GE Healthcare Instructions 18-1028-73 AF Superloop 150 ml Introduction Unpacking TM Superloop 150 ml is a large volume sample loop recommended for sample volumes of 5–150 ml in the flow rate range 0.5–100 ml/min. It can be loaded by either a syringe or a pump. It can also be used as a reservoir where a peak from a chromatographic run can be collected and then injected onto another column. Superloop 150 ml is a standard component that can be TM used with all ÄKTA design chromatography systems from GE Healthcare. It is also available as a component for other chromatography systems. Superloop 150 ml is used together with an injection valve such as MV-7 or INV-907 and replaces a simple sample loop. Specifications Flow rate range: Size: Sample volume range: Pressure limit: Minimum pressure required for seal movement: Minimum pressure required for opening valve: Wetted materials: 0.5–100 ml/min 340 x 45 mm 5–150 ml 2 MPa (20 bar, 300 psi) When unpacking, please check the contents and carefully examine the equipment for any visible signs of damage that may have occurred during shipping. Designation No. per pack Code No. Superloop 150 ml Instructions 1 1 18-1023-85 18-1028-73 Description Superloop 150 ml consists of seven parts; two outer and two inner end pieces, one glass tube, one movable seal and a protective jacket (see cross-sectional diagram, Fig 2). The glass tube has a graduated scale of 5 ml increments and seals against the inner end pieces. The protective jacket is held in position by the outer end pieces. A movable seal is situated in the glass tube between the two inner end pieces. This seal divides the glass tube into two separate chambers. Depending on the flow direction the seal moves towards either end of the glass tube. 0.05 MPa (0.5 bar, 7.5 psi) A springloaded valve made of titanium is located in the center of the movable seal. When Superloop 150 ml is in loading position, i.e. the movable seal is in the bottom of the glass tube, the valve is closed and remains closed during sample loading. 0.1 MPa (1 bar, 15 psi) PTFE (polytetraflouroethylene), EPDM (ethylenepropylendimonomer), PEEK (polyetheretherketone), borosilicate glass and titanium. When the sample is injected onto the column the seal moves downwards. When reaching the bottom position the pressure increase causes the valve to open and the buffer to pass through the valve (see Fig 1). 9. When the movable seal reaches the bottom end piece, turn the valve to LOAD position. Fig 1a. The movable seal moving down the glass tube. Fig 2a. Valve position 1 – LOAD. Fig 1b. When the end position is reached, the pressure increase causes the valve to open. Start up Note: Before use, rinse the entire Superloop with 20% ethanol. Follow the ‘‘Disassembling’’ and ‘‘Reassembling’’ instructions in the Operations section of theseinstructions. Fig 2b. Valve position 2 – INJECT. To column From pump 1. Connect appropriate tubings to the inner end pieces. 2. Unscrew the upper outer end piece and take out the inner end piece. If the inner end piece is difficult to remove, the edge can be pried up carefully with a spatula to get a sufficient grip. 7 1 2 6 3 5 4 Waste Waste 3. Fill the upper chamber with eluent, i.e. start buffer for gradient elution. 4. Insert the inner end piece and tighten it by screwing the outer end piece into place. For the best operation, make sure there is no trapped air. 5. Turn Superloop upside down and repeat 2 and 3 with the bottom end piece. 6. Turn the V-7/IV-7/MV-7/IMV-7 to LOAD position and connect Superloop to the valve as follows: – Bottom end tubing to port 2. – Upper end tubing to port 6. 7. Start the pump. 8. Turn the valve to INJECT position. The movable seal now travels towards the bottom end piece and the contents of the bottom chamber are injected onto the column. 2 Instructions 18-1028-73 Edition AF Fig 2c. Valve position 3 – WASH. Operation When the start-up procedure is completed Superloop is ready to use. 1. Turn the injection valve to LOAD position. Load Superloop with sample via valve port 3. The sample can be transferred to the loop from a large volume syringe or by using a pump. To connect a syringe use a Luer-Lock fitting (Fig 3). 