PRECISION TOOLS » use instruction 115V RS4 - RS40e Contents Page Technical data3 Security instructions4 Assembling, Application, Maintenance5 Putting into operation / Drilling unit RS 40e 6-7 Drilling unit RS40e Diagram7 Drawing of drilling unit drilling mechanism RS 5e 8 Drawing of electrical system RS 5e 9 Spare parts list RS5e 10 - 11 Drawing of drilling unit drilling mechanism RS 10 12 Drawing of drilling unit RS 10 13 Drawing of electrical system RS 10 14 Spare parts list RS10 15 - 16 Drawing of drilling unit drilling mechanism RS 20 17 Drawing of drilling unit RS 20 18 Drawing of electrical system RS 20 19 Spare parts list RS20 20 - 21 Drawing of drilling unit drilling mechanism RS 25e22 Drawing of drilling unit RS 25e23 Drawing of electrical system RS 25e24 Spare parts list RS25e 25 - 26 Drawing of drilling unit drilling mechanism RS 30e27 Drawing of drilling unit RS 30e28 Drawing of electrical system RS 30e29 Spare parts list RS30e 30 - 31 Drawing of drilling unit drilling mechanism RS 40e32 Drawing of drilling unit RS 40e33 Drawing of electrical system RS 40e34 Spare parts list RS40e 35 - 36 Connection diagramm RS 10, RS 20, RS 25e, RS 30e, RS 40e37 Guarantee38 Declaration of conformity38 For your notes Magnetic-stand drilling machines RS 10, RS20, RS25e, RS30e, RS40e 2 39 « www.ruko.de » Technical data Voltage Frequency Maximal rated input power Rotation speeds under load Weight Adapter Magnetic clamping force Lift Core drill max. Twist drill DIN 338 Twist drill DIN 1897 Twist drill DIN 345 Contact surface Contact surface Height inc. engine max Height inc. engine max Technical data Voltage Frequency Maximal rated input power Rotation speeds under load Clockwise / Anticlockwise Weight Adapter Magnetic clamping force Lift Core drill max. Twist drill DIN 338 Twist drill DIN 1897 Twist drill DIN 345 Thread cutting Contact surface Contact surface Height incl. engine max. Height incl. engine max. Technical data Voltage Frequency Maximal rated input power Rotation speeds under load Clockwise / Anticlockwise Weight Adapter Magnetic clamping force Lift Core drill max. Twist drill DIN 338 Twist drill DIN 345 Thread cutting Precise adjustment Turnable field Moveable field Contact surface Contact surface Height incl. engine max. Height incl. engine max. RS 20 115 V 50/60 Hz 1200 W 250/450 r.p.m. no 35 lb (16.0 kg) Morse taper 2 13000 N 7 1/2" (190.0 mm) 2 3/8" (60.0 mm) 1/2" (13.0 mm) 5/8" (16.0 mm) 25/32" (20.0 mm) no 7 15/32" x 3 9/16" 190.0 x 90.0 mm 16 1/16" - 23 9/16" 408.0 - 598.0 mm RS 4 RS 5e RS 10 115 V 50/60 Hz 1120 W 450 r.p.m. 24 lb (10.0 kg) 3/4" (Weldon 19.0 mm) 10.000 N 1 1/2" (38.0 mm) 63/64" (25.0 mm) — — — 6 5/16" x 3 5/32" 160.0 x 80.0 mm 7 11/64" 182.0 mm 115 V 50/60 Hz 1200 W 140 - 350 r.p.m. 24 lb (10.0 kg) 3/4" (Weldon 19.0 mm) 10.000 N 1 1/2" (38.0 mm) 1 3/8" (35.0 mm) — — — 6 5/16" x 3 5/32" 160.0 x 80.0 mm 7 11/64" 182.0 mm 115 V 50/60 Hz 1120 W 450 r.p.m. 26 lb (12.0 kg) 3/4" (Weldon 19.0 mm) 10.000 N 5 5/16" (135.0 mm) 1 3/8" (35.0 mm) 3/8" (10.0 mm) 1/2" (16.0 mm) — 6 5/16" x 3 5/32" 160.0 x 80.0 mm 16 1/4" - 21 9/16" 413.0 - 548.0 mm RSM 20 RS 25e RSM 25e 115 V 115 V 115 V 50/60 Hz 50/60 Hz 50/60 Hz 1200 W 1200 W 1200 W 100 - 250 / 180 - 450 r.p.m. 100 - 250 / 180 - 450 r.p.m. 100 - 250 / 180 -450 r.p.m. yes yes yes 35 lb (16.0 kg) 35 lb (16.0 kg) 35 lb (16.0 kg) Morse taper 2 Morse taper 2 Morse taper 2 20800 N 13000 N 20800 N 7 1/2" (190.0 mm) 7 1/2" (190.0 mm) 7 1/2" (190.0 mm) 2 3/8" (60.0 mm) 2 3/8" (60.0 mm) 2 3/8" (60.0 mm) 1/2" (13.0 mm) 1/2" (13.0 mm) 1/2" (13.0 mm) 5/8" (16.0 mm) 5/8" (16.0 mm) 5/8" (16.0 mm) 25/32" (20.0 mm) 25/32" (20.0 mm) 25/32" (20.0 mm) up to M 20 up to M 20 up to M 20 7 15/32" x 3 9/16" 7 15/32" x 3 9/16" 7 15/32" x 3 9/16" 220.0 x 110.0 mm 190.0 x 90.0 mm 220.0 x 110.0 mm 16 1/16" - 23 9/16" 16 1/16" - 23 9/16" 16 1/16" - 23 9/16" 408.0 - 598.0 mm 408.0 - 598.0 mm 408.0 - 598.0 mm RS 30e RSM 30e RS 40e RSM 40e 115 V 50/60 Hz 1840 W 60 - 140 / 200 - 470 r.p.m. — 47 lb (21.5 kg) Morse taper 3 13000 N 7 1/2" (190.0 mm) 3 15/16" (100.0 mm) 5/8" (16.0 mm) 1 1/4" (32.0 mm) — yes +/- 20° +/- 19/64" (+/- 7.5 mm) 7 15/32" x 3 9/16" 190.0 x 90.0 mm 17 3/4" - 25 3/16" 450.0 - 640.0 mm 115 V 50/60 Hz 1840 W 60 - 140 / 200 - 470 r.p.m. yes 47 lb (21.5 kg) Morse taper 3 20800 N 7 1/2" (190.0 mm) 3 15/16" (100.0 mm) 5/8" (16.0 mm) 1 1/4" (32.0 mm) up to M 30 yes +/- 20° +/- 19/64" (+/- 7.5 mm) 7 15/32" x 3 9/16" 220.0 x 110.0 mm 17 3/4" - 25 3/16" 450.0 - 640.0 mm 115 V 50/60 Hz 1840 W 60 - 140 / 200 - 470 r.p.m. yes 47 lb (21.5 kg) Morse taper 3 13000 N 7 1/2" (190.0 mm) 3 15/16" (100.0 mm) 5/8" (16.0 mm) 1 1/4" (32.0 mm) up to M 30 yes +/- 20° +/- 19/64" (+/- 7.5 mm) 7 15/32" x 3 9/16" 190.0 x 90.0 mm 190,0 x 90,0 mm 450,0 - 640,0 mm 115 V 50/60 Hz 1840 W 60 - 140 / 200 -470 r.p.m. yes 47 lb (21.5 kg) Morse taper 3 20800 N 7 1/2" (190.0 mm) 3 15/16" (100.0 mm) 5/8" (16.0 mm) 1 1/4" (32.0 mm) up to M 30 yes +/- 20° +/- 19/64" (+/- 7.5 mm) 7 15/32" x 3 9/16" 220.0 x 110.0 mm 220,0 x 110,0 mm 450,0 - 640,0 mm Subject to alterations and errors! 3 Attention: Please read this manual carefully before using the drilling unit. The drilling units may only be used according to their determination. The use of the drilling unit as a lifting magnet is dangerous and absolutely inadmissible. The use for another purpose than what is determined endagers people and the machine. Please note also the following safety instructions for electric tools. Attention: Before the use of electric tools please note the following basic safety instructions to avoid electric shock, injuries and fire. Read and follow these instructions before using the electric tool. 1. Keep your working area tidy. A working area that is not cleared up causes danger of accidents. 2. Consider external influences. Do not expose electric tools to rain. Do not use electric tools in damp or wet surroundings. Good lighting is important. Do not use electric tools near inflammable fluids or gases. 3. Protect yourself from electric shock. Avoid body contact to earthed parts like pipes, radiators, ovens, fridges. 4. Keep away from children. Do not let other people touch the tool or the cable - keep them from your working area. 5. Keep your electric tools in a safe place. Unused tools should be kept in a dry, closed space out of the reach of children. 