odyssey® battery power

THE BATTERY
THAT GOES TO
EXTREMES
®
EXTREME POWER.
Phenomenal starting power and massive deep
cycle reserve power in one battery!
ODYSSEY ® batteries vs. spiral-wound
designs: 15% more plate surface area!
Some batteries provide enormous cranking
power. Others, deep cycle reserve power.
The revolutionary ODYSSEY® battery is
designed to do both.
How is this possible? The answer begins with
flat plates made of 99.99% pure virgin lead – not
lead alloy. Pure lead plates can be made thinner,
so we can fit more of them in the battery. More
ODYSSEY battery plates mean more plate surface
area. And that means more power – twice as
much as conventional batteries.
In fact, ODYSSEY batteries are capable of
providing engine cranking pulses in excess of
2250 amps for 5 seconds – double to triple that
of equally sized conventional batteries, even
ow temperatures. And they can handle
at very low
rge-discharge cycles to 80% depth of
400 charge-discharge
ge.
discharge.
reme combination of power and
This extreme
ance makes ODYSSEY batteries
performance
or a range of applications, including
perfect for
ive, marine, commercial, and
automotive,
ports – see the examples inside.
powersports
®
www.odysseybattery.com
www.enersys-emea.com
Unused battery space
Like many popular spiral-wound batteries,
ODYSSEY batteries employ dry cell AGM
technology to contain acid, allowing the
battery to be installed even on its side. But
the densely packed flat plates in an ODYSSEY
battery avoid the “dead space” between
cylinders in a “six-pack” design. The result
is 15% more plate surface area – and that
translates to more power!
INDESTRUCTIBILITY.
Designed and built to last up to 3 times as long.
Thanks to rugged construction and AGM
(Absorbed Glass Mat) design, ODYSSEY ® batteries
have an 8-12 year design life and a 3-10 year
service life. Welded intercell connections enable
Pure Lead Plates
Constructed from 99.99% pure
virgin lead, ODYSSEY battery
plates are extremely thin, so
more of them can fit into the
battery. More lead plates equals
more power.
it to withstand extreme vibration, and AGM design
holds acid in place to prevent spills, even when
installed on its side. And unlike conventional
batteries, ODYSSEY batteries can be stored for
up to 2 years and still be returned to full power.*
Tin Alloy Coated Brass Terminals
Brass terminals coated with a high-quality
tin alloy ensure secure, corrosion-free
cable connections.
Compressed AGM
Plate Separators
Before being inserted into
the case, the Absorbed
Glass Mat plate separators
are compressed by 28% for
extreme vibration resistance.
Not All AGM Batteries
are the Same
To maximise the advantage of AGM
separation, we use 99.9% pure lead
plates. This affords us the enviable
distinction of massive cranking
power combined with deep cyclic
characteristics of 400 cycles to 80%
DOD.
Available Metal Case
Robust Intercell Connections
Built to stringent specifications, cell
connectors are casted to the plates,
and bonded to resist vibration and
eliminate internal sparking.
O
Optional
height adapter may be used on the
3
34-PC1500 for installations where a group 24
o
or group 27 is required. Snap the adapter securely
in
into place on the bottom of the 34-PC1500 battery.
In some installations, a 34-PC1500 with this adapter
m
may be used to replace a group 24F or 27F
d
depending on required cable length.
* At 25°C (77°F). Storage times will be even longer at lower temperatures.
Selected ODYSSEY batteries
are available with metal casing
for high heat applications.
Ready out of the box
ODYSSEY batteries are shipped
fully charged. If the ODYSSEY
battery’s voltage is 12.65V or
greater, simply install the battery
in your vehicle and you are ready
to go! If below 12.65V, boost
charge following the instructions
in the ODYSSEY battery Owner’s
Manual and/or Technical Manual.
Putting a boost on the battery will
not damage it, even if its voltage
reads higher than 12.65V.
VERSATILITY AND FLE
Emergency Response
The ODYSSEY® battery protects, serves
and saves with maintenance-free starting
power plus massive deep cycle reserve
power for on-board accessories.
• Police vehicles
• Fire trucks
• Ambulances
4X4 & Off-Road
The ODYSSEY battery’s rugged
construction and non-spillable, dry
cell design ensure extreme shock and
vibration resistance for the toughest
off-road applications.
