A1 Monday, September 15, 2014 8:50 AM Mechanical Properties of Metals Tensile Mechanical Properties of Metals Page 1 Elastic, and plastic, Video https://www.youtube.com/watch?v=n7LXYyohmgg Plastic deformation of single crystal; video Plastic deformation of polycrystal: video Graph of Force/elongation would depend on geometry (Length and cross sectional area). To eliminate this dependency, we define stress and strain. stress Unit: N/m2 or Pa Lb(f)/in2 = PSI Mechanical Properties of Metals Page 2 strain No unit, but cm/cm or in/in,.. From: http://www.engineeringarchives.com/les_mom_stressstraindiagram.html Mechanical Properties of Metals Page 3 Note the definitions of Yield strength, Ultimate Tensile strength If Sample is "unloaded" in the elastic region, it will return to its original length, L0. If sample is unloaded in the plastic region, it will only recover Maximum dL corresponding to the elastic region Mechanical Properties of Metals Page 4 Permanent deformation Process of unloading during plastic deformation, establishes a new yield strength point, higher than previous one. Plastic deformation is permanent slip of a plane ovr another plane in a specific direction Deformation of single crystal Movies: slip in poly-crystals More on slip later! Mechanical Properties of Metals Page 5 What happens if loading/unloading repeatedly? Yield Strength increases each time sample is unloaded and loaded again. As the result, sample becomes more brittle. This is the basic reason for cold working. Stress strain test video (watch it yourself) : https://www.youtube.com/watch?v=D8U4G5kcpcM Mechanical Properties of Metals Page 6 Samples are intentionally machined with smaller diameter in the middle to ensure necking (and eventual failure) AT THE CENTER. True stress, Engineering stress, True Strain, Engineering strain, Mechanical Properties of Metals Page 7 Up to necking After necking n and K are experimental values Types of Y.S Mechanical Properties of Metals Page 8 Example: A 400 kg load is suspended by a wire(d=p1Cm,L= 12m) made from pure Cu. wire is stretched to 12.08m while the load is on. Is the wire deformed permanently? . Mechanical Properties of Metals Page 9 Use 69 Mpa for yield strength and o.5 cm for radius This answer could be wrong! Correct approach would be to compare strain, not stress. Mechanical Properties of Metals Page 10 what is the final length when land is removed? A steel rod (T.S =380 Mpa, Y.S =180 Mpa and E= 207 Gpa) is being used in construction of suspension bridge. Each rod can experience 50,000N load. What is the minimum diameter of rods so the they would never stretch plastically? Mechanical Properties of Metals Page 11 Previously we saw for the force between two atoms: Mechanical Properties of Metals Page 12 Effect of T: Later we will disuse D. B. T Temperature Some definitions: Mechanical Properties of Metals Page 13 Some definitions: Ductility = % elongation = % reduction in area = Toughness= Resilience = Modulus of resilience = Modulus of elasticity = Poisson's ratio = measure of homogeneity Area under the area in the inelastic region is Called Modulus of resilience. Mechanical Properties of Metals Page 14 Poisson's ratio Mechanical Properties of Metals Page 15 Poisson's ratio A sample with Y.S.=180 MPa and 20 cm diameter is used for a part that should never be plastically deformed. Using M=1.2, calculate working stress and maximum load. Mechanical Properties of Metals Page 16 A coper wire (YS=69MPa and E=110GPa) is subjected to 400 tensile load. As a result, its length increases from 2 to 2.02 m. Is the wire permanently deformed? If Do=2mm, what is its final diameter when load is re moved? Mechanical Properties of Metals Page 17 Mechanical Properties of Metals Page 18 Mechanical Properties of Metals Page 19 Mechanical Properties of Metals Page 20 Mechanical Properties of Metals Page 21 LINKS: Pres-stressed concrete: https://www.youtube.com/watch?v=2QQsaPYssVU Long Movie: https://www.youtube.com/watch?v=LsoU4SeqhNk How it is made, concrete: https://www.youtube.com/watch?v=0ALY_VmxaOk Documentary about concrete: https://www.youtube.com/watch?v=e6dxe4wpm5M Mechanical Properties of Metals Page 22
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