SHOCK TRAIN LENGTH MEASUREMENTS AND IMPROVED CORRELATIONS FOR RECTANGULAR DUCTS ISABE-2015-20231 Jonathan S. Geerts∗ , Kenneth H. Yu† University of Maryland, College Park, MD 20740 Abstract Widely accepted empirical relations for shock train lengths in constant-area isolators are based on centerline pressure measurements. They also do not account for the effect of aspect ratio or boundary layer asymmetry in non-circular isolators. In this paper, new shock train length measurements are reported for rectangular isolators with incoming Mach numbers of up to 2.5 and duct aspect ratios of 3 and 6. Simultaneous visualization of the shock trains from both the minor- and major-axis perspectives revealed the boundary flow separation initiating from the corners, at a location approximately one duct height ahead of the ensuing shock trains in the core flow. Incorporating the effects of aspect ratio on boundary layer flow as well as corner flow separation on shock train length, a modified relation for shock train length for rectangular isolators is proposed. The results improved the agreement with the present data, by reducing the root-mean-squared error of the correlation results by 50% in the case of aspect ratio 6. compression inlet, a constant cross-sectional isolator, a combustor capable of supporting both supersonic and subsonic burning with a supersonic outlet, and an expansion exhaust. Operating across a wide flight envelope (Mach numbers, altitudes, dynamic pressures etc.), the system must be adequately robust to avoid Combustion-Inlet Interaction (CII), one of the prime catalysts of engine unstart. The component in the system responsible for mitigating the unstart risk is the isolator, located between the lower pressure inlet and higher pressure combustor. The isolator, as the name implies, is meant to isolate the combustor and inlet and avoid the occurrence of CII by containing a complex flow structure known as a shock train. The shock train is a vital component in the initial region of the dual-mode scramjet operational envelope (i.e. the subsonic combustion or ramjet-mode). Proper formation and position control of the shock train allows the incoming flow to compress to higher pressures prior to combustion, avoid the severe stagnation pressure losses associated with a single normal shock, and shock down to subsonic bulk velocities for ramjet-mode combustion. Controlling the position of this shock train is equally important, as uncontrolled oscillations and propagation can impart high pressure and thermal loads on the engine structure and uncontrolled upstream propagation can severely affect the inlet flow field, resulting in loss of mass flow and potential engine unstart. [1] The shock train can be formed through a number of processes. An upstream mixed-compression inlet causing multiple shock/boundary-layer interactions (SBLIs) can impose severe adverse pressure gradient on the internal boundary layer at each interaction in the isolator. More often, it is the combustion of fuels creating large back pressures that call for the presence of the shock system to increase the thermodynamic potential of the incoming flow. Large local pressure surges downstream of the isolator caused by chemical energy release due to combustion processes can cause boundary-layer separation within both the combustor and isolator. The resulting separation causes incoming flow to turn into itself and generate a series of shock structures (Fig. 1) [2]. The traditionally visualized shape (as viewed from a single planar perspective) of the primary shock structure in the shock train is predominantly depended on the incoming Mach number, with the degree of normal shock bifurcation increasing with Mach number [3]. A comprehensive review regarding isolator performance, flow behavior, and terminology can be found in the review paper by Matsuo et al. [4]. Nomenclature AR D DH H M P W Reθ RMS E S St Sc T U δ δ∗ θ aspect ratio isolator diameter hydraulic diameter isolator height (minor axis) Mach number pressure isolator width (major axis) momentum thick. Reynolds number root mean square error total (psuedo) shock train length centerline (pseudo) shock train length corner flow separation length temperature flow velocity 99% velocity thickness displacement thickness momentum thickness Subscripts i w 0 1 2 3 ∞ current static pressure tap wall stagnation flow parameter lower/upper wall parameter isolator inlet plane station & side wall parameter isolator exit plane station freestream flow parameter Isolator shock train Fuel injection Freestream Introduction Exhaust Forebody oblique shock A. Background & Motivation Dual mode scramjet engines are a prime candidate in the search for a next-generation propulsion system capable of supporting hypersonic orbital access, cruise missile propulsion, and accelerated global transportation. Sketched in a simplified twodimensional form in Fig. 1, the dual-mode cycle consists of a Figure 1: Simplified 2D scramjet schematic (adapted from Ref. [5]). ∗ Graduate Research Assistant, Department of Aerospace Engineering, [email protected] † Associate Professor, Department of Aerospace Engineering B. Isolator Flow Three-Dimensionality To mitigate the risk of CII from occurring in a complex, con- i 2 Compression Inlet 1 3 Isolator e 4 Combustor Exhaust Nozzle 2 fined three-dimensional flowfield, the shock train leading edge structure must be accurately located. Prior to the implementation of such a shock train control scheme, the isolator must be designed long enough to contain the shock train but not excessively long in order to avoid excess weight and supersonic drag penalty. Empirical relations for shock train length are often used to initialize the isolator design for certain target incoming flow parameters. To more accurately predict the total length of the shock train, as well as improve reliability of shock train location control schemes, the shock train leading edge structure in duct with rectangular cross-section and potentially complex corner