6. Do not overload your electric tools. You will work better and safer within the indicated power range. 7. Use the right tool. Do not use tools week in power for heavy strains. Do not use tools for purposes other than determined, e.g. do not use a circular saw for felling a tree or cutting branches. 8. Use suitable working clothes. Do not wear loose clothing or jewelry. They could be caught by moving parts of the tool. If you are working outdoors it is recommendable to wear rubber gloves and non-slipping shoes. If you have long hair wear a hair-net. 9. Use protective goggles. Also use a breathing mask when carrying out work that produces dust. 10.Do not use the cable for other purposes. Do not use the cable for carrying the tool and do not use it to pull the plug out of the socket. Protect the cable from heat, oil and cutting edges. 11.Secure your workpiece. Use a fastening device or a vise to fix the workpiece. The workpiece is better fixed than by hand and it makes it possible to use the tool with both hands. 12.Do not lean too far over the machine. Take care to keep a normal position. You should have a secure standing position and you should keep your balance. 13.Maintain your tools carefully. Keep your tools sharp and clean - working with them will be better and safer. Follow the maintenance instructions and indications concerning the replacement of tools. Check the cable regularly and in case of damage let it replace by an expert. Also check extension cables regularly and replace them if they are damaged.Keep handles dry and free from oil and grease. 14.Pull the plug out of the socket. If you do not use the machine, before maintenance, while changing tools like saw blades, drills or any kind of machine tools. 15.Remove tool keys. Before turning the machine on, make sure that all keys and adjustment tools are removed. 16.Avoid turning on the machine inadvertently. Do not carry tools that are plugged in with your finger on the switch. Make sure the switch is on „off“ position while plugging in the tool. 17.Extension cables outdoors. Only use extension cables that are authorized to be used outdoors and that are accordingly marked. 18.Always take care. Control your work. Be sensible and do not use the tools when you have difficulties in concentrating. 19.Check if your appliance shows damages. Before further use of the tool please check if safety appliances or damaged parts are working correctly. Check if the moving parts function correctly, if they move without problems, if no parts are broken, if all other parts are fixed correctly and if all other conditions that influence the working of the machine are fulfilled. If the use instruction does not say otherwise the damaged safety appliances and parts should be either repaired or replaced correctly. Damaged switches have to be replaced. Do not use tools where the switches cannot be set to „on“ or „off“. 20.Attention! For your own safety only use accessories and attachments that are indicated in the use instruction or are offered in the according catalogue. The use of tools or accessories other than recommended by the use instruction may be dangerous. 21.Repairs should be carried out only by experts Electric tools are subject to the according safety regulations. Repairs may only be carried out by an expert, otherwise the user runs the risk of accidents. Please keep these instructions carefully. 4 « www.ruko.de » Assembling The magnetic drilling units are supplied with a high powered electromagnet as well as a reclosure preventing device for the drilling mechanism. The magnetic drilling units correspond to protection class I with conductor according to IEC 745. The drilling mechanisms that have been developed according to DIN VDE 0740 and IEC 745-1 are radio screened according to EN 55014 and EN 61000 and are designed for continous operation: It is possible that the sound level exceeds 85 dB (A). In this case special sound protection is necessary for the user. Indications concerning the sound level of the drilling units are based on DIN 45 649 part 2, DIN 45 635 part 21 and DIN EN 27 574 (ISO 7574). The precise adjustment allows an exact adjustment of the drilling tool within the movable field. The adjustable dovetail guidance with wear resisting brass guide beads allows a precise guidance of the drilling mechanism. This ensures light and regular feed.The drill feed is made manually with the handle. Application of the drilling unit RS10, RS20, RS25e, RS30e, RS 40e The magnetic drilling units are designed for drilling and thread cutting (with reversing adapter) on workpieces with magnetic properties for horizontal, vertical or overhead work. These drilling units with their rectangular footing are especially adapted for drilling in structural steel. The drilling unit should be placed on an even spot on the workpiece. This spot may be unworked. Loose rust and cinder as well as varnish and flat coats have to be removed. If material thinner than 1/2” (12.0 mm) is drilled, a steel plate should be put under the workpiece to reinforce the magnetic power. Never put the running magnetic drilling unit on insulating material (e.g. wood, concrete, etc.). The insufficient heat dissipation may cause overheating and destruction of the electromagnet. Be aware that the magnetic clamping force is not retained after an interruption of the electricity supply (power failure, pulling of the plug). The magnetic drilling units may not be used while arc welding is carried out on the workpiece. The welding current could damage the magnetic drilling unit. The magnetic drilling units have a locking device that prevents the machine from starting automatically. This locking device ensures that after pressing the red switch only the electromagnet is supplied with electricity. The drilling mechanism is only supplied with electricity after pressing the green switch. It is only now that the drilling mechanism can work. If the electricity supply is interrupted (caused for example by a damaged supply line or by pressing the red switch) the drilling mechanism remains without electricity even after the interruption is over or the red switch has been pressed again. To supply the drilling mechanism with eletricity again you have to press the green switch once more. The drilling mechanism starts working. Maintenance Damaged parts have to be replaced by original spare parts. All gliding surfaces have to be oiled quarterly after cleaning. Lateral play can be balanced by adjusting the set screws. For optimal cooling the ventilating valves of the drilling mechanism have to be kept free from dirt and dust. Please note that electric devices may only be repaired, maintained and checked by electric experts, as improper repairs can endanger the user! For ordering spare parts it is necessary to indicate our order number or to send us a sample and indicating the serial number, machine type and voltage. 