Rework
PRP 2
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
Rework – Definition
• Clean, unadulterated food that has been removed from processing for reasons other than insanitary conditions or that has been successfully reconditioned by reprocessing and that is suitable for use as food. – (US Code of Federal Regulations, Title 21, Part 110)
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
Hudson Beef Recall – USA, 1997
• Frozen ground beef patties contaminated with E. coli O157:H7
• August 12 – 20,000 pounds recalled
• August 15 – Recall expanded to 1.2 million pounds (3 days production)
• August 21 – Recall expanded to 25 million pounds (3 months production)
• Why? – Rework was used in subsequent day’s production, no break in production cycle.
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
PAS 220:2008 – Rework
• Rework shall be stored, handled and used in such a way that product safety, quality, traceability and regulatory compliance are maintained.
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
Storage, Identification, and Traceability
• Stored rework must be protected from potential contamination.
• Segregation requirements.
• Rework shall be clearly identified and/or labeled to allow traceability. • The rework classification or the reason for rework designation shall be recorded.
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
Rework Usage
• Where rework is incorporated as an “in‐process” step
– The acceptable quantity, type and conditions of rework use shall be specified.
• Where rework activities involve removing a product from filled or wrapped packages – Ensure the removal and segregation of packaging materials.
– Avoid contamination of the product with extraneous matter.
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
Rework – Important Considerations
• Impact of rework on lot identification
– Must have a clear break in production
• Potential hazards associated with rework from lines processing multiple similar products – Allergens
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
QUESTIONS?
© 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA
License to Reuse
• © 2009 Coca‐Cola Company and Michigan State University, licensed using Creative Commons Attribution‐Share Alike 3.0 Unported (CC‐BY‐SA).
• Source: © 2009 Michigan State University, original at http://www.fskntraining.org, licensed using Creative Commons Attribution‐Share Alike 3.0 Unported.
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or send a letter to Creative Commons, 559 Nathan Abbott Way, Stanford, California 94305, USA. © 2009 Coca‐Cola Company and Michigan State University, original at http://www.fskntraining.org, CC‐BY‐SA