2. When Superloop is loaded and the column equilibrated, turn the valve to INJECT position. The sample will now be injected onto the column. Depending on the experimental conditions, the loaded sample can be injected all at once or in several smaller volumes. For smaller volumes, turn the injection valve to LOAD after the desired volume has left Superloop. 3 3. When the movable seal reaches the bottom end piece, and all sample has been flushed out, turn the valve to LOAD position. Superloop is now ready for reloading (as described in section 1). If the eluent is changed, Superloop must be rinsed out to avoid undesired contamination. This is done by filling and emptying the loop with the new eluent using a pump. Fig 3. CAUTION! The movable seal and the end pieces must be inserted vertically. Make sure that all parts are well supported to avoid tilting. If the tube is tilted during mounting the angular force can cause breaking of the tube. Cleaning Superloop is designed to facilitate Cleaning-In-Place (CIP). This is achieved by pumping a cleaning or sanitizing agent through Superloop. The standard recommendation is to pump 0.5 M NaOH for 30 minutes. Disassembling The figure indications below refer to the cross-sectional diagram in Figure 4. 1. Unscrew the outer upper end piece (1). 1 2 2. Pull out the protective jacket (5). 6 3. Take out the inner end piece (2). If it is difficult to take out, the edge can be pried up carefully with a spatula to get a sufficient grip. 5 4. Unscrew the outer bottom end piece (1). 5. Take out the inner end piece (2). 3 6. Push out the movable seal (4) carefully with a glass rod. Reassembling Before reassembling, wet the O-rings with distilled water to lubricate them. 4 6 2 1. Insert the movable seal (4) into the glass tube from above with the O-ring entering first. 2. Insert the inner bottom end piece (2). 3. Screw on the outer bottom end piece (1). 4. Push the protective jacket (5) into the end piece. 5. Insert the inner upper end piece (2). 1 1. 2. 3. 4. 5. 6. Outer end piece Inner end piece Glass tube Movable seal Protective jacket O-ring Fig 4. Cross-sectional diagram. 6. Screw on the outer upper end piece (1). Instructions 18-1028-73 Edition AF 3 Ordering information Designation Movable seal with flow through valve Inner end piece O-ring inner end piece Outer end piece Glass tube Union 1/16” male to luer female Union M6 male to luer female Union M6 female to luer female Trouble shooting No.per pack Code No. 1 1 2 1 1 18-1029-58 18-1029-59 18-1029-60 18-1118-61 18-1032-20 2 18-1112-51 2 18-1027-62 2 18-1027-12 www.gehealthcare.com GE Healthcare Bio-Sciences AB Björkgatan 30 751 84 Uppsala Sweden Problem Possible cause Action Flow through valve does not function. The movable seal has been inserted upside down. Trapped air in the upper chamber. Disassemble and reassemble. Injected volume is less than expected. Disassemble and reassemble. Superloop, BioPilot and Bio Process are trademarks of GE Healthcare companies. GE, imagination at work and GE monogram are trademarks of General Electric Company. All goods and services are sold subject to the terms and conditions of sale of the company within GE Healthcare which supplies them. GE Healthcare reserves the right, subject to any regulatory and contractual approval, if required, to make changes in specifications and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your local GE Healthcare representative for the most current information. © 2006 General Electric Company – All rights reserved. GE Healthcare Bio-Sciences AB, a General Electric Company. GE Healthcare Bio-Sciences AB Björkgatan 30 SE-751 84 Uppsala Sweden GE Healthcare Europe GmbH Munzinger Strasse 5 D-79111 Freiburg Germany GE Healthcare UK Ltd Amersham Place Little Chalfont Buckinghamshire, HP7 9NA UK GE Healthcare Bio-Sciences Corp 800 Centennial Avenue P.O. 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