hv photonics Article Engineering Multi-Section Quantum Cascade Lasers for Broadband Tuning Steven Slivken and Manijeh Razeghi * Center for Quantum Devices, Electrical Engineering and Computer Science Department, Northwestern University, Evanston, IL 60208, USA; [email protected] * Correspondence: [email protected]; Tel.: +1-847-491-7251 Received: 1 June 2016; Accepted: 17 June 2016; Published: 27 June 2016 Abstract: In an effort to overcome current limitations to electrical tuning of quantum cascade lasers, a strategy is proposed which combines heterogeneous quantum cascade laser gain engineering with sampled grating architectures. This approach seeks to not only widen the accessible spectral range for an individual emitter, but also compensate for functional non-uniformity of reflectivity and gain lineshapes. A trial laser with a dual wavelength core is presented which exhibits electroluminescence over a 750 cm´1 range and discrete single mode laser emission over a 700 cm´1 range. Electrical tuning over 180 cm´1 is demonstrated with a simple sampled grating design. A path forward to even wider tuning is also described using more sophisticated gain and grating design principles. Keywords: monolithic tunable laser; quantum cascade laser; sampled grating 1. Introduction One of the primary appeals of the quantum cascade laser (QCL) is its ability to access a wide portion of the infrared spectrum (3 < λ < 11 µm) in continuous operation at room temperature [1,2]. High output power and a small form factor are also key characteristics. This makes the QCL a very important, even enabling, technology for many applications which would benefit from portability, such as spectroscopy. While initial development concentrated on fixed frequency (or mildly tunable) applications, recent years have seen a resurgence in QCL development based on wide wavelength coverage from a single device. The first step to achieving this is to demonstrate a laser medium with an extremely broad gain bandwidth. With a QCL, a single, homogeneously broadened emitter can exhibit several hundred inverse centimeters of bandwidth, especially at shorter wavelengths. This is one advantage of an intersubband emitter over a mid-infrared interband laser like the interband cascade laser (ICL). The second advantage of the QCL relies on the intersubband gain lineshape, which has very little absorption adjacent to the primary gain peak (when properly designed). This allows multiple wavelength emitters to be combined within the same laser waveguide (a so-called heterogeneous QCL) without significant cross-absorption. All emitters can emit simultaneously, or a single wavelength can be selected with the proper feedback. While a single homogeneous QCL might have a gain bandwidth of 200 cm´1 (24.8 meV), a properly designed heterogeneous QCL can exhibit significantly broader bandwidth. Our group has recently demonstrated a room temperature long wavelength infrared (LWIR) DFB laser array capable of emission wavelengths from 5.9–10.9 µm [3]. This represents a bandwidth of 760 cm´1 (94 meV). The waveguide core of this wafer was composed of six different emitting stages. This covers a significant portion of mid-infrared spectral region and will be part of a new generation of tunable infrared sources. Another, as yet unpublished, initial effort was made to generate an ultra-broadband gain region used eight emitting stages. This wafer showed electroluminescence that covered the entire 4–12 µm Photonics 2016, 3, 41; doi:10.3390/photonics3030041 www.mdpi.com/journal/photonics Photonics 2016, 3, 41 2 of 6 wavelength region (>1600 cm´1 ), although some additional optimization is necessary to flatten the gain distribution. The second step to achieving broadband emission from a laser is to provide a means of adjustable, wavelength-selective feedback. One of the more common methods of doing this relies on external cavity feedback via a diffraction grating. Overall, this is very successful, and it has been applied to heterogeneous QCLs in the past. However, this technique relies on multiple optical components beyond the QCL gain medium [4]. Precise optical alignment is also required to maintain smooth operation. Finally, the tuning is traditionally mechanical in nature, which has a limited tuning speed. Some recent demonstrations, however, have significantly increased the tuning speed using MEMs or acousto-optic elements, but the other restrictions still apply [5,6]. The more robust alternative that many groups are