flows must be thoroughly understood. Traditional analyses use the terms ‘normal’ and ‘oblique’ shock trains based on observations of the primary shock train structure from a single planar perspective. To further reduce the sense of flow three-dimensionality, conventional visualization techniques such as schlieren and shadowgraphy integrate disturbances across the entire optical path length. Techniques offering the capability to visualize the flowfield at a single ‘plane ’ along the optical axis, such as Focusing Schlieren [6, 7] and Planar Mie- and Rayleigh-Scattering [8, 9], have been successfully used in compressible flow applications, yet they do not offer a simultaneous global field of view in three-dimensions as only one plane (perpendicular to the traditional optical axis) is visualized at a time. To address this shortcoming, a novel multiplane shadowgraph technique was employed by the author to visualize the shock train structure simultaneously along the major and minor axis of rectangular isolator ducts with inflow Mach number of 2.4 and aspect ratios 3 and 6. Detailed discussion of the structures visualized and accompanying quantitative dynamic pressure measurements along the duct minor axis can be found in Ref. [10]. This work is referenced often throughout the discussions to follow. A result of the flow visualization technique is shown in Fig. 2 for the aspect ratio 3 case and briefly discussed to introduce the motivation behind thoroughly understanding the shock train leading edge front. The two perspectives in Fig. 2 were acquired simultaneously using the same beam of light, with the XY-plane (top) representing the traditional side-view perspective of the duct vertical and longitudinal axis, and the XZ-plane (bottom) representing the top-view perspective of the duct lateral and longitudinal axis. Since it is a shadowgraph, the second derivative of density gradient is visualized, characterized by the dark and light streaks accompanying each shock structure (resembling the maximum and minimum bounds of second derivative across the shock front). The XY-plane shows what appears to be a primary oblique shock train structure, with upper and lower boundary layer separation (1u, 1l) resulting in a right- and left-running oblique shock (2u, 2l) intersection (3), which in turn spawns upper and lower refracted shock features (4u, 4l). Interaction of these refracted features with the separated boundary layer reflect into a coalesced normal structure (5). The re-acceleration mechanism leading to the secondary normal shock is explained in Ref. [10]. The three-dimensionality of the flow features are recognized in the XZ-plane image which represents the starboard half of the channel width. Boundary layer separation points (1u, 1l) occur well before the establishment of shock structure near the centerregion (5), as the upper and lower walls oblique shocks originate at X=540mm and 560mm respectively, and the center feature terminates at X=595mm. The opposing family oblique shocks (2u, 2l) are seen traveling inboard, joining at the intersection point (3) at [X,Z]=[580,35]mm. The coalesced refracted structure then makes a second transition (5) at [X,Z]=[595,20]mm. The secondary normal shock is clearly visible (6), with thermodynamic differences between the flow behind the primary normal component (5, 5’, 5”) and the primary oblique component (2, 3) causing the secondary normal shock to deflect (6’). From the snapshot described in Fig. 2 and the detailed flow analysis presented described in Ref. [10], it is clear that the Mach 2.4 shock train leading edge front can no longer be identified as a system of pure oblique shocks or highly bifur- Centerline Window Figure 2: AR 3.0 multiplane shadowgraph. XZ-plane representing the starboard half of the isolator duct. Flow is left to right, dimensions in mm. Detailed description of visualization setup and results analysis can be found in Ref. [10] cated normal shocks. It is instead a hybrid oblique/normal shock front, one in which corner flow separation precedes center-flow separation. Accurately predicting the full length of the isolator shock train, including the upstream corner flow separation, is critical in designing an isolator robust and reliable enough to mitigate CII across a wide flight regime. This in turns means that wall-mounted pressure sensors used to derive empirical relations of shock train length must be oriented along more than just the longitudinal centerline, as the single axis orientation would not capture the preceding corner flow separation. The work presented below is a look at introducing a modification to existing empirical relations for shock train length that accounts for the state of the corner boundary layer in a rectangular cross-section duct. C. Previous Work From early work on ramjet (diffuser) terminal shock position sensors for the YF-12 family of aircraft [11, 12] to more recent development efforts of the Propulsion System Controller (PSC) logic for the X-43A scramjet engine controller [13, 14], pressure measurements inside the internally confined compressible inlet/isolator flowfield are used to keep the isolator from operating above a certain threshold (i.e. shock train leading edge not exceeding a certain longitudinal position). This is achieved by either controlling the inlet flowfield (as in the former), or the downstream combustion dynamics (as in the latter). Prior to the implementation of such techniques, estimates of shock train lengths at and off design conditions allow the designer to construct an isolator that is long enough to contain the entire shock train (in addition to safety margin), but not excessively long to avoid unnecessary weight and drag penalties. This becomes especially important as the cycle transitions to scramjet-mode and the shock structure is not a predominant feature inside the isolator since the entire flow path is supersonic. The isolator could then be designed as a constant area combustor with injectors upstream of the isolator inlet plane