• 4 x 4 vehicles/SUVs
• Light trucks
• Off-road vehicles
Heavy Duty/Commercial
The ODYSSEY battery gives truckers,
farmers and construction vehicle
operators what they need: the superior
cranking power and deep cycle ability to
get the job done.
• Tractor trailers
• Farm, lawn and garden equipment
• Earth-moving/construction equipment
Classic & Antique Cars
Classic and restored cars are often kept
in storage for months. The ODYSSEY
battery’s deep cycle reserve power
ensures that they’ll start reliably, even
after two years of sitting idle.
• Classic trucks
• Antique vehicles
EXIBILITY.
Marine
ODYSSEY® Marine Dual Purpose batteries
have enough starting, reserve and deep
cycle power for any vessel. Plus, an
ODYSSEY battery holds a charge for long
periods ensuring quick starts even after
long storage periods.
Sound and Video Packages
The deep cycle, non-spillable ODYSSEY
battery offers the extreme power and extreme
mounting flexibility that today’s high-wattage,
in-car sound and video systems demand.
• Audio systems
• Video systems
• Auxiliary amplifiers
• Pleasure cruisers
• Commercial vessels
• Trolling motors
• Hybrid electric propulsion
High Performance & Modified Vehicles
From starting high-compression engines
to powering high-intensity discharge
lights, the non-spillable ODYSSEY battery
can handle any upgrade, and can be
mounted in almost any position.
• Tuner cars
• Race cars
• Muscle cars
• Dragsters
Motorcycles & Powersports
The ODYSSEY battery delivers the power
and durability that powersport vehicles
demand. Rugged construction and
non-spillable, dry cell design provides
extreme shock and vibration resistance.
Deep cyclic ability handles parasitic loads
caused by Alarm systems and electrics
ABS systems on bikes.
• Motorcycles and ATVs
• Personal watercraft
• Snowmobiles
• Ultralight and Gyrocopter™ aircraft
®
ODYSSEY BATTERY POWER
Nominal Capacity
Reserve
Capacity
(20 Hr
(10 Hr
Minutes
Rate-Ah) Rate-Ah)
Length
mm
Width
mm
Height
mm
Weight
kg
Terminal
Torque
Specs
Nm max
Internal
Short
Resistance Circuit
Current
(mΩ)
PC310
MCA
310
100
100
200
155
8
7
9
138.0
86.0
101.0
2.7
M4
Receptacle
1.0
27.1
455A
PC535
HCA
12
535
200
230
300
265
14
13
21
170.2
99.1
157.0
5.4
M6
Stud
4.5
8
1000A
PC545
CCA*
(EN)
A
12
545
185
210
300
240
13
12
18
177.8
85.9
131.3
5.7
M6
Receptacle
5.6
10
1200A
PC625
PHCA** CCA*
(5 sec) (SAE)
A
A
12
625
265
310
440
350
18
17
27
170.2
99.1
175.0
6.0
M6
Stud
4.5
7
1800A
PC680
Voltage
12
12
680
220
250
370
300
16
16
24
184.7
79.0
169.4
7.0
or SAE 3/8”
5.6
7
1800A
6.8
5
2400A
6.8
4.5
2600A
M6
Receptacle†
Receptacle
PC925
M6
12
925
380
460
625
500
28
27
52
168.6
179.0
128.0
11.8
Receptacle†
or SAE 3/8”
Receptacle
PC1200
PC1220
75/86-PC1230
12
PC1350
12
1350
770
750
1080
960
95
88.5
195
377.0
175.0
190.0
27.4
SAE
TBC
4.2
2900A
25-PC1400
12
1400
820
1040
1150
850
65
55
125
240.3
173.7
220.7
22.7
SAE
7.9
2.5
3100A
12
1400
820
1040
1150
850
65
55
125
240.3
173.7
220.7
22.7
SAE
7.9
2.5
3100A
12
1500
880
1120
1250
1050
68
62
135
275.6
171.7
198.6
22.4
SAE
6.8
2.5
3100A
12
1500
880
1120
1250
1050
68
62
135
275.6
171.7
198.6
22.4
SAE and
3/8” Stud (Pos.),
5/16” Stud
(Neg.)