5 Before putting into operation Plug the cable into a suitable supply. Check the correct voltage! If you are using an extension cable please check if it is suitable for the machine`s rated input power! Attention: For vertical and overhead drilling work it is absolutely necessary to wear the enclosed safety belt. Putting into operation Position the drill bit over the drilling point. Switch the magnetic drilling unit on by pressing the red switch. The magnetic field that is created keeps the drilling unit clamped to the workpiece. Before drilling check if the magnetic drilling unit clamps safely to the workpiece. Magnetic drilling units with the possibilty of precise adjustment (see technical data) allow an exact positioning of the drill bit even after the electromagnet has been switched on. For this it is necessary to loosen the lever of the precise adjustment device. The drilling mechanism can now be moved and adjusted on the electromagnet. After the drill bit has been adjusted the lever is fastened and the adjusted position is fixed. With machines with more than one gear adjust the rotation speed of the engine according to the tool to be used. Attention: Change rotation speeds only when the drilling mechanism is not working! The speeds are indicated by a single or double symbols on the changeover switch. The changeover can be helped by gently turning the work spindle by hand. For drill drive units which also have electronic speed controllers, the speed and power (torque) can be continuously adjusted at the corresponding controller on the drill drive unit. Note: also read and follow the additional information provided under Drill drive type RS 40e. For drill drive units with electronic speed controllers, the speed is adjusted at the corresponding set wheel on the control panel of the drill stand. For drill drives with the forward and reverse feature (types RS 40e only) the direction is changed via the black switch on the control panel of the drill stand. Position „R“ is for clockwise and Position „L“ is for the anticlockwise rotation. Note: The direction of rotation must only be changed when the drill drive is switched off. The switch is for turning on the drilling mechanism (green light up ON). Please note: The drilling mechanism can only be started after the electromagnet has been switched on. Drill feed is made manually by moving the handles.To avoid overloading of the magnetic drilling unit or to avoid premature wear of the tool it is necessary to adjust the drilling pressure. After each cut chips and/or drilling cores have to be removed. Cooling /lubrication has to be made according to the tool used. Please take care to use not more cooling / lubrication paste than necessary and that it does not get into the drilling mechanism. After usage the magnetic drilling units should be stored in a vertical position so that the gear oil may spread evenly. Drillling unit RS40e Function and mode of effect of the electronic module Essentially, the electronics have three main tasks to fulfil: 1. protecting the operator against accidents 2. securing a long service life of the drill drive and the tools 3. infinite speed adjustment to match the technical requirement in question An adjustable torque limitation set on the Power controller according to Diagram 1 grants the operator accident protection to a very great extent and the greatest possible gentle treatment for the drill drive. In controller position 3-4, the integrated electronics automatically switch off when the nominal torque is exceeded. In controller position 1, about 0.3 times the nominal torque becomes active, in controller position 7 about 2.1 times. The torques resulting in controller positions 4-7 are intended for cases of short-term overloads. In such cases of application, drill drive must be operated with increased care. If the pre-selected torque is exceeded in drilling, the drill drive is switched off by the electronics. The drill drive starts again by removing the load. If the drill drive does not start again immediately, the thermal overload protection has become effective at the same time. It prevents exceeding of the admissible coil temperature with large torques or a reduced speed. Switch the drill drive „off“ on the combined motor switch. After sufficient cooling of the coil, work can be continued by pressing the „on“ combined motor switch. After switching on again, we recommend operating the drill drive at top speed and idling for a short period, in order to achieve maximum cooling. 6 « www.ruko.de » The required speed can be set infinitely between minimum and maximum on the „speed“ controller according to Diagram 2. Level 7 corresponds to the nominal speed of the switched transmission gear in question. The selected speed does not change under load, which has a very favourable effect on the service life of the tool. For drill drives with clockwise / anti-clockwise movement, the direction of rotation can be changed by means of a change-over switch. The change-over switch may only be operated with the drill drive at a standstill. The pre-selection of the size or the limitation of the torque is to be done taking the technical and industrial safety requirements in the implementation of the work task into account. Diagram 1 3,5 M from / M nenn M from / M nenn 2,5 2,0 1,5 1,0 M nenn: 32/2: 79 / 26 Nm 23/2: 41 / 17,5 Nm 0,5 0,0 1 2 3 4 5 6 7 Controller adjustment Diagram 2 450 Gear 2 r.p.m. 400 r.p.m. 1/min 350 300 250 200 150 Gear 1 r.p.m. 100 50 0 1 2 3 4 5 6 