PROLINE PROCESS INSTRUMENTS Measuring Volatile Organics at Fracking Sites AMETEK’s ProLine Process Mass Spectrometer provides fast online analysis of Volatile Organic Compounds (VOC’s) in fracking site waste water and ambient environments. With multiple sampling points and easy operation, the ProLine will be your choice as the front line tool for EPA environmental compliance. Process Overview The hydraulic fracturing process (fracking) has proven itself to be invaluable in the releasing of trillions of BTU’s of heretofore inaccessible energy. The process requires millions of gallons of chemically treated water to be pumped into a well under high pressure. This chemically treated water creates micro-fractures in the rock strata which allows the natural gas (NG) and natural gas liquids (NGL) to flow from the rock strata into the well where it is brought to the surface for processing and transportation. Contamination is Always a Possibility While every effort is made to contain the water used for the process after it is brought to the surface either for disposal or treatment for re-use, the sheer amount of the water used will result in some spillage or tank overflow that can lead to above and below ground contamination. In the past 6 months, the US government has begun a targeted campaign to reduce methane emissions in the United States and fracking sites have come under particular scrutiny. The amount of gaseous methane escaping the site will also become of interest to the operator because of the same regulatory concerns. The multi-point, high-speed sampling capability of the ProLine process analyzer allows for up to 32 locations to be assayed for methane leakage and reported back to a central data repository. As a greenhouse gas, methane has 21 times the potency of CO2 in increasing the temperature of the Earth. And while methane, at present, only comprises 8% of the current greenhouse gas load, any activity that has the potential to increase the emissions of this gas will come under ever increasing regulatory pressure. Membrane Interface Mass Spectrometry Mass spectrometry has been used on-line for more than 30 years to control and monitor industrial processes. Membrane Interface Mass Spectrometry (also called Membrane Inlet Mass Spectrometry or MIMS) is a specific technique that allows direct measurement of liquid streams and is ideally suited for the analysis of VOCs in water. At the heart of the MIMS technique are the various membrane materials which mostly block polar compounds (e.g., water) while allowing nonpolar species to migrate through the membrane. Usually the membrane is a thin sheet or tube of polydimethylsiloxane, which works well with VOCs. This selective extraction of the analyte from the bulk matrix concentrates the components-of-interest and delivers a highly enriched sample directly to the ion source. Since the mass spectrometer is already very sensitive, this technique provides very low limits of detection. Figure 1. AMETEK’s ProLine process mass spectrometer ProLine for MIMS Equipped for MIMS operation, the ProLine process mass spectrometer uses a polydimethylsiloxane membrane inlet coupled directly to its ion source, with a small pump to ensure constant sample flow across the membrane. Additional sample inlets are available as options. While the speed of the ProLine facilitates the analysis of multiple streams, a typical configuration dedicates one instrument per holding tank inlet. This provides the earliest advance notice of stream contamination and significantly reduces the cost of heated sample lines and their associated maintenance. The software provides easy set-up, operation, and calibration together with advanced alarm and automation capabilities. Self-diagnostics and modular design ensure ease of maintenance by your own personnel on-site. Modem support is available for additional factory diagnosis and troubleshooting. Data can be exported using all common industrial protocols as well as dedicated analog lines to bring the data to a common point for collection. Alarms are available for every stream, along with an “on-thefly” mathematical package allowing data to be presented in any number of ways ( mole, %, mg/M3, lbs/hr, etc.). www.ametekpi.com Measuring Volatile Organics at Fracking Sites Traditionally, monitoring process water required either sending grab samples to the laboratory for analysis or using process gas