now developing is tuning via the Vernier effect. In this arrangement, the laser is composed of at least two sections with comb-like reflectivity behavior. When the comb spacing of the two sections is different, the combs do not overlap perfectly, and only certain wavelength have strong feedback in both sections. When the grating reflectivity envelope is properly aligned to the gain bandwidth of the laser, the resultant coupled cavity can exhibit single mode output. Adjusting current or temperature in one of the sections causes a shift in the overlap, which can lead to a large, controllable, shifts in the output wavelength. Though there are many geometries that can exhibit the Vernier effect, one of the most successful for the QCL at present is the sampled grating distributed feedback (SGDFB) laser. This architecture is similar to that developed for electrical tuning of telecom lasers [7], and was demonstrated for the QCL in 2012 [8]. Over an order of magnitude, improvement in tuning was demonstrated compared to traditional single mode DFB QCLs. Since then, multiple demonstrations of this technology have been made, leading to mid-infrared lasers with published pulsed and continuous wave tuning ranges of 243 cm´1 and 120 cm´1 from individual lasers, respectively [9,10]. Single mode power output has also been increased significantly, with over 5 W (1.25 W) tunable peak (continuous wave) output power demonstrated from single devices [10]. Even wider tuning is possible with more advanced grating designs, like the superstructure grating (SSG), with predicted tuning limited only by the gain bandwidth of the laser itself [11]. Other interesting configurations are also being investigated. While one SGDFB has a broad range, an array of SGDFB lasers has even a wider range. This was demonstrated in the mid-wavelength infrared (MWIR, 3 < λ < 5 µm) shortly after the first SGDFB QCL, and showed a pulsed wavelength coverage of 351 cm´1 at room temperature in pulsed mode [12]. Also, combining the SGDFB with an additional distributed Bragg reflector section has been used to generate a tunable dual wavelength laser. This was utilized recently as an on-chip pump source for room temperature, single mode, tunable continuous wave THz emission [13]. 2. Combining Broadband Gain and Electrical Tuning The next evolutionary step in tunable QCL development is the combination of broadband gain media with Vernier-type feedback. The first demonstration builds on the 6-core laser design from [3]. An 8-laser SGDFB array, each with a shifted central wavelength, was demonstrated on a similar broadband wafer that can emit at almost any wavelength within the 6–10 µm wavelength range. Additionally, an on-chip beam combiner was developed which emits all light out of a single aperture. The laser was incorporated into a system capable of rapid scanning over the whole tuning range [14]. Though this is impressive, it has a somewhat complex control scheme. If spectral coverage is preferred over continuous tuning, another approach is under investigation. A standard sampled grating has a reflectivity envelope width (of the central lobe) that is inversely proportional to the number of gratings periods (Ng ) within one sampling period. This can lead to very wide envelopes, with a full width at half maximum (FWHM) up to 500 cm´1 for Ng = 4. The consequence is the need for a longer cavity (more sampling periods) in order to build up sufficient grating reflectivity for single mode operation. Also, the reflectivity is peaked, which leads to non-uniform threshold gain for a Photonics 2016, 3, 41 3 of 6 Photonics 2016, 3, 3, 4141 Photonics 2016, 3 of 63 of 6 standard QCL. However, this can be efficiently compensated for by using a dual core (dual emitter) QCL, whose modal gain can be engineered to partially for the varying grating reflectivity. emitter) QCL, whose modal gain can engineered partiallycompensate compensate varying grating emitter) QCL, whose modal gain can be engineered totocompensate partially forfor thethe varying grating The progression from a simplefrom SGDFB to this dual core approach isapproach shown in Figure 1. Figure reflectivity. The progression aa simple SGDFB this dualcore core approach is shown in Figure reflectivity. The progression from simple SGDFB totothis dual is shown in 1. 