Guidance j j j j j j j j j j j j Designation system for TAC threading tools ........................................... 7–2 Threading tools overview ........................................................................ 7–3 Thread types and applicable inserts ....................................................... 7–4 Chipbreaker series .................................................................................. 7–6 Threading methods and combinations.................................................... 7–25 Fundamentals of screw threads .............................................................. 7–26 Shim replacement method ...................................................................... 7–27 Selection of ST-type toolholders ............................................................. 7–29 Standard cutting conditions .................................................................... 7–38 Infeed methods in threading ................................................................... 7–38 Table of infeed and number of passes .................................................... 7–39 Troubleshooting in threading ................................................................... 7–43 7 Threading Tools Products j Threading inserts full-profile inserts ................................................. 7–7 d ISO metric full-profile inserts ................................................. 7–9 d Unified partial-profile inserts ............................................ 7–10 d 60º metric full-profile inserts ................................................. 7–11 d 55º Whitworth partial-profile inserts ............................................ 7–12 d 55º full-profile inserts ................................................. 7–13 d PT full-profile inserts ................................................. 7–14 d NPT full-profile inserts ................................................. 7–14 d NPTF d 30º Trapezoidal ................................................................................... 7–15 d 29º Trapezoidal ................................................................................... 7–15 d Stub Acme.......................................................................................... 7–15 d Round ................................................................................................. 7–16 d Buttress............................................................................................... 7–16 full-profile inserts ................................................. 7–17 d Aerospace j Threading toolholders d CER/L type d B-S/C E R/L d BC-SE R/L d BLM d SNR/L type d CNR/L type external toolholders ............................ 7–19 external toolholders ............................ 7–24 external toolholders ............................ 7–24 sleeves ................................................ 7–23 internal toolholders (ø12 ~) ................. 7–23 internal toolholders (ø24 ~) ................. 7–22 j J series threading tools for small lathes d JSTTR/L, JS-TTL3 type external toolholders and JTT type inserts ..... 7–41 d JSXBR/L type external toolholders and JXT h R/L type inserts ........ 7–42 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 Designation System for TAC Threading Tools Inserts 1 1 16 Insert size 2 Symbol I. C. dia (mm) 06 11 16 22 27 6.35 9.525 12.7 15.875 I 2 R External or Internal E I 3 4 3 Hand of insert R L External Internal 175 4 Right hand 5 Pitch (No. of threads) Partial-profile inserts Left hand A TPI: 48 ~ 16 AG TPI: 48 ~ 8 G TPI: 14 ~ 8 N TPI: 7~5 Z TPI: 6~4 -i.e.“N” “I” (Example) Conventional: 16NR15ISO New: 16IR15ISO 7 6 5 Thread type 6 Chipbreaker B - Partial-profile inserts 60° 55° TR ACME RAPI BAPI 60° thread angle With Without 55° thread angle 30° trapezoidal 29° trapezoidal API round API buttress Full-profile inserts Full-profile inserts Note: Please identify new designation system for internal inserts. ISO - B Metric thread Examples: 05 = 0.5" 10 = 1.0" 175 = 1.75 Inch Examples: 32 = 32 TPI 16 = 16 TPI ISO UN W PT NPT NPTF RD UNJ Metric Unified Whitworth JIS taper pipe National pipe National pipe Round (DIN405) Aerospace Toolholders for external threading Threading Tools C I R 16 16 R 16 DT 1 3 2 4 5 1 Clamping method 3 Hand of tool Shank size (in) C Clamp-on S Screw-on R Right L Left 4 Height Shank size (in) 6 Length Shank size (in) 5 Width 2 External or Internal External E 6 H K M N P 7 7 Insert size Symbol 3.94 R 7.87 4.92 S 9.84 5.91 T 11.81 6.30 U 13.78 6.69 V 15.75 8 8 I. C. dia (in) With offset With offset Usable as screw-on or clamp-on type .250 .375 .500 .625 06 11 16 22 27 Toolholders for internal threading S N R 00 10 K 06 -DT SC -2 1 2 3 1 Clamping method TC TS C S “Tsuppari-Ichiban”, clamp-on “Tsuppari-Ichiban”, screw-on Clamp-on Screw-on 4 5 5 Shank dia (mm) 2 External or internal N 6 7 8 8 9 DT With offset. Internal 9 Usable as screw-on or clamp-on type 4 00 For internal SC Carbide shank Toolholders for gang tooling B- S E R 12 K 16 A 1 A B- Single edge type BC- Combination type 7 –2 2 3 B 6 B Cutting edge height (mm) 7 10 10 Lead angle None -2 -3 1° 2° 3° Threading Tool System Clamping Mechanism and Features Type Appearance STCPZ Clamping mechanism d With the unique combination of the clamp and the shape of the insert hole, the insert is held with precision accuracy. d Specially designed chipbreakers are formed on the insert, achieving free flowing chip control for internal and external threading. d A variety of insert shapes and sizes are in stock. ST Screw-on type Clamp-on type SN Screw-on type Features Clamp-on type shown 7-19 d Can be applied to internal threads of small diameters (down to M10 ). d Full-profile inserts for metric (ISO), Whitworth, Taper pipe (PT) and American pipe (NPT) threads and partial-profile inserts for 60° and 55° thread angles are available as standard. 7-21 JSTT Screw-on type Screw-on type d J series threading tools for use on small lathes. d Best suited for threading of small parts. d Three corner type insert. Applicable for 55° and 60° threads of 0.5 to 1.0 mm pitches. 7 Threading Tools JS-TTL3 d J series threading tools for use on small lathes. d Toolholders are ground on four faces to maintain stability and accuracy. d The insert is clamped with a both end torx screw, resulting in easy and rapid changing or indexing of the insert. d Best suited for threading of small parts. d Three corner type insert. Applicable for 55° and 60° threads of 0.5 to 1.0 mm pitches. 7-41 7-41 JSXB Screw-on type d J series threading tools for use on small lathes. d Toolholders are ground on four faces to maintain stability and accuracy. d The insert is clamped with a both end torx screw, resulting in easy and rapid changing or indexing of the insert. d Best suited for threading of small parts. d Two corner type insert. Applicable for 60° threads of 0.5 to 7-41 1.0 mm pitches. Usable for threading to corner. 9 –3 7 Thread Types and Applicable Inserts Thread Types ISO metric 60° 1/8P Unified 60° Threading Tools Fullprofile Fullprofile with chipbreaker Internal thread TPI TPI inch Pitch TPI Pitch inch TPI Pitch inch TPI G1/2 PF7 Rp3/4 PS7 Pitch inch .020~.063 48~16 .020~.125 48~8 .077~.125 14~8 .020~.125 7~5 .166~.250 6~4 .020~.063 48~16 .020~.125 48~8 .077~.125 14~8 .020~.125 7~5 .020~.063 48~16 .020~.125 48~8 .077~.125 14~8 .020~.125 .077~.125 R R3/4 PT PT7 Rc Rc3/4 TPI Pitch inch TPI inch 7~5 14~8 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 3.5 4 4.5 5 6 (.031) (.036) (.042) (.050) (.055) (.063) (.071) (.077) (.083) (.091) (.100) (.111) (.125) (.143) (.166) (.200) 32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 (.036) (.038) (.050) (.055) (.063) (.071) (.083) (.091) (.100) (.111) (.125) (.143) (.166) (.200) 28 26 20 18 16 14 12 11 10 9 8 7 6 5 (.036) (.038) (.050) (.055) (.063) (.071) (.083) (.091) (.100) (.111) (.125) (.143) (.166) (.200) 28 26 20 18 16 14 12 11 10 9 8 7 6 5 (.053) (.071) (.036) (.091) 19 14 28 11 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 (.042) (.050) (.055) (.063) (.071) (.077) (.083) (.125) 24 20 18 16 14 13 12 8 (.053) (.063) (.071) (.091) 19 16 14 11 (.053) (.063) (.071) (.091) 19 16 14 11 (.053) (.071) (.091) 19 14 11 (.053) (.071) (.036) (.038) (.050) (.055) (.063) (.071) (.083) (.091) (.100) (.111) (.125) (.143) (.166) (.200) 19 14 28 26 20 18 16 14 12 11 10 9 8 7 6 5 (.053) (.071) (.036) (.091) 19 14 28 11 (.053) (.063) (.071) (.091) 19 16 14 11 (.053) (.071) (.091) 19 14 11 .020~.063 48~16 .020~.125 48~8 .077~.125 14~8 .020~.125 7~5 Partialprofile with chipbreaker .020~.063 48~16 .020~.125 48~8 .077~.125 14~8 .020~.125 .077~.125 7~5 14~8 (.053) 19 * ( ) is reference 55° 1°47 Pitch .020~.063 48~16 .020~.125 48~8 .077~.125 14~8 .020~.125 7~5 .166~.250 6~4 Fullprofile with chipbreaker 7 –4 W50/7 UNEF 1/4-32UNEF inch G PF Rp PS Partialprofile Fullprofile JIS taper pipe 55° 55° 55° W W3/4 UNF No.8-36UNF Partialprofile with chipbreaker External thread Parallel 55° 1/4P Partialprofile 7 General 55° 55° UNC 3/8-16UNC M8x1 Pitch 60° 60° 1/4P M8 in/mm Whitworth 55° 1/8P 60° M General 60° 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 3.5 4 4.5 5 6 (.031) (.036) (.042) (.050) (.055) (.063) (.071) (.077) (.083) (.091) (.100) (.111) (.125) (.143) (.166) (.200) 32 28 24 20 18 16 14 13 12 11 10 9 8 7 6 5 (.053) (.071) (.036) (.038) (.050) (.055) (.063) (.071) (.083) (.091) (.100) (.111) (.125) (.143) (.166) (.200) 19 14 28 26 20 18 16 14 12 11 10 9 8 7 6 5 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 (.042) (.050) (.055) (.063) (.071) (.077) (.083) (.125) 20 18 16 14 13 12 8 (.053) (.063) (.071) (.091) 19 16 14 11 60° Trapezoidal 30° Trapezoidal 29° 1°47 1°47 Pitch TPI NPTF Pitch inch in/mm TPI Tr Tr10x2 TW TW20 TM TM10 ACME 3/8-12ACME Pitch inch Pitch inch 1.5 2 3 4 5 6 Partialprofile TPI RAPI TPI Pitch inch (.083) (.100) (.125) (.166) (.200) Aerospace 12 10 8 6 5 10° BAPI TPI 10 8 3° Rd Pitch TPI inch (.100) (.125) 60° 30° 60° 1°47 NPT 3/8-18NPT Round DIN405 1/8P 29° 30° 60° Oil well pipe Round Buttress 1°47 American National Pipe 60° Pitch inch (.100) UNJ TPI Pitch inch TPI inch 10 Partialprofile with chipbreaker 27 18 14 11.5 8 (.055) (.071) (.071) (.125) 18 14 11.5 8 (.037) (.055) (.071) (.071) (.125) 27 18 14 11.5 8 32 28 24 20 18 16 14 12 10 8 Fullprofile Fullprofile with chipbreaker 1.5 2 3 4 5 Partialprofile (.083) (.100) (.125) (.166) (.200) 12 10 8 6 5 (.100) (.125) 10 8 (.100) 7 Threading Tools (.037) (.055) (.071) (.071) (.125) 10 Partialprofile with chipbreaker (.037) (.055) (.071) (.071) (.125) 27 18 14 11.5 8 (.071) (.071) (.125) 14 11.5 8 Partial-profile inserts Fullprofile Thread Partial-profile Crest (finished in inserts preceding operation) Full-profile inserts Thread Surface turned in preceding operation 0.1 ~ 0.2 18 14 11.5 8 Finishing stock Fullprofile with chipbreaker (.055) (.071) (.071) (.125) Full-profile inserts Crest (finished with threading insert) 9 –5 7 Chipbreaker series Insert type Grades Cermet With chipbreaker Full-profile inserts Coated Without chipbreaker Coated, Coated carbide 7 Threading Tools Cermet With chipbreaker Partial-profile inserts Coated Without chipbreaker 7 –6 Coated, Coated carbide External insert Internal insert ISO Metric Applicable toolholders 1/8P t t rε R3 rε 4.76 11 16 5.56 Right hand insert for external threading shown. 0.75 1.0 1.25 6 1.5 1.75 2.0 0.5 0.75 1.25 11 1.5 1.75 2.0 0.5 0.75 1.0 1.25 16 1.5 1.75 2.0 2.5 3.0 3.5 4.0 22 4.5 5.0 27 6.0 R R R R R R R R R L R L R L R L R L R R R L R L R L R R L R R L R R R R R Grades Cat. No. 27 CER/L27 16ER05ISO 16ER075ISO 16ER10ISO 16EL10ISO 16ER125ISO 16EL125ISO 16ER15ISO 16EL15ISO 16ER175ISO 16ER20ISO 16EL20ISO 16ER25ISO 16ER30ISO 16EL30ISO 22ER35ISO 22ER40ISO 22ER45ISO 22ER50ISO 27ER60ISO Internal insert Dimensions (mm) Coated Uncoated AH725 T313V TH10 SNR/L000K06SC- SNR/L000H06- SNR/L11 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 CNR/L27 - 22 External insert Internal - ød t r3 - - - rε 0.06 0.5 1.2 0.09 0.13 0.9 0.7 0.16 9.525 0.19 0.22 0.25 1.6 1.2 0.31 0.38 0.44 0.50 12.7 2.5 1.7 0.56 0.63 15.875 3.2 2.2 0.75 Note: There are different dimensions of “r3” and “t” with the M class insert with chip breaker (AH725) – ONLY 16 SIZE. Please be aware of these differences. Grades Cat. No. 6IR075ISO 6IR10ISO 6IR125ISO 6IR15ISO 6IR175ISO 6IR20ISO 11IR05ISO 11IR075ISO 11IR10ISO 11IL10ISO 11IR125ISO 11IL125ISO 11IR15ISO 11IL15ISO 11IR175ISO 11IL175ISO 11IR20ISO 11IL20ISO 16IR05ISO 16IR075ISO 16IR10ISO 16IL10ISO 16IR125ISO 16IL125ISO 16IR15ISO 16IL15ISO 16IR175ISO 16IR20ISO 16IL20ISO 16IR25ISO 16IR30ISO 16IL30ISO 22IR35ISO 22IR40ISO 22IR45ISO 22IR50ISO 27IR60ISO Coated Uncoated AH725 T313V TH10 Dimensions (mm) ød t r3 rε 0.5 0.05 0.07 0.09 0.9 0.11 0.12 0.14 0.04 0.5 1.2 0.05 - 7 0.07 Threading Tools 1.0 Hand of cut Pitch Number of threads Insert size Full-profile inserts External CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L22 ød Right hand insert for internal threading shown. 