This was caused by a hydrophobic-to-hydrophilic conversion of the surface nature due to the generation of a hydroxyl group. As the pH value of the solution departs from the Iso Electric Point (IEP) of particles the colloidal particles get more stable and ultimately modify the thermal conductivity of the fluid. The disadvantage of adding surfactant at the high temperatures as above than 60oC leads to damage the bonding between surfactant and nanoparticles. Ghadimi (2011) reviewed the stability of nanofluids, instruments and methods that can rank the relative stability of nanosuspension. The list includes UV–Vis spectrophotometer, zeta potential, sediment photograph capturing, TEM (Transmission Electron Microscopy) and SEM (Scanning Electron Microscopy),light scattering, three omega and sedimentation balance method. In this investigation, UV –Vis spectrometer, zeta potential analysis with pH values, and sediment photograph methods have been carried out to ensure the stability. 4.5.1 Stability Inspection with UV –Vis Spectrophotometer Ultra Violet–Visible spectrophotometer (UV–Vis) measurements have been used to quantitatively characterize the stability of nanoparticles dispersed in base fluids. The UV–Vis spectrophotometer exploits the fact that the intensity of the light becomes different by absorption and scattering of light passing through a fluid. Jiang et al (2003) were the first who proposed nanofluid sedimentation estimation by using UV–Vis spectrophotometer. 53 Further, this method was used by Hwang et al (2007), and Lee et al (2009) have used the same method. In this investigation, the UV-Vis. spectrophotometer, Lambda 35 model, Perkin Elemer make, absorption range of 190 nm to 1100nm was used to study the stability of nanofluid. The inspection range is from 230nm to 600nm. The U-V vis. spectrometer works under the principal of Beer – Lamberts law. Beer –Lamberts law relates that an absorbance of light and proportion of material through is passing. The lesser the suspended particles in the solution makes the light absorption lesser. In this method, the first step is to find the peak absorbance of the dispersed nanoparticles at very dilute suspension by scanning. The relative stability measurement is followed by preparing the desired concentration of nanofluid and put aside for a couple of days. Whenever it is needed to check the relative stability, the supernatant concentration is measured by UV–Vis spectrophotometer and the absorbance is plotted against wavelength. 3.2 3.0 Peak 224nm 0.1% vol.Nanofluid 0.4% vol.Nanofluid 0.8% vol.Nanofluid 2.8 2.6 2.4 Peak 224nm 2.2 2.0 1.8 1.6 1.4 1.2 Peak 210nm 1.0 0.8 0.6 0.4 0.2 0.0 -0.2 200 400 600 800 1000 1200 Wavelength (nm) Figure 4.12 UV-Vis. spectrum obtained for Al2O3/ water nanofluid just after preparation 54 Figure 4.12 shows the stability of 0.1%, 0.4% and 0.8% nanofluid just after preparation by using ultrasonic agitation. It is shown that all three nanofluids light absorption strength (broadband of Full Width at Half Maximum (FWHM)) is wider in range of 210nm to 230nm. The range of suspended nanoparticles absorption is 1.1-3.1.It is seen that the absorption strength of 0.1% nanofluid is lower. This is because the 0.1% nanofluid leaves more ‘particle free region’ in base fluids. The 0.4% and 0.8% nanofluids absorption strength are relatively higher than 0.1% nanofluid. The 0.1%, 0.4% and 0.8% nanofluids are stable just after preparation. Figure 4.13 UV-vis. spectrum obtained for 0.1%Al2O3/water nanofluid From Figure 4.13, it is observed that the light absorption strength of 0.1% nanofluid just after preparation is wider than the 0.1% nanofluid after 30 days. Therefore, the 0.1% nanofluid just after preparation possesses good stability and the 0.1% nanofluid after 30 days of preparation is fairly stable. This is because the light absorption strength is significantly reduced after 30 days. 55 Figure 4.14 UV-vis. spectrum obtained for 0.4% Al2O3 / water nanofluid From Figure 4.14, it is observed that the light absorption strength of 0.4% nanofluid just after preparation is wider than the 0.4% nanofluid after 30 days The peak is maintained in the range same range of wavelength. Therefore, the nanofluid just after preparation and after 30 days possesses good stability. From figure 4.15, it is observed that the light absorption strength of 0.8% nanofluid just after preparation is wider than the 0.8% nanofluid after 30 days. The peak is maintained in the same range of wavelength. Therefore, the nanofluid just after preparation and after 30 days possesses good stability. 56 Figure 4.15 UV-Vis. spectrum obtained for 0.8% Al2O3 / water nanofluid On the comparing the results of UV spectra of 0.1%,0.4% and 0.8% Al2O3 /water nanofluid, the 0.1% nanofluid possesses poor stability and 0.4% and 0.8% nanofluid have good stability even after 30 day of preparation. 