Get carried away in our buckets!

BoCan brochure rev.091203 / english
BoCan
Get carried away in our buckets!
Denmark
tel +45 5918 6092
fax +45 5918 6140
[email protected]
www.bocan.biz
Spain
tel +34 607 20 78 94
[email protected]
Contents
BoCan – designers and engineers
2
Product families
4
Injection moulded cylindrical containers
4
Light & medium weight buckets and lids up to 20 litres
5
Film sealed buckets and its lids
6
Pilfer evident heavy duty pails and lids
7
Rectangular containers and its lids
8
Triple lock tapered pail up to 20 litres
Services
9
10
Project verification
10
Design phase
10
Engineering phase
10
Production Phase
10
Mould Design & Construction
11
Training Services
12
Contact information
13
www.bocan.biz
Page #1
BoCan brochure rev.091203
BoCan – designers & engineers
The demand for a non-corrosive paint container has been growing fast with the move from solvent-based
paints to water-based paints. The Scandinavian countries have been pioneers in implementation of water-based
paints along with their well-known public programs for improved general environmental conditions.
Therefore, also the development of suitable Cylindrical and Tapered Plastic Containers for water-based paints, as
a substitute to the traditional metal cans, has principally taken place in Scandinavia.
For several years, the tapered pail with the outside cover was the only plastic paint container in the market.
Basically, because when applying the injection moulding technique, it was a difficult and expensive task to
match the metal can design, with its inverted rim and plug-in lid.
Some futile attempts have been made to manufacture cylindrical plastic containers with the rim pointing
inwards. For instance, an approach with collapsible cores proved complicated, expensive, and slow to produce,
and the mould would need regular maintenance. Another approach was to ultra-sonic or spin-weld a separate
rim section to the body; but high production costs and big investments have limited the use of this method.
BOCAN however has succeeded to improve the viability of a solution, by which we mould - as a first step - a
cylindrical plastic container with the rim pointing outwards. At any chosen time after moulding and printing of
the container, the rim is twisted in a cold-forming operation to point inwards in the container to suit the lid.
This unique production method offers several advantages:
Firstly: The mould is economic, robust, fast cycling and without moving parts that will need maintenance.
Secondly: The production process is simple, as the components must not be moulded to close tolerances, and
they don’t need any further assembly operations.
Thirdly: Collapsible mandrels are not required on the offset printing machine.
Till now, BOCAN Cylindrical and Tapered Plastic Containers are being manufactured in sizes ranging from 750
ml. and up to 21,000 ml., and they have been patented in many countries, including several countries in the Far
East Region.
www.bocan.biz
Page #2
BoCan brochure rev.091203
BoCan – designers & engineers
What we can offer you is a license to utilize our component designs and our services as consulting engineers. We
can also supply the mould designs and production know-how, including supervision of the acquisition of
suitable production machinery and installations, as well as advice on the setting up of an adequate production
facility with good production flow that will minimize your production costs.
The enclosed photo and drawings will give you a first impression of the product, to which we wish to highlight
the following:
1.Our BOCAN Cylindrical and Tapered Plastic Container will substitute the metal can, without any need to
substitute the way that metal cans are at present being filled and distributed. You may even use the same labels
as for the metal cans.
2. It will suit the present paint filling line without any modifications.
3. The BOCAN Cylindrical and Tapered Plastic Container will not corrode, neither from the outside nor from the
inside, or after re-closure of the lid.
4. It will not dent, meaning a scrap percentage close to zero.
5. The body design in one solid piece has eliminated the risk of faulty welded metal cans and has considerably
reduced the production costs.
6. The BOCAN Cylindrical and Tapered Plastic Containers will present the water-based paint products or any
other products very nicely to the end-users, especially when they are displayed on the shelves in the shops or
super-markets. It emphasizes high quality!