1/4P 6 6.41 60° Insert size 0.09 6.35 0.9 0.7 0.11 0.12 0.14 0.5 1.2 0.04 0.05 0.07 0.9 0.7 0.09 9.525 0.11 0.12 0.14 1.6 1.2 0.18 0.21 0.25 0.28 12.7 2.5 1.7 0.32 0.35 15.875 3.2 2.2 0.42 : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) 9 –7 7 ISO Metric Applicable toolholders rε rε 4.76 Right hand insert for external threading shown. Full-profile inserts with chipbreaker 22 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L22 27 CER/L27 R 16ER125ISO-B R 16ER15ISO-B R 16ER175ISO-B 2.0 R 16ER20ISO-B 2.5 R 16ER25ISO-B 3.0 R 16ER30ISO-B 1.5 1.75 NS730 t 0.5 0.6 0.5 0.7 0.9 0.9 0.9 1.0 9.525 0.9 1.2 1.6 1.3 1.6 1.5 1.6 1.6 1.6 r3 rε 1.2 0.6 1.2 0.7 0.7 0.8 0.7 0.8 0.7 0.9 1.2 1.0 1.2 1.1 1.2 1.2 1.2 0.06 0.08 0.09 0.11 0.13 0.14 0.16 0.19 0.19 0.20 0.22 0.24 0.25 0.30 0.31 0.38 0.38 Cat. No. 11IR05ISO-B 11IR075ISO-B 11IR10ISO-B 11IR125ISO-B 11IR15ISO-B 11IR175ISO-B 11IR20ISO-B - 16IR10ISO-B 16IR125ISO-B 16IR15ISO-B 16IR15ISO-B 16IR175ISO-B 16IR175ISO-B 16IR20ISO-B 16IR20ISO-B 16IR25ISO-B 16IR30ISO-B Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify the position of the cutting edge. Target designation for the replacement of shim. 7 –8 Dimensions (mm) Uncoated NS730 R 16ER10ISO-B 1.25 ød - R 16ER075ISO-B 1.0 NS9530 AH725 R R R R R R R R 16ER05ISO-B 0.75 16 Cat. No. Grades Coated Uncoated NS9530 Threading Tools 7 Coated SNR/L000K06SC- SNR/L000H06- SNR/L11 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 CNR/L27 Internal insert Dimensions (mm) AH725 0.5 0.75 1.0 11 1.25 1.5 1.75 2.0 0.5 Hand of cut Pitch Number of threads Insert size External insert Grades Internal - ød Right hand insert for internal threading shown. External 6 11 16 5.56 1/4P Insert size 6.41 60° t t R3 1/8P ød t 0.5 1.2 6.35 0.9 0.7 - r3 0.7 0.9 0.9 0.9 1.0 0.9 1.2 9.525 1.6 1.3 1.6 1.5 1.6 1.5 1.6 0.6 0.7 0.8 0.7 0.8 0.7 0.9 1.2 1.0 1.2 1.1 1.2 1.1 1.2 rε 0.04 0.05 0.08 0.10 0.12 0.12 0.14 0.05 0.08 0.07 0.10 0.08 0.12 0.10 0.14 0.12 0.14 0.15 0.18 0.18 0.21 : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) Unified Applicable toolholders t R3 1/8P 60° rε Insert size External Internal - SNR/L11 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 11 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 ød 1/4P Right hand insert for external threading shown. 11 22 Hand of cut (Reference) External insert Internal insert Grades Cat. No. Dimensions (in) Uncoated AH725 TH10 ød t r3 rε - - - - - .031 32 R .036 28 R .042 24 R .050 20 R .055 18 R .063 16 R .071 14 R .031 32 R 16ER32UN .036 .042 .050 .055 .063 .071 .077 .083 .091 .100 .111 28 24 20 18 16 14 13 12 11 10 9 R R R R R R R R R R R .125 8 R 16ER8UN .143 7 R 22ER7UN .166 6 R 22ER6UN .200 5 R 22ER5UN 16ER28UN 16ER24UN 16ER20UN 16ER18UN 16ER16UN 16ER14UN 16ER13UN 16ER12UN 16ER11UN 16ER10UN 16ER9UN .020 .047 Grades 11IR32UN 11IR14UN .004 16IR32UN 11IR24UN 11IR20UN 11IR18UN 11IR16UN - 16IR28UN 16IR24UN 16IR20UN 16IR18UN 16IR16UN 16IR14UN 16IR13UN 16IR12UN 16IR11UN 16IR10UN 16IR9UN .018 22IR7UN .025 22IR5UN ød TH10 t r3 .020 .047 rε .002 .002 .003 .250 .004 .035 .028 .004 .004 .005 - .016 16IR8UN .098 .067 .021 22IR6UN .500 Dimensions (in) Coated AH725 11IR28UN .004 .005 .006 .035 .028 .007 .008 .009 .010 .011 .063 .047 .011 .013 .014 .375 Cat. No. .020 .047 .375 7 .002 .002 .003 .004 .035 .028 .004 .004 .005 .006 .006 .063 .047 .006 .007 .008 Threading Tools 16 Pitch Number of threads Insert size Full-profile inserts .009 .010 .500 .098 .067 .012 .014 Full-profile inserts with chipbreaker Internal insert 16 .042 24 R 16ER24UN-B .050 20 R 16ER20UN-B .055 18 R 16ER18UN-B R 16ER16UN-B .071 14 R 16ER14UN-B .077 13 R 16ER13UN-B .063 16 .083 12 .125 8 R 16ER12UN-B R 16ER8UN-B Grades .375 t r3 rε Cat. No. Dimensions (in) Cermet NS9530 ød Coated NS730 NS9530 NS730 Cat. No. Dimensions (in) Cermet AH725 Grades Coated AH725 Hand of cut Number of threads Pitch (Reference) Insert size External insert - .031 .028 .035 .028 .035 .031 .035 .028 .031 .031 .035 .028 .043 .035 .035 .028 .047 .031 .063 .047 .004 .005 .006 .006 .006 .007 .007 .008 .009 .009 .051 .031 .055 .043 .063 .047 .063 .047 .063 .047 .010 .010 16IR12UN-B .011 .016 16IR8UN-B .016 16IR20UN-B 16IR18UN-B 16IR18UN-B 16IR16UN-B 16IR16UN-B 16IR14UN-B 16IR14UN-B ød t r3 rε - - - - .375 .035 .031 .035 .028 .031 .031 .035 .028 .043 .035 .035 .028 .047 .035 .063 .047 .002 .004 .003 .004 .004 .004 .004 .005 - .055 .043 .005 .063 .047 .006 .375 .059 .043 .007 .063 .047 .009 : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan. : Discontinued Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify the position of the cutting edge. Target designation for the replacement of shim. Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) 9 –9 7 60˚ thread angle Applicable toolholders 4.76 5.56 Right hand insert for external threading shown. Internal SNR/L000K06SC- SNR/L000H06- SNR/L11 - 11 - 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L22 ød Right hand insert for internal threading shown. External 6 6.41 60° Insert size rε R3 rε t t 22 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 6 .020~.063 48~16 11 .020~.063 48~16 .020~.063 48~16 .020~.125 48~8 .071~.125 14~8 22 .142~.200 7~5 27 .167~.250 6~4 R R L R L R R L R L R Grades Cat. No. Coated Uncoated AH725 T313V TH10 16ERA60 16ELA60 16ERAG60 16ERG60 16ELG60 22ERN60 22ELN60 27ERZ60 Internal insert Dimensions (in) Grades ød t r3 rε - - - - - - - - Cat. No. .035 .028 .002 .035 .028 .002 .375 .063 .047 .002 .063 .047 .009 .020 .047 .009 .500 .625 .020 .047 .017 .020 .047 .017 .035 .028 .020 Dimensions (in) Coated Uncoated AH725 T313V TH10 6IRA60 11IRA60 11ILA60 16IRA60 16ILA60 16IRAG60 16IRG60 16ILG60 22IRN60 22ILN60 27IRZ60 ød t r3 rε - .035 - .002 .250 .035 .028 .002 .035 .028 .002 .002 .375 .063 .047 .005 .500 .098 .067 .010 .625 .125 .087 0.28 .071~.125 16ERA60-B 48~16 R 16ERA60-B NS9530 Cat. No. 48~16 R ød - 48~8 R 16ERAG60-B 14~8 R 16ERG60-B t r3 rε - - - Cat. No. 11IRA60-B ød .250 .035 .031 .002 16IRA60-B .035 .028 .002 16IRA60-B .067 .047 .002 16IRAG60-B .063 .043 .002 16IRAG60-B .067 .047 .007 16IRG60-B .063 .047 .009 16IRG60-B Dimensions (in) Coated Cermet NS9530 .020~.125 Grades Coated Cermet NS730 16 Internal insert Dimensions (in) AH725 .020~.063 Grades NS730 .020~.063 External insert AH725 11 Hand of cut Pitch Number of threads Partial-profile inserts with chipbreaker Insert size Threading Tools 7 16 External insert Hand of cut Pitch Number of threads Insert size Partial-profile inserts .375 t r3 rε .035 .028 .002 .035 .031 .002 .063 .043 .002 .375 .067 .047 .002 .063 .047 .002 .067 .047 .004 .063 .047 .006 Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify the position of the cutting edge. Target designation for the replacement of shim. : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued 7 –10 Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26~ ) 55˚ Whitworth Applicable toolholders rε R3 rε t t 4.76 6.41 55° 5.56 Insert size External Internal 6 - 11 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L22 SNR/L000K06SC- SNR/L000H06- SNR/L11 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 ød Right hand insert for internal threading shown. Right hand insert for external threading shown. 22 11 22 .053 19 .053 19 .071 14 .036 28 .039 26 .050 20 .053 19 .055 18 .063 16 R R R R R R R R R R L R R R R R R R R Pitch (Reference) .071 14 .083 12 .091 11 .100 10 .111 9 .125 8 .143 7 .166 6 .200 5 External insert Grades Cat. No. Coated Uncoated AH725 T313V TH10 16ER28W 16ER26W 16ER20W 16ER19W 16ER18W 16ER16W 16ER14W 16EL14W 16ER12W 16ER11W 16ER10W 16ER9W 16ER8W 22ER7W 22ER6W 22ER5W Internal insert Dimensions (in) Grades ød t r3 rε - - - .004 .005 .035 .028 .006 .007 .007 .008 .009 .375 - .011 .063 .047 .011 .013 .014 .016 .018 .500 .098 .067 .021 .025 Cat. No. Dimensions (in) Coated Uncoated AH725 T313V TH10 6IR19W 11IR19W 11IR14W 16IR28W 16IR26W 16IR20W 16IR19W 16IR18W 16IR16W 16IR14W 16IR12W 16IR11W 16IR10W 16IR9W 16IR8W 22IR7W 22IR6W 22IR5W ød t r3 rε - .035 - .007 .007 .250 .035 .028 .005 .035 .028 .006 7 .007 .007 .008 .375 .063 .047 .009 - .009 .004 - Threading Tools 16 Hand of cut 6 Number of threads Insert size Full-profile inserts .011 .011 .063 .047 .013 .014 .016 .018 .500 .098 .067 .021 .025 Full-profile inserts with chipbreaker 16 R 16ER19W-B .063 16 R 16ER16W-B .071 .091 14 11 R 16ER14W-B R 16ER11W-B ød r3 rε Cat. No. .031 .031 .006 .035 .028 .007 16IR19W-B .043 .035 .008 16IR16W-B .375 .047 .031 .010 16IR14W-B .063 .047 .009 16IR14W-B .063 .043 .012 16IR11W-B .063 .047 .011 t Dimensions (in) Cermet NS9530 19 Coated NS730 .053 NS9530 Cat. No. Grades Cermet NS730 Coated Internal insert Dimensions (in) AH725 Grades AH725 (Reference) Hand of cut Pitch Number of threads Insert size External insert ød - t r3 rε .035 .028 .007 .043 .035 .008 .375 .047 .031 .009 .063 .047 .009 .063 .043 .012 .063 .047 .011 Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify the position of the cutting edge. Target designation for the replacement of shim. : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26~ ) 9 –11 7 55˚ thread angle Applicable toolholders t R3 rε t 4.76 5.56 External Internal - 11 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L22 SNR/L000K06SC- SNR/L000H06- SNR/L11 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 6 6.41 55° rε Insert size ød Right hand insert for internal threading shown. Right hand insert for external threading shown. 22 6 11 .020~.063 48~16 .020~.063 48~16 .020~.063 48~16 7 22 Threading Tools Insert size 16 .020~.125 48~8 .071~.125 14~8 .020~.125 7~5 External insert Hand of cut Pitch Number of threads Insert size Partial-profile inserts R R R R R R Grades Cat. No. 16ERA55 16ERAG55 16ERG55 22ERN55 Coated Uncoated AH725 T313V TH10 Internal insert Dimensions (in) ød t r3 rε - - - - Cat. No. 6IRA55 11IRA55 16IRA55 16IRAG55 16IRG55 22IRN55 .035 .028 .003 Grades .375 .067 .047 .003 .500 .063 .047 .010 .098 .067 .020 Dimensions (in) Coated Uncoated AH725 T313V TH10 ød t r3 rε .250 .035 - .003 .035 .028 .003 .375 .067 .047 .003 .500 .067 .047 .010 .098 .067 .020 .035 .028 .003 16 Pitch .020~.125 .071~.125 Number of threads 48~8 14~8 Hand of cut Partial-profile inserts with chipbreaker External insert Internal insert Grades Cat. No. R 16ERAG55-B R 16ERG55-B Coated AH725 Dimensions (in) ød .375 t r3 .067 .047 Grades rε Cat. No. Coated AH725 .002 16IRAG55-B .009 16IRG55-B Dimensions (in) ød .375 t r3 .067 .047 rε .003 .009 Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify the position of the cutting edge. Target designation for the replacement of shim. : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued 7 –12 Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) PT JIS Taper pipe Applicable toolholders t t R3 rε 4.76 6.41 55° 5.56 1°47 rε Insert size External Internal 6 - 11 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 SNR/L000K06SC- SNR/L000H06- SNR/L11 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 ød Right hand insert for internal threading shown. Right hand insert for external threading shown. (Reference) .053 11 .053 .071 .036 16 .053 .071 .091 Hand of cut 6 Pitch Number of threads Insert size Full-profile inserts 19 19 14 28 19 14 11 R R R R R R R External insert Grades Cat. No. 16ER28PT 16ER19PT 16ER14PT 16ER11PT Coated Uncoated AH725 T313V TH10 Internal insert Dimensions (mm) ød t r3 - - - rε 0.09 0.9 0.7 0.14 9.525 0.16 1.6 1.2 0.26 Grades Coated Uncoated Cat. No. AH725 T313V 6IR19PT 11IR19PT 11IR14PT 16IR19PT 16IR14PT 16IR11PT TH10 Dimensions (mm) ød t r3 - 0.9 - rε 0.14 0.14 6.35 0.9 0.7 0.16 0.9 0.7 0.14 0.16 9.525 1.6 1.2 0.26 7 Full-profile inserts with chipbreaker .071 .091 14 11 Dimensions (mm) Grades R 16ER19PT-B R 16ER14PT-B R 16ER11PT-B r3 rε Cat. No. 0.7 0.18 16IR19PT-B 1 - 16IR14PT-B 1.2 0.25 16IR14PT-B 1.1 16IR11PT-B 1.2 0.32 NS9530 0.9 1.2 9.525 1.6 1.5 1.6 t NS730 ød AH725 AH725 Cat. No. Dimensions (mm) Coated Cermet NS9530 16 19 Grades Coated Cermet NS730 .053 Hand of cut (Reference) Number of threads Pitch Internal insert t 0.9 1 9.525 1.6 1.5 1.6 ød r3 rε 0.7 0.18 0.9 1.2 0.25 1.1 1.2 0.32 Threading Tools Insert size External insert Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify the position of the cutting edge. Target designation for the replacement of shim. : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) 9 –13 7 NPT American National Pipe Applicable toolholders 6.41 4.76 1°47 rε R3 rε 60° t t Right hand insert for internal threading shown. Insert size External Internal 6 - SNR/L000K06SC- SNR/L000H06- TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 16 5.56 ød CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 Right hand insert for external threading shown. 