7 Controller adjustment 7 Drawing of drilling unit drilling mechanism RS4 16 1 5 1 49 5 19 1 39 1 17 1 3 1 64 1 65 1 2 1 10 1 14 1 42 2 59 1 41 1 38 2 62 1 29 2 30 4 8 1 61 1 58 1 27 1 37 1 18 1 15 1 24 1 50 2 9 1 20 2 21 1 23 1 13 1 53 2 4 1 12 1 63 2 7 1 55 1 44 4 6 1 60 1 8 40 1 57 1 51 2 22 1 11 1 34 1 36 1 52 2 45 2 47 2 1 1 56 1 31 1 46 1 48 2 32 1 54 1 28 4 33 1 26 1 35 1 25 1 79 1 77 1 76 1 74 1 73 1 MO 21 M- MA 1 MO 22 MO 12 MO11 M MOA2 M+ M MA 2 MA 2a MA 1a MOA2 MA 2 67 1 M2 69 1 MO 21 SL 78 1 M1 68 1 MO11 MA 1a SP1 SP2 B2 70 1 B1 MA 2a MA 1 SL PR 1 B2 B1 M2 M1 M+ M- 71 1 PR 2 MO 22 MP 3 MO 12 72 1 80 1 MP 4 MP 3 MP 2 RP1 RP2 MP 4 SP2 MP 1 SP1 MP 2 MP 1 66 1 81 1 « www.ruko.de » Drawing of electrical system RS4 9 Drilling mechanism RS4 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 10 Description Article no. Quantity Magnet Motor switch RS 5e 115 V Magnet switch RS 5e Gear box Cap Gear box Gear bushing Spindle Gear 33Z + spline Gear 11Z + axle Distance tube bearing Intermediate plate Sliding bushing Locking plate Coolant pipe Handle Motor casing Motor cover Rotor 115 V Pol ring 115 V Bearing bowl Pinion shaft Adapter for handle Gasket for gear box Safety ring DIN 471 - 28 x 1.5 Ball bearing 6001-2Z Ball bearing 608 2Z O-ring 22 x 2.5 Thread groove screw ZM 4.0 x 12.0 Screw DIN 7981 3.9 x 60 Spring washer B4 corrugated Spring Spring bracket Plate Gear bearing sign Air conduction ring Safety ring DIN 471 - 11 x 1 Stud wheel 34.0 x 8.0 Carbon brush Circuitbooard 115 V Cylindrical pin DIN 7 4 x 12 Elbow connection coolant Brush holder compl. DIN 7981 - 4.8 x 38 DIN 7984 - M6 x 10 DIN 912 - M8 x 40 DIN 913 - M8 x 8 DIN 912 - M6 x 40 DIN 7991 - M5 x 16 DIN 913 - M5 x 20 DIN 914 - M5 x 6 DIN 7984 - M5 x 8 DIN 471 - 27 x 1.2 DIN 472 - 19 x 1 DIN 472 - 42 x 1.75 Handle 50.0 mm Handle Bearing 7206 BE Needle bush HK 0810 Needle bush 4905 Bearing 7203 BE Needle bearing 2516 Bearing AXK 2035 Screwed cable gland Elbow union 611 1 101 611 0 410 611 0 402 611 0 501 611 0 502 611 0 503 611 0 504 611 0 505 611 0 506 611 0 507 611 0 508 611 0 509 611 0 511 611 0 514 611 0 515 611 0 516 611 0 517 611 0 518 611 0 519 611 0 303 611 1 312 611 1 313 611 1 501 611 1 524 611 1 525 611 1 526 611 1 527 611 1 530 611 1 531 611 1 533 611 1 705 611 1 707 611 1 710 611 2 505 611 2 507 611 2 519 611 2 522 611 2 551 611 2 556 611 3 215 611 3 515 611 1 528 611 9 014 611 9 017 611 9 035 611 9 043 611 9 068 611 9 070 611 9 073 611 9 077 611 9 078 611 9 304 611 9 308 611 9 313 611 9 808 611 9 814 611 9 830 611 9 833 611 9 840 611 9 841 611 9 846 611 9 848 611 9 854 611 9 855 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 2 4 1 1 1 1 1 1 1 2 1 1 1 2 4 2 1 2 2 5 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 « www.ruko.de » Electrical system RS 4 Pos. 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 Description Article no. Quantity Main cable Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cables motor swittch-plate Circuitboard Cables capacitor motor Magnet switch RS 5e Motor switch RS 5e 230 V DIN 7984 - M4 x 6 DIN 6797 - M4 Ground cable magnet Magnet Pol ring Circuitboard 611 1 410 611 1 411 611 1 412 611 1 413 611 1 414 611 1 407 611 0 403 611 0 402 611 0 401 611 9 016 611 9 402 611 1 411 611 1 101 611 0 531 611 2 556 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 Drawing of drilling unit drilling mechanism RS5e 16 1 5 1 49 5 19 1 39 1 17 1 3 1 43 1 64 1 65 1 2 1 10 1 14 1 42 2 59 1 41 1 38 2 62 1 29 2 30 4 8 1 61 1 58 1 27 1 37 1 18 1 15 1 24 1 50 2 9 1 20 2 21 1 23 1 13 1 53 2 4 1 12 1 63 2 7 1 55 1 44 4 6 1 60 1 12 40 1 57 1 51 2 22 1 11 1 34 1 36 1 52 2 45 2 47 2 1 1 56 1 31 1 46 1 48 2 32 1 54 1 28 4 33 1 26 1 35 1 25 1 79 1 77 1 76 1 74 1 73 1 MO 21 M- MA 1 MO 22 MO 12 MO11 M MOA2 M+ M MA 2 MA 2a MA 1a MOA2 75 1 MA 2 67 1 M2 SP 1 SP 2 69 1 MO 21 SL 78 1 M1 68 1 MO11 MA 1a SP1 SP2 B2 70 1 B1 MA 2a MA 1 SL PR 1 B2 B1 M2 M1 M+ M- 71 1 PR 2 MO 22 MP 3 MO 12 72 1 80 1 MP 4 MP 3 MP 2 RP1 RP2 MP 4 SP2 MP 1 SP1 MP 2 MP 1 66 1 81 1 « www.ruko.de » Drawing of electrical system RS5e 13 Drilling mechanism RS5e Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 14 Description Article no. Quantity Magnet Motor switch RS 5e 115 V Magnet switch RS 5e Gear box Cap Gear box Gear bushing Spindle Gear 33Z + spline Gear 11Z + axle Distance tube bearing Intermediate plate Sliding bushing Locking plate Coolant pipe Handle Motor casing Motor cover Rotor 115 V Pol ring 115 V Bearing bowl Pinion shaft Adapter for handle Gasket for gear box Safety ring DIN 471 - 28 x 1.5 Ball bearing 6001-2Z Ball bearing 608 2Z O-ring 22 x 2.5 Thread groove screw ZM 4.0 x 12.0 Screw DIN 7981 3.9 x 60 Spring washer B4 corrugated Spring Spring bracket Plate Gear bearing sign Air conduction ring Safety ring DIN 471 - 11 x 1 Stud wheel 34.0 x 8.0 Carbon brush Circuitbooard 115 V Cylindrical pin DIN 7 4 x 12 Elbow connection coolant Brush holder compl. Resistance for recolution DIN 7981 - 4.8 x 38 DIN 7984 - M6 x 10 DIN 912 - M8 x 40 DIN 913 - M8 x 8 DIN 912 - M6 x 40 DIN 7991 - M5 x 16 DIN 913 - M5 x 20 DIN 914 - M5 x 6 DIN 7984 - M5 x 8 DIN 471 - 27 x 1.2 DIN 472 - 19 x 1 DIN 472 - 42 x 1.75 Handle 50.0 mm Handle Bearing 7206 BE Needle bush HK 0810 Needle bush 4905 Bearing 7203 BE Needle bearing 2516 Bearing AXK 2035 Screwed cable gland Elbow union 611 1 101 611 0 410 611 0 402 611 0 501 611 0 502 611 0 503 611 0 504 611 0 505 611 0 506 611 0 507 611 0 508 611 0 509 611 0 511 611 0 514 611 0 515 611 0 516 611 0 517 611 0 518 611 0 519 611 0 303 611 1 312 611 1 313 611 1 501 611 1 524 611 1 525 611 1 526 611 1 527 611 1 530 611 1 531 611 1 533 611 1 705 611 1 707 611 1 710 611 2 505 611 2 507 611 2 519 611 2 522 611 2 551 611 2 556 611 3 215 611 3 515 611 1 528 611 4 405 611 9 014 611 9 017 611 9 035 611 9 043 611 9 068 611 9 070 611 9 073 611 9 077 611 9 078 611 9 304 611 9 308 611 9 313 611 9 808 611 9 814 611 9 830 611 9 833 611 9 840 611 9 841 611 9 846 611 9 848 611 9 854 611 9 855 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 2 4 1 1 1 1 1 1 1 2 1 1 1 2 1 4 2 1 2 2 5 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 « www.ruko.de » Electrical system RS 5e Pos. 