Advanced Materials Research ISSN: 1662-8985, Vol. 743, pp 223-226 doi:10.4028/www.scientific.net/AMR.743.223 © 2013 Trans Tech Publications, Switzerland Online: 2013-08-30 Research on gelatinization process of starch Chen Xiliang1, a, Shi Qingnan1, b 1 School of Materials Science & Engineering, Kunming University of Science and Technology, Kunming 650093, China a [email protected], [email protected] Keywords: Gelatinization, Kinetics, Mathematical model, Simulation, Starch Abstract: Gelatinization is the main transformation of the starch dough undergoing cooking. This process is very important both for the texture and the nutritional properties of the final product. Starch gelatinization process has been studied by many workers, which includes the mechanism, kinetics, and influencing factors. The kinetic models have been used by works to predict the cooking process of starch. Finite element method (FEM) is commonly used in the simulation of starch gelatinization process. The simulation results can predict the cooking process of starch, and are helpful for optimizing the cooking conditions of starch dough. The theoretical and numerical simulation research on gelatinization of starch is reviewed, and the progress and difficulties in this field are discussed. 1. Introduction Starch is a carbohydrate consisting of a large number of glucose units joined by glycosidic bonds [1-3]. It is the most common carbohydrate in the human diet and is contained in large amounts in such staple foods as potatoes, wheat, maize, rice, and cassava. Studies on the starch gelatinization process have been carried out both to answer fundamental questions and to obtain a better technological use of this major carbohydrate in animal and human nutrition: gelatinized starch can be degraded by the gut amylase whereas the ungelatinized fraction undergoes a much slower metabolism and can remain almost totally undigested [4-5]. The research on starch gelatinization mainly concentrates in the following aspects. (1) The starch gelatinization mechanism. (2) The kinetics of starch gelatinization process. (3) The simulation and prediction of starch gelatinization process. Resent theoretical, experimental and numerical simulation researches on the three aspects are discussed respectively in the following sections. 2. Gelatinization mechanism Starch granule has the characteristic birefringent pattern [6-8]. At the temperature of gelatinization the granules lose their birefringence and X-ray diffraction pattern, this process is known as gelatinization [9-12]. The course of gelatinization depends on the structure of starch which is composed of two kinds of molecules, amylose and amylopectin. The former is essentially linear molecule, and the latter is branched molecule. Amylopection molecules are oriented perpendicular to growth rings and to the outer surface of the granule. Portions of amylopectin molecules are in crystallites, which are perpendicular to the growth rings. The regular orientation of the amorphous and crystalline regions gives the granule the characteristic birefringent pattern. The non-crystalline regions consist of the amylose molecules and sections of amylopectin molecules which are not involved in crystallites. Small-angle neutron scattering (SANS) was used to analyze the structure of starch, which revealed that starch granules contain three regions, namely semicrystalline regions containing alternating crystalline and amorphous lamellae, which are embedded in a matrix of amorphous material [13]. The gelatinization process is described by an endothermic transition, which is observed by differential scanning calorimetry (DSC). At high water-starch ratios, water penetrates the amorphous regions and makes the granules swell. The swelling of the amorphous regions of the granule strips All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of Trans Tech Publications, www.ttp.net. (#69848009, Pennsylvania State University, University Park, USA-19/09/16,13:53:08) 224 Building Materials and Structural Engineering II starch chains from the surface of the ordered crystallites. If sufficient water is present, all the crystallites can be pulled apart by the swelling, the low temperature endothermic peak is the only one observed. If water content is lower than a certain ratio, the remaining crystallites melt at significantly higher temperatures and a second endothermic peak can be observed [13]. The damage of the crystallites makes the granules lose their birefringence and X-ray diffraction pattern, which is known as gelatinization. 