4.5.2 Stability Inspection by Measuring pH value When dispersing Al2O3 nanoparticles into any base fluid, the particle surface can acquire an electric charge by absorbing or desorbing at the particle/liquid interface, especially when the base fluid is a polar medium like distilled water Hunter (2004). This absorbing and desorbing mechanism form two layers that surround the particle surface. The inner region is the Stern layer, where the ions are strongly attached to the particle surface. The diffuse layer, which is the outer layer, contains ions that are not firmly bound. The potential at this electrical double layer (EDL) boundary is known as the zeta potential ( ). The magnitude of represents the strength of the electrostatic energy barrier between particles. A greater increases the inter particle repulsion in a nanofluid of similar nanoparticles. Hence, less 57 aggregation will occur and the nanofluids will be more stable. The and the thickness of the EDL are strongly dependent on the pH value. Once the pH value exceeds a certain limit, the ions cause significant shrinkage of the EDL, and the nanofluid is no longer be stable Hunter (1989,2004). Xie et al (2002, 2002a), and Lee et al (2006) measured the thermal conductivity of nanofluids with water, ethylene glycol, and pump oil as base fluid. They have reported significant decrease in thermal conductivity enhancement with increasing pH values. They have related the Iso-Electric Point (IEP) of Al2O3 nanoparticles and pH value which causes mobility of nanoparticles. The (IEP) is the point at which there is no either positive or negative electrical charge of particles at certain pH value. Wang et al (2009) suggested the pH value affects the thermal conductivity and stability of nanofluids. Zeta potential and associated suspension stability are: 0 mV little or no stability, 15Mv- some stability but settling lightly, 30mV-moderate stability, 45mV-good stability, and 60mV- very good stability. Generally, a suspension with a measured zeta-potential above 30 mV (absolute value) is considered to have good stability Vandsburger (2009).Therefore, measuring the pH value corresponding to the IEP is one of the most common methods among the researchers to determine the stability. Therefore, it is essential to measure the pH value of nanofluid to ensure the optimum value for attaining the maximum thermal conductivity and stability before applying nanofluid in any thermal systems. In this investigation, the pH(Hydrogen potential) meter (Deep vision,0.01 accuracy, in the range of 1-14, working temperature range 0 – 100o C was used to measure the pH value of Al2O3/water nanofluid. The pH meter was calibrated by using a single point calibration technique, with a standard buffer solution of pH 7.00. The measured pH values have been given in Appendix A.4.5. The same are plotted in Figure 4.16. 58 8.0 7.5 7.0 6.5 6.0 5.5 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Particle volume concentration, % Figure 4.16 Variation of pH value with particles volume concentration Figure 4.16 shows that the pH value decreases with increasing particle volume concentration. Xie et al (2008) proposed the pH value corresponding to isoelectric point of Al2O3/water nanofluid is 9.2. If the measured pH value is away from the optimum pH value then the nanofluid is stable Wang (2009). In this investigation, the prepared nanofluid at 0.4%,0.8% volume concentration were found to be away from the pH value 9.2. Therefore, very large repulsive forces among the nanoparticles when pH is far from isoelectric point. And make the particle stable in base fluid. In case of 0.1% nanofluid, the pH value is not far away from 9.2.Therefore, 0.1% nanofluid is fairly not stable while comparing with 0.4% and 0.8% nanofluid concentration just after preparation. This ensures that the nanofluids prepared are stable because of very large repulsive forces among the nanoparticles when pH is far from isoelectric point. Therefore, the dispersed nanoparticles are expected to be stable and give maximum thermal conductivity. The pH value of nanofluids was measured 15 and 30 days after the preparation in order to study the stability. The results are plotted in 4.17. It is seen from Figure 4.18 that the pH value of 0.1% nanofluid considerably 59 increases with respect to days. It reaches 8.9 and this is very nearer to the 9.2 pH at which sedimentation occurs easily. It is found that the pH value of 0.4% and 0.8% nanofluid are far away from isoelectric point pH value 9.2. Therefore, 0.4% and 0.8% nanofluids are relatively stable even after 30 days. 9.0 0.1% Nanofluid 0.4% Nanofluid 0.8% Nanofluid 8.5 8.0 7.5 7.0 6.5 6.0 5.5 0 5 10 15 20 25 30 No. of days Figure 4.17 Variation of pH value with no. of days 4.5.3 Stability Inspection with Photograph Capturing Technique Figure 4.18 Photograph of Al2O3 / water nanofluids at static condition: Just after preparation 60 The photographs of test tubes with nanofluid were taken by using Sony digital camera of 16.1 Mega Pixel ,W Series, 5x Optical Zoom Cybershot (Black). It is seen from Figure 4.18 the 0.1%, 0.4% and 0.8% nanofluids do not show the visible sedimentation of nanoparticles. It means that the prepared nanofluids