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Description Article no. Quantity Main cable Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cables motor swittch-plate Circuitboard Cables capacitor motor Magnet switch RS 5e Motor switch RS 5e 230 V Resistance for recolution DIN 7984 - M4 x 6 DIN 6797 - M4 Ground cable magnet Magnet Pol ring Circuitboard 611 1 410 611 1 411 611 1 412 611 1 413 611 1 414 611 1 407 611 0 403 611 0 402 611 0 401 611 4 405 611 9 016 611 9 402 611 1 411 611 1 101 611 0 531 611 2 556 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 Drawing of drilling unit drilling mechanism RS10 24 2 19 1 30 1 34 4 23 2 29 1 14 1 20 1 28 4 25 4 7 1 18 1 12 1 21 1 16 1 15 1 26 2 6 1 33 1 1 1 5 1 9 1 16 22 1 32 1 10 2 11 1 27 4 8 1 13 1 4 1 31 1 2 1 17 1 3 1 « www.ruko.de » Drawing of drilling unit RS10 64 1 47 1 44 2 66 1 62 2 45 1 59 4 57 4 36 1 56 1 42 1 53 4 50 1 40 1 46 1 67 3 63 2 65 1 58 4 61 2 39 1 38 1 52 4 37 1 60 2 43 1 54 2 51 6 41 1 35 1 55 2 49 1 48 1 17 18 78 1 79 1 68 1 35 1 81 1 80 1 M MA 2 M 75 1 1 2 MA 2 MO A2 72 1 MO 12 MO 22 MA 1 MA 1a MA 2a MO 22 MO 12 MO 11 MO A2 MO 21 M- M+ M2 76 1 MO 21 SL MA 1a SL MA 2a 74 1 MA 1 B1 70 1 M1 MO 11 B2 73 1 B2 B1 M2 M1 M+ M- 69 1 C1 C2 1 2 77 1 C1 C2 PR 1 PR 1 PR 2 14 1 71 1 PR 2 Drawing of electrical system RS10 « www.ruko.de » Drilling mechanism RS10 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Description Article no. Quantity Gasket for gear box Spindle wheel 43.0 x 12.0 Stud wheel 34.0 x 8.0 Pinion shaft Gear bearing sign Gear box Bearing 6003 - 2 RS1 Bearing 6203 - 2 RS1 Conclusion plate Gasket 25.0 x 40.0 x 7.0 Spindle M14 Adjusting washer 17.0 x 24.0 x 0.2 Needle bush HK1010 Pole ring 115 V Rotor 115 V Needle bush HK 0810 Stopper Safety ring DIN 471 – 10.0 x 1.0 Safety ring DIN 471 – 28.0 x 1.5 Ball bearing 6001 - 2Z Ball bearing 608 2Z O-ring 22.0 x 2.5 – NBR Brush holder compl. Carbon brush compl. 6.3 x 10.0 x 18.0 Thread groove screw ZM 4.0 x 12.0 Screw DIN 7981 3.9 x 60.0 Screw DIN 7981 4.8 x 38.0 Spring washer B4 corrugated Motor casing Motor cover Air conduction ring Grease chamber Cylindrical pin DIN 7 4.0 x 12.0 Screw DIN 7981 3.9 x 50.0 611 1 501 611 1 502 611 1 503 611 1 504 611 1 505 611 1 506 611 1 507 611 1 508 611 1 514 611 1 515 611 1 516 611 1 517 611 1 518 611 1 535 611 1 536 611 1 521 611 1 522 611 1 523 611 1 524 611 1 525 611 1 526 611 1 527 611 1 528 611 2 551 611 1 530 611 1 531 611 1 532 611 1 533 611 2 501 611 2 502 611 2 507 611 2 513 611 3 215 611 3 504 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 4 4 1 1 1 1 1 4 Description Article no. Quantity Magnet Solid Sledge Gear holder lower part Gear holder top part Cable pipe Guide bead right Guide bead left Thoothed rack Bearing bowl Pinion shaft Adapter for handle Spacer Front cover Screw MF 12 Plate MF 12 DIN 7984 – M5 x 20,0 DIN 912 – M5 x 10,0 DIN 912 – M6 x 16,0 DIN 912 – M6 x 20,0 DIN 912 – M6 x 30,0 DIN 913 – M5 x 6,0 611 1 101 611 1 300 611 1 304 611 1 305 611 1 306 611 1 307 611 1 308 611 1 309 611 1 310 611 1 311 611 1 312 611 1 313 611 1 316 611 1 319 611 1 330 611 1 331 611 9 002 611 9 024 611 9 027 611 9 028 611 9 029 611 9 040 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 4 6 2 1 6 Drilling unit RS10 Pos. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 54 55 56 57 19 Drilling unit RS10 Pos. 58 59 60 61 62 63 64 65 66 67 Description Article no. Quantity Screw DIN 7991 M3 x 16.0 Screw DIN 7991 M3 x 8.0 Screw DIN 965 M3 x 16.0 DIN 912 – M5 x 20.0 Safety ring DIN 471 - 27.0 x 1.2 Cylindrical pin DIN 7 4.0 x 12.0 Handle 30.0 mm Handle 50.0 mm Balance plate Ø 27.0 / 34.0 Handle M8 611 9 059 611 9 060 611 9 061 611 9 062 611 9 304 611 9 501 611 9 807 611 9 808 611 9 812 611 9 814 4 4 2 2 2 2 1 1 1 3 Description Article no. Quantity Front cover Back cover english Circuitboard 115 V Main cable 115 V Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cable motor switch-plate Motor cable Cables capacitor motor RS 10 / RS 20 Magnet switch 115 V Motor switch DIN 7984 – M4 x 6.0 DIN 6797 – M4 611 1 401 611 1 406 611 1 407 611 1 409 611 1 411 611 1 412 611 1 413 611 1 414 611 1 415 611 1 416 611 4 411 611 2 573 611 9 016 611 9 402 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Electrical system RS 10 Pos. 68 69 70 71 72 73 74 75 76 77 78 79 80 81 20 « www.ruko.de » Drawing of drilling unit drilling mechanism RS20 14 1 41 4 44 2 7 1 25 1 13 1 4 3 43 2 5 1 20 1 12 4 22 1 9 4 6 1 35 1 21 1 30 1 18 1 10 2 36 1 31 1 27 1 34 1 19 1 16 1 1 1 40 1 38 1 26 1 3 2 2 1 8 1 24 1 37 1 17 1 11 4 42 1 39 1 29 1 28 1 42 1 32 1 23 1 15 1 21 Drawing of drilling unit RS20 74 1 70 2 55 1 52 1 65 4 75 3 72 1 46 1 53 2 58 2 71 2 57 1 54 1 56 1 47 1 61 3 73 1 60 4 45 1 66 8 50 1 51 1 69 1 22 62 4 49 1 59 1 68 2 62 4 67 6 64 2 48 1 63 1 86 1 87 1 83 1 48 1 89 1 M+ M MA 2 88 1 81 1 1 2 MA 2 MO A2 MO 22 M MO 12 MA 2a MA 1a MO 12 MO 22 MO 11 MO A2 MA 1 MO 21 M- 79 1 M2 SL MO 21 78 1 MO 11 MA 1a MA 2a 80 1 M1 B2 MA 1 B1 SL 76 1 82 1 B2 B1 M2 M1 M+ M- C1 84 1 C2 1 2 C1 C2 85 1 PR 1 PR 2 PR 1 PR 2 20 1 77 1 « www.ruko.de » Drawing of electrical system RS20 23 Drilling mechanism RS20 Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Description Article no. Quantity Gasket for gear box Conclusion plate Gasket 25.0 x 40.0 x 7.0 Needle bush HK 0810 Safety ring DIN 471 – 28.0 x 1.5 Ball bearing 6001 - 2Z Ball bearing 608 2Z O-ring 22.0 x 2.5 - NBR Thrad groove screw Z M4 x 12.0 Screw DIN 7981 3.9 x 60.0 Screw DIN 7981 4.8 x 38.0 Spring washer B4 corrugated Motor casing Motor cover Switch Bearing sign Gear box Air connduction ring Socket 4.0 x 7.0 x 16.0 Pole ring 115 V Rotor 115 V Grease chamber Screw DIN 912 M4 x 20.0 Work spindle Feather key A 5.0 x 5.0 x 28.0 Feather key A 5.0 x 5.0 x 12.0 DIN 6885 Safety ring DIN 471 – 11.0 x 1.0 Spindle wheel 45 Z Feather key 15.0 x 22.0 x 0,2 Stud wheel 34 Z Shaft for cluster gear 13 Z Groove ball bearing SKF 608 Safety ring DIN 471 – 15.0 x 1.0 Coupling pin Cluster gear 34 / 40 Z Shaft with 2 pinion Groove ball bearing SKF 61904 - 2 RS1 Groove ball bearing SKF 6203 - 2 RS1 Pressure device 6.0 x 7.0 Cylindrical pin DIN 7 4.0 x 12.0 Screw DIN 7981 3.9 x 50.0 Spring pressure device M8 x 16.0 Carbon brush Brush holder compl. 