accompanied with a step for flame holding [15]. The classic empirical relation for shock train length in axisymmetric (circular) ducts, presented in Eq. 1 as introduced by Waltrup & Billig in 1973 [16], with the exception of Mach and pressure subscripts matching the station designations in Fig. 1, is widely considered to be the fore-most empirical relation for shock train length estimation. S t (M22 − 1)Re1/4 P3 P3 Θ = 50( − 1) + 170( − 1)2 D1/2 θ1/2 P2 P2 (1) Through varying the flow parameters including inflow Mach 3 number (M), momentum thickness boundary layer (Reθ ), duct diameter (D), and momentum thickness of the upstream boundary layer (θ), it was found that the shock train length for a given pressure ratio (P3 /P2 ) varies directly with θ1/2 D1/2 and inversely with (M 2 − 1)Re1/4 to form the quadratic expression in Eq. 1. It θ is worth noting that the term ‘shock train length’ as used by Waltrup & Billig corresponds to the entire region of pressure rise, which includes the visible shock structure region of the shock train as well as the subsequent mixing region in which pressure rise continues, albeit at a reduced rate as compared to the visible shock structure region. This combined region is referred to as the ‘psuedo shock region’ as summarized in the review paper by Matsuo et al. [4], wherein the ‘shock train region’ represents the visible shock portion of the pseudo region, and the ‘mixing region’ represents the subsequent region of continued pressure rise. This nomenclature choice is visualized in Fig. 3 (adapted from Ref [4]) and subsequently used in this work. Thus, pseudo shock train length derived from the classic relations is referred to as S t , whereas the additional upstream corner flow separation length discussed in Fig. 2 is labeled S c . Together, the total shock train length, S, is calculated. affects the total pseudo shock train length. To develop such modification, experimental data obtained in a Mach 2.4 aspect ratio 3 and 6 isolator was compared to both empirical relations (Eq. 1-2), with a modification proposed to account for the effects of both the minor- and major-duct axis boundary layer adding to the total shock train length purely derived from traditional centerline pressure measurements. Furthermore, the effect of aspect ratio is included through the use of the hydraulic diameter as the physical duct variable, rather than the minor-axis length scale (duct height) alone. Length scales of upstream corner separation (with respect to centerline separation) observed from the multiplane shadowgraph visualization efforts (Fig. 2) are used in lieu of outboard wall static pressure measurements, which are planned for upcoming tests. Likewise, boundary layer pitot-probe surveys are performed along the centerline representing the minoraxis values of θ and Reθ used in the relations discussed. Outboard and side-wall boundary layer surveys are planned to provide experimentally derived values of duct major-axis boundary layer parameters. A preliminary parametric study varying the and major-axis boundary layer parameters is presented and discussed. Technical Approach & Experimental Setup A. Wind Tunnel Facility & Isolator Models The experimental study was performed in a cold flow, atmospheric indraft wind tunnel (volumetric capacity of 53m3 ) whose test section is shown in Fig. 4a-b. The Method Of Characteristics was used to design a Mach 2.5 nozzle contour of minimum length, producing a supersonic, sharp corner nozzle design with a flow straightening throat region. This model thus presents a type of direct-connect facility in that the acceleration to supersonic conditions is achieved by a converging-diverging nozzle, and not by the typical oblique shock compression ramp inlet geometry found in flight-worthy vehicles and certain experimental ground test facilities. For reference purposes, the positive longitudinal x-axis, vertical y-axis, and lateral z-axis are designated in the facility schematic. The origin is located at the cross-sectional center of the isolator inlet plane, marked by the location of nozzle wall zero slope change. Figure 3: Illustration of pseudo shock train nomenclature (adapted from Ref. [4]). Flow is left to right. First explicitly written (and referenced) by Sullins & McLafferty [15] through the work of Billig [17], a modification of the original empirical relation for pseudo shock train lengths in axisymmetric ducts was put forth for rectangular ducts, and is expressed in Eq. 2. Of similar form to the original (Eq. 1), the rectangular modification included the minor axis duct height (H), as well as a 1/5th power Reθ dependence. Experimental data for shock train length in an aspect ratio 2.5 duct with inflow Mach numbers of 2 and 2.85 and a 1.3 and 2.5mm step (to account for the aforementioned scramjet-mode flame holding capability) were in good agreement with the modified empirical relation set forth in Eq. 2. S t (M22 − 1)Re1/5 P3 P3 Θ = 50( − 1) + 170( − 1)2 H 1/2 θ1/2 P2 P2 (2) The motivation behind proposing an additional modification for rectangular ducts lies in the fact that Eq. 2 does not account for both the minor- and major-axis duct and boundary layer parameters. Due to the complex three-dimensional corner flow, it was observed that both entities play a significant role in the location of the upstream corner separation, which in turn Figure 4: Simulated AR 3.0 (a) and 6.0 (b) isolator test model, dimensions normalized with duct height. Flow is left to right. Two isolator models were tested, with aspect ratios (ARs) of (width/height) 3.0 (Fig. 4a) and 6.0 (Fig. 4b), duct heights of 50.8 and 25.4mm, length-to-height ratios (L/H) of 13.75 and 27.5 to allow proper shock train formation, and tunnel unstart times of 33 and 56 seconds respectively. The AR 6.0 is a lower wall half nozzle extension of the AR 3.0 configuration maintaining the appropriate Mach-Area relationship nozzle throat height. Principle isolator duct dimensions are also shown for each aspect ratio. The upper wall is equipped