1. Figure 1. Schematic evolution of original sampled grating distributed feedback (SGDFB) quantum Figure 1. Schematic evolution of original sampled grating distributed feedback (SGDFB) quantum cascade laser (QCL)evolution to a broadband dual core SGDFB.grating distributed feedback (SGDFB) quantum Figure 1. Schematic of original sampled cascade laser (QCL) to a broadband dual core SGDFB. cascade laser (QCL) to a broadband dual core SGDFB. A MWIR dual core QCL has been designed to test the proposed methodology. The emitters used MWIR QCL been designed tototest the proposed methodology. emitters used in inAA the laserdual core are based on the high efficiency λtest = 4.9 μm laser demonstrated byThe our group. The MWIR dualcore core QCLhas has been designed the proposed methodology. The emitters used the coredesign are based onused theonhigh efficiency λ = 4.9λµm laser by our group. The primary change tothe shift theefficiency wavelength is adjustment of the 1st quantum well inprimary theThe in laser the laser core are based high = the 4.9 μmdemonstrated laser demonstrated by our group. active region from 5 (λ = 5.2 μm) to 2 (λ = 4.2 μm) monolayers. These wavelengths are appropriate design change used to shift the wavelength is the adjustment of the 1st quantum well in the active primary design change used to shift the wavelength is the adjustment of the 1st quantum well in the considering the gain FWHM of this lasermonolayers. design is typically 400–500 cm−1. are Minor adjustments (1–2 region from 5 (λ = 5.2 µm) to 2 (λ = 4.2 µm) These wavelengths appropriate considering active region from 5 (λ = 5.2 μm) to 2 (λ = 4.2 μm) monolayers. These wavelengths are appropriate monolayers) werethis alsolaser madedesign to a few other layers just to adjust of the energy(1–2 levels. These the gain FWHM typically 400–500 cm´1alignment . Minor adjustments monolayers) considering the of gain FWHM of thisislaser design is typically 400–500 cm−1. Minor adjustments (1–2 altered designs have not yet been optimized for efficiency. The waveguide core starts with 22 periods were also made to a few other layers just to adjust alignment of the energy levels. These altered designs monolayers) were also made to a few other layers just to adjust alignment of the energy levels. These of the longer wavelength emitter and 18 periods of the shorter wavelength emitter. This asymmetry have notdesigns yet been optimized for efficiency. waveguideThe core starts with 22 starts periods of 22 theperiods longer altered have not yet been optimizedThe for efficiency. waveguide core with is due the presence of a 450 nm thick GaInAs grating layer, which is also part of the waveguide. wavelength emitter and 18emitter periods of theperiods shorterofwavelength emitter. This asymmetry is due the of the longer wavelength and the shorter emitter. This asymmetry The layer structure (as shown in 18 Figure 2) was grown on n-wavelength InP by gas-source molecular beam presence of a 450 nm thick GaInAs grating layer, which is also part of the waveguide. is due the without presence ofupper a 450 cladding nm thickand GaInAs grating layer,two which is also of theThe waveguide. epitaxy the cap layer. Initially, pieces werepart set aside. first piece The layer shown in nby gas-source molecular beam The layerstructure structure (as shownby inFigure Figure 2) 2) was was grown grown on n- InP InP beam had diffraction gratings(as fabricated e-beam lithography andon plasma etching. Uniform molecular DFB gratings epitaxy without the upper cladding and cap layer. Initially, two pieces were set The first epitaxy without the upper cladding and cap layer. Initially, two pieces aside. The first piece of varying period were defined. Both pieces then had the upper cladding and cap layers depositedpiece had diffraction Uniform DFB DFBgratings gratings had diffraction gratingsfabricated fabricatedby bye-beam e-beamlithography lithography and and plasma etching. Uniform by MOCVD. gratings ofofvarying cap layers layers deposited deposited varyingperiod periodwere weredefined. defined.Both Both pieces pieces then then had had the the upper upper cladding and cap by byMOCVD. MOCVD. (a) (b) Figure 2. (a) Schematic layer structure of dual core mid-wavelength infrared (MWIR) QCL; (b) Right axis: Normalized electroluminescence and Fabry Perot laser emission from the dual core wafer. Left (a) (b) axis: Threshold current density of DFB lasers according to targeted emission wavenumber. Points at the top left represent DFB lasers whichof exhibit only multimode emission. Figure (a)Schematic Schematic layer structure of dual core core mid-wavelength mid-wavelength infrared Figure 2.2.