6 .055 .037 .055 .071 16 .087 .125 R R 18 R 14 R 11.5 R 8 R 18 27 Internal insert Grades Cat. No. 16ER27NPT 16ER18NPT 16ER14NPT 16ER115NPT 16ER8NPT Dimensions (in) Coated Uncoated AH725 T313V TH10 ød t rε .035 .028 .001 16IR18NPT .002 16IR14NPT .063 .047 .002 16IR115NPT .375 Dimensions (in) Coated Uncoated AH725 T313V TH10 6IR18NPT .020 .047 .001 16IR27NPT - r3 Grades Cat. No. .003 16IR8NPT ød - .375 t r3 rε .035 - .001 .020 .047 .001 .035 .028 .001 .002 .063 .047 .002 .003 Full-profile inserts with chipbreaker R 16ER18NPT-B .071 14 R 16ER14NPT-B .087 11.5 R 16ER115NPT-B .125 8 R 16ER8NPT-B ød r3 rε Cat. No. .039 .031 .035 .028 .003 16IR18NPT-B .047 .035 16IR14NPT-B ød - t r3 rε .035 .028 .003 .063 .043 .375 .063 .047 .003 16IR14NPT-B .063 .043 16IR115NPT-B .063 .047 .004 16IR115NPT-B .071 .051 16IR8NPT-B t Dimensions (in) Cermet NS9530 18 Coated NS730 .055 Grades Cermet AH725 Cat. No. Dimensions (in) NS9530 Coated AH725 (Reference) Hand of cut Pitch Internal insert Grades NS730 16 Number of threads External insert Insert size Threading Tools 7 External insert Hand of cut (Reference) Pitch Number of threads Insert size Full-profile inserts .375 .047 .035 NPTF Applicable toolholders R3 t 1°47 Insert size External Internal 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 ød Right hand insert for external threading shown. (Reference) 16 .037 .055 .071 .087 .125 Number of threads 27 18 14 11.5 8 Hand of cut Insert size Full-profile inserts Pitch R R R R R External insert Grades Cat. No. Coated AH725 16ER27NPTF 16ER18NPTF 16ER14NPTF 16ER115NPTF 16ER8NPTF Internal insert Dimensions (in) ød t Grades r3 rε .020 .047 .035 .028 - .063 .047 - .375 Cat. No. Coated AH725 16IR14NPTF 16IR115NPTF 16IR8NPTF Dimensions (in) ød t r3 rε - - - - .375 .063 .047 - : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued 7 –14 Relating pages Toolholders (7-19 ~ ) - .063 .047 .004 .071 .051 - Note: rPlease be aware of the different dimensions regarding “t” & “r3”. Required to modify Target designation for the replacement of shim. the position of the cutting edge. 60° - .063 .047 .003 Technical Reference (7-26 ~ ) 30˚ Trapezoidal (DIN103) Applicable toolholders 30° External Internal 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L16 CER/L22 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 CNR/L27 R3 t Insert size 22 ød Right hand insert for external threading shown. 16 22 27 1.5 2 3 4 5 6 R R R R R R CER/L27 External insert Hand of cut Pitch Number of threads Insert size 27 Internal insert Grades Cat. No. 16ER15TR 16ER20TR 16ER30TR 22ER40TR 22ER50TR 27ER60TR Dimensions (mm) Coated AH725 T313V ød t r3 rε 0.9 0.7 9.525 12.7 1.6 1.3 2.5 2 15.875 3.2 2.5 - Grades Cat. No. Dimensions (mm) Coated 16IR15TR 16IR20TR 16IR30TR 22IR40TR 22IR50TR - AH725 T313V ød t r3 rε 0.9 0.7 9.525 12.7 - 1.6 1.3 2.5 2 - - - 7 29˚ Trapezoidal (ACME) Threading Tools Applicable toolholders 29° Insert size 16 R3 t 22 .083 .100 16 .125 .166 22 .200 Hand of cut Number of threads Insert size (Reference) Internal TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 ød Right hand insert for external threading shown. Pitch External CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 CER/L16 CER/L22 External insert Grades Cat. No. Coated AH725 12 R 16ER12ACME 10 R 16ER10ACME R 16ER8ACME 16ER8STACME 8 R (STACME) R 16ER8TPI29 R 22ER6ACME 6 22ER6TPI29 R (STACME) R 22ER5ACME 5 22ER5TPI29 R (STACME) T313V Internal insert Dimensions (in) ød t r3 rε Grades Cat. No. Coated 16IR12ACME 16IR10ACME 16IR8ACME .375 .063 .051 16IR8STACME (STACME) 16IR8TPI29 22IR6ACME 22IR6TPI29 (STACME) .500 .098 .078 22IR5ACME 22IR5TPI29 (STACME) AH725 T313V Dimensions (in) ød t r3 rε .375 .063 .051 - .500 .098 .078 - Note: TPI29 inserts are semi-topping insert. STACME inserts are full-topping insert. : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) 9 –15 7 Round Applicable toolholders t 60° 1°47 .125 Hand of cut Number of threads Insert size Pitch (Reference) .100 External Internal 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 TSNR/L16 SNR/L16 TCNR/L16 CNR/L16 ød Right hand insert for internal threading shown. 16 R3 rε Insert size External insert Internal insert Grades Cat. No. Coated AH725 10 R 16ER10RAPI 8 R 16ER8RAPI Dimensions (in) ød T313V t r3 .375 .063 .047 Grades rε Cat. No. Dimensions (in) Coated AH725 .014 16IR10RAPI .017 16IR8RAPI ød T313V t r3 .375 .063 .047 rε .014 .017 Buttress Applicable toolholders 7 External Internal 22 CER/L22 TSNR/L22 SNR/L22 TCNR/L22 CNR/L22 1°47 Insert size Pitch (Reference) Number of threads 10° 22 .100 5 Hand of cut Threading Tools R3 t Insert size 3° ød Right hand insert for external threading shown. External insert Internal insert Grades Cat. No. R 22ER5BAPI Coated AH725 Dimensions (in) ød t r3 rε .500 .147 .087 - Grades Cat. No. Coated AH725 22IR5BAPI Dimensions (in) ød t r3 rε .500 .147 .087 - : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan 7 –16 Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) Aerospace Applicable toolholders 1/8P t R3 rε 60° External 16 CER/L16 B-SER/L16 B-CER/L16 BC-SER/L16 ød 60° Right hand (R) shown. Insert size 16 .031 .036 .042 .050 .055 .063 .071 .083 .100 .125 Hand of cut Pitch Number of threads Insert size Full-profile inserts 32 28 24 20 18 16 14 12 10 8 R R R R R R R R R R External insert Grades Cat. No. Coated AH725 16ER32UNJ 16ER28UNJ 16ER24UNJ 16ER20UNJ 16ER18UNJ 16ER16UNJ 16ER14UNJ 16ER12UNJ 16ER10UNJ 16ER8UNJ Dimensions (in) ød t r3 rε .005 .006 .007 .008 .035 .028 .010 .375 .010 .012 .014 .063 .047 .017 .021 .020 .047 7 Threading Tools : Stocked items. / Packing Quantity = 5 pcs. : Stocked in Japan : Discontinued Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Relating pages Toolholders (7-19 ~ ) Technical Reference (7-26 ~ ) 9 –17 7 IMPORTANT NOTICE Replacement of shim AH725 Insert with B type chipbreaker Please check the items used and replace shims if necessary (see the following list). Conventional shim Holder Inappropriate Examples List of interchangeable shims (Size 16 · Insert). Holder type Dual clamping methods of screwon and clamp-on Threading Tools 7 Clamp-on External a Conventional GXE16-4DT GXE16-3DT GXE16-2DT GX16-1DT GXE16-0DT GXE16-99DT GXE16-98DT GXE16-4 GXE16-3 GXE16-2 GXE16-1 GXE16-0 GXE16-99 GXE16-98 Lead Angle 4° 3° 2° 1° (Standard) 0° -1° -2° 4° 3° 2° 1° (Standard) 0° -1° -2° Cat. No. 1 Standard (New) AE16-4DT AE16-3DT AE16-2DT A16-1DT AE16-0DT AE16-99DT AE16-98DT AE16-4 AE16-3 AE16-2 A16-1 AE16-0 AE16-99 AE16-98 Internal Cat. No. b Conventional 2 Standard (New) GXN16-4DT AN16-4DT GXN16-3DT AN16-3DT GXN16-2DT AN16-2DT GX16-1DT A16-1DT GXN16-0DT AN16-0DT GXN16-99DT AN16-99DT GXN16-98DT AN16-98DT GXN16-4 AN16-4 GXN16-3 AN16-3 GXN16-2 AN16-2 GXN16-1 A16-1 GXN16-0 AN16-0 GXN16-99 AN16-99 GXN16-98 AN16-98 Target items for the replacement of shims (Size 16 · Insert). Thread type 55° Cat. No. 16ERAG55-B 60° 16ERA60-B ISO External Grades Replacement - UN W PT NPT 7 –18 - 16ER8NPT-B - AH725 a 1 Cat. No. 16IR15ISO-B 16IR175ISO-B 16IR20ISO-B 16IRAG55-B 16IRG55-B 16IRAG60-B 16IRA60-B 16IRG60-B 16IR18UN-B 16IR16UN-B 16IR14UN-B 16IR16W-B 16IR14W-B 16IR14PT-B 16IR14NPT-B 16IR115NPT-B Internal Grades AH725 Replacement b 2 ST type toolholders CE R/L External threading Dual methods of screw-on and clamp-on clamping External threading R1 CER-Type f b R2 h h1 10 Right hand (R) shown. CER-type Toolholders ■ CER-type Toolholders (Dual clamping methods of screw-on or clamp-on)Parts (Dual clamping methods of screw-on or clamp-on) Stock Cat. Cat. No. No. R R L CER 123-DT CER 123-DT CER 163-DT CER 203-DT CER164-DT CER 163-DT CER 204-DT Stock Dimensions (in) Dimensions (mm) L h h b b R1 R1 R2 R2 h1 h1 f Clamping Clamp-set Shim ShimShim screw Wrench screw Wrench Shim screw Clamping Clamp-set screw Applicable inserts Inserts f .75 .75 5.0 .87 0.75 0.75 5 0.87 0.75 .751 1.0 16ER 1 1 6 1 1 1.25 1.25 1.25 6 1.25 1.25 1.5 16ER 1 1 6 1 1.01 1.0 1.25 1.0 1.0 6.0 1.25 22ER 1.25 1.25 6 1.25 1.25 1.50 Notes:CER 203-DT 1.25 1.25 CSP16 CSP22 A16 - 1DT DTS5 - 3.5 CSTB-3.5ST A16-1DT DTS5-3.5 CSP16 GX22-1DT DTS6-4 T-15F P-3.5 T-15F T-15F CSTB-3.5ST CSTB-4ST P-3.5 T-20F P-4 7 6.0 1.25 1.25 1.5 Shim is held down with Shim Screw and stays in place upon insert index. • CER type holder uses insert screw or top clamp to secure insert. • A shim set for CER type consists of a shim and a shim screw Threading Tools • • • Notes: A clamp set for CER type consists of a clamp and a clamp screw. • Shim is held down with Shim Screw and stays in place upon insert index. CER/CEL Toolholder are also used in the GTGN grooving system (See Page# 6-90) • CER type holder uses insert screw or top clamp to secure insert • A shim set for CER type consists of a shim and a shim screw. • A clamp set for CER type consists of a clamp and a clamp screw. : Stocked items. Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Thread Types and Applicable Inserts (7-4) Relating pages Parts for TAC tools (14-1 ~ ) 9 –19 7 ST type toolholders Threading Toolholders SN R/L SER Internal threading Screw-on INCH Style Holder For external threading Type Cat. No. SER075-5-16Q SER100-6-16Q SER125-6-16Q Stock Dimensions (in) h, h1 b 0.75 0.75 1 1 1.25 1.25 R1 5 6 6 Insert Shape 16ER 16ER 16ER Right hand tool uses right hand insert For internal threading Type Cat. No. SNR062-60-16 SNR075-07-16 SNR100-08-16 SNR125-10-16 Stock Dimensions (in) øD ød 0.62 0.75 0.75 0.95 1.00 1.15 1.25 1.40 R1 6 7 8 10 Insert Shape 16NR 16NR 16NR 16NR Threading Tools 7 Right hand tool uses right hand insert Replacement Parts for ST Threading Tools Seat Normal Threading Applicable Lead Angle Range Seat Reverse Threading Applicable Lead Angle Range Insert Screw Clamp Screw Shim Screw Torx Key Type Insert Size SER SNR 16 GXE16-1 A16-1 1° + 1° GXE16-99 -1° + 1° TS-35.6TS-16 14M1 - - T-10 CER 16 GX1D-1 1° + 1° GXE16-99DT -1° + 1° CSTB-3.5ST CSP16 DTS5-3.5 T-15F, P3.5 General Cutting Conditions For ST threading tools Work materials Material Mild steel Carbon steel Alloy steel Stainless steel Cast iron Non-ferrous metals Cutting speeds (sfm) for various insert grades Cermet NS530/NS730 Cemented carbide TH10 300~500 300~500 250~450 250~450 230~400 230~400 230~400 230~400 230~490 230~300 400~600 Coated carbide AH725/AH740 : Stocked items 7 –20 Thread Types and Applicable Inserts (7-4) Relating pages Parts for TAC tools (13-1 ~ ) ST type toolholders CN R/L Internal threading Dual methods of screw-on and clamp-on clamping No. of threads Pitch øDsg7 øDm Min. threading dia. 1 f 0.5 ~ 2.0 mm 48 ~ 16 No. of corners L2 L1 h Le 18° Right hand (R), carbide shank type shown. Steel shank (Inch) Dimensions (inch) Stock Cat. No. R L S10-SNRL3 S10-SNRL3-2 S10-SNRL3-3 S12-CNRL3DT S16-CNRL3DT S20-CNRL3DT Min. threading dia. øDs øDm .750 .625 .750 .625 .750 .625 .950 .750 1.15 1.00 1.45 1.25 f .416 6 .416 6 .416 6 .552 7 .652 8 .788 10 b R3 h - .600 .600 .600 .725 .906 1.60 1.60 1.60 1.20 1.50 1.90 - - θ 15˚ Insert Le 1˚ 2˚ 3˚ Min. threading dia. øDm øDs f L1 16IR - T-15F CSTB3.5 A16-1DT 1˚ CSP16 1.188 R3 L2 Wrench Shim Screw DTS53.5SS CSTB3.5ST T-15F P-35 7 Parts h b θ Lead Angle Insert Clamp set Shim set R Clamp screw Wrench Le S24-CNR3DT 2.000 1.500 .950 14 1.410 16IR A16-1DT Shim screw DTS5-3.5 CSTB-3.5ST T15 S24-CNR4DT 2.062 1.500 1.026 14 1.410 22IR GX-1DT Shim screw DTS6-4 CSTB-4ST T15/T20 CSTB-3.5ST T15 CSTB-4ST T15/T20 1.890 - - 