611 1 501 611 1 514 611 1 515 611 1 521 611 1 524 611 1 525 611 1 526 611 1 527 611 1 530 611 1 531 611 1 532 611 1 533 611 2 501 611 2 502 611 2 503 611 2 505 611 2 506 611 2 507 611 2 508 611 2 532 611 2 533 611 2 513 611 2 514 611 2 516 611 2 517 611 2 518 611 2 519 611 2 520 611 2 521 611 2 522 611 2 523 611 2 524 611 2 525 611 2 526 611 2 527 611 2 528 611 2 529 611 2 530 611 2 531 611 3 215 611 3 504 611 3 520 611 2 551 611 1 528 1 1 2 3 1 1 1 1 4 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 2 Description Article no. Quantity Cable pipe Spacer Plate MF12 Magnet Prop for cable pipe Gear holder Screw MF12 Solid Bearing bowl Adapter for handle Pinion shaft Sledge Toothed rack 611 1 307 611 1 316 611 1 331 611 2 101 611 2 210 611 2 223 611 2 226 611 2 200 611 3 212 611 3 216 611 3 217 611 3 219 611 3 222 1 1 1 1 1 1 1 1 2 1 1 1 1 Drilling unit RS20 Pos. 45 46 47 48 49 50 51 52 53 54 55 56 57 24 « www.ruko.de » Drilling unit RS20 Pos. 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 Description Article no. Quantity Guide bead DIN 7984 – M4 x 6.0 DIN 7984 – M8 x 16.0 DIN 912 – M6 x 12.0 DIN 912 – M6 x 16.0 DIN 912 – M8 x 25.0 DIN 912 – M8 x 40.0 DIN 913 – M5 x 6.0 DIN 7991 – M3 x 8.0 DIN 7984 – M5 x 20.0 DIN 965 – M4 x 16.0 DIN 912 – M5 x 20.0 Safety ring DIN 471 – 30.0 x 1.5 Cylinndrical pin DIN 7 5.0 x 12.0 Handle 30.0 mm Handle 50.0 mm Balance plate Ø 30 .0 / 36.0 Handle M12 611 3 228 611 9 016 611 9 020 611 9 026 611 9 027 611 9 032 611 9 034 611 9 040 611 9 045 611 9 052 611 9 059 611 9 062 611 9 306 611 9 510 611 9 807 611 9 808 611 9 813 611 9 815 2 1 4 3 4 1 2 4 8 6 2 1 2 2 1 1 1 3 Description Article no. Quantity Circuitboard 115 V Main cable 115 V Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cables motor switch-plate Motor cable Front cover Back cover english Cables capacitor motor Magnet switch Motor switch 115 V DIN 7984 – M4 x 6.0 DIN 6797 – M4 611 1 407 611 1 410 611 1 411 611 1 412 611 1 413 611 1 414 611 1 415 611 2 401 611 2 402 611 1 416 611 4 402 611 2 573 611 9 016 611 9 402 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Electrical system RS 20 Pos. 76 77 78 79 80 81 82 83 84 85 86 87 88 89 25 Drawing of drilling unit drilling mechanism RS25e 44 4 15 1 8 1 41 1 7 1 9 2 24 1 14 1 5 1 4 3 39 2 42 1 21 1 10 4 13 4 6 1 34 1 40 1 35 1 19 1 11 2 29 1 30 1 26 1 33 1 20 1 17 1 1 1 43 1 37 1 25 1 3 2 2 1 26 23 1 36 1 18 1 12 4 45 1 38 1 16 1 28 1 27 1 42 1 31 1 22 1 « www.ruko.de » Drawing of drilling unit RS25e 71 2 75 1 56 1 53 1 66 4 76 3 73 1 47 1 54 2 59 2 72 2 58 1 55 1 57 1 48 1 62 3 74 1 61 4 46 1 67 8 51 1 52 1 70 1 63 4 50 1 60 1 69 2 63 4 68 6 65 2 49 1 64 1 27 28 LR1a 87 1 88 1 MA1 M- M+ M 1 2 3 4 5 MA 2 M 6 7 8 MA 2a MA 1a MO 22 MO 12 91 1 81 1 79 1 MA 2 MO A2 LR 1a LR 2b LR 1 LR 2 LR 2a LR 1b MO 12 MO 22 LR2b LR1b LR2 92 1 SP1 SP2 MO A2 MO21 LR1 MO 11 SP 1 SP 2 89 1 LR2a 90 1 83 1 49 1 M2 SL MO 21 78 1 85 1 MA1 B1 MA 1a MA 2a 80 1 M1 MO11 B2 82 1 SL B2 B1 M2 M1 M+ MMP 3 C2 PR 1 PR 4 PR 3 86 42 1 1 MP 1 MP 2 MP 4 PR 2 C1 C2 PR 1 PR 2 1 2 3 4 56 PR 3 7 8 PR 4 C1 84 1 41 1 77 1 MP 3 MP 4 MP 1 MP 2 Drawing of electrical system RS25e « www.ruko.de » Drilling mechanism RS25e Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Description Article no. Quantity Gasket for gear box Conclusion plate Gasket 25.0 x 40.0 x 7.0 Needle bush HK 0810 Safety ring DIN 471 – 28.0 x 1.5 Ball bearing 6001 - 2Z Ball bearing 608 2Z O-ring 22.0 x 2.5 - NBR Brush holder compl. Thrad groove screw Z M 4 x 12.0 Screw DIN 7981 3.9 x 60.0 Screw DIN 7981 4.8 x 38.0 Spring washer B4 corrugated Motor casing Motor cover Switch Bearing sign Gear box Air connduction ring Socket 4.0 x 7.0 x 16.0 Grease chamber Screw DIN 912 M 4 x 20.0 Work spindle Feather key A 5.0 x 5.0 x 28.0 Feather key A 5.0 x 5.0 x 12.0 DIN 6885 Safety ring DIN 471 – 11.0 x 1.0 Spindle wheel 45 Z Feather key 15.0 x 22.0 x 0.2 Stud wheel 34 Z Shaft for cluster gear 13 Z Groove ball bearing SKF 608 Safety ring DIN 471 – 15.0 x 1.0 Coupling pin Cluster gear 34 / 40 Z Shaft with 2 pinion Groove ball bearing SKF 61904 - 2 RS1 Groove ball bearing SKF 6203 - 2 RS1 Pressure device 6.0 x 7.0 Carbon brush RS 25e Rotor Circuitboard Pole ring Cylindrical pin DIN 7 4.0 x 12.0 Screw DIN 7981 3.9 x 50.0 Spring pressure device M 8 x 16.0 611 1 501 611 1 514 611 1 515 611 1 521 611 1 524 611 1 525 611 1 526 611 1 527 611 1 528 611 1 530 611 1 531 611 1 532 611 1 533 611 2 501 611 2 502 611 2 503 611 2 505 611 2 506 611 2 507 611 2 508 611 2 513 611 2 514 611 2 516 611 2 517 611 2 518 611 2 519 611 2 520 611 2 521 611 2 522 611 2 523 611 2 524 611 2 525 611 2 526 611 2 527 611 2 528 611 2 529 611 2 530 611 2 531 611 2 551 611 2 552 611 2 556 611 2 554 611 3 215 611 3 504 611 3 520 1 1 2 3 1 1 1 1 2 4 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 1 Description Article no. Quantity Cable pipe Spacer Plate MF12 Magnet Prop for cable pipe Gear holder Screw MF12 Solid Bearing bowl Adapter for handle Pinion shaft Sledge Toothed rack 611 1 307 611 1 316 611 1 331 611 2 101 611 2 210 611 2 223 611 2 226 611 2 200 611 3 212 611 3 216 611 3 217 611 3 219 611 3 222 1 1 1 1 1 1 1 1 2 1 1 1 1 Drilling unit RS25e Pos. 46 47 48 49 50 51 52 53 54 55 56 57 58 29 Drilling unit RS25e Pos. 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 Description Article no. Quantity Guide bead DIN 7984 – M4 x 6.0 DIN 7984 – M8 x 16.0 DIN 912 – M6 x 12.0 DIN 912 – M6 x 16.0 DIN 912 – M8 x 25.0 DIN 912 – M8 x 40.0 DIN 913 – M5 x 6.0 DIN 7991 – M3 x 8.0 DIN 7984 – M5 x 20.0 DIN 965 – M4 x 16.0 DIN 912 – M5 x 20.0 Safety ring DIN 471 – 30.0 x 1.5 Cylinndrical pin DIN 7 5.0 x 12.0 Handle 30.0 mm Handle 50.0 mm Balance plate Ø 30 .0 / 36.0 Handle M12 611 3 228 611 9 016 611 9 020 611 9 026 611 9 027 611 9 032 611 9 034 611 9 040 611 9 045 611 9 052 611 9 059 611 9 062 611 9 306 611 9 510 611 9 807 611 9 808 611 9 813 611 9 815 2 1 4 3 4 1 2 4 8 6 2 1 2 2 1 1 1 3 Description Article no. Quantity Main cable Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cables motor switch-plate Circuitboard RS20/30/40 Front cover RS25e Back cover RS25e Motor cable RS25e Cables capacitor motor RS25e/30e/40e Magnet switch Motor switch Switch clockwise - counterclockwise Resistance for recolution DIN7984 - M4x6 DIN6797 - M4 611 1 410 611 1 411 611 1 412 611 1 413 611 1 414 611 1 407 611 2 405 611 2 406 611 2 410 611 3 416 611 4 402 611 2 573 611 4 404 611 4 405 611 9 016 611 9 402 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Electrical system RS 25e Pos. 