are stable just after preparation. Whereas, in Figure 4.19, the 0.1% nanofluid shows much visible sedimentation at the bottom of the test tube. The 0.4% and 0.8% do not show much sedimentation. Therefore the 0.1% nanofluid has poor stability and 0.4% and 0.8% nanofluid have good stability when the nanofluids are kept static for 30 days. This is because of low particle volume concentration 0.1% nanofluid tends to agglomerate easily. The low particle volume concentration has lack of nanoparticles to generate adequate repulsive forces for making stable suspension. Figure 4.19 Photograph of Al2O3 / water nanofluid at static condition: 30 days after preparation This results holds agree with the results of Wu and Kumar (2004) and Keblinski et al (2002). Agglomeration of nanoparticles exerts a negative effect on heat transfer enhancement, particularly at low volume fraction, since 61 the agglomerated particles tend to settle down in the liquid, which creates large regions of particle-free liquid with high thermal resistance, Wu and Kumar (2004) and Keblinski et al (2002). Figure 4.20 Photograph of Al2O3 / water nanofluid at flowing condition: 30 days after preparation In order to compare the sedimentation of nanofluid at static and flow condition, the prepared nanofluid have been made flow in a coiled tube. The nanofluids were made flow after 15days from the date of preparation. Figure 4.20 shows the stability of 0.1%, 0.4% and 0.8% nanofluid under flow condition. It is seen from figure that there is no observable sedimentation even after 30 days. This is because of re-establishment of nanoparticles when nanofluids are made flow. Therefore, under static condition the 0.4% and 0.8% nanofluids show good stability even after 30 days and 0.1% nanofluid shows sedimentation. It is found that under flow condition 0.1%,0.4% and 0.8% nanofluids show good stability. 62 4.6 OTHER THERMOPHYSICAL PROPERTIES OF Al2O3 / WATER NANOFLUIDS The other properties of 0.1%, 0.4% and 0.8% Al2O3 / water nanofluids just after preparation at room temperature are as follows. Table 4.6 Properties of Al2O3 / water nanofluids Particle volume concentration, 0.1% 0.4% 0.8% Density, kg/m3 1263.4 2125.6 3006 Specific heat capacity, J/kg K 3086.6 2125.6 1014.4 Thermal conductivity, W /m K 0.618 0.622 0.630 Dynamic viscosity, cP 0.825 0.83 0.85 pH value 7.67 6.04 5.71 % The density and specific heat capacity (Table 4.6) are the calculated values by using analytical models proposed by Pak and Cho (1998) and Xuan and Roetzel (2000) respectively. The thermo physical properties of interest are the density, specific heat capacity, thermal conductivity and viscosity. The density and specific heat capacity are estimated by using the analytical models proposed by Pak and Cho (1998) and Xuan and Roetzel (2000). However, thermal conductivity and viscosity have been measured and compared with the analytical models proposed by Chandrasekar et al(2010) in this investigation. 4.6.1 Density of Nanofluid The density of nanofluid contributes to the convective heat transfer. Density of nanofluid at atmospheric temperature is estimated based on the law of mixtures. The nanoparticles dispersed into basefluid lead to increase the 63 mass by maintaining volume remains constant. Therefore, the density of nanofluid increases while adding nanoparticles. The density of nanofluid is estimated at the average bulk temperature by the Equation 4.4 proposed by Pak and Cho (1998). nf s (1 ) w. (4.4) where‘s’ indicates solid particle, ‘nf’ indicates nanofluid, and ‘w’ indicates water (base fluid). The calculated density and specific heat values are given in Figures 4.21 and 4.22 they have given in Appendix A 4.6 and A 4.7. Figure 4.21 shows the variation of density with particle volume concentration. It is seen that the density increases with increasing particle volume concentration. 3200 3000 Pak and Cho ( 1998) 2800 2600 2400 2200 2000 1800 1600 1400 1200 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Particle volume concentration,% Figure 4.21 Effect of particle volume concentration on nanofluid density 64 4.6.2 Specific Heat Capacity of Nanofluid The specific heat capacity of Al2O3/water nanofluid is estimated by using the Equation 4.5 given by Xuan and Roetzel (2000). ( c p ) nf p c p,p ) w (1 )c p,w (4.5) 3500 3000 Xuan and Roetzel (2000) 2500 2000 1500 1000 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Particle volume concentration,% Figure 4.22 Effect of particle volume concentration on nanofluid specific heat capacity where‘s’ indicates solid particle, ‘nf’ indicates nanofluid, and ‘w’ indicates water (base fluid). It is found from Figure 4.22 that the specific heat capacity of Al2O3 / water nanofluid decreases with increasing particle volume concentration. It implies that less heat input is required to increase the temperature of nanofluid at higher particle volume concentration. Therefore, lower the specific heat of nanofluid can lead to higher convective heat transfer.
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