While we have basically referred to our products as being most suitable for paint products, we wish to
emphasize that the Plastic Containers are, of-course, also suitable for most other products, including food
products for the domestic market and for export.
www.bocan.biz
Page #3
BoCan brochure rev.091203
Product families / examples
BoCan range
Injection moulded cylindrical containers from 1/2 litre up to 20 litre
Volume
Dimensions (mm)
Weight of bucket with lid (g)
Resin
Stacking height (meter)
Decoration area (mm)
750 ml
4 litres
5 litres
20 litres
ø108x108
ø175x202
ø180x237
ø300x370
55
258
333
1150
COPP
COPP
COPP
COPP
2.5
2.8
2.4
2.2
104x338
202x548
220x565
2x175x850
Suited for 'in-mould' labelling
yes
yes
yes
yes
Buckets per layer (1000x1200 pallet)
99
36
30
12
Cycle time, bucket (sec)
8
15
16
29
Clamping force of moulding machine (tones)
60
120
150
400
Cycle time, lid (sec)
5
12
12
24
Clamping force of moulding machine (tones)
40
80
100
300
*examples of projects already made
cyl bocans
BoCan families
Till now the containers have been manufactured in following sizes: 750 ml, 850 ml, 1000 ml, 2000 ml, 2500 ml, 3750 ml, 4000 ml, 5000 ml
7000 ml and 20000 ml, but may be designed in other sizes you desire. Mould designs - both single- and multi cavity - are available to
cover your requirements. On the big containers, a plastic handle has been fixed in such a simple way that it will take you with surprise!
www.bocan.biz
Page #4
BoCan brochure rev.091203
Product families / examples
DanTainer range
Light & medium weight buckets and lids up to 20 litres
Volume
Dimensions (mm)
Weight of bucket with lid (g)
Resin
Stacking height (meter)
5 litres
10 litres
15 litres
ø219x212
ø266x284
ø294x353
175
353
523
COPP
COPP
COPP
2.1
2.2
2.1
565x175
675x238
731x300
Suited for 'in-mould' labelling
yes
yes
yes
Buckets per layer (1000x1200 pallet)
23
16
12
7
10
13
175
250
400
Decoration area (mm)
Cycle time, bucket (sec)
Clamping force of moulding machine (tones)
Cycle time, lid (sec)
Clamping force of moulding machine (tones)
5
7
8
120
180
250
*examples of projects already made
2
dantainers
1
BoCan families
Standard tapered buckets for food and non-food products. We are able to offer designs with the best performance/cost ratio. We can
design a pilfer evident water tight containers suitable por paint applications, and much more…
www.bocan.biz
Page #5
BoCan brochure rev.091203
Product families / examples
FilmTainer range
Film sealed buckets and its lids
Volume
Dimensions (mm)
Weight of bucket with lid (g)
Resin
Stacking height (meter)
5 litres
8 litres
ø219x212
ø300x195
160
290
COPP
COPP
1,2
1,2
565x175
810x160
Suited for 'in-mould' labelling
yes
yes
Buckets per layer (1000x1200 pallet)
23
12
Cycle time, bucket (sec)
6,5
12
Clamping force of moulding machine (tones)
180
350
Cycle time, lid (sec)
4,5
9
Clamping force of moulding machine (tones)
150
180
Decoration area (mm)
*examples of projects already made
filmtainers
BoCan families
Thin wall tapered buckets with film. Suitable to be filled with food products. Lid does not damage the film sealed. Hot weld sealing
equipment is available for your customers.
www.bocan.biz
Page #6
BoCan brochure rev.091203
Product families / examples
RhinoTainer range
Pilfer evident heavy duty pails and lids
Volume
Dimensions (mm)
Weight of bucket with lid (g)
Resin
5 litres
19 litres
Ø224x190
240+70
Ø321x372
870 + 200
20 litres
Ø323x399
800 + 250
COPP
HDPE
COPP
Stacking height (meter)
1,9
3
2,3
Drop performance (m)
>1
2
1
Decoration area (mm)
600x154
930x300
935x334
Suited for 'in-mould' labelling
yes
yes
yes
Buckets per layer (1000x1200 pallet)
23
9
9
Cycle time, bucket (sec)
12
18
24
175
600
660
9
16
23
120
275
275
Clamping force of moulding machine (tones)
Cycle time, lid (sec)
Clamping force of moulding machine (tones)
*examples of projects already made
rhinotainers
BoCan families
Most suitable bucket to preserve the product. You can get a high drop performance on a pilfer evident completly water tight bucket.