(a) layer structure dual infrared (MWIR) (MWIR) QCL; QCL; (b) (b) Right Right axis:Normalized Normalizedelectroluminescence electroluminescence and and Fabry Fabry Perot Perot laser laser emission axis: emission from from the the dual dual core core wafer. wafer. Left Left axis: Threshold current density of DFB lasers according to targeted emission wavenumber. Points axis: Threshold current density of DFB lasers according to targeted emission wavenumber. Pointsat at thetop topleft leftrepresent representDFB DFBlasers laserswhich whichexhibit exhibitonly onlymultimode multimode emission. emission. the Photonics 2016, 2016, 3, 3, 41 41 Photonics of 66 44 of The first sample was fabricated into several identical arrays of DFB lasers, with some Fabry Perot first sample was DFB fabricated intoThe several identical of DFB lasers, with some Fabry (FP) The reference lasers (no grating). second piece arrays was fabricated into circular mesas for Perot (FP) reference lasers (no DFB grating). The second piece was fabricated into circular mesas measurement of intersubband electroluminescence (EL). Figure 2 shows testing data for these pieces for measurement of intersubband electroluminescence Figure 2 shows testing datais for these of the dual core wafer. The most noticeable feature is that(EL). the EL shows two peaks, which matched pieces of the core peaked wafer. The most noticeable is that the EL shows twoofpeaks, which is fairly well bydual the dual multimode emissionfeature from the FP laser. The FWHM the EL is over −1 matched fairly well by the dual peaked multimode emission from the FP laser. The FWHM of the EL 750 cm . Also shown are the threshold current densities from two identical DFB arrays as a function 1 . Also shown are the threshold current densities from two identical DFB arrays as a is 750 cm´emission of over the targeted wavenumber. The DFB array showed single mode emission over the 4–5.5 μm function of the targeted wavenumber. The DFB arrayisshowed single mode over wavelength range (700 emission cm−1). While the threshold behavior fairly flat over thisemission range, some ´ 1 the 4–5.5 µm wavelength range (700 cmnecessary. ). While the threshold behavior is fairly flat over this range, improvement in gain balancing is still someBased improvement in gain balancing is an stillearly necessary. on this initial wafer testing, stage dual core SGDFB was also fabricated from the Based on this initial wafer testing, an early dual acore SGDFB also fabricated fromThe the same wafer. Unlike previous SGDFB fabrication,stage however, buried ridgewas geometry was utilized. same Unlike SGDFB fabrication, however, a buriedreflectivity ridge geometry was utilized. The main wafer. purpose wasprevious to try and produce a more ideal grating by reducing parasitic main purpose was try and produce a more ideal grating of reflectivity reducing reflections from thetowaveguide sidewalls. A cross-section a finishedby device (w =parasitic 8.48 μm),reflections is shown from the waveguide sidewalls. A cross-section of a finished device (w = 8.48 µm), is shown in Figure 3. in Figure 3. Figure 3. 3. (a) Figure (a) Top Top view view schematic schematic of of two two section section laser laser with with sampled sampled grating grating design design specifics. specifics. Λ g = grating period. Λ s = sampling period (b) SEM cross-section of a buried ridge SGDFB Λg = grating period. Λs = sampling period (b) SEM cross-section of a buried ridge SGDFB laser. laser. (c) Tuning Tuning characteristic characteristic of of aa dual dual core core SGDFB SGDFB laser. laser. (c) Several different different grating grating periods periods and and ratios ratios of of sampling sampling periods periods between between sections sections were used to to Several were used explore the tuning behavior. All designs were based on 5 mm long, uncoated cavities, in order to get explore the tuning behavior. All designs were based on 5 mm long, uncoated cavities, in order to get as as much as possible. number of sampling periods (Ns)varied was varied between 7 and 20 per much datadata as possible. The The number of sampling periods (Ns ) was between 7 and 20 per section, section, and the of number gratingper periods per sampling periods varied from 8 toon 12.the Based on and the number gratingofperiods sampling periods was variedwas from 8 to 12. Based section −1, with theoretical tuning the section lengths, this translates to comb spacings between 5 and 13 cm ´ 1 lengths, this translates to comb spacings between 5 and 13 cm , with theoretical tuning ranges from ranges from cm−1. 