15˚ 1˚ CSP1E S32-CNR3DT 2.500 2.000 1.200 16 1.910 16IR S32-CNR4DT 2.750 2.000 1.375 16 1.910 22IR A16-1DT Shim screw DTS5-3.5 A16-1DT Shim screw DTS5-3.5 Threading Tools R L L2 Clamp set Shim set R Clamping screw Dimensions (inch) Stock Cat. No. L1 Parts Lead Angle Note: • A clamp set for CNR/L type toolholders consists of a clamp and a clamping screw. • A shim set for CNR/L type toolholders consists of a shim and a shim fixing screw. • Standard shims for CNR/L type toolholders are commonly used for right and left hand toolholders. When using a right or left hand insert, the right hand insert (IR**type) is used for the right hand toolholder (CNR**type) and left hand insert (IL**type) is used for left hand toolholder (CNL**type). : Stocked items Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Thread Types and Applicable Inserts (7-4) Relating pages Parts for TAC tools (13-1 ~ ) 9 –21 7 ST type toolholders CN R/L Internal threading Dual methods of screw-on and clamp-on clamping Carbide reinforced (Only for Tsuppari-Ichiban) L1 øDsg7 L2 R3 h θ øDm No. of threads Pitch No. of corners 0.5 ~ 6.0 mm 48 ~ 5 3 f b A A-A A Le Right hand (R), Tsuppari-Ichiban type shown. “Tsuppari-Ichiban” shank (Dual methods of screw-on and clamp-on clamping) Dimensions (mm) Stock Cat. No. R L TCNR/L0020R16DT TCNR/L0025S16DT TCNR/L0032T16DT TCNR/L0025S22DT TCNR/L0032T22DT Min. threading dia. øDm 24 29 37 30 38 øDs f L1 L2 R3 h 20 25 32 25 32 14 16.5 20.1 18.2 21.9 200 250 300 250 300 30 38 48 38 48 49 64 53 64 53 18 23 30 23 30 Parts Lead Angle Insert Clamp set Shim Shim screw Clamping screw b θ - 15˚ 1˚ 16IR/L CSP16 A16-1DT DTS5-3.5 CSTB-3.5ST - 15˚ 1˚ 22IR/L CSP22 DTS6-4 CSTB-4ST Wrench Le GX22-1DT T-15F P-3.5 T-15F T-20F P-4 Note: Shim is used for both right and left hand toolholders. Steel shank (Metric) Dimensions (mm) Stock Threading Tools 7 Cat. No. CNR/L0020P16 CNR/L0025R16 CNR/L0032S16 CNR/L0040T16 CNR/L0050U16 CNR/L0025R22 CNR/L0032S22 CNR/L0040T22 CNR/L0050U22 CNR/L0063V22 CNR/L0040T27 CNR/L0050U27 CNR/L0063V27 R L Min. threading dia. øDm 24 29 37 45 55 30 38 46 56 69 46 56 70 øDs f L1 L2 20 25 32 40 50 25 32 40 50 63 40 50 63 14 16.5 20.1 24.1 29.4 18.2 21.9 26.1 31 37.5 26.9 31.9 38.7 170 200 250 300 350 200 250 300 350 400 300 350 400 30 38 48 60 75 38 48 60 75 95 60 75 95 R3 - - - h 18 23 30 37 47 23 30 37 47 60 37 47 60 Parts b θ 19 24 31 15˚ 38.5 48.5 24 31 38.5 15˚ 48.5 61.5 38.5 48.5 10˚ 61.5 Lead Angle Insert Clamp set Shim set R Shim set L Clamping screw Wrench Le 1˚ 16IR/L CSP16 A16-1 - T-15F 1˚ 22IR/L CSP22 NXN22-1 NXE22-1 - T-20F 1˚ 27IR/L CSP27 NXN27-1 NXE27-1 - P-4 A16-1 : Stocked in Japan 7 –22 Thread Types and Applicable Inserts (7-4) Relating pages Parts for TAC tools (13-1 ~ ) SN type toolholders SN R/L-2/3 Internal threading Screw-on No. of threads Pitch øDsg7 øDm Min. threading dia. No. of corners 1 f 0.5 ~ 2.0 mm 48 ~ 16 L2 L1 h Le 18° Right hand (R), carbide shank type shown. Steel shank Stock Cat. No. R SNR/L0006H06-2 SNR/L0006H06-3 SNR/L0008H06-2 SNR/L0008H06-3 L Dimensions (mm) Parts Min. threading dia. øDs f L1 L2 h 8 8 4.7 100 18 7 øDm 10 8 5.7 100 18 Lead Angle Le 2˚ 3˚ 2˚ 3˚ 7 Insert Clamping screw Wrench CSTB-2L040 T-6F CSTB-2L T-6F 6IR/L Carbide shank Stock Cat. No. R L Dimensions (mm) Parts Min. threading dia. øDs f L1 L2 h 8 8 4.7 125 30 7 øDm 10 8 5.7 125 18 Le 2˚ 3˚ 2˚ 3˚ 7 Insert Clamping screw Wrench CSTB-2L040 T-6F CSTB-2L T-6F 7 6IR/L Threading Tools SNR/L0006K06SC-2 SNR/L0006K06SC-3 SNR/L0008K06SC-2 SNR/L0008K06SC-3 Lead Angle Note: When using a right or left hand insert, the right hand insert (6IR ** type), is used for the right hand toolholders (SNR ** type). Note: See pages 7-7 and 7-10 for insert selection. Sleeves BLM type (Round shank) 3-M5X0.8 b ød øD h R Cat. No. BLM19-08 BLM20-08 BLM22-08 BLM254-08 BLM25-08C Stock Applicable shank dia. øD 8 Dimensions (mm) ød 19.05 20 22 25.4 25 R 100 125 55 h 18 19 21 24 b 18 21 24 23 Above drawing shows BLM25-ooC type. Note: When setting the toolholder on a tool post, direct clamping on the shank with bolts should be avoided. Placing the sleeve between the toolholder and tool post is recommended for stable operation. : Stocked items : Stocked in Japan Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Thread Types and Applicable Inserts (7-4) Relating pages Parts for TAC tools (13-1 ~ ) 9 –23 7 ST type toolholders for gang tooling B-S/C E R/L External threading Dual methods of screw-on and clamp-on clamping No. of threads Pitch No. of corners 0.5 ~ 6.0 mm 32 ~ 4 f b B-SER/L Screw-on type L2 10° h1 h 1 B-CER/L Clamp-on type f b L1 3 10° h1 h L2 h 1° L1 Right hand (R) shown. Steel shank Stock Cat. No. R L B-SER/L10H16 B-SER/L12K16 B-CER/L16M16 Dimensions (mm) Parts Insert h b L1 L2 h1 f 20 24 32 10 12 16 100 125 150 15 18 24 10 12 16 16 18 22 16ER/L Clamp set Shim set R Shim set L Clamping screw Wrench - - - CSTB-3.5 T-15F CSP16 A16-1 A16-1 - T-15F ST type toolholders for gang tooling BC-SE R/L External threading Screw-on 7 No. of threads Pitch L1 80° 0.5 ~ 6.0 mm 32 ~ 4 20 No. of corners 3 17 3 95° 10° h1 b (30) 18 f Threading Tools f1 h1 CCT09T3 Insert for under screw h Right hand (R), carbide shank type shown. Steel shank Stock Cat. No. BC-SER/L12K16 BC-SER/L16M16 R L Dimensions (mm) Parts h b L1 L2 h1 f f1 24 32 16 20 125 150 - 12 16 23 25 7 5 Insert 16ER/L CCT09T3 Clamping screw Wrench CSTB-3.5 T-15F : Stocked in Japan Most unmarked items are available on a RFQ basis, contact your sales rep for more information. 7 –24 Threading Methods and Combinations External threading Left hand thread Right hand thread Work rotation Regular Feed direction Toward chuck side Hand of toolholder Right Hand of insert Right A16-1 Standard shim A16-10T Work rotation Reverse Feed direction Toward chuck side Hand of toolholder Left Hand of insert Left A16-1 Standard shim A16-10T Internal threading Left hand thread Right hand thread Work rotation Regular Feed direction Toward chuck side Hand of toolholder Right Hand of insert Right XN-1 Standard shim GX-1DT Work rotation Reverse Feed direction Toward chuck side Hand of toolholder Left Hand of insert Left XE-1 Standard shim GX-1DT 7 Work rotation Reverse Feed direction From chuck side Hand of toolholder Right Hand of insert Right AE16-99 Standard shim GXE-99DT Work rotation Reverse Feed direction Toward chuck side Hand of toolholder Right Hand of insert Right XE-1 Standard shim GX-1DT Work rotation Regular Feed direction Toward chuck side Hand of toolholder Left Hand of insert Left XE-1 Standard shim GX-1DT Work rotation Reverse Feed direction From chuck side Hand of toolholder Left Hand of insert Left XN -99 Standard shim GXN-99DT Work rotation Regular Feed direction From chuck side Hand of toolholder Right Hand of insert Right XE-99 Standard shim GXE-99DT Work rotation Reverse Feed direction From chuck side Hand of toolholder Left Hand of insert Left XE-99 Standard shim GXE-99DT Threading Tools Work rotation Regular Feed direction From chuck side Hand of toolholder Left Hand of insert Left AE16-99 Standard shim AN16-99DT Work rotation Regular Feed direction From chuck side Hand of toolholder Right Hand of insert Right XN-99 Standard shim GXN-99DT Most unmarked items are available on a RFQ basis, contact your sales rep for more information. 9 –25 7 Fundamentals of screw threads Relationship between lead, lead angle and pitch 1. Lead is the axial distance a screw advances in one rotation. In single start screw, the lead is equal to the pitch. 2. The inclination angle of a threaded groove is called lead angle. In screws of the same diameter, the lead angle increases as the pitch increases. 3. The side face of a completed thread groove is called flank. The distance between the crest and the root is called thread height. Thread angle Thread height Pitch P (large) Pitch P (small) = lead Lead angle (large) Flank Lead angle (small) Single and multi start thread L 1. The single start thread has a single groove. Two start thread or three start thread has two grooves or three grooves respectively. 2. When viewing the section of the multi start thread, the pitch is same as that of the single start thread. The lead of the two start thread is twice the pitch. The multi start thread is mainly used for trapezoidal threads. P Tolerance class of threads Threading Tools 7 Tolerance classes of screw threads are expressed as follows: Metric coarse external thread: 6h, 6g Metric coarse internal thread: 5H, 6H These classes are ranked with tolerances of thread diameter, pitch, thread angle, etc. For fastening applications, 6H- and 6g-class (former JIS second class) threads, manufactured by cutting or rolling, are generally used. 5H- and 4h-class threads (former JIS first class) are generally finished by grinding. For example, M8-6g means metric coarse external thread of 6g tolerance class. TAC threading inserts Difference between full-profile and partial-profile insert Full-profile insert In the full-profile insert, the major diameter of the thread is finished by the profiled finishing edge as shown in Figure below. Therefore, about 0.1 mm of finishing stock must be left on the outer surface of the workpiece before threading. In trapezoidal Partial-profile insert threads, since slants of 15º to 30º are left on the crest of the thread as shown in Figure below, these portions must be finished later. Burrless threads can be produced with the full-profile insert. d When machining trapezoidal threads: Full-profile insert Trapezoidal thread Thread Thread Partial-profile insert Crest (finished in preceding operation) Surface turned in preceding operation Finishing stock 0.1~0.2 Thread height Partial-profile insert Partial-profile inserts can not be used for finishing of the crest, but can be applied to a wide range of pitches. Full-profile insert Crest (finished with threading insert) 15° ~ 30° Portion to be finished later For example rε Cat. No. 16ERA60 Pitch No. of threads .020 ~ .059 in 48 ~ 16 .002 in 16ERG60 .069 ~ .118 in .009 in 14 ~ 8 Corner radii of inserts are fitted to the thread of the smallest pitch. Difference between external and internal use inserts In full-profile inserts for metric and unified threads, the corner For example Applicable radius and thread height differ from those for the external Cat. No. Thread height rε and internal use insert respectively. Therefore, the right hand inserts insert for external use and the left hand insert for internal use 16ER20ISO External 0.25 mm 1.52 mm are not the same tool. 16IL20ISO Internal 0.14 mm 1.30 mm Since the rake angles of toolholders are -10º for external thread have the same thread form, the external and internal toolholders and -15º for internal toolholders, the external / toolholders are incompatible because of the different rake internal toolholders can not be used for machining internal / angle. external thread. In Whitworth thread, though the external thread and internal 7 –26 Shim replacement method Compensation for the lead angle and tool relief angle When the pitch is large or the screw diameter is small, the lead angle becomes large and the effective relief angle on the advance flank side β2 becomes small. In particular, this will cause shorter life of the insert in the case of trapezoidal screw with small flank angle. It is ideal without any interference for the thread cutting insert to have an equal relief angle on both right and left. Replace the shim so that the rake face of insert faces the thread groove direction (that is, β = β3). Thread angle Pitch P (large) Pitch P (small) = lead Thread height Lead angle (large) Flank Lead angle (small) Calculating the lead angle α The lead angle is calculated as follows: θ Toolholder P Small clearance (Possibility of interference) tan α ) Shim 60° 55° 30° 29° 30° 27.5° 15° 14.5° β1 External threading tool Internal threading tool 5.8° 8.8° 5.2° 7.9° 2.7° 4.1° 2.6° 4° πd Accordingly, the effective relief angle is calculated as follows: β2 = β1 + β3 - β I–I cross section ød (Effective thread diameter) β θ β β Threading Tools 2θ 7 Insert β2 The α of a standard toolholder is 10˚ for external threading and 15˚ for internal threading. Included angle Thread groove P β1 = Lead angle compensation Effective diameter d The relief angle β1 is calculated as follows: tan -1 (tanθ • I I Shim Insert 90 °-β 1 Calculating the relief angle β : Lead angle : Lead R n : No. of threads P : Pitch d : Thread diameter β3 β = tan -1( R/πd) = tan -1( nP/πd) β : Lead angle β2 : Effective relief angle β3 : Lead angle compensation value In other words, β1 = β2 when the thread lead angle is equal to the compensation value. Namely, the relief angle of the tool itself is equal to the effective relief angle. If the wrong compensation value is used, β1 > β2. Namely, the effective relief angle becomes smaller. Therefore, carry out compensation of the lead angle so that the following range is obtained: ±1˚ when the included angle is 60˚ and 55˚ ±30´ when the included angle is 30˚ and 29˚ 3° 1° Standard 2° 1° Compensated Compensated Standard Compensated Compensated Compensation of lead angle for shim less internal toolholders When using internal threading toolholders without shim, the above-mentioned method can not be applied for lead angle compensation. Therefore, special toolholders for large lead angles are available as shown below. The final figure of the 1° Cat. No. (-2 or -3) indicates 2° or 3° lead angle to be used respectively. The toolholders without these figures are for 1° lead angle. 