with 16, 0.5mm diameter centerline static pressure ports spaced 38mm apart, connected to a 16 channel piezoelectric static pressure module (Scanivalve DSA3217) through the means of 1.6mm diameter 4 stainless steel tubulations and supporting Tygon tubing. These channels were used as a rudimentary approach to track the leading edge shock train location through monitoring boundary layer separation pressure rise and to provide a measurement of unstart time (time at which the shock train exits the duct and settles inside the diverging portion of the nozzle), which is used to subsequently normalize the time scale in each AR case. (a) Isolator Outlet P15 Tunnel Start Steady State Complete Unstart Shock Train Arrival P16 Figure 7: Aspect Ratio 3.0 shock train & pseudo-Shock length at P3 /P2 = 5.32. Marker size represents approximate measurement uncertainty. Figure 5: Time averaged upper wall centerline static pressure measurements for aspect ratio 3 duct. (b) Figure 6: Time averaged upper wall centerline static pressure measurements for aspect ratio 6 duct. A time history of time-averaged, static wall pressure distribution is shown in Figs. 5-6 for the 3.0 and 6.0 case respectively. Longitudinal pressure tap position from the isolator inlet is given in mm and subsequently normalized by duct height in brackets. Since this study aimed at analyzing continuous shock train oscillation and propagation, shock train dynamics were driven by the inherent, continuous backpressure rise of the facility and was not user controlled. Shock arrival is characterized by the pressure rise associated with boundary layer separation. Due to the lower mass flow rate, the backpressure rise occurs more gradually in the aspect ratio 6.0 case, holding the shock train in the diffuser section for a longer time than the 3.0 case. All subsequent data presented utilize a non-dimensionalized time, τ, normalized by the time it takes for the isolator to unstart. B. Pseudo Shock Train Length Measurement The centerline static wall pressure taps outlined in Figs. 4-6 were used to estimate the length of the pseudo shock region (S t ) by monitoring the pressure rise due to boundary layer separation associated with the shock train formation. Figure 7 shows the state of the longitudinal distribution of wall static pressure behavior for a given timestep τ (and thus a given P3 /P2 ). Each marker represents a static wall pressure tap, with the markersize approximately equal to the uncertainty of the 16ch Scanivalve pressure module. The solid dark line represents the static pressure at each tap (Pi ) normalized with respect to the stagnation pressure (P0 ). To find the location of the initial pressure rise corresponding to leading edge shock location, the current static pressure behavior was compared to both the steady state (prior to shock train arrival in duct) static wall pressure as shown by the pick dotted line ((Pi /P0 ) steady ) and the difference of static wall pressure between tap (i) and the next upstream tap (i-1), as indicated by the red dashed line (∆P = Pi − Pi−1 ). The visible shock train length (whose trailing edge is marked with a vertical dashed blue line in Fig. 7) as derived from the schlieren and shadowgraph visualization efforts, was approximately 203mm, accounting for 37% of the pseudo shock length which is measured as 548mm. Static pressure rise, as measured at the wall, accounts for 80% of the pressure rise expected behind a normal shock position at the pseudo shock leading edge. C. Boundary Layer Pitot Survey The three visualization stations, whose results and analyses are presented in Ref. [10] and whose center axes are longitudinally positioned 150mm (inlet), 350mm (middle), and 600mm (outlet) from the isolator inlet plane (labeled in Fig. 4a-b), are accompanied by steady-flow lower wall vertical pitot-probe surveys performed along the centerline. Vertical position of the total pressure probe ranged from the lower wall to the half duct height. This was performed to characterize the state of the incoming flow field and flow parameters at the inlet station are used to represent the minor-axis flow variables used in the empirical relations. The probe had a thickness of 0.4mm, an internal diameter of 0.8mm, and a flattened tip with height of 0.4mm, and was accompanied by a wall static pressure tap located one probe outer diameter upstream of the tip. Flow parameters are presented in Table 1 and resemble the center-axis values of the parameters considered. Given the ratio of total probe to static wall pressure, the Rayleigh supersonic pitot-probe formula was used to solve for the Mach number. Assuming Mach 2.5 isentropic expansion from room conditions and a Prandtl number of 0.7 (resulting in a recovery factor of 0.89), the Walz equation (Ref. [18]) was used to calculate the temperature variations throughout the boundary layer, allowing the subsequent calculation of freestream velocity. Classic displacement and momentum boundary layer integrals were used to calculate the displacement thickness δ∗ and the momentum 5 thickness θ [19]. AR3.0 M∞ U∞ (m/s) T ∞ (K) Pw (Pa) δ(mm) δ∗ (mm) θ(mm) AR6.0 Inlet Middle Oulet Inlet Middle Oulet 2.44 560 131 7802 4.17 1.01 0.28 2.39 554 134 8045 6.74 2.11 0.64 2.34 549 137 8410 9.90 3.38 1.01 2.38 542 141 7412 3.89 0.55 0.17 2.31 535 144 7697 5.94 1.02 0.36 2.27 528 149 7903 7.71 1.94 0.65 Table 1: Lower wall experimental pitot survey parameters (subscripts: ∞ represents freestream value, w symbolizes wall value Results Given that the flow parameters of Mach number, θ, and Reθ in the original empirical relations for shock train length (Eq. 1-2) are those at the inlet of the isolator, flow and boundary layer parameters obtained at the inlet of the isolator aspect ratios (Table 1) are used to solve the empirical relations for shock train length. Error bars scale with the distance between centerline wall static pressure taps (30mm). Root Mean Square Error (RMSE) quantitatively evaluating the correlation strength between the empirical curve