7.9
2.5
3100A
12
1500
880
1120
1250
1050
68
62
135
275.6
177.5
198.6
22.4
6.8
2.5
3100A
6.8
3.5
3500A
PC1700
34/78-PC1500 34M-PC1500 34-PC1500
12
35-PC1400
M6
12
1200
550
680
860
725
42
40
78
199.9
169.1
172.7
17.4
Receptacle†
or SAE 3/8”
Receptacle
1220
680
560
960
860
70
64.8
135
302.0
175.0
190.0
20.7
SAE
TBC
5.7
2200A
1230
730
920
1050
815
55
50
100
240.3
177.5
201.2
20.6
TOP SAE
SIDE
3/8”
6.8
2.5
3100A
Receptacle
TOP SAE
SIDE
3/8”
Receptacle
M6
12
1700
875
1110
1325
1175
68
65
142
330.7
168.2
176.0
27.6
Receptacle†
or SAE 3/8”
65-PC1750
1750
930
1180
1350
1070
74
65
135
300.5
182.9
188.7
26.3
SAE
7.9
2.0
5000A
12
1800
1300 1660
1600
1450
214
190
475
582.0
125.0
317.0
60.0
3/8” Stud
9.0
3.3
3800
12
2150
1150 1470
1545
1370
100
92
205
330.2
172.7
239.0
35.3
3/8” Stud or
16.9-22.6
SAE
2.2
5000A
12
2150
1150 1470
1545
1370
100
92
205
330.2
172.7
240.5
35.3
SAE and
3/8” Stud (Pos.),
5/16” Stud
(Neg.)
16.9-22.6
2.2
5000A
12
2250
1225 1570
1730
1550
126
114
240
286.0
269.0
233.0
39.0
Dual SAE/DIN
11.0
Terminal
For 3/8”
and 3/8”Stud Stud Only
2.1
5000A
31M-PC2150 31-PC2150
12
PC1800-FT
Receptacle
PC2250
Cold Start Performance S.A.E J537 JUNE 82 and EN50342 -1 :2006
**Pulse Current † Can be fitted with brass automotive terminal
All batteries available with metal jackets, except PC310, PC535, PC625, 75/86-PC1230, 25-PC1400, 35-PC1400, 34-PC1500,
34M-PC1500, 34/78-PC1500, 65-PC1750, 31M-PC2150 and PC2250
Operating temperature range: -40°C (-40°F) to 45°C (113°F) • -30°C (-22°F) to 40°C (104°F) for PC2250
MODEL
FOR EVERY APPLICATION.
TERMINAL LAYOUTS
PC545
PC535
PC310
PC625
ODYSSEY ® BATTERY
TECHNOLOGY COMPARISON
PC1200***
PC925***
PC680
ODYSSEY®
BATTERIES
PC1220
-
+
DESIGN LIFE
8-12 years (Float)
@ 25˚ C (77˚ F)
5 years
SERVICE LIFE
3 to 10 years
1 to 5 years
Drycell (“starved
electrolyte”) no external
leakage or corrosion
Most are acid
flooded (causing
acid burns and
spills); some wet
sealed or “gelled”
STORAGE LIFE
2 years before needing
charge @ 25˚C (77˚F)
6-12 weeks before
needing charge
SHIPPING
Air transportable;
US Department
of Transportation
classified non-spillable
(less expensive)
Ground transport;
classified as
hazardous material
(more expensive)
Battery slowly loses
power at end of life; no
catastrophic failure
Immediate and
catastrophic loss
of power (can leave
you stranded)
ELECTROLYTE
75/86-PC1230
+
-
PC1350
-
34-PC1500
+
34M-PC1500
31-PC2150
65-PC1750
25-PC1400
35-PC1400
+
-
-
34/78-PC1500
31M-PC2150
+
PC1700
PC2250
END OF LIFE
-
+
-
CONVENTIONAL
BATTERIES
PC1800-FT
-
Drawing sizes are for terminal position reference only;
diagrams are not proportionate to each other.
***Optional Reversed Polarity (L)
WARRANTY:
EnerSys® Energy Products Inc. (“Manufacturer”) warrants its
ODYSSEY® batteries (hereafter referred to as “Battery”) to be free
of defects in material and workmanship for the earlier of (a) the
Applicable Warranty Period or (b) within 400 cycles to 80% depth
of discharge, whichever occurs first. The Applicable Warranty Period
is two (2) years for power sports applications; three (3) years in
automotive, marine, commercial, and industrial applications; and four
(4) years in the case of the 75/86-PC1230, 25-PC1400, 35-PC1400,
34-PC1500, 34M-PC1500, 34/78-PC1500, 65-PC1750, 31-PC2150,
31M-PC2150 and PC2250 batteries. The Applicable Warranty Period
begins from the date of purchase with original receipt, or, if no receipt
is available, from Manufacturer’s shipping date. Within the Applicable
Warranty Period, the Battery will be replaced free of charge if adjustment is necessary due to defect in material or workmanship (not merely
discharged). Simply return the Battery to any authorised ODYSSEY
battery dealer with the original receipt for a replacement. This warranty
may vary from country to country; contact your authorised ODYSSEY
battery wholesaler or dealer for the applicable warranty.