92–180 cm´192–180 . Lasers were with a pulse width of 100 ns and a 5% Lasers were tested tested in inpulsed pulsedmode modeatatroom roomtemperature temperature with a pulse width of 100 ns and a duty cycle (pulse width/period). The emission wavelength is tuned by changing the current density 5% duty cycle (pulse width/period). The emission wavelength is tuned by changing the current in one section relativerelative to the other. The tuning behavior is shown in Figure 3b as3ba as function of the density in one section to the other. The tuning behavior is shown in Figure a function of difference in current density (ΔJ). Most of the lasers behaved as expected, with some exhibiting tuning the difference in current density (∆J). Most of the lasers behaved as expected, with some exhibiting up to 183 cm−1 using a standard SGDFB short period grating design (Ng = 8, Ns = 20). This is the widest tuning up to 183 cm´1 using a standard SGDFB short period grating design (Ng = 8, Ns = 20). This tuning reported for a SGDFB QCL with a single grating basis. In this case, the step tuning behavior is the widest tuning reported for a SGDFB QCL with a single grating basis. In this case, the step has a spacing of ~12 cm−1. The measuring current was not carefully optimized to minimize the side tuning behavior has a spacing of ~12 cm´1 . The measuring current was not carefully optimized to mode suppression ratio in this experiment, but the measured values range from 10–20 dB. As the minimize the side mode suppression ratio in this experiment, but the measured values range from grating period reduced, the spectrum gradually became multimode, however, which shows 10–20 dB. As the grating period reduced, the spectrum gradually became multimode, however, which insufficient reflectivity at shorter wavelength to suppress emission from the longer wavelength peak. shows insufficient reflectivity at shorter wavelength to suppress emission from the longer wavelength This indicates, as with the DFB measurement, that broadband (>250 cm−1) tuning will benefit from a peak. This indicates, as with the DFB measurement, that broadband (>250 cm´1 ) tuning will benefit Photonics 2016, 3, 41 Photonics 2016, 3, 41 5 of 6 5 of 6 more balanced gain lineshape, which will require only minor modification of the number of emitting periods. from a more balanced gain lineshape, which will require only minor modification of the number of emitting periods. 3. Discussion 3. Discussion One challenge with the dual core method presented above is maintaining alignment between Onegain challenge withthe thesampled dual core method presented above The is maintaining alignment between the laser curve and grating reflectivity function. tuning mechanism of the laser, the laser gain curve and the sampled grating reflectivity function. The tuning mechanism of the laser, while controlled electrically, is actually enabled by local temperature changes in the waveguide while controlled electrically, is actually enabled by change local temperature changes the waveguide which are related to the current density. As the in gain curve peakinposition is fasterwhich with are related tothan the current density. the change in gain peak position is withtotemperature temperature the Bragg peak As position, a small (<10 curve cm−1) misalignment is faster expected occur over −1), thanfull thetuning Braggrange peak of position, a small (<10 cm misalignment is to expected occur over the the laser. However, this´1is) small compared the gaintoFWHM (~750the cmfull ´ 1 tuning thebelaser. However, is small compared to the gain FWHM ), and and therange error of can corrected by athis small increase in the grating period and (~750 carefulcm choice of the error can be corrected by a small increase in the grating period and careful choice of the sampling sampling periods in the two sections. periods in thethe twoinitial sections. Though goal described above was to a combine a dual core QCL with a simple Though the initial goal described above wasrange, to a combine core QCL with simple sampled sampled grating to produce a very wide tuning there isa adual more elegant path aforward to reach grating to produce a very wide tuning range, there is a more elegant path forward to reach this architecture’s true potential. Beyond the use of a simple grating basis, a tailored SSG canthis be architecture’s true potential. the use gain of a simple grating basis, a tailored SSG can be adapted adapted to