FMP-HIS (BriteSensor ®) Hydrostatic Interstitial Sensor Installation Instructions Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com Overview The FMP-HIS sensor is an intelligent BriteSensor ® that is used to monitor the brine levels inside hydrostatic interstitial reservoirs of double walled tanks. A low brine or high brine level are alarm conditions and indicate a leak in either the outer tank or the inner storage tank. The FMPHIS-XL sensor is an extra long version of this sensor (see Figure 1). 23 INCH (584.2 mm) FMP-HIS-XL Extra Long Hydrostatic Interstitial Sensor (BriteSensor®) 20 INCH (508 mm) REF. FMP-HIS Hydrostatic Interstitial Sensor 12.5 inch (307.5 mm) (BriteSensor ®) 9.75 INCH (247.7 mm) Ref. 4 to 4.5 INCH (102 TO 114 mm) Normal Brine Level Datum 7.5 Inch (190.5 mm) High Brine Level 11.0 Inch (279.4 mm) High Brine Level 1.0 INCH (25.4 mm) Low Brine Level 2.5 Inch (63.5 Mm) Max. Dia. [ Typ ] 6.25 TO 5.75 INCH (159 TO 146 mm) Normal Brine Level 2.38 Inch (60.5 Mm) DIA. [ TYP ] Figure 1: FMP-HIS Dimensions Both sensors have upper and lower magnetic reed switch floats, which detect a change in the interstitial reservoir brine level. The sensors use intrinsically safe (I.S) leak detection circuits and are approved for use in these Class 1, Division 1, Group D Hazardous Areas. Like other BriteSensors, these sensors have a microprocessor that analyze the environmental conditions at the sensor and transmits data to the Automatic Tank Gauge console. The FMP-HIS sensors detect and communicate: a HIGH BRINE alarm level, a LOW BRINE alarm level, and a NORMAL no-alarm state (lower float submerged & upper float dry), plus it transmits a specific sensor ID code. Included with the sensor are: no-strip electrical wire connectors, 25 feet of cable (attached), a Model ID tag, and a cord-grip fitting for connection to a weatherproof electrical junction box (see diagrams). Be sure to check the Model ID tag before installing the sensors as they can be confused with the similar looking TSP-DDS and TSPDTS sensors. 2 A vented riser cap (model TSP-KV4) is required for this installation so the brine level can rise or fall (hydrostatically) along with atmospheric pressure without building up positive or negative pressures inside the interstitial area. Testing the FMP-HIS Dip the sensor in 2 inches (50.2 mm) of water and remove after one minute to produce a LOW BRINE alarm. Rotate the sensor 180 degrees (float up) to cause a HIGH BRINE alarm at the ATG console. Test the sensor for proper operation on a yearly basis, or as required per local code. Materials Required • Optional – TSP-DB1 epoxy seal kit for no-strip electrical connectors – recommended for sites: within flood zones, high groundwater tables, with poor drainage, or when Junction Boxes are not used. • 1/2 or 3/4 inch NPT (National Pipe Thread, tapered), Rigid Metal Conduit (RMC), or non-metallic (PVC) conduit if allowed by local code. • EYS Seal fittings and epoxy to fill the fitting after operational testing is completed. • Weatherproof junction box, gasket, and cover, plus a 3/4 to 1/2 inch NPT reducing bushing if 1/2 inch RMC is used – see the ATG Installation Guide for recommended electrical junction boxes • Wire: THHN, TFFN or THWN, 18 AWG: Red, White, & Black, or Alpha Cable # 58113, 0.131 O.D. – 1,500 feet (457 meters) max. length. Alpha cable #58113 (INCON™ P / N 600-0063) must be used when using nonmetallic (PVC) conduit. • Slip joint pliers to seat the no-strip, self-sealing wire connectors – connectors are supplied with the sensor • Standard adjustable or pipe wrench for a 2 inch square fitting. • UL classified thread sealant or pipe dope. • TSP-KV4 vented riser cap. Installation Sequence: 1. Install manhole. 2. Install conduit, EYS fittings, and weatherproof junction box (Refer to Figure 2). 