to the experimental data are presented for each relationship in the low (P3 /P2 < 4.25), middle (4.25 < P3 /P2 < 5.25), and high (P3 /P2 > 5.25) pressure ratio regimes, with results summarized in Table 3. Results are listed in order of discussion below, accompanied by a case number. Critical pressure ratios of 4.25 and 5.25 were chosen in this study to highlight the behavior of the pseudo shock train length. In the following discussion, Waltrup & Billig’s original 1973 relationship for axisymmetric ducts is referred to as Waltrup’s relation, Eq. 1, or simply the circular relation. Billig’s later modification for rectangular ducts is referred to as Billig’s relation, Eq. 2, or the original rectangular modification. Results are presented below and a new modification to the existing Waltrup relation is proposed to account for additional shock train lengths due to corner flow separation in rectangular ducts. A. Original Empirical Relations First, experimental measures of shock train length derived from centerline pressure measurement was compared to the predictions of Eqs. 1-2 (cases I-II) in Fig. 8. Hydraulic diameter (DH ) is substituted for duct diameter (D) in Eq. 1 given the rectangular cross-section of the experimental apparatus. This is also the first step in accounting for the aspect ratio of the duct. For the aspect ratio 3 case, the strongest correlation between empirical and experimental falls in the middle pressure ratio region for the original circular cross-sectional relation by Waltrup. Differences between corner flow and center-body flow are expected to be larger at larger pressure ratios. Confined supersonic flows in circular duct are expected to maintain greater boundary layer symmetry around the duct perimeter than their rectangular counterparts throughout the pressure ratio regime. For the middle pressure ratio regime, the uniformity of the boundary layer can tend to follow the circular relation (reduction in Case I RMSE of 70% compared to Case II), while at higher pressure ratios the influence of the corner flow separation can cause the circular relation to under predict shock train length as it does not account for the more severe boundary layer asymmetry and corner flow effects (reduction in Case II RMSE of 45% as compared to Case I). Neither the work by Billig that initially discussed the rectangular modification (Ref [17]) nor the work by Sullins that first presented the modified rectangular relation in mathematical form (Ref [15]) explicitly state that corner flow and threedimensional effects are taken into account in its formation. The modification was intended to minimize departure from the original empirical relation for circular ducts which was based on an extensive test matrix. The minor axis duct parameter H (duct height), and the centerline values of θ and <θ maintained from the original relation, run the risk of not fully capturing the contribution of corner flow separation to isolator pseudo shock train length in rectangular ducts. Depending on aspect ratio, upstream corner flow separation can impact measurements along the centerline since weak compression waves stemming from the separated corner boundary layer can impart pressure gradients along the duct minor axis. Due to the 1/5th power dependence of Reθ , the original modification in Eq. 2 predicts longer pseudo shock train lengths for the same initial conditions of M, θ, Reθ and the same pressure ratios. Even if only centerline measurements are used, the impact of corner flow separation can affect the centerline measurements, prompting the experiments to sense the leading edge of the shock system earlier causing a longer overall length. The characteristics of corner flow separation are thus emphasized in the larger pressure ratio regime and the modified empirical relation by Billig provides a stronger correlation in Fig. 8 (RMSE decreases by 45% in the higher pressure ratio regimes between Case I & Case II). The correlation for the aspect ratio 6 case is more consistent with the rectangular modification than the original circular relationship across all pressure ratio regimes. Dynamic pressure measurements performed along the minor axis in Ref [10] showed that corner flow effects were emphasized with an increase in aspect ratio. Pressure rise due to boundary layer separation was recorded at the outboard station an increased length of time prior to centerline measurement, as compared to the aspect ratio 3 case. Thus, the rectangular modification that could account, even if implicitly, for the effects of corner flow separation provides a better fit for the increased aspect ratio. Although centerline pressure measurements may sense the upstream corner flow separation to some extent, more accurate representation of the upstream separation length scale is required to obtain a more representative value of total pseudo-shock train length. Visualization efforts presented in Ref. [10] are used to quantify this contribution. Figure 8: Original empirical relations of Waltrup & Billig (Eq. 1 [16]) and Billig (Eq. 2 [17]) compared to centerline static wall pressure derived pseudo shock length for aspect ratios 3 and 6. Hydraulic duct diameter (DH ) is used in Eq. 1 in place of duct diameter (D). Comparison referred to as Cases I & II in Table 3. B. Corner Flow Separation 6 Visualization of the corner flow separation at the upstream station (station 1 in Fig. 4) was used to derive an additional ‘corner flow separation’ length (S c ). Examples of corner flow separation in both aspect ratios are shown in Figs. 9-10. It is shown that corner flow separation occurs approximately 40mm ahead of the center flow separation, meaning that shock train length derived from centerline pressure measurement (S t ) would be approximately 40mm less than the full shock train length S (S = S t + S c ). Sc = 188-146mm Sc = 42mm = 0.82H Sc = 42mm = 16.8AR SC ST Figure 9: Upstream visualization of corner flow separation in aspect ratio 3.0 isolator. Flow left to right, dimensions in mm. [10] SC