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 30 « www.ruko.de » Drawing of drilling unit drilling mechanism RS30e 37 1 9 1 12 4 10 1 54 2 33 1 22 1 6 1 13 1 2 3 55 1 31 1 3 4 4 4 57 2 39 1 56 2 49 1 43 1 5 1 32 1 42 1 34 1 36 1 35 1 27 1 29 1 28 1 50 4 40 1 44 1 45 1 30 1 20 2 1 3 24 1 53 1 51 1 52 1 48 1 21 1 25 1 19 1 47 1 41 1 14 1 18 4 8 1 11 1 23 1 38 1 7 1 46 1 16 1 15 1 17 1 26 1 31 Drawing of drilling unit RS30e 63 2 87 2 91 1 67 1 65 1 71 2 78 5 61 1 92 3 89 1 58 1 88 2 83 8 80 6 64 1 59 1 85 2 90 1 66 1 72 1 81 3 70 1 86 4 84 7 80 6 75 1 68 1 69 1 32 82 4 62 1 79 1 82 4 73 1 74 2 60 1 77 1 76 1 93 1 SP 1 MO 22 1 2 SP 2 3 M+ 4 MA2 MA2a MA1a MO12 MO11 MO22 MOA2 MA1 MO21 SP2 SP1 MO 12 106 1 107 1 105 1 100 1 61 1 109 1 M- M M MO A2 108 1 MA 2 96 1 102 1 M2 99 1 MO 21 SL 94 1 MA 2a SL B2 B1 M2 M1 M+ M- B1 MO 11 MA 1 98 1 M1 MA 1a B2 97 1 1 C1 C2 2 3 4 C1 101 1 C2 103 1 MP 2 PR 2 PR 2 MP 1 PR 1 PR 1 33 1 MP 2 MP 1 95 1 37 1 « www.ruko.de » Drawing of electrical system RS30e 33 Drilling mechanism RS30e Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 34 Description Article no. Quantity Needle bush HK 0810 Ball bearing 6001 - 2Z Thread groove screw Z M4 x 12.0 Spring washer B4 gewellt Feather key A 5.0 x 5.0 x 280.0 Safety ring DIN 471 – 11.0 x 1.0 Adjusting washer 15.0 x 22.0 x 0.2 Pressure device 6.0 x 7.0 Motor casing Motor cover Button Screw DIN 7981 3.9 x 50.0 Bearing sign Gear box Screw DIN 912 - M4 x 16.0 Socket 7.0 x 4.0 x 12.0 Coupling pin Screw DIN 7981 5.5 x 40.0 Work spindle Morse taper 3 Gasket 34.0 x 55.0 x 8.0 DIN 3760 Conclusion plate 55.0 x 34.1 x 6.0 Air conduction ring Spring pressure device M8 x 16.0 Cylindrical pin DIN 7 5.0 x 16.0 Safety ring DIN 471 – 24.0 x 1.2 Plate for needle bearing Pressure plate 1 Pressure plate 2 Safety ring 9 x 1 DIN 6799 Grease chamber Gasket for gear box Rotor 115 V Pole ring 115 V Plate Ring magnet Bearing cover Circuitboard 115V Groove ball bearing 6005 2 RS Needle bearing RNA 4900 Coupling disk Groove ball bearing 6006 2 RS Groove ball bearing 6000 2Z Cluster gear 39 / 25 Z Coupling half Intermediate shaft 1 13 Z Spindle wheel Safety ring DIN 472 – 55.0 x 2.0 Intermediate shaft 3 12 Z Stud wheel 1 28 Z Disk spring 28.0 x 12.2 x 1.0 Intermediate shaft 2 12 Z Stud wheel 2 31 Z Feather key B 6.0 x 6.0 x 20.0 Sheet metal screw HF 3.9 x 9,5 Safety ring DIN 472 – 28.0 x 1.2 Carbon brush Brush holder compl. 611 1 521 611 1 525 611 1 530 611 1 533 611 2 517 611 2 519 611 2 521 611 2 531 611 3 501 611 3 502 611 3 503 611 3 504 611 3 505 611 3 506 611 3 507 611 3 508 611 3 509 611 3 512 611 3 516 611 3 517 611 3 518 611 3 519 611 3 520 611 3 523 611 3 524 611 3 525 611 3 526 611 3 527 611 3 528 611 3 529 611 3 530 611 3 558 611 3 559 611 3 533 611 3 534 611 3 535 611 3 560 611 3 537 611 3 538 611 3 539 611 3 540 611 3 541 611 3 542 611 3 544 611 3 545 611 3 546 611 3 547 611 3 548 611 3 549 611 3 550 611 3 551 611 3 552 611 3 553 611 3 554 611 3 555 611 3 556 611 3 557 3 3 4 4 1 1 1 1 1 1 1 4 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 1 2 2 « www.ruko.de » Drilling unit RS30e Pos. 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 Description Article no. Quantity Spacer Plate MF12 Magnet Solid Prop for cable pipe Bearing bowl Adapter for handle Pinion shaft Sledge Toothed rack Gear holder Cable pipe Screw MF12 Guide bead Intermediate plate top Intermediate plate bottom Gliding plate Pressure bolt Thread liner Pressure pin Set srew DIN 913 – M 5 x 6.0 DIN 7984 – M4 x 6.0 DIN 7984 – M8 x 16.0 DIN 912 – M6 x 12.0 DIN 912 – M6 x 16.0 DIN 7991 – M3 x 8.0 DIN 7984 – M5 x 20.0 DIN 965 – M4 x 16.0 DIN 912 – M8 x 20.0 Safety ring DIN 471 – 30.0 x 1.5 Cylindrical pin DIN 7 5.0 x 12.0 Handle 30.0 mm Handle 50.0 mm Balance plate Ø 30.0 / 36.0 Handle M12 Clamping handle 611 1 316 611 1 331 611 2 101 611 2 200 611 3 210 611 3 212 611 3 216 611 3 217 611 3 219 611 3 222 611 3 223 611 3 224 611 3 226 611 3 228 611 3 251 611 3 252 611 3 253 611 3 254 611 9 823 611 3 256 611 9 001 611 9 016 611 9 020 611 9 026 611 9 027 611 9 045 611 9 052 611 9 059 611 9 063 611 9 306 611 9 510 611 9 807 611 9 808 611 9 813 611 9 815 611 9 816 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 5 1 6 5 4 8 7 2 4 2 2 1 1 1 3 1 Electrical system RS 30e Pos. Description Article no. Quantity 94 95 96 97 98 99 100 101 102 103 105 106 107 108 109 Cicuitboard 115 V Main cable 115 V Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cable motor switch-plate Front cover Back cover english Motor cable Cables capacitor motor Motor switch 115 V Magnet switch Resistance for revolution DIN 7984 – M4 x 6.0 DIN 6797 – M4 611 1 407 611 1 410 611 1 411 611 1 412 611 1 413 611 1 414 611 3 401 611 3 402 611 3 415 611 3 416 611 2 573 611 4 402 611 4 405 611 9 016 611 9 402 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 35 Drawing of drilling mechanism RS40e 35 1 9 1 52 2 10 1 12 4 57 1 22 1 6 1 13 1 2 3 53 1 31 1 3 4 4 4 55 2 37 1 54 2 47 1 41 1 5 1 56 1 40 1 32 1 34 1 33 1 27 1 29 1 38 1 42 1 43 1 24 1 51 1 49 1 50 1 46 1 21 1 25 1 19 1 36 28 1 48 4 30 1 20 2 1 3 45 1 39 1 14 1 18 4 8 1 23 1 11 1 36 1 7 1 44 1 16 1 15 1 17 1 26 1 « www.ruko.de » Drawing of drilling unit RS40e 63 2 87 2 91 1 67 1 65 1 71 2 78 5 61 1 92 3 89 1 58 1 88 2 83 8 80 6 64 1 59 1 85 2 90 1 66 1 72 1 81 3 70 1 86 4 84 7 80 6 75 1 68 1 69 1 82 4 62 1 79 1 82 4 73 1 74 2 60 1 77 1 76 1 93 1 37 38 103 1 106 1 LR1a 108 1 107 1 104 1 102 1 61 1 LR2a LR1 111 1 SP1 M+ M MO21 M- MO22 MO11 MOA2 PO2 LR2b LR1a MO12 MO22 LR2 1 2 3 4 5 6 LR1b 7 MO12 SP 2 MA1a MA1 PO1 MA2a PO2 MA2 PO1 SP2 SP1 LR1b LR2b LR2 110 1 9 MO A2 LR 1 10 LR2a 8 M 96 1 MA 2 99 1 M2 MO 21 SL 97 1 B2 109 1 M1 94 1 98 1 MO11 MA1 B2 B1 M2 M1 M+ M- B1 C1 MA 1a MA 2a 1 SL 100 1 MP5 PR 4 MP6 grün PR3 blau MP1 MP2 57 1 blau PR2 PR1 PR1 4 5 6 PR2 7 PR3 8 PR 4 9 10 MP3 MP4 C2 2 3 C1 C2 105 1 95 1 grün 35 1 MP 4 MP 3 MP 2 MP 1 MP 5 MP 6 Drawing of electrical system RS40e « www.ruko.de » Drilling mechanism RS40e Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Description Article no. Quantity Needle bush HK 0810 Ball bearing 6001 – 2Z Thread groove screw Z M4 x 12.0 Spring washer B4 corrugated Feather key