2° SNR0016M16 3° SNR0016M16-2 SNR0016M16-3 Most unmarked items are available on a RFQ basis, contact your sales rep for more information. 9 –27 7 Shim replacement method Type of shim The Cat. No. of the shim and compensated lead angles are shown in the table. Compensated lead angles -2° Shim -1° hhh-98 hhh-99 2° 3° 4° hhh-0 hhh-1 hhh-2 hhh-3 hhh-4 Clamp-on type toolholders Toolholder Cat. No. Screw-on / clamp-on dual toolholders CER/Lhhhhh16DT CER/Lhhhhh22DT TCNR/Lhhhhh16DT TCNR/Lhhhhh22DT 1° Note: The last numeral of the shim Cat. No. is the compensated lead angle. Toolholders and applicable shims Shim Toolholder Cat. No. 0° R L AE16-hDT GXE22-hDT AN16-hDT GXN22-hDT AN16-hDT GXN22-hDT AE16-hDT GXE22-hDT Note: Standard shim is AE16-1DT or GX22-1DT. Other types are optional. CER/Lhhhhh16-T CER/Lhhhhh22-T CER/Lhhhhh27-T CNR/Lhhhhh16 CNR/Lhhhhh22 CNR/Lhhhhh27 B-CER/Lhhh16 Shim R L AE16-h NXE22-h NXE27-h AN16-h NXN22-h NXN27-h AE16-h AN16-h NXN22-h NXN27-h AE16-h NXE22-h NXE27-h AN16-h Note: Standard shim is hhhhh-1. Other types are optional. Shim selection guide for screw-on / clamp-on dual ST-type tools Area unsuitable for machining 6 4 5 5 4 6 3 Standard shim A16-1DT GX22-1DT (Used for both external and internal ) 2 1 50 100 Effective thread diameter (ød) 8 10 12 16 24 Pitch (No. of threads per inch) 7 Pitch (mm) Threading Tools 7 150 AE16-4DT AN16-4DT GXE22-4DT GXN22-4DT AE16-3DT AN16-3DT GXE22-3DT GXN22-3DT AE16-2DT AN16-2DT GXE22-2DT GXN22-2DT (Grade: D30) d List of exchangeable shims Stock Stock Stock Stock Cat. No. Cat. No. Cat. No. Cat. No. β2 = 4° AE16-4DT d AN16-4DT d GXE22-4DT d GXN22-4DT d β2 = 3° AE16-3DT d AN16-3DT d GXE22-3DT d GXN22-3DT d β2 = 2° AE16-2DT d AN16-2DT d GXE22-2DT d GXN22-2DT d β2 = 1° Standard shim A16-1DT d A16-1DT d GX22-1DT d GX22-1DT d β2 = 0° AE16-0DT d AN16-0DT d GXE22-0DT d GXN22-0DT d β2 = -1° AE16-99DT d AN16-99DT d GXE22-99DT d GXN22-99DT d β2 = -2° AE16-98DT d AN16-98DT d GXE22-98DT d GXN22-98DT d Applicable CER--16DT CEL--16DT CER--22DT CEL--22DT toolholders TCNL--16DT TCNR--16DT TCNL--22DT TCNR--22DT Shim selection guide for clamp-on type ST-tools Area unsuitable for machining 6 4 5 5 4 6 3 8 10 12 16 24 Standard shim A16-1 NXE22-1, NXN22-1 NXE27-1, NXN27-1 2 1 50 100 Effective thread diameter (ød) 150 Pitch (No. of threads per inch) Pitch (mm) 7 AE16-4, AN16-4 N XE22-4, N XN22-4 N XE27-4, N XN27-4 AE16-3, AN16-3 N XE22-3, N XN22-3 N XE27-3, N XN27-3 d List of exchangeable shims Cat. No. Stock Cat. No. β2 = 4° AE16-4 d AN16-4 β2 = 3° AE16-3 d AN16-3 β2 = 2° AE16-2 d AN16-2 β2 = 1° Standard shim A16-1 d A16-1 β2 = 0° AE16-0 d AN16-0 β2 = -1° AE16-99 d AN16-99 β2 = -2° AE16-98 d AN16-98 AE16-2, AN16-2 N XE22-2, N XN22-2 N XE27-2, N XN27-2 (Grade: D30) Stock d d d d d d d CER--16T CEL--16T Applicable CNL--16 CNR--16 toolholders B-CER--16 B-CEL--16 Cat. No. Stock Cat. No. Stock Cat. No. Stock Cat. No. Stock NXE22-4 d NXE22-3 d NXE22-2 d NXE22-1 d NXE22-0 d NXE22-99 d NXE22-98 d CER--22T CNL--22 NXN22-4 d NXN22-3 d NXN22-2 d NXN22-1 d NXN22-0 d NXN22-99 d NXN22-98 d CEL--22T CNR--22 NXE27-4 NXE27-3 NXE27-2 NXE27-1 d NXE27-0 NXE27-99 NXE27-98 CER--27T CNL--27 NXN27-4 NXN27-3 NXN27-2 NXN27-1 d NXN27-0 NXN27-99 NXN27-98 CEL--27T CNR--27 d : Stocked items. Most unmarked items are available on a RFQ basis, contact your sales rep for more information. 7 –28 Selection of ST-type Toolholders Selection of Internal Threading Toolholders Relation between internal toolholders and machinable threads Internal diameter of thread Recommended Usable xNeeds replacing of the shim. "2" indicates "Change to the shim for 2° lead angle". Unusable C1 ≥ 3 mm Internal thread L 7 Minor dia. of internal thread Effective diameter Minor dia. of external thread Prepared hole diameter Steel shank L/D ≤ 3➝s øD ød C2 External thread Threading Tools L/D ≤ 2➝s Carbide shank ( 1 mm for SN-Mini types (6IR)) R Overhang ratio L/D Symbols Stock to be removed with full-profile insert. C1 Clearance C1 In the tables starting from page 7-30, the relationships between toolholders, inserts, threads to be machined, and shims to be replaced are shown. In these tables, the criteria are set as follows. ¡The minimum machining diameter. ¡The L/D ratio of the toolholder. ¡The lead angle of the thread. ¡Cutting conditions Especially when machining near the minimum machining diameter, the compensation for the lead angle should be done carefully. Moreover, in threading, because chips generally can not be broken into small pieces, the shank size should be selected in consideration of adequate clearance (C1). Internal thread How to use the tables qFirstly, find the nominal thread diameter. Example: M35 X 1.5 wThe table indicates that the lead angle is 1°48′. eThe Cat. No. of the insert to be used corresponds with IR15ISO. and marks are found. The mark indicates the optimum toolholder type. The rBy following the row to the right, toolholders of mark are usable, but less rigid because the shank diameter against the threading diameter is smaller than those of marked toolholder. In this example, CNR0025R16 and TCNR0020R16DT are the optimum toolholders. The insert Cat.No. is 16IR15ISO. tIn the case of M33 X 3 thread, the lead angle is 1°46′. By following the row to the right. x mark is found. This indicates that the shim should be replaced to 2° type. For calculation of the lead angle, refer to page 7-27. Metric fine screw thread (ISO) Carbide shank “Tsuppari-Ichiban” ™ ™ ™ ™ TCNR0025S22DT TSNR0020R22 22IR (TCNR0032T16DT) TCNR0025S16DT TCNR0020R16DT 16IR TSNR0016Q16 SNR0016R16SC-2 SNR0016R16SC 16IR SNR0012P11SC-2 SNR0012P11SC SNR0010M11SC 11IR SNR0008K06SC-3 SNR0008K06SC-2 SNR0006K06SC-3 SNR0006K06SC-2 6IR CNR0032S22 CNR0025R22 SNR0020Q22-2 SNR0020Q22 CNR0032S16 22IR CNR0025R16 CNR0020P16 SNR0016M16-2 SNR0016M16 16IR SNR0013L11-2 SNR0013L11 SNR0006H06-2 SNR0010K11-2 IR15ISO IR20ISO IR30ISO IR15ISO IR15ISO IR20ISO IR30ISO IR15ISO IR15ISO SNR0010K11 Lead angle 0º51´ 1º09´ 1º46´ 0º48´ 0º47´ 1º03´ 1º36´ 0º44´ 0º43´ 11IR SNR0008H06-3 Effective diameter 32.03 31.7 31.05 34.03 35.03 34.7 34.05 37.03 38.03 SNR0008H06-2 Pitch 1.5 2 3 1.5 1.5 2 3 1.5 1.5 SNR0006H06-3 Nominal size Insert Cat. No. M331.5 M332 M333 M351.5 M361.5 M362 M363 M381.5 M391.5 6IR Insert size SNR0010M11SC-2 Steel shank Shank material Holder Cat. No. (For full size of this table, see page 7-31.) 9 –29 7 Selection of ST-type Toolholders Threading Tools 7 M10 1.5 9.03 M11 1.5 10.03 2º44´ IR15ISO M12 1.75 10.86 2º56´ IR175ISO M14 2 12.7 2º52´ IR20ISO M16 2 14.7 2º29´ IR20ISO M18 2.5 16.38 2º47´ IR25ISO M20 2.5 18.38 2º29´ IR25ISO M22 2.5 20.38 2º14´ IR25ISO M24 3 22.05 2º29´ IR30ISO “TsuppariIchiban” (TCNR0032T22DT) 22IR TCNR0025S22DT (SNR0016R16SC-3) SNR0016R16SC-2 16IR SNR0010M11SC-3 SNR0008K06SC-3 11IR SNR0008K06SC-2 SNR0006K06SC-3 SNR0006K06SC-2 6IR (CNR0050U27) CNR0040T27 (CNR0040T22) 27IR CNR0032S22 CNR0025R22 SNR0020Q22-3 SNR0020Q22-2 22IR SNR0016M16-3 SNR0016M16-2 SNR0013L11-3 16IR SNR0013L11-2 SNR0010K11-3 SNR0010K11-2 11IR SNR0008H06-3 SNR0008H06-2 SNR0006H06-3 Insert Cat. No. 3º02´ IR15ISO 6IR SNR0006H06-2 Lead angle Insert size Holder Cat. No. Carbide shank SNR0010M11SC-2 Steel shank Shank material Effective diameter Pitch Nominal size Metric coarse screw thread (ISO) M27 3 25.05 2º11´ IR30ISO M30 3.5 27.73 2º18´ IR35ISO M33 3.5 30.73 2º05´ IR35ISO M36 4 33.4 2º11´ IR40ISO M39 4 36.4 2º00´ IR40ISO ™ ™ M42 4.5 39.08 2º06´ IR45ISO ™ ™ M45 4.5 42.08 1º57´ IR45ISO ™ M48 5 44.75 2º02´ IR50ISO ™ ™ ™ ™ M52 5 48.75 1º52´ IR50ISO ™ ™ ™ ™ M56 5.5 52.43 1º55´ IR55ISO M60 5.5 56.43 1º47´ IR55ISO ™ M64 6 60.1 1º49´ IR60ISO ™ M68 6 64.1 1º42´ IR60ISO ™ ™ ™ x : Change the shim to NXN22-2 x : Change the shim to NXN27-2 x : Change the shim to GXN22-2DT 1/4 1 M100.75 0.75 M101 8.32 2º11´ IR10ISO 9.51 1º26´ IR075ISO 9.35 1º57´ IR10ISO M101.25 1.25 9.19 2º29´ IR125ISO M110.75 0.75 10.51 1º18´ IR075ISO M111 1 10.35 1º46´ IR10ISO M121 1 11.35 1º36´ IR10ISO M121.25 1.25 11.19 2º02´ IR125ISO M121.5 1.5 11.03 2º29´ IR15ISO 1 13.35 1º22´ IR10ISO M141.25 1.25 13.19 1º44´ IR125ISO M141.5 1.5 13.03 2º06´ IR15ISO 1 14.35 1º16´ IR10ISO 1.5 14.03 1º57´ IR15ISO M141 M151 M151.5 M161 M161.5 M171 M171.5 M181 M181.5 1 1 15.35 1º11´ IR10ISO 1.5 15.03 1º49´ IR15ISO 1 16.35 1º07´ IR10ISO 1.5 16.03 1º42´ IR15ISO 1 17.35 1º03´ IR10ISO 1.5 17.03 1º36´ IR15ISO IR20ISO M182 2 16.7 2º11´ M201 1 19.35 0º57´ IR10ISO 1.5 19.03 1º26´ IR15ISO 2 18.7 1º57´ IR20ISO M201.5 M202 Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. 7 –30 SNR0012P11SC-3 SNR0012P11SC-2 SNR0012P11SC SNR0010M11SC-3 SNR0010M11SC-2 SNR0010M11SC 11IR SNR0008K06SC-3 SNR0008K06SC-2 SNR0006K06SC-3 SNR0006K06SC-2 SNR0013L11-3 6IR SNR0013L11-2 SNR0013L11 SNR0010K11-3 SNR0010K11-2 SNR0010K11 Insert Cat. No. IR075ISO SNR0008H06-3 Lead angle 1º36´ Carbide shank 11IR SNR0008H06-2 Effective diameter 8.51 6IR SNR0006H06-3 Pitch 0.75 Insert size Holder Cat. No. SNR0006H06-2 Nominal size M90.75 M91 Steel shank Shank material Metric fine screw thread (ISO) IR20ISO 1.5 25.03 1º06´ IR15ISO 1 26.35 0º42´ IR10ISO 1.5 26.03 1º03´ IR15ISO M272 2 25.7 1º25´ IR20ISO M281 1 27.35 0º40´ IR10ISO 1.5 27.03 1º01´ IR15ISO M282 2 26.7 1º22´ IR20ISO M301 1 29.35 0º37´ IR10ISO M261.5 M271 M271.5 M281.5 29.03 0º57´ IR15ISO 2 28.7 1º16´ IR20ISO M303 3 28.05 1º57´ IR30ISO 1.5 31.03 0º53´ IR15ISO 2 30.07 1º11´ IR20ISO M321.5 M322 7 Threading Tools 1.5 M302 M301.5 Metric fine screw thread (ISO) 3/4 IR20ISO IR30ISO IR15ISO IR15ISO IR20ISO IR30ISO IR15ISO IR15ISO IR20ISO IR30ISO IR15ISO IR20ISO IR30ISO IR15ISO IR20ISO IR30ISO IR40ISO IR15ISO IR20ISO IR30ISO IR40ISO IR15ISO IR20ISO IR30ISO IR40ISO “Tsuppari-Ichiban” ™ ™ ™ ™ TSNR0020R22 22IR (TCNR0032T16DT) TCNR0025S16DT TCNR0020R16DT 16IR TSNR0016Q16 SNR0016R16SC-2 SNR0016R16SC 16IR SNR0012P11SC-2 SNR0012P11SC SNR0010M11SC 11IR SNR0008K06SC-3 SNR0008K06SC-2 SNR0006K06SC-3 SNR0006K06SC-2 6IR CNR0032S22 CNR0025R22 SNR0020Q22-2 SNR0020Q22 CNR0032S16 22IR CNR0025R16 CNR0020P16 SNR0016M16-2 SNR0016M16 16IR SNR0013L11-2 SNR0013L11 SNR0010K11-2 SNR0010K11 Insert Cat. No. IR15ISO 11IR SNR0008H06-3 Lead angle 0º51´ 1º09´ 1º46´ 0º48´ 0º47´ 1º03´ 1º36´ 0º44´ 0º43´ 0º58´ 1º29´ 0º42´ 0º57´ 1º26´ 0º40´ 0º54´ 1º22´ 1º51´ 0º37´ 0º50´ 1º16´ 1º43´ 0º35´ 0º47´ 1º11´ 1º36´ SNR0008H06-2 Effective diameter 32.03 31.7 31.05 34.03 35.03 34.7 34.05 37.03 38.03 38.7 37.05 39.03 37.8 38.05 41.03 40.7 40.05 39.4 44.03 43.7 43.05 42.4 47.03 46.7 46.05 45.4 SNR0006H06-3 Pitch 1.5 2 3 1.5 1.5 2 3 1.5 1.5 2 3 1.5 2 3 1.5 2 3 4 1.5 2 3 4 1.5 2 3 4 SNR0006H06-2 Nominal size M331.5 M332 M333 M351.5 M361.5 M362 M363 M381.5 M391.5 M392 M393 M401.5 M402 M403 M421.5 M422 M423 M424 M451.5 M452 M453 M454 M481.5 M482 M483 M484 6IR Carbide shank SNR0010M11SC-2 Steel shank Shank material Insert size Holder Cat. No. TCNR0025S16DT 1º32´ TCNR0025S22DT 23.7 TCNR0020R16DT IR15ISO 2 M252 TSNR0016Q16 1º08 16IR (SNR0016R16SC-3) 24.03 SNR0016R16SC-2 IR10ISO 1.5 M251.5 SNR0016R16SC 0º45´ SNR0012P11SC-3 24.35 16IR SNR0012P11SC-2 1 SNR0012P11SC IR20ISO M251 SNR0010M11SC-3 1º39´ SNR0010M11SC-2 22.07 SNR0010M11SC 2 11IR SNR0008K06SC-3 IR15ISO M242 SNR0008K06SC-2 1º11´ SNR0006K06SC-3 23.03 SNR0006K06SC-2 IR10ISO 1.5 M241.5 CNR0020P16 0º47´ 6IR SNR0016M16-3 23.35 