of the corner flow boundary layer to account for the upstream separation component. ST Sc = 134-90mm Sc = 44mm = 1.73H Sc = 44mm = 7.3AR Figure 10: Upstream visualization of corner flow separation in aspect ratio 6.0 isolator. Flow left to right, dimensions in mm. [10] Full shock train length is plotted against the original empirical relations in Fig. 11. With the additional corner length separation added, Billig’s rectangular modification (Case IV) shows a stronger correlation for the aspect ratio 3 case, with an RMSE reduction of 24% across the entire pressure ratio regime compared to the modification without S c added (Case II). The largest improvements lies in the middle pressure area, where RMSE is reduced by 64%. The aspect ratio 6 case does not respond to the addition of S c as favorably, with correlation weakening and RMSE increasing by over 200%. The original modified rectangular relation in Eq. 2, relying solely on centerline flow parameters, under predicts the experimental data across the entire pressure ratio regime. This under prediction prompts the introduction of a modification to the existing relations that can account for both lower and higher aspect ratio behavior and associated flow three-dimensionality. This modification needs to account for the aspect ratio of the rectangular duct, as well as the state Figure 11: Original empirical relations of Waltrup & Billig (Eq. 1 [16]) and Billig (Eq. 2 [17]) compared to total shock train length (S t + S c ). Hydraulic duct diameter (DH ) is used in Eq. 1 in place of duct diameter (D). Comparison referred to as Cases III & IV in Table 3. C. Corner θ0 Modification Waltrup’s original empirical relation was derived from circular cross-section isolator experimental data taken across a wide range of conditions. Uniformity of the boundary layer around the duct inner perimeter (relatively to the expected non-uniformity in a rectangular duct) reduces the presence of three-dimensional features such as those observed in Figs. 910. If Waltrup’s original relation is to be used for rectangular isolator work, a modification factor accounting for the state of the corner flow must be included. This is accomplished by the inclusion of the minor- and major-axis momentum boundary layer. The necessity of including the aspect ratio dependence can be accomplished through the introduction of the hydraulic diameter (DH ) calculated as the ratio of twice the duct perimeter over the sum of the minor and major axis. Finally, the proven 1/4th power dependence of Reθ is maintained. The proposed modification is presented in Eq. 3, solved for S (total shock train length). The traditional centerline boundary layer θ is replaced by a ‘corner’ θ0 , calculated as the diagonal between the minor-axis θ (θ1 ) and the major-axis θ (θ2 ). The minor-axis θ1 remains the experimentally obtained θ used in previous comparisons and listed in Table 1. The nomenclature is visualized in the insert to Fig. 12 and calculated by taking q the square root of the sum of squares [θ0 = θ12 + θ22 ]. The additional corner separation length (S c ) is added to the relation, resulting in a non-zero shock train length for zero pressure ratio. The momentum thickness Reynolds number, Reθ0 is likewise calculated with respect to θ0 . " # r 0 P3 P3 θ DH S = 50( − 1) + 170( − 1)2 ( ) + S c (3) P2 P2 DH (M22 − 1))Re1/4 θ0 Fig. 12 represents the case of a symmetrical boundary √ layer, where θ1 = θ2 and, since θ = θ1 , θ0 = 2θ (Case V in Table 3). Using an empirical relation for shock train length originally derived from data obtained in cylindrical ducts, a 7 fit is provided for rectangular ducts that takes into account the upstream corner flow separation and the state of the corner boundary layer. The comparisons from Fig. 11 are shown for reference, with the proposed modification plotted in thicker lines. When comparing Case V to Case III, for the symmetrical case of θ = θ1 = θ2 , improvements in RMSE performance are shown across the entire pressure ratio regime and both aspect ratios. Correlation in the aspect ratio 3 case is especially strong, with the biggest improvement of RMSE occurring in the high pressure ratio regime, where three-dimensional features are expected to be most prominent. A reduction in RMSE of 77% is observed in the higher pressure region, with a total RMSE improvement of 65%. Total RMSE improvements in the aspect ratio 6 case is even higher, at 77%. As was previously seen, three-dimensional effects due to corner flow separation are emphasized in the higher aspect ratio case, and this echos the observation made in Fig. 12 and Table 3 together with the need for a modification to the original circular relation to account for these effects. be thicker than the minor axis boundary layer. The strength of three-dimensional flow features at the higher pressure ratios correspond to the increase in major axis momentum boundary layer thickness. Finally, a comparison between the original rectangular modification (Case IV) and the proposed modification with accompanying parametric study (Case V-XI) is required to comment on the performance and applicability of the work discussed. Comparing Case IV with the symmetric boundary layer Case V, improvements in total RMSE of 11% and 52% are observed for aspect ratio 3 and 6 respectively. Assuming a θ2 value 10% larger or smaller than θ1 do not significantly alter the performance of the aspect ratio 3 case, but significant reductions in performance are seen for a ± 25 and 50% change in θ2 . Improvements for the aspect ratio 6.0 case are significant as θ2 is reduced, with a total RMSE decrease of 65% comparing the θ2 = .75θ1 case (Case X) with the original modification (Case VI). The observed performance of the θ0 modification further supplements the experimental observations made in Ref. [10] in that the higher aspect ratio displays a more prominent case of corner flow separation, adding to the total pseudo-shock train length estimate. D. Summary of Results Table 3 summarizes the RMSE analysis