A 5.0 x 5.0 x 28.0 Safety ring DIN 471 – 11.0 x 1.0 Feather key 15.0 x 22.0 x 0.2 Pressure device 6.0 x 7.0 Motor casing Motor cover Button Screw DIN 7981 3.9 x 50.0 Bearing sign Gear box Scew DIN 912 – M4 x 16.0 Socket 7.0 x 4.0 x 12.0 Coupling pin Screw DIN 7981 – 5.5 x 40.0 Work spindle Morse taper 3 Gasket 34.0 x 55.0 x 8.0 DIN 3760 Conclusion plate 55.0 x 34.1 x 6.0 Air conduction ring Spring pressure device M8 x 16.0 Cylindrical pin DIN 7 5.0 x 16.0 Safety ring DIN 471 – 24.0 x 1.2 Palte for needle bearing Pressure plate 1 Pressure plate 2 Safety ring 9 x 1 DIN 6799 Grease chamber Gasket for gear box Plate Ring magnet Bearing cover Circuitbooard 115 V Groove ball bearing 6005 2 RS Needle bearing RNA 4900 Coupling disk Groove ball bearig 6006 2 RS Grove ball bearing 6000 2Z Cluster gear 39 / 25 Z Coupling half Intermediate shaft 1 13 Z Spindle wheel Safety ring DIN 472 – 55.0 x 2.0 Intermediate shaft 3 12 Z Stud wheel 1 28 Z Disk spring 28.0 x 12.2 x 1.0 Intermediate shaft 2 12 Z Stud wheel 2 31 Z Feather key B 6.0 x 6.0 x 20.0 Sheet metal screw HF 3.9 x 9.5 Safety ring DIN 472 – 28.0 x 1.2 Carbon brush Brush holder compl. Rotor 115 V Pol ring 115 V 611 1 521 611 1 525 611 1 530 611 1 533 611 2 517 611 2 519 611 2 521 611 2 531 611 3 501 611 3 502 611 3 503 611 3 504 611 3 505 611 3 506 611 3 507 611 3 508 611 3 509 611 3 512 611 3 516 611 3 517 611 3 518 611 3 519 611 3 520 611 3 523 611 3 524 611 3 525 611 3 526 611 3 527 611 3 528 611 3 529 611 3 530 611 3 533 611 3 534 611 3 535 611 4 536 611 3 537 611 3 538 611 4 539 611 3 540 611 3 541 611 3 542 611 3 544 611 3 545 611 3 546 611 3 547 611 3 548 611 3 549 611 3 550 611 3 551 611 3 552 611 3 553 611 3 554 611 3 555 611 4 556 611 3 557 611 4 531 611 4 532 3 3 4 4 1 1 1 1 1 1 1 4 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 1 2 2 1 1 39 Drilling unit RS40e Pos. 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 Description Article no. Quantity Spacer Plate MF12 Magnet Solid Prop for cable pipe Bearing bowl Adapter for handle Pinion shaft Sledge Toothed rack Gear holder Cable pipe Screw MF12 Guide bead Intermediate plate top Intermediate plate bottom Gliding plate Pressure bolt Thread liner Pressure pin Set screw DIN 913 – M 5 x 6.0 DIN 7984 – M4 x 6.0 DIN 7984 – M8 x 16.0 DIN 912 – M6 x 12.0 DIN 912 – M6 x 16.0 DIN 7991 – M3 x 8.0 DIN 7984 – M5 x 20.0 DIN 965 – M4 x 16.0 DIN 912 – M8 x 20.0 Safety ring DIN 471 – 30.0 x 1.5 Cylindrical pin DIN 7 5.0 x 12.0 Handle 30.0 mm Handle 50.0 mm Balance plate Ø 30.0 / 36.0 Handle M12 Clamping handle 611 1 316 611 1 331 611 2 101 611 2 200 611 3 210 611 3 212 611 3 216 611 3 217 611 3 219 611 3 222 611 3 223 611 3 224 611 3 226 611 3 228 611 3 251 611 3 252 611 3 253 611 3 254 611 9 823 611 3 256 611 9 001 611 9 016 611 9 020 611 9 026 611 9 027 611 9 045 611 9 052 611 9 059 611 9 063 611 9 306 611 9 510 611 9 807 611 9 808 611 9 813 611 9 815 611 9 816 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 5 1 6 5 4 8 7 2 4 2 2 1 1 1 3 1 Electrical system RS 40e 40 Pos. Description Article no. Quantity 94 95 96 97 98 99 100 102 103 104 105 106 107 108 109 110 111 Circuitboard 115 V Main cable 115 V Ground cable magnet Cables motor switch-magnet switch-plate Cables motor switch-magnet switch-plate-plate Cables motor swittch-plate Cables capacitor motor Front cover Magnet switch Motor switch 115 V Back cover english Switch clockwise - counterclockwise Resistance for recolution Resistance for torque 115 V Motor cable DIN 7984 – M4 x 6.0 DIN 6797 – M4 611 1 407 611 1 410 611 1 411 611 1 412 611 1 413 611 1 414 611 3 416 611 4 401 611 4 402 611 2 573 611 4 408 611 4 404 611 4 405 611 4 406 611 4 415 611 9 016 611 9 402 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 « www.ruko.de » Connection diagramm RS10, RS20, RS25e, RS30e, RS40e Netz / Net PE L1 L2 1a 2b 1 2 MA M1 11 21 B1 MO U< 12 M2 22 1~ Bohrantrieb ~ - i A2 B2 M ~ + M+ M- PE Haftmagnet 41 Guarantee: The Manufacturer default warranty period is 12 months after date of delivery. Proof is the invoice. Condition is that the machine has been used, maintained and cleaned correctly and that no repairs by others have been made. The guarantee is limited to repairs free of charge or replacements of the damaged parts that are caused by material defects or production faults. Parts that have been damaged by normal wear or repairs made by oneself or others are not subject to this guarantee. This guarantee is only valid if the correct tools, original accessories and spare parts have been used. All other claims are excluded, i.e. RUKO is not liable for direct or indirect defects, damages caused by defects, losses or costs that may arise from the use or the impossibility to use the machine for a certain purpose. Tacit assurances concerning the use or aptability for a certain purpose are not possible. If a defect is noted the machine has to be sent to RUKO GmbH as quickly as possible for repair. All earlier verbal or written guarantee declarations are replaced by the above mentioned guarantee. Declaration of conformity: We declare in sole responsibility that the product sold by us is in accordance with the following technical norms or normative documents: EN 55014 - 1: 2001 EN 55014 - 2: 1997 EN 60204 - 1: 1998 EN 61000 - 3 - 2 / 3 according to the regulations stipulated in the directives 89 / 336 / EWG (rather EMVG) 73 / 23 / EWG (Low Voltage Directive), 98 / 37 / EG (Machine Directive) The description of operation is described in the operation instructions. Josef Ruppert Management RUKO GmbH Precision tools, Robert-Bosch-Straße 7-9, D-71088 Holzgerlingen, Germany 42 « www.ruko.de » 43 « www.ruko.de » » RUKO GmbH Precision tools Robert-Bosch-Straße 7– 11 71088 Holzgerlingen Germany Tel.:+49(0)7031 / 6800 - 0 Internet:www.ruko.de E-Mail:[email protected] Export sales Tel.:+49(0)7031 / 6800 - 54 / 84 / 85 Fax.+ 49(0)7031 / 6800 - 21 © All rights reserved. This catalogue is protected by copyright law and remains solely our property. We reserve the right to make changes to technical data. Images are non-binding. Liability for printing errors is excluded. This catalogue invalidates any previous editions. No. 810 442 / 11 1. Edition January 2013 englisch US
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