Todd H. Hubing Clemson Vehicular Electronics Laboratory Clemson University AGND “Whenever I see more than one of these symbols on the schematic, I know there is [EMC] work for us here.” T. Van Doren DGND April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 2 Chassis GND Rarely appropriate Often the source of significant problems Analog GND Digital GND April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 3 Digital GND Analog GND Chassis GND Only one plane usually needs to be full size. One or zero vias should connect planes with different labels. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 4 Why do I need more than one ground? Where does each ground need to be? How do I connect the grounds? April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 5 1. Current always returns to its source! 2. Current takes the path of least impedance! > 100 kHz this is generally the path of least inductance < 10 kHz this is generally the path(s) of least resistance April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 6 Where does the 56 MHz return current flow? April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 7 Where does the 1 kHz return current flow? Analog Amplifier POWER SUPPLY 4 MHZ OSC. Digital / Analog Photo Transistor 1 kHz Analog Signal Fiber optic input power input and high-speed signal output Connection to power plane Connection to ground plane April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 8 April 1, 2011 t f t f Emerging Technologies in EMC Workshop Buenos Aires, Argentina 9 The purpose of a system ground is to provide a reference voltage and/or a safe path for fault currents. Signal currents flowing on a “ground” conductor can prevent a ground conductor from serving its intended purpose. Don’t confuse ground conductors with signal return conductors. Rules for the routing of “ground” may conflict with the rules for routing signal or power returns. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 10 Single-Point Ground Multi-Point Ground These are grounding strategies, not signal return strategies! April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 11 Ground plane April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 12 Signal return plane April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 13 Plane serves dual roles April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 14 Current Driven Radiation Mechanism Signal current loop induces a voltage between two good antenna parts. - Vcm + A few millivolts of common-mode potential driving two cables is sufficient to exceed CISPR Class B radiated emissions limits. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 15 Analog GND April 1, 2011 Chassis GND Digital GND Emerging Technologies in EMC Workshop Buenos Aires, Argentina 16 Circuit boards should have high-frequency ground! Why? Conductors referenced to different grounds can be good antennas. Signals referenced to two different grounds will be noisy (i.e. include the noise voltage between the two grounds). Layouts with more than one ground are more difficult, require more space and present more opportunities for critical mistakes. Excuses for employing more than one ground are generally based on inaccurate or out-dated information. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 17 If grounds are divided, it is generally to control the flow of low-frequency (<100 kHz) currents. For example, Isolating battery negative (i.e. chassis ground) from digital ground Isolating digital ground from analog ground in audio circuits. This can be necessary at times to prevent common impedance coupling between circuits with low-frequency high-current signals and other sensitive electronic circuits. HOWEVER, it is still necessary to ensure that there is only 1 high-frequency ground. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 18 Exercise: Trace the path of the digital and analog return currents. D/A April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 19 Exercise: Trace the path of the digital and analog return currents. D/A April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 20 Exercise: Trace the path of the digital and analog return currents. D/A April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 21 Design Exercise: What is wrong with this design and how would you improve it? April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 22 You don’t need to gap a plane to control the flow of high frequency (>1MHz) currents. If you provide a low-inductance path for these currents to take, they will confine themselves to this path very well. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 23 Rules for gapping a ground plane: 1. Don’t do it! 2. If you must do it, never ever allow a trace or another plane to cross over the gap. 3. If you must do it, never ever place a gap between two connectors. 4. Remember that the conductors on either side of the gap are at different potentials. 5. See Rule #1! April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 24 ¡Ay, caramba! April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 25 April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 26 If you have analog and digital returns that must be isolated (to prevent common-impedance coupling): Route the returns on separate conductors Provide a DC connection at the one point (or in the one area) where the reference potential must be the same. This must include every place where a trace crosses the boundary between the analog and digital regions. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 27 Example: How would you modify this design? April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 28 Example: A much better design April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 29 April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 30 ONE VIA Analog GND Digital GND Digital GND If you think you need two vias, then you shouldn’t be isolating the analog and digital grounds. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 31 Cables and enclosures are both good antenna parts. If they are not held to the same potential, they are likely to create a radiation problem. Exceptions: When there is no chassis ground When there are no connectors with cables Note: Sometimes low-frequency isolation between chassis and digital ground is necessary control the flow of low-frequency currents. However, even in these situations it is usually important to provide a good high-frequency connection. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 32 Chassis connection to chassis ground Wiring Harness Chassis connection to chassis ground Capacitors connecting chassis ground to the digital return plane Digital Return Plane Chassis Ground Plane April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 33 Identify your HF ground and be sure it is the only ground that is large or connected to anything large! Don’t call anything other current carrying nets “ground”. For example, refer to a current carrying analog reference net as “analog return”. Be aware of where your HF and LF currents are flowing! Isolate returns only when necessary to control the flow of low frequency currents. If you isolate two large conductors at low frequencies, be sure they are well connected at high frequencies. April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 34 http://www.cvel.clemson.edu April 1, 2011 Emerging Technologies in EMC Workshop Buenos Aires, Argentina 35
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