GENERAL PROVISIONS
A. Manufacturer has no obligation under the limited warranty set forth
above in the event the Battery is damaged or destroyed as a result of
one or more of the following:
• Willful abuse or neglect or if the top decorative cover has been
removed.
• Natural forces such as wind, lightning, hail; damage due to fire,
collision, explosion, vandalism, theft, penetration or opening of the
Battery case in any manner.
• Overcharging, undercharging, charging or installing in reverse
polarity, improper maintenance, allowing the Battery to be deeply
discharged via a parasitic load or mishandling of the Battery such
as but not limited to using the terminals for lifting or carrying the
Battery. Trickle chargers that do not have a regulated trickle charge
voltage between 13.5V and 13.8V (no lower than 13.5V and no
higher than 13.8V) will cause early failure of the Battery. Use of such
chargers with the Battery will also void the Battery’s warranty.
• Failure to properly install the Battery or lack of metal jacket for high
temperature or vibration applications.
• Normal deterioration in the electrical qualities or the acceleration
of such deterioration due to conditions that accelerate such
deterioration.
• If the Battery is used for an application that requires higher
cranking power or a greater reserve rating than the Battery is
designed to deliver, or the Battery capacity is less than the Battery
capacity specified by the vehicle manufacturer, or the Battery is
otherwise used in applications for which it was not designed.
B. To obtain warranty service:
1. Return the Battery to any authorised ODYSSEY battery
wholesaler or dealer.
2. If the Battery is determined to be defective for material or
workmanship under terms of this limited warranty, it will be
replaced.
THIS LIMITED WARRANTY IS IN LIEU OF, AND MANUFACTURER
DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES, STATUTORY,
EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. MANUFACTURER’S EXCLUSIVE LIABILITY
FOR BREACH OF WARRANTY SHALL BE TO REPLACE THE BATTERY
WITHIN THE EFFECTIVE WARRANTY PERIOD. IN NO EVENT SHALL
MANUFACTURER BE LIABLE FOR ANY LOSS OR DAMAGES OF ANY
OTHER KIND, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL,
EXEMPLARY, SPECIAL OR OTHERWISE. NOR SHALL
MANUFACTURER BE LIABLE FOR ANY REMOVAL OR INSTALLATION
EXPENSE, OR THE LOSS OF TIME OR PROFITS.
Some countries and/or states do not allow limitation on how long an
implied warranty lasts or the exclusion or limitation of incidental or
consequential damages, so the above limitations may not apply to you.
This warranty gives you specific legal rights, which may vary from
country to country and/or state to state.
About EnerSys®
EnerSys® is a global leader in stored energy solutions
for automotive, military, and industrial applications. With
manufacturing facilities in 17 countries, sales and service
locations throughout the world, and over 100 years of
battery experience, EnerSys is a powerful partner for
automotive service and parts providers.
EnerSys
Global Headquarters
P.O. Box 14145
Reading, PA 19612-4145, USA
Tel: +1-610-208-1991
+1-800-538-3627
Fax: +1-610-372-8613
EnerSys Europe
Lowenstrasse 32
8001 Zurich
Switzerland
EnerSys Asia
No. 49, Yanshan Road
Shekou, Shenzhen
518066 China
Tel: +86-755-2689-3639
Fax: +86-755-2689-8013
EnerSys Ltd.
Rake Lane,
Clifton Junction, Swinton
Manchester M27 8LR, UK
Tel: +44 (0)161 727 3952
Fax: +44 (0)161 727 3809
www.odysseybattery.com
www.enersys-emea.com
® 2009 EnerSys. All rights reserved.
Trademarks and logos are the property of EnerSys and its affiliates, except Gyrocopter™, which is not the property of EnerSys.
Publication No. EN-ODY-RS-008 – SEPTEMBER 2009 Subject to revisions without prior notice. E.&O.E.