3. Shut off power to the ATG. ELECTRICAL DANGER. To avoid electrical shock hazards, ensure all power going to the ATG console is turned off, tagged, and locked-out at the power panel before doing any maintenance or installation work at the ATG console 4. Pull the sensor cable through the cord grip fitting at the junction box (leave enough cable to allow for the installation of the sensor in the interstitial area). Before pulling wires, mark them to avoid confusion when connecting to the ATG console. 5. Tighten cord-grip fitting at the junction box and trim the wires / cables within the junction box to a 6 or 8 inch (15 or 20 cm) length, then splice the sensor and console cable / wires together as shown in Figure 3. 6. Turn power on to console to test sensor. 7. Test sensor (the sensor will produce a Low Brine Alarm out of the brine solution, and a High Brine Alarm when the senor rotated with the cable down to verify that an alarm is produced at ATG console). If the sensor does produce these alarms, seal EYS seal fittings with epoxy. 8. Turn power off again if other devices are to be installed. 9. Reinstall all safety covers and guards, junction box gasket and covers – use pipe-dope to seal all fitting threads. Cover For 14 inch (35.56 cm) Min. Dia. Manhole Vented Riser Cap W/cord Grip Vent Lever Concrete Slab Per NFPA 30 Manhole Clean Fill Material (Gravel Typical) Thru Holes for Locking Cap Weatherproof Junction Box Compression Fitting (Cord Grip) Brine Fill Level Eys Seal Fitting FMP-HIS Sensor Interstitial Reservoir Double Wall Tank 1/2 or 3/4 inch Conduit 4 inch (101.6 mm) Riser Pipe Brine Filled Interstitial Area Brine Fill Level: = 4 inches (102 mm) For Standard FMP-HIS Sensors, or = 6 inches (152 Mm) For Extra Long FMP-HIS-XL Sensors Figure 2: FMP-HIS Installation 10. Install the manhole cover. 11. Record the location where the sensor was installed on the chart on the last page of these instructions. 12. Turn power on and program the ATG – Refer to all information relating to sensors in the Setup / Programming & Installation manuals. General Installation Notes It is the installer’s responsibility to comply with all applicable federal, state and local codes. Failure to do so may create an environmental hazard. The bottom of the manhole should be filled with crushed stone to facilitate drainage. Do not cover the sensor or bung access hole with fill material, it must remain accessible for sensor installation and for service / testing. WARNING Plan your conduit routing. Dig trenches as necessary to install conduit from each manhole junction box to the Intrinsically Safe (I.S.) knockouts at the ATG console. The conduit may enter the manhole either from its bottom or through its side. A junction box inside of the building as a pull box to combine several sensor cables. If this is done, then only one I.S. conduit knockout will be used. WARNING Conduits must have EYS seal fittings installed in accordance with NFPA 70 (National Electric Code) and NFPA 30A (Automotive and Marine Service Station Code). Failure to seal conduits in accordance with NFPA 30A, and NFPA 70 could allow flammable vapors to travel through the conduit in the ATG console. An explosion could result causing serious injury, property loss, or death. You must install a weatherproof, electrical junction box inside each manhole. The junction box should be installed high on the manhole wall to prevent it from being submerged during heavy rains. WARNING CAUTION Seal all threaded fittings and conduit connections to produce a weatherproof seal during installation / maintenance. –Blk 3 Wht +Red –Blk 2 PWR (RED) Wht +Red IN (WHT) –Blk 1 Wht GND (BLK) +Red 3 Wires/cable from console 3-conductor cable from sensor Note: The PWR (red) terminal is only used with 3-wire sensors Insert the unstripped wires fully into the self-sealing, no-strip electrical connector. Use slip-joint pliers and seat the black portion to make a good electrical connection TO 3-WIRE SENSOR Figure 3: FMP-HIS Sensor Wiring Electrical Wiring Refer to the ATG Installation Manual for FMP-HIS sensor wiring details. 3 Control Drawing, 1 of 2 4 5 Control Drawing, 2 of 2 Record Sensor Location Sensor www.franklinfueling.com Channel # / Notes © 2016 FFS 000-2084 Rev 2
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