SNR0016M16-2 1 SNR0016M16 IR20ISO M241 SNR0013L11-3 1º46´ 16IR SNR0013L11-2 20.7 SNR0013L11 2 SNR0010K11-2 IR15ISO M222 SNR0010K11 1º18´ Carbide shank 11IR SNR0008H06-3 21.03 SNR0008H06-2 Lead angle IR10ISO 1.5 M221.5 Insert Cat. No. SNR0006H06-3 Effective diameter 0º51´ 6IR SNR0006H06-2 Pitch 21.35 Nominal size 1 M221 Steel shank Shank material Insert size Holder Cat. No. 2/4 “TsuppariIchiban” ™ ™ ™ ™ ™ x : Change the shim to AN16-2DT x : Change the shim to AN16-2 x : Change the shim to GXN22-2DT x : Change the shim to NXN22-2 Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. ™ 9 –31 7 Selection of ST-type Toolholders Metric fine screw thread (ISO) 1º24´ IR40ISO 1.5 55.03 0º30´ IR15ISO M562 2 54.7 0º40´ IR20ISO M563 3 54.05 1º01´ IR30ISO M564 4 53.4 1º22´ IR40ISO 1.5 57.03 0º29´ IR15ISO M582 2 56.7 0º39´ IR20ISO M583 3 56.05 0º59´ IR30ISO M584 4 55.4 1º19´ IR40ISO 1.5 59.03 0º28´ IR15ISO M602 2 58.7 0º37´ IR20ISO M603 3 58.05 0º57´ IR30ISO M604 4 57.4 1º16´ IR40ISO M561.5 Threading Tools 7 M581.5 M601.5 TCNR0025S22DT 52.4 (TCNR0032T22DT) 4 TSNR0020R22 IR30ISO M554 TCNR0025S16DT 1º02´ (TCNR0032T16DT) 53.05 TCNR0020R16DT 3 TSNR0016Q16 IR20ISO M553 SNR0016R16SC 0º41´ SNR0016R16SC-2 53.7 SNR0012P11SC 2 “Tsuppari-Ichiban” 16IR 22IR 16IR SNR0012P11SC-2 IR15ISO M552 SNR0010M11SC-2 0º30´ SNR0010M11SC 54.03 11IR SNR0008K06SC-3 IR40ISO 1.5 SNR0008K06SC-2 1º29´ SNR0006K06SC-3 49.4 (CNR0040T22) 4 6IR SNR0006K06SC-2 IR30ISO M524 CNR0032S22 1º06´ CNR0025R22 50.05 SNR0020Q22-2 3 SNR0020Q22 IR20ISO M523 (CNR0040T16) 0º43´ 22IR (CNR0050U16) 50.7 CNR0032S16 2 CNR0025R16 IR15ISO M522 CNR0020P16 0º32´ SNR0016M16-2 51.03 SNR0016M16 IR30ISO 1.5 Carbide shank 16IR SNR0013L11-2 1º08´ SNR0013L11 48.05 SNR0010K11-2 3 SNR0010K11 IR20ISO M503 SNR0008H06-3 Lead angle IR15ISO 0º45´ 11IR SNR0008H06-2 Effective diameter 0º33´ 48.7 Insert Cat. No. 6IR SNR0006H06-3 Pitch 49.03 2 Insert size Holder Cat. No. SNR0006H06-2 Nominal size 1.5 M502 M551.5 Steel shank Shank material M501.5 M521.5 4/4 Unified coarse screw thread (UNC) 2º15´ (IR7UN) 1 3/8-6UNC 6 32.17 2º24´ (IR6UN) 1 1/2-6UNC 6 35.35 2º11´ (IR6UN) 1 3/4-5UNC 5 41.15 2º15´ (IR5UN) 2-4 1/2UNC 4.5 47.14 2º11´ (IR45UN) 2 1/4-4 1/2UNC 4.5 53.49 1º55´ (IR45UN) 2 1/2-4UNC 4 59.38 1º57´ (IR4UN) 2 3/4-4UNC 4 65.73 1º46´ (IR4UN) 3-4UNC 4 72.08 1º36´ (IR4UN) 3 1/4-4UNC 4 78.43 1º29´ (IR4UN) 3 1/2-4UNC 4 84.78 1º22´ (IR4UN) 3 3/4-4UNC 4 91.13 1º16´ (IR4UN) 4-4UNC 4 97.48 1º11´ (IR4UN) ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ x : Change the shim to NXN22-2 x : Change the shim to NXN27-2 x : Change the shim to GXN22-2DT Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. 7 –32 (TCNR0032T22DT) 29.39 TCNR0025S22DT 7 22IR (SNR0016R16SC-3) (IR7UN) 1 1/4-7UNC SNR0016R16SC-2 2º31´ SNR0016R16SC 26.22 SNR0012P11SC-3 7 “TsuppariIchiban” 16IR SNR0012P11SC-2 IR8UN 1 1/8-7UNC SNR0012P11SC 2º29´ SNR0010M11SC-3 23.34 SNR0010M11SC-2 8 SNR0010M11SC IR9UN 1-8UNC 11IR (CNR0063V27) 2º31´ (CNR0050U27) 20.39 CNR0040T27 9 (CNR0040T22) (IR10UN) 7/8-9UNC 27IR CNR0032S22 2º40´ CNR0025R22 17.4 SNR0020Q22-3 10 SNR0020Q22-2 (IR11UN) 3/4-10UNC SNR0020Q22 2º56´ Carbide shank 22IR SNR0016M16-3 14.38 SNR0016M16-2 11 SNR0016M16 IR12UN 5/8-11UNC SNR0013L11-3 2º59´ 16IR SNR0013L11-2 12.91 SNR0013L11 (IR13UN) 9/16-12UNC 12 SNR0010K11-3 3º07´ Insert Cat. No. 11IR SNR0010K11-2 Lead angle 11.43 1/2-13UNC Insert size Holder Cat. No. SNR0010K11 Effective diameter (IR14UN) 13 TPI 3º20´ Nominal size 9.93 7/16-14UNC 14 Steel shank Shank material Unified fine screw thread (UNF) 18.02 1º36´ IR16UN 7/8-14UNF 14 21.05 1º34´ IR14UN 1-12UNF 12 24.03 1º36´ IR12UN 1 1/8-12UNF 12 27.2 1º25´ IR12UN 1 1/4-12UNF 12 30.38 1º16´ IR12UN 1 3/8-12UNF 12 33.55 1º09´ IR12UN 1 1/2-12UNF 12 36.73 1º03´ IR12UN TCNR0025S16DT 16 TCNR0020R16DT 3/4-16UNF “Tsuppari-Ichiban” 16IR TSNR0016Q16 1º43´ SNR0016R16SC-2 14.96 16IR SNR0012P11SC-2 18 SNR0012P11SC 5/8-18UNF SNR0010M11SC-2 1º55´ SNR0010M11SC 13.37 SNR0008K06SC-3 18 11IR SNR0008K06SC-2 9/16-18UNF SNR0006K06SC-3 1º57´ SNR0006K06SC-2 11.87 6IR CNR0025R16 20 CNR0020P16 1/2-20UNF SNR0016M16-2 2º15´ SNR0016M16 10.29 Carbide shank 16IR SNR0013L11-2 20 SNR0010K11-2 7/16-20UNF 11IR SNR0008H06-3 Lead angle 2º11´ SNR0008H06-2 Effective diameter 8.84 SNR0006H06-3 TPI 24 Insert Cat. No. 6IR SNR0006H06-2 Nominal size 3/8-24UNF Insert size Holder Cat. No. SNR0016R16SC Steel shank Shank material (IR24UN) IRA60 (IR20UN) IRA60 (IR20UN) IRA60 (IR18UN) IRA60 (IR18UN) IRA60 7 Threading Tools Whitworth coarse screw thread (W) (IR14W) 3º24´ IR12W W9/16 12 2.12 12.93 2º59´ IR12W W5/8 11 2.31 2º55´ IR11W W3/4 10 2.54 17.42 2º39´ IR10W W7/8 9 2.82 20.42 2º31´ (IR9W) W1 8 3.18 23.37 2º29´ IR8W W1 1/8 7 3.63 26.25 2º31´ (IR7W) W1 1/4 7 3.63 29.43 2º15´ (IR7W) W1 3/8 6 4.23 32.21 2º24´ (IR6W) W1 1/2 6 4.23 35.39 2º11´ (IR6W) W1 5/8 5 5.08 38.02 2º26´ (IR5W) ™ ™ 2º15´ (IR5W) ™ ™ W1 7/8 4.5 5.64 44.01 2º20´ (IR45W) W2 W1 3/4 5 5.08 14.4 41.2 2º11´ (IR45W) W2 1/4 4 6.35 53.08 2º11´ (IR4W) W2 1/2 4 6.35 59.43 1º57´ (IR4W) 4.5 5.64 47.19 x : Change the shim to NXN22-2 x : Change the shim to NXN27-2 (SNR0016R16SC-3) SNR0016R16SC-2 SNR0016R16SC 16IR (CNR0050U27) CNR0040T27 (CNR0040T22) 27IR CNR0032S22 CNR0025R22 SNR0020Q22-3 SNR0020Q22-2 22IR SNR0016M16-3 SNR0016M16-2 Insert Cat. No. 16IR TCNR0025S22DT 3º19´ Pitch 9.95 12 2.12 11.35 TPI 14 1.81 W1/2 Nominal size Lead angle “Tsuppari-Ichiban” 22IR Effective diameter Carbide shank W7/16 Insert size Holder Cat. No. (TCNR0032T22DT) Steel shank Shank material ™ x : Change the shim to GXN22-2DT Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. 9 –33 7 Selection of ST-type Toolholders Threading Tools IR12W W20 12 2.117 18.65 2º04´ IR12W W21 12 2.117 19.65 1º58´ IR12W W22 12 2.117 20.65 1º52´ IR12W W23 10 2.54 21.37 2º10´ IR10W W24 10 2.54 22.37 2º04´ IR10W W25 10 2.54 23.37 1º59´ IR10W W26 10 2.54 24.37 1º54´ IR10W W28 9 2.822 26.19 1º58´ (IR9W) W30 9 2.822 28.19 1º50´ (IR9W) W32 9 2.822 30.19 1º42´ (IR9W) W34 8 3.175 31.97 1º49´ IR8W W35 8 3.175 32.97 1º45´ IR8W ™ ™ ™ W36 8 3.175 33.97 1º42´ IR8W 2 W38 8 3.175 35.97 1º37´ IR8W 2 W40 8 3.175 37.97 1º31´ IR8W 2 W42 8 3.175 39.97 1º27´ IR8W x : Change the shim to AN16-2 TCNR0025S16DT 2º11´ TCNR0020R16DT 12 2.117 17.65 “Tsuppari-Ichiban” 16IR TSNR0016Q16 (IR14W) W19 SNR0016R16SC-2 1º58´ 16IR SNR0016R16SC 14 1.814 16.84 SNR0012P11SC-2 (IR14W) W18 SNR0010M11SC-2 2º05´ CNR0025R16 14 1.814 15.84 11IR CNR0020P16 (IR14W) W17 SNR0016M16-3 2º14´ SNR0016M16-2 14 1.814 14.84 SNR0016M16 (IR16W) W16 SNR0013L11-2 2º04´ 16IR SNR0013L11 16 1.588 13.98 SNR0010K11-2 (IR16W) W15 SNR0010K11 2º09´ Carbide shank 11IR SNR0008H06-3 (IR16W) W14.5 16 1.588 13.48 SNR0008H06-2 (IR16W) 2º14´ SNR0006H06-3 2º19´ 16 1.588 12.98 TPI 2º25´ W13.5 16 1.588 12.48 6IR SNR0006H06-2 Lead angle Effective diameter Insert size Holder Cat. No. Insert Cat. No. (IR16W) W14 1/2 Steel shank Shank material 16 1.588 11.98 W13 7 Pitch Nominal size Whitworth fine screw thread (W) ™ ™ ™ 2 ™ ™ ™ ™ ™ ™ 2 2 x : Change the shim to AN16-2DT Whitworth fine screw thread (W) 2/2 Steel shank x : Change the shim to NXN22-2 ™ ™ ™ (TCNR0032T22DT) TCNR0025S22DT TSNR0020R22 22IR (CNR0063V27) (CNR0050U27) CNR0040T27 (CNR0063V22) Insert Cat. No. (22IR7W) (22IR7W) (22IR7W) (22IR7W) (22IR7W) (22IR7W) (22IR6W) (22IR6W) (22IR6W) (22IR6W) (22IR6W) (22IR6W) (22IR6W) (22IR6W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (22IR5W) (27IR4W) (CNR0050U22) 1º35´ 1º33´ 1º31´ 1º27´ 1º23´ 1º20´ 1º29´ 1º24´ 1º21´ 1º18´ 1º14´ 1º11´ 1º09´ 1º07´ 1º17´ 1º14´ 1º12´ 1º11´ 1º08´ 1º06´ 1º04´ 1º03´ 1º01´ 0º59´ 0º57´ 0º55´ 0º52´ 27IR (CNR0040T22) Lead angle 41.68 42.68 43.68 45.68 47.68 49.68 52.29 55.29 57.29 59.29 62.29 65.29 67.29 69.29 71.75 74.75 76.75 78.75 81.75 84.75 86.75 88.75 91.75 94.75 96.75 101.75 105.93 CNR0032S22 Effective diameter 3.629 3.629 3.629 3.629 3.629 3.629 4.233 4.233 4.233 4.233 4.233 4.233 4.233 4.233 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 5.08 6.35 CNR0025R22 Pitch 7 7 7 7 7 7 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 4 “Tsuppari-Ichiban” 22IR SNR0020Q22-2 TPI W44 W45 W46 W48 W50 W52 W55 W58 W60 W62 W65 W68 W70 W72 W75 W78 W80 W82 W85 W88 W90 W92 W95 W98 W100 W105 W110 Insert size Holder Cat. No. SNR0020Q22 Nominal size Shank material ™ ™ ™ x : Change the shim to GXN22-2 Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. 7 –34 30° trapezoidal thread (TR) 1/2 23.5 3º52´ IR50TR TR263 3 24.5 2º14´ IR30TR TR285 5 25.5 3º34´ IR50TR TR283 3 26.5 2º04´ IR30TR TR306 6 27 4º03´ IR60TR TR303 3 28.5 1º55´ IR30TR TR326 6 29 3º46´ IR60TR TR323 3 30.5 1º48´ IR30TR TR346 6 31 3º32´ IR60TR TR343 3 32.5 1º41´ IR30TR TR366 6 33 3º19´ IR60TR TR363 3 34.5 1º35´ IR30TR 2 TR383 3 36.5 1º30´ IR30TR 2 TR403 3 38.5 1º25´ IR30TR TR423 3 40.5 1º21´ IR30TR TR443 3 42.5 1º17´ IR30TR TR463 3 44.5 1º14´ IR30TR TR483 3 46.5 1º11´ IR30TR TR503 3 48.5 1º08´ IR30TR TR523 3 50.5 1º05´ IR30TR TR553 3 53.5 1º01´ IR30TR TR603 3 58.5 0º56´ IR30TR SNR0020Q22-2 SNR0020Q22 CNR0050U16 CNR0040T16 CNR0032S16 CNR0025R16 SNR0016M16-3 SNR0016M16-2 SNR0016M16 CNR0020P16 ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ 7 Threading Tools x : Change the shim to AN16-2 x : Change the shim to AN16-2DT 30° trapezoidal thread (TR) 2/2 IR40TR TR1004 4 98 0º45´ IR40TR TR1054 4 103 0º42´ IR40TR TR1104 4 108 0º41´ IR40TR TR1156 6 112 0º59´ IR60TR TR1206 6 117 0º56´ IR60TR TR1256 6 122 0º54´ IR60TR TR1306 6 127 0º52´ IR60TR TR1356 6 132 0º50´ IR60TR TR1406 6 137 0º48´ IR60TR TR1456 6 142 0º46´ IR60TR TR1506 6 147 0º45´ IR60TR TR1556 6 152 0º43´ IR60TR TR1606 6 157 0º42´ IR60TR TR1656 6 162 0º41´ IR60TR TR1706 6 167 0º39´ IR60TR Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. (TCNR0032T22DT) 0º47´ TCNR0025S22DT 93 TSNR0020R22 4 22IR (TCNR0032T16DT) IR40TR TR954 TCNR0025S16DT 0º50´ TSNR0016Q16 88 16IR (SNR0016R16SC-3) 4 SNR0016R16SC-2 IR40TR TR904 SNR0016R16SC 0º53´ “Tsuppari-Ichiban” 16IR (CNR0063V27) 83 (CNR0050U27) 4 CNR0040T27 IR40TR TR854 (CNR0063V22) 0º56´ (CNR0050U22) 78 27IR (CNR0040T22) 4 CNR0032S22 IR40TR TR804 CNR0025R22 IR40TR 1º00´ SNR0020Q22-3 1º04´ 73 SNR0020Q22-2 68 4 SNR0020Q22 4 TR754 CNR0032S16 TR704 Carbide shank 22IR CNR0025R16 Insert Cat. No. IR40TR CNR0020P16 Lead angle 1º09´ SNR0016M16-3 Effective diameter 63 SNR0016M16-2 Pitch 4 SNR0016M16 Nominal size TR654 16IR TCNR0020R16DT Steel shank Shank material Insert size Holder Cat. No. (TCNR0032T22DT) 5 TCNR0025S22DT IR30TR TR265 TSNR0020R22 2º26´ (TCNR0032T16DT) 22.5 22IR TCNR0025S16DT 3 TSNR0016Q16 IR50TR TR243 16IR (SNR0016R16SC-3) 4º14´ SNR0016R16SC-2 21.5 SNR0016R16SC 5 “Tsuppari-Ichiban” 16IR (CNR0050U27) IR30TR TR245 Insert Cat. No. CNR0040T27 Lead angle 2º40´ 27IR CNR0032S22 Effective diameter 20.5 22IR CNR0025R22 Pitch 3 16IR SNR0020Q22-3 Nominal size TR223 Insert size Holder Cat. No. Carbide shank TCNR0020R16DT Steel shank Shank material 9 –35 7 Selection of ST-type Toolholders Parallel pipe thread (PF) This table is also applied to G, Rp, and PS type threads. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 º º º º º º º º º º º TCNR0025S16DT (TCNR0032T16DT) 14 1.81 25.28 1º19´ IR14PT PT1 11 2.31 31.77 1º20´ IR11PT PT1 1/4 11 2.31 40.43 1º02´ IR11PT PT1 1/2 11 2.31 46.32 0º55´ IR11PT PT2 11 2.31 58.14 0º43´ IR11PT PT2 1/2 11 2.31 73.71 0º34´ IR11PT PT3 11 2.31 86.41 0º29´ IR11PT 0 0 0 0 º 0 0 º PT3 1/2 11 2.31 98.85 0º26´ IR11PT 0 0 0 0 º 0 0 º PT4 0º23´ IR11PT 0 0 0 0 º 0 0 º IR11PT 0 0 0 0 º 0 0 º 0 0 0 0 º PT5 11 2.31 111.55 11 2.31 136.95 0º18´ TSNR0016Q16 IR14PT PT3/4 SNR0012P11SC TCNR0020R16DT SNR0016R16SC-2 SNR0016R16SC SNR0012P11SC-2 SNR0010M11SC (CNR0050U16) 1º40´ SNR0016M16 14 1.81 19.79 SNR0013L11-2 IR19PT PT1/2 SNR0013L11 IR19PT 1º33´ Insert Cat. No. SNR0010K11 1º59´ 19 1.34 15.81 Lead angle 19 1.34 12.30 PT3/8 Pitch PT1/4 TPI (CNR0040T16) 16IR CNR0032S16 SNR0008K06SC-3 16IR CNR0025R16 SNR0008K06SC-2 “Tsuppari-Ichiban” 11IR CNR0020P16 SNR0006K06SC-3 6IR SNR0006K06SC-2 16IR SNR0016M16-2 SNR0010K11-2 SNR0008H06-3 SNR0008H06-2 SNR0006H06-3 Carbide shank 11IR SNR0010M11SC-2 Steel shank 6IR SNR0006H06-2 Effective diameter Nominal size 0 0 This table is also applied to Rc type pipe thread. Shank material Insert size Holder Cat. No. 0 / : Change the shim to AN16-0DT / : Change the shim to AN16-0 Taper pipe thread (PT) (TCNR0032T16DT) 0 TCNR0025S16DT 0 TCNR0020R16DT 0 TSNR0016Q16 0 16IR SNR0016R16SC-2 0 0 SNR0016R16SC 0 0 SNR0012P11SC-2 0 0 16IR SNR0012P11SC 0 º º º º º º º º º º º SNR0010M11SC-2 0 SNR0010M11SC 0 0 SNR0008K06SC-3 (CNR0050U16) 0 0 “Tsuppari-Ichiban” 11IR SNR0008K06SC-2 (CNR0040T16) 0 0 SNR0006K06SC-3 CNR0032S16 0 SNR0006K06SC-2 CNR0025R16 IR19W IR14W IR14W IR14W IR14W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W IR11W 6IR CNR0020P16 SNR0016M16-2 SNR0016M16 Insert Cat. No. IR19W 16IR SNR0013L11-2 1º59´ 1º33´ 1º40´ 1º31´ 1º19´ 1º08´ 1º20´ 1º09´ 1º02´ 0º55´ 0º48´ 0º43´ 0º39´ 0º34´ 0º32´ 0º29´ 0º26´ 0º23´ 0º20´ 0º18´ 0º16´ 0º13´ 0º12´ 0º11´ 0º10´ 0º08´ SNR0013L11 Lead angle 12.30 15.81 19.79 21.75 25.08 29.04 31.77 36.42 40.43 46.32 52.27 58.14 64.23 73.71 80.06 86.41 98.85 111.55 124.25 136.95 162.35 187.35 213.15 238.55 263.95 314.75 SNR0010K11-2 Effective diameter 1.34 1.34 1.81 1.81 1.81 1.81 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 2.31 Carbide shank 11IR SNR0010K11 Pitch 19 19 14 14 14 14 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 6IR SNR0008H06-2 TPI PF1/4 PF3/8 PF1/2 PF5/8 PF3/4 PF7/8 PF1 PF1-1/8 PF1-1/4 PF1-1/2 PF1-3/4 PF2 PF2-1/4 PF2-1/2 PF2-3/4 PF3 PF3-1/2 PF4 PF4-1/2 PF5 PF6 PF7 PF8 PF9 PF10 PF12 Insert size Holder Cat. No. SNR0006H06-2 Nominal size Threading Tools 7 Steel shank Shank material PT6 11 2.31 162.35 0º16´ IR11PT 0 º 0 PT7 11 2.31 187.75 0º13´ IR11PT 0 0 0 0 º 0 0 º PT8 11 2.31 213.15 0º12´ IR11PT 0 0 0 0 º 0 0 º PT9 11 2.31 238.55 0º11´ IR11PT 0 0 0 0 º 0 0 º PT10 11 2.31 263.95 0º10´ IR11PT 0 0 0 0 º 0 0 º PT12 11 2.31 314.75 0º08´ IR11PT 0 0 0 0 º 0 0 º / : Change the shim to AN16-0 / : Change the shim to AN16-0DT Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. 7 –36 Taper pipe thread (NPT) 1º17´ IR115NPT 1 1/4NPT 11.5 2.21 1º00´ IR115NPT 1 1/2NPT 11.5 2.21 0º52´ IR115NPT 2NPT 11.5 2.21 0º41´ IR115NPT 2 1/2NPT 8 3.175 0º50´ IR8NPT 3NPT 8 3.175 0º40´ IR8NPT 3 1/2NPT 8 3.175 0º35´ IR8NPT 4NPT 8 3.175 0º31´ IR8NPT 5NPT 8 3.175 0º25´ IR8NPT 0 0 0 0 6NPT 8 3.175 0º21´ IR8NPT 0 0 0 0 8NPT 8 3.175 0º16´ IR8NPT 0 0 0 0 10NPT 8 3.175 0º13´ IR8NPT 0 0 0 0 12NPT 8 3.175 0º11´ IR8NPT 0 0 0 0 14NPT 8 3.175 0º10´ IR8NPT 0 0 0 0 16NPT 8 3.175 0º09´ IR8NPT 0 0 0 0 18NPT 8 3.175 0º08´ IR8NPT 0 0 0 0 20NPT 8 3.175 0º07´ IR8NPT 0 0 0 0 24NPT 8 3.175 0º06´ IR8NPT 0 0 0 0 º º º º º º º º º º (TCNR0032T16DT) 2.21 TCNR0025S16DT IR14NPT 11.5 1NPT TCNR0020R16DT 1º19´ TSNR0016Q16 1.81 16IR (SNR0016R16SC-3) 14 SNR0016R16SC IR14NPT 3/4NPT SNR0008K06SC-3 (CNR0050U16) IR18NPT 1º40´ SNR0008K06SC-2 (CNR0040T16) 1º37´ 1.81 SNR0006K06SC-3 CNR0032S16 1.41 14 SNR0006K06SC-2 CNR0025R16 18 1/2NPT SNR0016M16 3/8NPT Insert Cat. No. “Tsuppari-Ichiban” 16IR 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 º º º º º º º º º º / : Change the shim to AN16-0DT / : Change the shim to AN16-0 3/8 12 2.12 8.465 4º33´ IR12ACME 7/16 12 2.12 10.053 3º50´ IR12ACME 1/2 10 2.54 11.43 4º03´ IR10ACME 5/8 8 3.18 14.274 4º03´ IR8ACME 3/4 6 4.23 16.934 4º33´ IR6ACME 7/8 6 4.23 20.109 3º50´ IR6ACME 1 5 5.08 22.86 4º03´ IR5ACME 1-1/8 5 5.08 26.035 3º33´ IR5ACME 1-1/4 5 5.08 29.21 3º10´ IR5ACME 1-3/8 4 6.35 31.75 3º39´ IR4ACME 1-1/2 4 6.35 34.925 3º19´ IR4ACME 1-3/4 4 6.35 41.275 2º48´ IR4ACME 2 4 6.35 47.625 2º26´ IR4ACME Carbide shank “Tsuppari-Ichiban” (TCNR0032T22DT) 22IR TCNR0025S22DT TCNR0020R16DT TSNR0016Q16 16IR SNR0016R16SC-3 16IR SNR0016R16SC (CNR0050U27) CNR0040T27 CNR0032S22 27IR CNR0025R22 SNR0020Q22-3 SNR0020Q22-2 SNR0020Q22 CNR0032S16 22IR CNR0025R16 CNR0020P16 SNR0016M16-3 SNR0016M16-2 Insert Cat. No. 16IR SNR0016M16 Insert size Holder Cat. No. SNR0016R16SC-2 Steel shank Shank material Lead angle Effective diameter Pitch TPI Nominal size 29° trapezoidal thread (ACME) 7 Threading Tools CNR0020P16 SNR0016M16-3 SNR0016M16-2 SNR0008H06-3 SNR0008H06-2 6IR Lead angle SNR0006H06-3 Carbide shank 16IR Pitch SNR0006H06-2 6IR TPI Nominal size Insert size Holder Cat. No. SNR0016R16SC-2 Steel shank Shank material Because this thread standard is characterized with large pitch and small diameter, (that is a large lead angle) the standard inserts and toolholders can not be used for machining this thread type. The application is limited to outside of the standard. Note : The above tables show correspondence of internal toolholders at the time of setting clearance between thread and toolholder to 3 mm (1 mm in case of SN type) and the finishing stock to 0.1 mm. 9 –37 7 Standard Cutting Conditions and Infeed Methods Standard cutting conditions Work material Hardness < 200HB > 200HB 50 ~ 60HRC Carbon steels Stainless steels Cast irons Non-ferrous metals Heat-resisting alloys Hard materials Cutting speed: vc (SFM) AH725 260 ~ 590 200 ~ 525 160 ~ 425 - T313V 330 ~ 650 330 ~ 500 230 ~ 425 230 ~ 500 - NS730 500 ~ 650 330 ~ 560 - TH10 230 ~ 300 330 ~ 1650 30 ~ 130 30 ~ 100 Threading Guidelines Determine the infeed per pass and number of threads while referring to the table and description below. Pitch (inch) No. of threads No. of passes Threading Tools 7 .020 48 4~6 .031 32 4~7 .042 24 4~8 .050 20 5~9 .063 .071 .083 .100 .125 .143 .167 .182 .200~ 16 14 12 10 8 7 6 5.5 5~ 6 ~ 10 7 ~ 12 7 ~ 12 8 ~ 14 10 ~ 16 11 ~ 18 11 ~ 18 11 ~ 19 12 ~ 24 Note: • When using the full-profile insert, set the total infeed amount by taking the finish stock of .004 in. into account. • Set the first infeed to 150 ~ 200% of nose R and do not allow it to exceed .020 in. • The infeed amount during the final pass must be a minimum of .002 in. No zero cuts should be made. (Extra small infeed or zero cutting of work hardened surfaces will reduce tool life.) • The partial-profile insert or inside diameter insert has small nose R. Reduce the infeed per pass and increase the no. of passes. • Regarding standard infeed per passes and no. of passes, please refer to our catalogue. Infeed Methods for ST-type Tools Infeed method Straight infeed (radial infeed) Features • Most simple and usual method Suitable for relatively small pitch threads of easily machinable material. • Chip contact length on right and left is longer, causing chattering, with increased load on the nose end. • When the half included angle is not symmetrical to the right and left, infeeding in the direction of 1/2 of the included angle will ensure equal machining with right and left cutting edges. • Suitable for large pitch threads or easy to tear materials. Effectively prevents chattering. • Chips are discharged in one direction only. Satisfactory chip control. • Edge on the right (with zero infeed) tends to be worn heavily. Single edge infeed (flank infeed) • Suitable for large pitch threads or easy to tear materials. Effectively prevents chattering. • Chips are discharged in one direction only. Satisfactory chip control. Modified single-edge infeed (flank infeed) • Edge on the right performs some cutting, therefore wear of this edge can thus be suppressed. • Suitable for large pitch threads or easy to tear material. Effectively prevents chattering. • Chips are discharged alternately in right and left directions, resulting possibly in entanglement. • Right and left edges are used alternately, ensuring uniform wear and extending tool life. Alternating flank infeed 7 –38 Infeed per Pass and Number of Passes ISO metric full-profile inserts (for external) ISO metric full-profile inserts (for internal) Pitch 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 3.5 4 4.5 5 5.5 6 Height of thread 0.32 0.47 0.63 0.79 0.95 1.11 1.27 1.58 1.9 2.21 2.53 2.85 3.16 3.48 3.8 Pitch 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 3.5 4 4.5 5 5.5 6 Height of 0.29 0.43 0.58 0.72 0.87 1.01 1.16 1.45 1.74 2.03 2.32 2.61 2.9 3.19 3.48 thread Total depth 0.42 0.57 0.73 0.89 1.05 1.21 1.37 1.68 of cut Number of passes 1 0.15 0.18 0.25 0.25 0.3 2 0.12 0.12 0.2 2.31 2.63 2.95 3.26 3.58 3.9 0.3 0.35 0.35 0.4 0.4 0.45 0.5 0.5 Total depth 0.39 0.53 0.68 0.82 0.97 1.11 1.26 1.55 1.84 2.13 2.42 2.71 of cut Number of passes 0.2 0.2 0.25 0.25 0.3 0.3 0.3 0.3 0.3 1 0.08 0.1 0.14 0.15 0.2 0.2 0.2 0.25 0.25 0.3 3 3.29 3.58 0.3 0.35 0.35 0.4 0.4 2 0.07 0.09 0.13 0.13 0.16 0.18 0.18 0.22 0.22 0.25 0.25 0.25 0.25 0.25 0.25 0.2 0.25 0.25 0.25 0.25 0.3 0.3 0.35 0.35 0.35 0.35 0.4 3 0.1 0.12 0.13 0.15 0.2 4 0.05 0.1 0.3 0.3 2 3 0.07 0.08 0.11 0.12 0.14 0.16 0.17 0.2 0.3 0.2 0.22 0.22 0.22 0.22 0.22 0.22 4 0.06 0.08 0.1 0.11 0.12 0.14 0.16 0.18 0.18 0.2 0.1 0.14 0.15 0.16 0.2 0.23 0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.2 0.2 0.2 0.2 0.2 0.2 0.25 0.23 0.25 5 0.06 0.07 0.08 0.1 0.12 0.12 0.14 0.16 0.16 0.18 0.18 0.18 0.2 0.2 0.2 0.2 0.2 6 0.05 0.06 0.07 0.09 0.1 0.05 0.1 0.15 0.15 0.15 0.15 0.2 0.2 0.2 0.2 7 8 0.05 0.1 0.15 0.15 0.15 0.15 0.18 0.15 0.15 8 0.05 0.05 0.07 0.08 0.1 0.13 0.13 0.14 0.14 0.14 0.14 0.16 0.05 0.05 0.1 5 0.1 0.15 0.15 0.2 0.2 0.21 0.2 0.05 0.05 0.1 0.12 0.15 0.15 0.2 6 7 0.2 0.2 0.19 0.1 0.12 0.15 0.15 0.16 0.18 0.18 0.18 0.18 0.18 0.05 0.05 0.07 0.08 0.09 0.1 0.1 0.14 0.14 0.16 0.16 0.16 0.16 0.17 9 0.05 0.1 0.15 0.15 0.15 0.15 0.15 0.15 9 0.05 0.06 0.08 0.12 0.12 0.14 0.14 0.14 0.14 0.15 10 0.1 0.1 0.13 0.15 0.15 0.15 0.15 10 0.05 0.06 0.1 0.11 0.12 0.12 0.13 0.13 0.14 11 0.05 0.1 11 0.05 0.08 0.1 0.12 0.12 0.13 0.13 0.14 0.1 0.15 0.13 0.15 0.15 0.05 0.1 0.1 0.1 0.15 0.15 12 0.06 0.1 13 0.1 0.1 0.1 0.15 0.15 13 0.05 0.07 0.1 0.11 0.12 0.12 0.13 0.1 0.12 0.12 0.13 0.13 14 0.05 0.1 0.1 0.1 0.15 14 0.05 0.09 0.1 0.12 0.12 0.13 15 0.1 0.1 0.1 0.1 15 0.07 0.1 0.11 0.12 0.12 16 0.05 0.1 0.1 0.1 16 0.05 0.09 0.1 0.12 0.12 17 0.1 0.1 0.1 17 0.08 0.1 0.1 0.12 18 0.05 0.1 0.1 18 0.05 0.1 0.1 0.1 0.08 0.1 0.1 0.05 0.1 0.1 19 0.1 0.1 19 20 0.05 0.1 20 21 0.1 21 0.08 0.1 22 0.05 22 0.05 0.1 23 23 0.08 24 24 0.05 Whitworth full-profile inserts Unified full-profile inserts For external Pitch 24 20 18 16 14 For internal 12 8 24 20 18 16 14 For external 12 8 Pitch For internal 20 19 18 16 14 12 11 10 8 20 19 18 16 14 12 11 10 8 Height of 0.67 0.8 0.89 1.01 1.15 1.34 2.01 0.61 0.74 0.82 0.92 1.05 1.23 1.84 thread Height of thread 0.83 0.88 0.92 1.04 1.19 1.39 1.51 1.66 2.08 0.83 0.88 0.92 1.04 1.19 1.39 1.51 1.66 2.08 Total depth 0.77 0.9 0.99 1.11 1.25 1.44 2.11 0.71 0.84 0.92 1.02 1.15 1.33 1.94 of cut Total depth 0.93 0.98 1.02 1.14 1.29 1.49 1.61 1.76 2.18 0.93 0.98 1.02 1.14 1.29 1.49 1.61 1.76 2.18 of cut Number of passes Number of passes 1 0.25 0.25 0.28 0.3 0.3 0.3 0.35 0.2 0.2 0.2 0.2 0.25 0.25 0.3 2 0.22 0.2 0.23 0.25 0.25 0.25 0.3 0.16 0.16 0.18 0.18 0.2 0.2 0.25 3 0.15 0.16 0.18 0.18 0.23 0.21 0.25 0.12 0.13 0.15 0.16 0.18 0.18 0.22 4 0.1 0.14 0.15 0.15 0.18 0.18 0.22 0.1 0.12 0.14 0.14 0.16 0.16 0.2 5 0.05 0.1 6 0.1 0.1 0.14 0.15 0.2 0.08 0.1 0.1 0.11 0.13 0.13 0.18 0.05 0.05 0.08 0.1 0.12 0.2 0.05 0.08 0.1 0.1 0.1 0.1 0.16 7 0.05 0.05 0.1 0.16 0.05 0.05 0.08 0.08 0.1 0.14 8 0.08 0.16 0.05 0.05 0.08 0.12 9 0.05 0.12 0.08 0.12 10 0.1 0.05 0.1 11 0.05 0.1 12 13 14 7 Threading Tools 12 0.05 1 0.25 0.28 0.3 0.3 0.3 0.3 0.3 0.35 0.35 0.2 0.2 0.22 0.22 0.25 0.25 0.25 0.3 0.35 2 0.2 0.22 0.24 0.25 0.25 0.25 0.25 0.3 0.3 0.18 0.18 0.18 0.18 0.21 0.21 0.21 0.25 0.3 3 0.18 0.18 0.18 0.18 0.23 0.2 0.2 0.23 0.25 0.16 0.16 0.17 0.17 0.2 0.2 0.2 0.22 0.25 4 0.15 0.15 0.15 0.14 0.2 0.18 0.18 0.2 0.23 0.14 0.16 0.16 0.16 0.18 0.18 0.18 0.2 0.22 5 0.1 0.1 0.1 0.12 0.16 0.15 0.15 0.15 0.22 0.12 0.13 0.14 0.14 0.16 0.16 0.16 0.16 0.2 6 0.05 0.05 0.05 0.1 0.1 0.14 0.14 0.14 0.2 0.08 0.1 0.1 0.12 0.14 0.14 0.14 0.14 0.18 7 0.05 0.05 0.12 0.12 0.12 0.18 0.05 0.05 0.05 0.1 0.1 0.1 0.12 0.12 0.16 8 0.1 0.12 0.12 0.16 0.05 0.05 0.1 0.1 0.12 0.14 9 0.05 0.1 0.1 0.14 0.1 0.1 0.1 0.12 10 0.05 0.05 0.1 0.05 0.1 0.1 0.11 11 0.05 0.05 0.05 0.1 12 0.05 13 14 15 9 –39 7 30˚ Trapezoidal inserts For external 29˚ Trapezoidal inserts For internal For external Pitch 2 3 4 5 6 2 3 4 5 6 Height of thread 1.25 1.75 2.25 2.75 3.5 1.25 1.75 2.25 2.75 3.5 Total depth of cut 1.35 1.85 2.35 2.85 3.6 1.35 1.85 2.35 2.85 3.6 Number of passes 0.25 0.2 0.2 0.18 0.15 0.12 0.1 0.1 0.05 0.25 0.22 0.2 0.18 0.17 0.16 0.14 0.14 0.12 0.12 0.1 0.05 0.3 0.25 0.22 0.2 0.18 0.16 0.15 0.14 0.14 0.12 0.12 0.12 0.1 0.1 0.05 0.3 0.25 0.2 0.2 0.18 0.16 0.16 0.15 0.14 0.14 0.14 0.12 0.12 0.12 0.12 0.1 0.1 0.1 0.05 0.3 0.25 0.23 0.2 0.18 0.18 0.16 0.16 0.16 0.16 0.16 0.15 0.15 0.15 0.14 0.14 0.12 0.12 0.12 0.12 0.1 0.1 0.05 0.2 0.18 0.18 0.16 0.15 0.13 0.1 0.1 0.1 0.05 0.22 0.2 0.18 0.16 0.16 0.16 0.14 0.14 0.12 0.12 0.1 0.1 0.05 0.25 0.22 0.2 0.2 0.17 0.16 0.16 0.14 0.14 