compensate for aBeyond more general lineshape. In addition, the gain lineshape can be to compensate for a amore general gain gain lineshape. In addition, lineshape can bedesigns. tailored In to tailored to produce nearly arbitrary lineshape with thethe usegain of multiple emitter produce a nearly arbitrary gain lineshape the use multiplewith emitter designs. In combination, an combination, an extremely broad spectralwith range can beofaccessed minimal variation in threshold extremely broad spectral range can be accessed with minimal variation in threshold or power output. or power output. The main maingoal goalwill willbebetotoachieve achieve gain reflectivity across tuning range of interest. The flatflat gain andand reflectivity across the the tuning range of interest. The The general is sketched in Figure 4. Besides improving power uniformity, this architecture will general idea idea is sketched in Figure 4. Besides improving power uniformity, this architecture will also also make alignment thecomponents two components and reflectivity curves) less critical asare there no make alignment of theoftwo (gain (gain and reflectivity curves) less critical as there no are sharp sharp features. The first task is to develop the SSG basis using discretized grating periods and phase features. The first task is to develop the SSG basis using discretized grating periods and phase shifts. shifts.is This is not trivial, but the approach can be adapted related efforts [15]. Optimization This not trivial, but the approach can be adapted fromfrom priorprior related efforts [15]. Optimization of of the gain curve must then be achieved which now been investigated extensively in LWIR the LWIR the gain curve must then be achieved which hashas now been investigated extensively in the for for heterogeneous QCLs. Some optimization required arriveatatthe theproper proper shape shape without heterogeneous QCLs. Some optimization willwill be be required totoarrive efficiency, however, sacrificing device efficiency, however,which whichwill willfollow followthe theprocedure proceduredeveloped developedin in[3]. [3]. Figure Figure 4. 4. Evolution Evolution of of electrically electrically tunable tunable QCL QCL design design for for extreme extreme spectral coverage. 4. 4. Conclusions Conclusions In conclusion, this thispaper paperhas haspresented presented a plan to increase electrical tuning range accessible In conclusion, a plan to increase thethe electrical tuning range accessible with with QCLs by optimizing the design of both gain and reflectivity lineshape within a SGDFB QCLs by optimizing the design of both gain and reflectivity lineshape within a SGDFB architecture. −1 and DFB laser 1 and750 architecture. A dual wafer is demonstrated with an FWHM of´over cm A dual core wafer is core demonstrated with an EL FWHM ofEL over 750 cm DFB laser single mode −1 ´ 1 single mode emission over (4 700<cm λ < 5.5Electrical μm). Electrical tuning is also demonstrated over 180cm cm´−11 emission over 700 cm λ < (4 5.5< µm). tuning is also demonstrated over a a180 range single grating grating basis. basis. With range with with aa single single SGDFB SGDFB laser laser with with aa single With further further refinement, refinement, this this method method shows promise for a much wider spectral range, which can potentially cover the entire MWIR or LWIR spectral range. Photonics 2016, 3, 41 6 of 6 shows promise for a much wider spectral range, which can potentially cover the entire MWIR or LWIR spectral range. Acknowledgments: This work is partially supported by the Department of Homeland Security Science and Technology Directorate (grant HSHQDC-13-C-00034), National Science Foundation (grants ECCS-1505409 and ECCS-1306397), Naval Air Systems Command (grant N68936-13-C-0124), and an Early Stage Innovations grant from NASA’s Space Technology Research Grants Program (grant NNX13AT10G). The authors would like to acknowledge the encouragement and support of all the involved program managers. Author Contributions: S.S. and M.R. conceived and designed the experiments; S.S. performed the experiments. S.S. wrote the paper. Conflicts of Interest: The authors declare no conflict of interest. References 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Bandyopadhyay, N.; Bai, Y.; Tsao, S.; Nida, S.; Slivken, S.; Razeghi, M. Room temperature continuous wave operation of λ ~ 3–3.2 µm quantum cascade lasers. Appl. Phys. Lett. 2012, 101, 241110. 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