The lid can be designed to fit a pourer spot. Used for paints, engine oils and dangerous products that would need a UN approvals.
www.bocan.biz
Page #7
BoCan brochure rev.091203
Product families / examples
QuadTainer range
Rectangular containers and its lids
Volume
Dimensions (mm)
Weight of bucket with lid (g)
Resin
5 litres
10 litres
170x280x145
244x283x172
220
375
COPP
COPP
Stacking height (meter)
1,2
1,5
Drop performance (m)
0,8
0,8
Suited for 'in-mould' labelling
yes
yes
Buckets per layer (1000x1200 pallet)
16
12
Cycle time, bucket (sec)
Clamping force of moulding machine (tones)
Cycle time, lid (sec)
Clamping force of moulding machine (tones)
15
16
350
400
11
12
180
200
flip top lid
*examples of projects already made
BoCan families
Suitable container for painting, it can be combined with a plastic grid to squeeze the roller paint. We can offer you some functional
designs. The rectangular container utilizes the pallet area in full in order to decrease the logistics costs.
www.bocan.biz
Page #8
BoCan brochure rev.091203
Product families / examples
BoTainer range
Triple lock tapered pail up to 20 litres
Volume
20 litres
Dimensions (mm)
Ø315x375
924
Weight of bucket with lid (g)
Resin
COPP
Stacking height (meter)
1,5
Drop performance (m)
0,8
Decoration area (mm)
900x310
Suited for 'in-mould' labelling
yes
Buckets per layer (1000x1200 pallet)
9
Cycle time, bucket (sec)
15,5
Clamping force of moulding machine (tones)
500
Cycle time, lid (sec)
18
Clamping force of moulding machine (tones)
275
*examples of projects already made
botainers
BoCan families
Similar performance as the medium weight pail (see page#5) but different closure design, and integrated handle in each side of the
container. Can be used for food and non-food products. Commonly used for paints.
www.bocan.biz
Page #9
BoCan brochure rev.091203
Services
We take an overall look at your needs as packaging manufacturer, and apply our long time experience from many markets to tailor
make your products and operations to your customers requirements. BoCan Services include:
1
Project verification
Identify and describe the Market
Describe Organization needed
Budget ‘Production’
Budget ‘Time’
Budget ‘Investments’
Budget ‘Profit and Loss’
Budget ‘Liquidity’
Present ‘ROI’
2
Design phase
Design Products
Specify Product Quality
Specify Product Control Procedures
Design Moulds
3
Engineering phase
Mould Construction
Design Factory Layout
Specify Machines and Equipment
Specify Installations
Purchase Machinery and Equipment
Supervise the Project
Commission the Factory
4
1
2
3
4
5
6
Production Phase
Educate Staff
Assist Production Management to
optimize Production and Logistics
www.bocan.biz
Page #10
BoCan brochure rev.091203
Mould Design & Manufacture
BoCan takes on the responsibility from product design, mould manufacture and till your staff is able to provide a viable business. High
quality bucket moulds from 200mL up to 20 litres. Lid moulds from Ø80mm to Ø350mm. We can also supply multi-cavity moulds for
plastic handles.
We also supply equipment and machinery for product measuring and testing; dimensional control, stacking performance, static and
dynamic behaviour…
www.bocan.biz
Page #11
BoCan brochure rev.091203
Training Services
Theoretical and practical training:
Market requirements
Product performance
Product test and Quality Control
Process understanding
Process control and optimization
Printing training
IML advicing
Planning and logistics
Calculation and budgeting
www.bocan.biz
Page #12
BoCan brochure rev.091203
Contact information
Denmark
mail: Valmuevej 6, DK-4340 Tølløose
tel. +45 5918 6092
fax +45 5918 6140
[email protected]
Spain
mail: C/La Granja 5, 08024 Barcelona
tel +34 607 20 78 94
[email protected]
www.bocan.biz
www.bocan.biz
Page #13
BoCan brochure rev.091203