for the cases discussed above and can be referenced throughout the discussion above. Cases I & II correspond to the original Waltrup & Bilig relation for circular isolators (Eq. 1) and Billig’s rectangular modification (Eq. 2) respectively, as compared to the experimental measure of pseudo shock-train length derived from centerline measurement. Cases III & IV represent the aforementioned empirical relations but compared to the experimental measure of total shock train length, including the upstream corner separation. Case V corresponds to the proposed modification of Waltrup & Billig’s original empirical relation to include the state of corner boundary layer (Eq. 3) for θ = θ1 = θ2 . Finally, Cases VI-VIII correspond to Eq. 3 for θ2 = 1.1, 1.25, and 1.5θ1 , and Cases IX-XI correspond to Eq. 3 for θ2 = 0.9, 0.75, and 0.5θ1 respectively. AR3.0 Figure 12: Original empirical relations of Waltrup & Billig (Eq. 1 [16]) with corner θ0 modification. For a facility with a two-dimensional nozzle, a non-uniform boundary layer can be expected. Nozzle bounded upper and lower wall boundary layers (duct minor axis boundary layers) are expected to differ from the sidewall boundary layer (duct major axis boundary layer). Likewise, the differences in wall material for the upper and lower walls (shop ground Aluminum 6061) and sidewalls (BK 7 glass) would result in different momentum deficit profiles due to the different viscous dissipation effects. Although differences in boundary layer profiles would be minimum at the isolator inlet, where θ0 would be considered, cases where θ2 6= θ1 must be considered. In lieu of detailed side wall boundary layer pitot survey planned for follow-up work, a few cases varying the value of θ2 are presented in Table 3 in terms of their RMSE values. As before, θ1 = θ and corresponds to the experimentally determined values shown in Table 1. θ2 values for 10, 25, and 50% above and below θ1 are considered. It is shown that for θ2 < θ1 (Cases IX-XI), the empirical relation offers more agreeable fits to the experimental data in the middle pressure ratio regime than for the θ2 > θ1 cases (Cases VI-VIII). However, the higher pressure ratio regimes are characterized by stronger correlations for the θ2 > θ1 cases. Due to the two-dimensional nozzle bounding the minor axis (δ1 ) boundary layer, it is expected that the major axis (δ2 ) boundary layer will AR6.0 Case Low Middle High Low Middle High I II III IV V VI VII VIII IX X XI 31.6 22.2 70.1 37.2 19.0 18.3 18.1 20.2 20.1 22.4 26.7 18.7 61.2 50.4 22.4 26.8 32.1 40.2 54.0 21.9 15.7 12.4 76.8 42.7 114.0 34.1 38.1 34.8 32.7 37.2 42.4 50.0 60.0 9.8 5.9 48.6 35.2 7.1 9.1 12.2 17.7 5.3 3.8 5.8 20.4 8.8 59.0 34.4 10.7 14.2 19.8 29.7 8.0 7.1 12.6 33.7 30.2 66.0 34.5 32.5 36.6 43.7 56.7 29.2 26.4 27.4 Table 2: Root Mean Square Error Analysis results for aspect ratio 3 and 6. ‘Low’ pressure ratio represents P3 /P2 < 4.25, ‘Middle’ pressure ratio represents 4.25 < P3 /P2 < 5.25, and ‘ High’ represents P3 /P2 > 5.25 Discussion & Conclusions The ability to predict shock train length for specific incoming flow parameters is critical in designing an isolator that is capable of containing the shock train present in ramjet-mode tasked with supporting the required pre-combustion pressure rise and avoiding CII events. Classic empirical relations for shock train length presented by Waltrup & Billig (Ref [16]) for 8 AR3.0 AR6.0 Case Low Middle High Low Middle High I II III IV V 31.6 22.2 70.1 37.2 19.0 18.7 61.2 50.4 22.4 26.8 76.8 42.7 114.0 34.1 38.1 9.8 5.9 48.6 35.2 7.1 20.4 8.8 59.0 34.4 10.7 33.7 30.2 66.0 34.5 32.5 Table 3: Root Mean Square Error Analysis results for aspect ratio 3 and 6. ‘Low’ pressure ratio represents P3 /P2 < 4.25, ‘Middle’ pressure ratio represents 4.25 < P3 /P2 < 5.25, and ‘ High’ represents P3 /P2 > 5.25 circular cross-section isolators and a later modified for rectangular cross-sections by Billig ( [17]) were compared to experimental data inside a Mach 2.4 isolator duct of aspect ratio 3 and 6. Centerline static pressure measurements were first used to calculate the traditional, centerline-derived pseudo shock train length, maintaining the original nomenclature of S t . Visualization of upstream corner flow separation length (S c ) presented in Ref. [10] were then used to calculate a total pseudo shock train length (S). Finally, a modification to Waltrup’s original relation for circular cross-section isolators is presented to account for the state of the corner flow boundary layer. This modification includes both minor- and major- axis contributions, as boundary layer non-uniformity along the inner duct perimeter is expected to play a role in the effect of upstream corner flow separation on total pseudo-shock length. Additionally, the dependence on aspect ratio is introduced through the hydraulic diameter. Root Mean Square Error (RMSE) analysis for three regions of pressure ratio magnitude was used to quantify the correlation strength between experimental data and empirical relation and used as a preliminary performance parameter. Comparing the pure centerline derived shock train length experimental data to the original relations (Fig. 8), the original circular cross-section relation provided a relatively strong correlation for the middle pressure ratio regime. The increased effects of flow three-dimensionality and corner flow separation at higher pressure ratios however, cause the correlation to shift in favor of the original rectangular modification. The original modification presented by Billig (Eq. 2 predicts longer shock trains for the same inflow parameters due to the 1/5th power dependence of the Reθ term. The effects of three-dimensional flow features and the presence of upstream corner flow separation causing longer isolator shock trains are expected to be negligible in the more uniform boundary layer of the circular duct, with a 1/4th power dependence of the Reθ term Adding the experimentally derived corner shock train length magnitude, S c , to the centerline derived