3. Kinetic equations In recent years, the kinetic analysis of starch gelatinization has received much attention, for the aim of extracting the maximum relevant information from the thermal analysis data, and making some predictions concerning extrapolated values of degree of reaction. The rate of reaction can be described in terms of two functions, k (T ) and f (α ) , as follows [9-13] d(α ) = k (T ) f (α ) (1) dt Where α denotes the degree of gelatinization, T the temperature in degrees kelvin, f (α ) the kinetic model, k (T ) the rate constant. k (T ) can be expressed by the Arrhenius equation, as follows E (2) k (T ) = A exp RT Where A denotes the pre-exponential factor, E the activation energy, R the gas constant. By substitution Eq. 2, Eq. 1 is expressed as follows d (α ) E (3) = A exp f (α ) dt RT The f (α ) in Eq. 3 represents the mathematical expression of the kinetic model, some of the most cited basic kinetic models are listed in Table 1 [13]. Table 1. Comonly used basic kinetic models [13] Model f (α ) (1-α) Random nucleation. Unimolecular decay law Reaction nth order (1-α)n Sestak-Berggren αm(1-α)n Johnson-Mehl-Avrami n(1-α)[ln(1-α)1-1/n] Two-dimensional growth of nuclei (Avrami equation) 2(ln(1-α)1/2)(1-α) 3(ln(1-α)2/3)(1-α) Three-dimensional growth of nuclei (Avrami equation) One-dimensional diffusion 1/2α Two-dimensional diffusion 1/(ln(1-α)) Three-dimensional diffusion (Jander equation) (3(1-α)2/3)/(2(1-(1-α)1/3)) Three-dimensional diffusion (Ginstling-Brounshtein) 3/2((1-α)-1/3-1) There are many different views on the starch gelatinization kinetic models. (1) Some researchers considered that the kinetic model f (α ) is first order, f (α ) = 1 − α , especially in the earlier research [14]. Then Eq. 3 can be transformed as d (α ) E (4) = A exp (1 − α ) dt RT In Eq. 4, the values of A and E vary with the water content in starch granules. However, the value of E is a constant even if the heating rate changes. Advanced Materials Research Vol. 743 225 (2) Some researchers consider that the kinetic model f (α ) is nth order [15], then Eq.3 can be considered as d (α ) E n (5) = A exp (1 − α ) dt RT In Eq. 5, the values of of n and E vary with the water content in starch granules and heating rate. (3) Another view is that the kinetic model f (α ) is not invariable, the reaction is two-step, corresponding to two different kinetic models. The first step is the nth order reaction, f (α ) = (1 − α ) ; the second step is the three-dimensional diffusion of Jander’s type, 13 23 f (α ) = 3 1 − α 2 1 − (1 − α ) [13]. On the basis of these kinetic models, the gelatinization process of starch can be numerically analyzed. n ( )(( )) 4. Simulation research Gelatinization is the main transformation of starch dough undergoing cooking. This process is very important both for the texture and the nutritional properties of the final product. Hence, the prediction of gelatinization degree is important for the cooking process. Finite element method (FEM) is a commonly used numerical method to simulate the temperature field during the gelatinization process of gelatin [16-20]. Computational fluid dynamics (CFD) is used to model the entire bread baking process [18-20]. Chhanwal et al. [20] used the FEM to simulate the baking process of starch dough by commercial software COMSOL Multiphysics. The gelatinization kinetic model used in their simulation is the first order, i.e. f (α ) = 1 − α . The gelatinization process of starch can be simulated by FEM. It is helpful for predicting the gelatinization degree at any time and any position in the starch. However, more works should be undertaken listed as follows. (1) Improvement of the models. More modeling work should be down including mass transport and volume expansion during starch cooking process. (2) Optimization of gelatinization process. FEM has been used in predicting the gelatinization process of starch, and provides an effective method to optimize the cooking conditions. 5. Conclusions The experimental, theoretical and numerical simulation research on starch gelatinization process is reviewed, mainly focus on three aspects: the gelatinization mechanism, the kinetic models, and the simulation of starch gelatinization process by FEM. Numerical simulation is used in the study of starch gelatinization process from a different aspect, which is helpful for controlling and optimizing starch cooking process according to certain requirements. Improvement of mathematical models of cooking process of starch is necessary. More modeling work should be down including mass transport and volume expansion during starch cooking process. Acknowledgements This work is supported by the Natural Science Foundation of Yunnan Province, China (KKSA201151077) Program. 226 Building Materials and Structural Engineering II References [1] I. 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