0.12 0.12 0.12 0.1 0.1 0.1 0.05 0.25 0.22 0.2 0.18 0.18 0.16 0.16 0.15 0.14 0.14 0.14 0.12 0.12 0.12 0.12 0.1 0.1 0.1 0.1 0.05 0.25 0.22 0.21 0.2 0.18 0.18 0.16 0.16 0.16 0.16 0.16 0.15 0.15 0.15 0.14 0.14 0.12 0.12 0.12 0.12 0.1 0.1 0.1 0.05 Threading Tools 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PT full-profile inserts Height of thread Total depth of cut Number of passes 7 –40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 0.6 19 0.86 14 1.16 Total depth of cut Number of passes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8 6 5 8 6 5 1.88 2.41 2.92 1.88 2.41 2.92 1.98 2.51 3.02 1.98 2.51 3.02 0.25 0.22 0.2 0.18 0.16 0.16 0.16 0.14 0.14 0.12 0.1 0.1 0.05 0.25 0.22 0.2 0.18 0.17 0.16 0.16 0.14 0.14 0.14 0.14 0.12 0.12 0.12 0.1 0.1 0.05 0.25 0.22 0.2 0.18 0.18 0.16 0.16 0.14 0.14 0.14 0.14 0.14 0.12 0.12 0.12 0.12 0.12 0.12 0.1 0.1 0.05 0.22 0.2 0.18 0.16 0.16 0.16 0.15 0.14 0.14 0.12 0.1 0.1 0.1 0.05 0.22 0.2 0.18 0.18 0.16 0.15 0.15 0.14 0.14 0.14 0.14 0.12 0.12 0.12 0.1 0.1 0.1 0.05 0.22 0.2 0.18 0.18 0.16 0.16 0.15 0.14 0.14 0.14 0.14 0.14 0.12 0.12 0.12 0.12 0.12 0.12 0.1 0.1 0.1 0.05 NPT full-profile inserts For external No. of thread No. of thread Height of thread For internal 11 1.48 For internal 19 0.86 14 1.16 For external For internal 11 No. of thread 18 14 11.5 8 14 11.5 8 1.48 Height of thread 1.14 1.47 1.79 2.58 1.47 1.79 2.58 Total depth of cut 1.24 1.57 1.89 2.68 1.57 1.89 2.68 0.2 0.18 0.17 0.16 0.14 0.12 0.12 0.1 0.05 0.25 0.22 0.2 0.18 0.17 0.16 0.12 0.12 0.1 0.05 0.25 0.22 0.2 0.18 0.18 0.17 0.16 0.14 0.12 0.12 0.1 0.05 0.3 0.25 0.2 0.2 0.2 0.2 0.18 0.18 0.16 0.16 0.14 0.14 0.12 0.1 0.1 0.05 0.22 0.2 0.18 0.18 0.16 0.14 0.12 0.12 0.1 0.1 0.05 0.22 0.2 0.18 0.18 0.16 0.16 0.16 0.14 0.12 0.12 0.1 0.1 0.05 0.25 0.2 0.2 0.2 0.2 0.2 0.18 0.18 0.16 0.16 0.14 0.14 0.12 0.1 0.1 0.1 0.05 0.7 0.96 1.26 1.58 0.96 1.26 1.58 0.25 0.2 0.1 0.1 0.05 0.28 0.2 0.18 0.15 0.1 0.05 0.3 0.25 0.2 0.15 0.11 0.1 0.1 0.05 0.3 0.25 0.22 0.18 0.15 0.12 0.11 0.1 0.1 0.05 0.22 0.2 0.18 0.16 0.1 0.05 0.05 0.25 0.22 0.18 0.14 0.12 0.1 0.1 0.1 0.05 0.25 0.22 0.18 0.18 0.15 0.13 0.12 0.1 0.1 0.1 0.05 Number of passes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 J series for Threading Tools JSTT R Without offset J-type • Screw-on type 3 No. of corners External threading f b L1 JSTTR/L L2 C h h1 5˚ Right hand (R) shown. Can be wrenched from back side with both-end Torx screw. Cat. No. Stock R JSTTR/L063 JSTTR/L083 JSTTR/L103 Dimensions (in) h L b L1 d d .375 .375 d d .500 .500 d d .625 .625 5 5 5 Stock Cat. No. L2 h1 .6875 .375 .6875 .500 .6875 .625 f C .375 .500 .625 .100 - L2 h1 Clamping screw CSTB- JTTR/L3* R h b f JSTTR1010K3 d 10 10 T-8F 4SD JSTTR1212K3 d 12 12 125 16.5 12 11.5 JSTTR1616K3 d 16 16 1.2 Wrench Applicable inserts C 10 9.5 (N• m) Wrench Clamping screw Dimensions (mm) L1 Torque Parts Applicable inserts 2 JTTR3hhhh — 16 15.5 CSTB-4SD T-8F (T-8L) ✱ Optional J series for Threading Tools JS-TTL3 3 Pitch Number of Threads Pitch 0.5~1mm 48~24 J-type • Screw-on type No. of corners External threading JS-TTL3 Threading Tools Notes: Right hand inserts (R) are used in right hand holders. Left hand inserts (L) are used in left hand holders. 7 h B f 90° øDs L1 h Left hand (L) shown. Cat. No. Stock B41 Dimensions (mm) øDS f JS19K-TTL3 d 19.05 JS20K-TTL3 d 20 JS22K-TTL3 d 22 JS25K-TTL3 d 25.4 L1 L2 h Clamping screw Wrench CSTB-4S T-15F Applicable inserts B 18 10 125 19 11.5 21 JTTR30hhF 24 12.7 Notes: Right hand inserts (R) are used in left hand holders (L) JTT-type inserts (sharp edge) θ Dimensions (mm) rε Cat. No. JTTR3005F-55 ød s Right hand (R) shown. JTTR3005F JTTR3010F Stocked grades Coated Coated Cermet θ ød T 55° 60° 9.525 3.18 rε 0.05 0.1 J740 J530 R R L L Uncoated Cermet NS530 R L R L TH10 R L R d d d d d L Notes: Left hand holder use right hand insert. Machinable pitch range: 0.5 to 1 mm. d : Stocked items. : Discontinued 9 –41 7 J series for Threading Tools JSXB R/L 2 J-type • Screw-on type No. of corners External threading R3 JSXB type toolholders are also used for back turning JXB-type inserts. b f JSXBR/L L1 40° h h1 L2 C-type • Can be wrenched from back side with both end torx screw. • This toolholder is also compatible with JSXB-type insert for back turning. Cat. No. JSXBR/L1010K8-C JSXBR/L1212K8-C JSXBR/L1616K8 JSXBR/L2020K8 JSXBR/L2525K8 R L h d d d d d d d d d d 10 12 16 20 25 b L1 L2 R3 Right hand (R) shown Clamping screw Dimensions (mm) Stock h1 Wrench Applicable inserts f 10 10 5.7 12 12 7.7 16 125 29 6.4 16 11.7 20 20 15.7 25 25 20.7 CSTB-4SD JXThR/Lhhhhh T-8F (T-8L) ✱ Optional JXT-type inserts (sharp edge) rε 60° 0.6 rε 60° rε 60° Dimensions (mm) 0.6 Cat. No. 7 θ ød s Stocked grades rε Cermet J740 NS530 R JXT1R/L6000F Threading Tools Coated ød s 1-Type JXT1R s 2-Type JXT2R s 3-Type JXT3R Right hand (R) shown. JXT2R/L6000F 60° 8 3.97 0.03 L R d d d d L Uncoated TH10 R L d JXT3R/L6000F Notes: Right hand holder use right hand insert and left hand holder use left hand insert. Machinable pitch range: 0.5 to 1 mm. d : Stocked items 7 –42 Troubleshooting in Threading for ST-type Tools Problem Problem Excessive wear Flank wear develops. Possible causes Possible causes Countermeasures Countermeasures • Cutting speed too high. • Reduce the cutting speed. • Incorrect carbide grade. • Change to a more wear resistant grade. • Too many passes. • Reduce the number of passes. • Too small depth of cut in finishing. • Poor coolant supply. • Increase the depth of cut to at least 0.05 mm or more in final finishing. • Supply sufficient coolant to the cutting point. Uneven wear in the left and right flank faces • Incorrect relief angles for the • Select a proper shim. thread’s lead angle. • Use of flank infeed. Different cutting load in right and left cutting edges. • Change to alternative flank infeed. • Half angles of the thread are • Coincide the infeed angle of the tool with a half angle of the thread. asymmetrical. Chipping • Too low cutting speed. • Increase the cutting speed. • Too small honing width. • Increase the honing width. 7 Chipping of cutting edge • Recutting chips. • Supply sufficient coolant to the cutting point. • Caused from the work shape. • Chamfer the portion from which the tool enters the cut and add a groove to the portion from which the tool leaves the cut. The chamfer and groove should be larger than the thread height. Fracturing of cutting edge • Unstable holding of the workpiece • Reinforce the holding and select a tougher insert and the tool. grade. Insert cracking • Inconsistent coolant supply. • Use constant flood coolant to the cutting point. • Too high cutting speed. • Reduce the cutting speed. • Incorrect grade selection. • Change to a tougher grade. Threading Tools Edge breakage Cracks occur in cutting edge Distinct plastic deformation Fracturing caused from excessive plastic deformation Collapsing of cutting edge Poor surface finish Rubbed surface or chip welding Inaccurate thread form • Too large depth of cut per • Reduce the depth of cut per pass. pass. • Insufficient coolant supply. • Supply sufficient coolant to the cutting point. • Too high cutting speed. • Reduce the cutting speed. • Incorrect grade selection. • Use a harder insert grade. • Improper relief angle. • Select a proper shim. • Too low cutting speed. • Increase the cutting speed. • Too rapid tool wear. • Change to a more wear resistant grade. • Inaccurate tool setting. • Check and correct the cutting edge height and tool inclination by using a dial gage. • Insufficient thread height. • Check and correct the depth of cut. • Too rapid tool wear. • Change to a more wear resistant grade. Disqualified in gaging. 9 –43 7 Chapter Composition of J series Tools for Small Lathes In this chapter, specifications of tools are described by machining type in order of following: External turning, Facing, Front turning, Reverse turning, Back turning, Boring, Grooving, Parting, Threading Dimensions of toolholders Cat. No. of J series TAC toolholders Cat. No. of applicable inserts Indicates designation of tool type Indicates series name and application Indicates machining type J-type / External Turning Features of the toolholder are shown J-type / External Turning JSXGR/L Positive rake Screw-on system Deep grooving / Parting off ar (Two corner type) f f b Turning / Facing Without offset Screw-on system JSXG type toolholders are also used for front-tur ning JXF-type inserts and reverse-turning JXR-type inserts. b JSCLCR/L L2 L1 L1 Stock Cat. No. R L JSCLCR/L0808H06 h Right hand (R) shown Standard corner radius Dimensions (mm) h b L1 L2 h1 f 8 8 100 12 8 10 rε Applicable inserts Parts Clamping Wrench screw CC0602 CSTB-2.5 10 10 100 12 10 12 0.4 JSCLCR/L1212H09 12 12 100 16 12 16 0.8 JSCLCR/L1616H09 16 16 100 16 16 20 0.8 CC09T3 CSTB-4SD T-8F T-8F Torque (N·m) Stock Cat. No. JSXGR/L1010K8-C JSXGR/L1212K8-C JSXGR/L1616K8 JSXGR/L2020K8 JSXGR/L2525K8 1.2 Applicable inserts 1.2 h Applicable inserts R L d d d d d d d d d d JXGR/L8 L1 b f R L h h1 Standard corner radius Dimensions (mm) h b L1 L2 h1 f rε JSCACR/L0808H06 8 8 100 12 8 8 0.4 JSCACR/L1010H06 10 10 100 12 10 10 0.4 12 100 16 12 12 0.8 JSCACR/L1212H09 12 Basic Selection Chipbreakers Operation Chipbreaker Page Appearance Toolholders JTC*/JSC**06 JTC*/JSC**09 Precision finishing Precision finishing Finishing JS 01 PSF 2-99 2-96 2-96 ar L2 6.7 125 29 6.5 h1 f 10 12 16 20 25 9.9 11.9 15.9 19.9 24.9 Applicable inserts Right hand (R) shown Parts Clamping Wrench screw Torque (N·m) CC0602 CSTB-2.5 T-8F 1.2 CC09T3 CSTB-4SD T-8F 1.2 8 rε θ ød Wrench T-8F CSTB-4SD T Right hand (R) shown. ød JXGR/L8070FA JXGR/L8070FA-005 JXGR/L8100FA JXGR/L8100FA-005 JXGR/L8100FA45 JXGR/L8100FA45-005 JXGR/L8120FA JXGR/L8150FA JXGR/L8150FA-005 JXGR/L8150FA50 JXGR/L8150FA50-005 JXGR/L8180FA JXGR/L8180FA-005 JXGR/L8200FA JXGR/L8200FA-005 JXGR/L8200FN JXGR/L8200FN-005 T +0.05 W 0 Stock Max. groove depth θ 0.7 4.5 6 1 4.5 1.2 8 3.97 1.5 15° 6 5 1.8 6 2 0° Coated Coated cermet Cermet NS530 J740 J530 R L R L R L R L R L rε 0 0.05 0 0.05 0 0.05 0 0 0.05 0 0.05 0 0.05 0 0.05 0 0.05 Uncoated TH10 R L d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d 8 CC0602 CC09T3 Finishing Finishing Finishing Finishing to medium to medium to medium to medium cutting cutting cutting cutting J10 FR/L-J10 PS PSS 2-99 2-99 2-97 2-97 Cast iron Cast iron Aluminum Aluminum Aluminum alloy alloy alloy CM − AL 2-97 2-101 2-98 Angular 2-97 With chipbreaker 3-24 Hard materials T-CBN 3-7 Sharp edges CCGT0602** CCGT0602** CCMT0602** CCGT0602** CCGT0602** CCMT0602** CCMT0602** CCMT0602** CCMW0602** CCGT0602** CCGT0602** CCMT0602** 2QP-CCGW0602** CCGT09T3** CCGT09T3** CCMT09T3** CCGT09T3** CCGT09T3** CCMT09T3** CCMT09T3** CCMT09T3** CCMW09T3** CCGT09T3** CCGT09T3** CCMT09T3** 2QP-CCGW09T3** d : Stocked items. : Discontinued d : Stocked items. Most unmarked items are available on a RFQ basis, contact your sales rep for more information. Cutting conditions (8-3) Relating pages Reference pages of relating items Selection guide for applicable inserts Parts (14-1~) Most unmarked items are available on a RFQ basis, contact your sales rep for more information. 8 –7 Symbols of stock status Replacement parts Relating pages Cutting conditions Relating (8-32)pages Parts (14-1~) 8 –42 Cat. No. of applicable TAC inserts Cat. No. of left and right hand inserts are mixed in one line. Example: JXGR/L8150FA Typical application is illustrated. ■ (T-8L) * Optional J series · Grooving / Parting off Stock W J series · External Turning L2 90° Cat. No. L1 JXG-type inserts (With sharp edges and cutting direction) 25 Without offset / Positive rake Screw-on system A b 10 12 16 20 25 Dimensions (mm) JSCACR/L Cutting edge style h 10 12 16 20 25 Right hand (R) shown. Clamping screw Dimensions (mm) Cat. No. J-type / External Turning Turning C-type Can be wrenched from back side with double-socket Torx screw. 0.4 JSCLCR/L1010H06 40° h1 L h1 Cutting edge style L2 Ordering information d When ordering a J series toolholder, please specify Cat. No. and quantity. Example: piece • Standard packing quantity is 1 piece • Inserts must be ordered separately d When ordering a J series TAC inserts, please specify Cat. No., grade and quantity. Example: pieces • Standard packing quantity: 10 pieces Stocked Grades
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