calculations of pseudo shock train length (S t ) provides a value of total pseudo shock train length (S). As expected, the rectangular modification proposed by Billig provides a much stronger correlation than its original circular counterpart when accounting for the upstream separation length. Comparison between the modification with and without S c (Case II and IV respectively) was used as a benchmark in evaluating the applicability of the modification for different aspect ratios. While the empirical relation still over predicted pseudo shock train length, agreement in the aspect ratio 3 case was improved by 24% across the entire pressure ratio regime. The aspect ratio 6 case did not exhibit similar improvements, as the empirical relation under predicted pseudo shock train length and total RMSE increased by over 200% compared to the case where no additional S c was added. To expand on the Waltrup’s original empirical relation for circular ducts, an additional modification for rectangular crosssection ducts is introduced to include the effects of both aspect ratio magnitude and corner flow composition by including duct minor- and major-axis boundary layer parameters (Eq. 3). Maintaining the same 1/4th power dependence, the contri- butions of both the minor- and major-axis are considered in the forms of θ1 and θ2 , contributing to a θ0 value that is substituted for the original centerline θ. Inclusion of the θ0 model increased both θ0 and Reθ0 , as compared to the traditional centerline θ and Reθ . The effects of aspect ratio is included in the form of the hydraulic diameter. Substituting the minor-axis duct height (H) with the larger hydraulic diameter (DH ) results in longer shock train lengths. Combining these contributions, " # q 1 θ0 the DH ( DH ) 2 term on the right hand side of Eq. 3 1/4 (M −1))Re 0 θ contributes to a longer pseudo shock train length estimate for both aspect ratios than the original rectangular modification using H, θ, and θ0 . Under the symmetric boundary layer assumption, where θ1 = θ2 , correlation between the experimental data for total shock train length and the proposed modification is stronger than the original rectangular modification put forth in Eq. 2, with reduction in RMSE of 11% and 52% respectively in the aspect ratio 3 and 6 case. The previously observed emphasis on three-dimensional corner flow separation effects in the aspect ratio 6 case from Ref. [10] is further presented in the present analysis, as large improvements in correlation strength are obtained by including the corner flow boundary layer parameter. Follow up work is to include detailed side-wall boundary layer pitot surveys to ascertain the differences between minorand major-axis momentum boundary layer thickness, as only experimentally derived boundary layer parameters on the lower wall centerline (minor axis) were used in the present student. To explore the capabilities of the corner θ0 modification presented, a brief parametric study varying the value of θ2 with respect to θ1 is considered. In the aspect ratio 3 case, only small deviations from the symmetric θ0 performance are observed by increasing or decreasing θ2 by 10% of θ1 , while the correlation weakens as greater changes to θ2 are introduced. The sensitivity of the higher aspect ratio 6 case to the contributions made by the corner boundary layer is observed in the significant improvements in correlation strength brought about by the symmetric θ0 assumption. Further improvements are obtained when θ2 < θ1 with the correlation RMSE decreasing by 65% as compared to the original rectangular modification when θ2 = 0.75θ1 . Due to the 2D nozzle profile bounding the minoraxis boundary layer, the major-axis boundary layer is expected to be fuller (δ2 > δ1 ), yet differences in minor- and major-axis wall composition (shop ground 6061 Aluminum and BK-7 glass respectively) can cause the minor axis to experience a larger momentum thickness (θ) as θ represents a local measure of the momentum deficit in the boundary layer as compared to the inviscid fluid stream. The momentum thickness integral is more sensitive to the shape of the velocity profile than its displacement counterpart, and thus potentially larger drag forces and viscous effects on the minor-axis wall can increase the momentum thickness of the minor-axis boundary layer. This hypothesis will be examined with the planned side-wall boundary layer pitot probe survey. It has been shown in both Ref. [10] and the present work that rectangular aspect ratio isolator design and performance analysis can no longer be based on observations and measurements made along a single axis. Three-dimensional corner flow must be taken into account to improve both shock train length and leading edge location estimation. Improved understanding of the shock train/boundary-layer interaction along the major and minor axis and in the corner regions will contribute greatly to the development of more robust isolator design relations and shock train position control schemes. Acknowledgements The study was conducted as part of the UMD-AEDC Hypersonic Center of Testing Excellence project, sponsored by AFOSR, TRMC, and AEDC. The authors acknowledge the financial support from the Air Force Office of Scientific Research under grant FA9550-10-1-0535, managed by Dr. Michael 9 Kendra. The authors also acknowledge the valuable technical support received from Dr. Allen Winkelmann of the University of Maryland and Mike Smith and Dr. Eric Marineau of the AEDC Hypervelocity Wind Tunnel 9. References [1] Heiser, W. H. and Pratt, D. T., Hypersonic airbreathing propulsion, Aiaa, 1994. [2] WALTRUP, P. and BILLIG, F., “Precombustion shock structure in scramjet engines,” 8th Joint Propulsion Specialist Conference, 1972, p. 1181. [3] Carroll, B. F. and Dutton, J. C., “Characteristics of multiple shock wave/turbulent boundary-layer interactions in rectangular ducts,” Journal of Propulsion and Power , Vol. 6, No. 2, 1990, pp. 186–193. 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