chromatography. MIMS provides significant advantages over these traditional analytical methods. Speed of Analysis Specific Component Information Unlike instruments that provide a “total” reading of VOC levels, mass spectrometry offers direct quantification of the species of interest. A single mass ion can be chosen specific to each compound and then these masses can be continuously monitored. This level of specificity allows the continuous speciation of the targeted VOCs and may reduce, or eliminate, the need for off-site lab analysis. If a total VOC number is required, the mass spectrometer can survey all VOCs, total them within the software and output a real-time concentration. Summary In addition to monitoring specific ions, the analyzer can periodically scan for mass intensities across the operating range. This will detect the presence of components other than those specifically monitored and can provide advance warning of leaks or other problems. The advantages of on-line mass spectrometry bring a level of confidence and ease-of-use that can be offered by no other technique. Multi point fugitive emissions detection Early warning of possible corrosion leaks Direct Analysis of the Sample Stream Substantial savings in lost product cost Unlike sparging techniques which must take into account the flow rates into and out of the sparger to establish accurate volumes for correct concentration determination, MIMS simply requires an appropriate liquid standard for calibration. These standards are readily available and are introduced to the instrument in the same way as the sample stream itself. In this way, a very high correlation develops between the calibration method and the actual sampling event - an absolute necessity for generating consistent, meaningful data. Data necessary for compliance with emissions regulations Detection of abnormal conditions Ease of maintenance and calibration Scan for leaks and other process components Multicomponent analysis (up to 32) Real-time differential measurement for highest quality effluent analysis For ambient air analysis, the instrument is calibrated using NIST traceable gas standards. All calibrations are automatic and are programmed according to a schedule set by the customer. IN Dimethylsilicone Membrane VOC Molecule Water Molecule To Mass Spectrometer Figure 2. Membrane Inlet System The liquid sample passes through a heated section and is delivered to the membrane at a controlled temperature. VOCs and other nonpolar compounds will pass through the membrane to the ion source of the mass spectrometer, effectively increasing the concentration of the analyte. OUT Membrane Inlet Mass Spectrometer Source SALES, SERVICE AND MANUFACTURING: USA - Pennsylvania 150 Freeport Road, Pittsburgh PA 15238 • Tel: +1-412-828-9040, Fax: +1-412-826-0399 USA - Delaware 455 Corporate Blvd., Newark DE 19702 • Tel: +1-302-456-4400, Fax: +1-302-456-4444 150 Freeport Road, Pittsburgh, PA 15238 Ph. +1-412-828-9040, Fax +1-412-826-0399 www.ametekpi.com © 2015, by AMETEK, Inc. All rights reserved. Printed in the U.S.A. F-0436 Rev. 3 (0115) Canada - Alberta 2876 Sunridge Way N.E., Calgary AB T1Y 7H2 • Tel: +1-403-235-8400, Fax: +1-403-248-3550 WORLDWIDE SALES AND SERVICE LOCATIONS: USA - Houston, Texas Tel: +1-713-466-4900, Fax: +1-713-849-1924 USA - Austin, Texas Tel: +1-512-252-2440, Fax: +1-515-252-2430 BRAZIL Tel: +55 19 2107 4100 FRANCE Tel: +33 1 30 68 89 20, Fax: +33 1 30 68 89 99 GERMANY Tel: +49 21 59 91 36 0, Fax: +49 21 59 91 3639 INDIA Tel: +91 80 6782 3200, Fax: +91 80 6782 3232 SINGAPORE Tel: +65 6484 2388, Fax: +65 6481 6588 CHINA Beijing / Tel: +86 10 8526 2111, Fax: +86 10 8526 2141 Chengdu / Tel: +86 28 8675 8111, Fax: +86 28-8675 8141 Shanghai / Tel: +86 21 6426 8111, Fax: +86 21 6426 7818 One of a family of innovative process analyzer solutions from AMETEK Process Instruments. Specifications subject to change without notice. ™ Mass spectrometry is generally a very rapid analytical method. Quadrupolebased instruments, like the ProLine, produce the fastest results. Even when taking into consideration delays for stream switching, a MIMSequipped ProLine provides data at about one minute per sample stream. This is generally 10 to 50 times faster than gas chromatography where separation must be performed prior to analysis. Ability to Scan for Unknowns PROLINE Mass Spectrometry and VOCs
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