Removal of H2S From Coal and Crude Oil Christina Fontanos Bethany Levering William Pfeiffer Ryan Smith What is Hydrogen Sulfide? • Chemical Formula: H2S • Colorless gas with rotten egg odor • It can be produced by the bacterial breakdown of organic matter, often in water, as free oxygen must be absent. http://www.webelements.com/_media/compounds/H/H2S1-7783064.jpg Physical Properties • • • • • Molar Mass: 34.8 g/mol Density: 1.363 g/L Melting Point: 191 K Boiling Point: 213 K Flash Point: 190.8 K http://wordpress.mrreid.org/wp-content/uploads/2010/09/car-explosion.jpg • Low boiling point low density cause H2S to move into the vapor phase and stays in the head space of crude oil containers. • The low flash point illustrates hydrogen sulfide’s extreme flammability and explosiveness. Why do Chemical Engineers Care? • Naturally occurring in many crude oils • Also produced in oil refining processes by the degradation of the sulfur containing compounds in crude oil. • Heavily regulated because of its high toxicity, so removal and containment is crucial in petroleum industry. http://www.thelostogle.com/wp-content/uploads/2011/10/Oil-Refinery-Pump-Image1.jpg Hydrogen Sulfide: The Silent Killer • Highly Toxic – Concentrations of 700-2000ppm are lethal. – Cardiovascular and respiratory failure. • Improper handing and storage conditions can increase H2S concentrations in containers. • OSHA Standards – Concentrations may not exceed 20ppm in general industry practices Environmental Concerns: Treecapitation • Foul odor – Rotten eggs • Greenhouse Gas • Acid rain Operational Concerns: Machines Break While Tripping on Acid • Flare Gas – Sulfur Oxides are produced when H2S contaminated fuels are flared. • Liquefied Petroleum Gas (LPG) – Corrosion in copper fuel systems. – Corrosion in ferrous storage vessels • Refined Fuels – Corrosion in copper systems – Treatment of refined fuels to account for H2S alter the viscosity of the fuel. – Gasoline sulfur content limited to 80ppm per gallon Operational Concerns: Machines Break While Tripping on Acid • Crude Oil and Heavy Fuel – H2S contamination results from thermal cracking of high molecular weight Sulfur compounds. – H2S scavenger reside can damage equipment. • Asphalt – High storage temperature promotes generation of H2S by thermal cracking. – Contains H2S concentrations of up to 10,000ppm – High vapor:liquid partition coefficient. • Most H2S concentrates in vapor phase. – Difficult to treat Methods for H2S Removal from Crude Oil: Do Away With the Undesirables • Crude oil contains 0-3% sulfur • Sources of S in crude oil: thiols, thiophenes, sulfides, disulfides • H2S gas must be removed from crude oil before transport http://www.chemistryland.com/CHM107/syllabus/oil%20refinery400.jpg Methods for H2S Removal from Crude Oil: Flaring and Sour Gas Collection • Light hydrocarbons and impurities captured in VRUs • H2S in the headspace of tanks or wells is captured and flared off in emergencies http://www.tescorp.com/demo_images/Tescorp_Vapor_Recovery_Unit.jpg • The SO2 product is a greenhouse gas still limited by the EPA http://www.tescorp.com/demo_images/Tescorp_Vapor_Recovery_Unit.jpg Methods for H2S Removal from Crude Oil: Hydrodesulfurization (HDS) • Must be done before hydrocarbon cracking; S will poison the cracking catalysts • High T/high P PBRs with transition metal sulfide catalysts on alumina supports (Co/Mo, RuS2) • Sulfur compounds are converted to H2S which are removed in subsequent units http://english.sinopec.com/products_service/License/Oil_Refining/im ages/pic4uhm7n77.jpg Methods for H2S Removal from Crude Oil: Gas Stripping • The oil can be stripped of H2S using natural gas • Oil is passed down through a contact tower over trays while the natural gas flows up through the column Methods for H2S Removal from Crude Oil: Amine Treatment • Amine Treatment – Diethanolamine (DEA) – Monoethanolamine (MEA) – Methyldiethanolamin e (MDEA) – Diisopropanolamine (DIPA) – Diglycolamine (DGA) http://b.static.trunity.net/files/185901_186000/185963/amine -treating.png 𝐑𝐍𝐇𝟐 + 𝐇𝟐 𝐒 ⇄ RN𝐇𝟑+ + 𝐒𝐇+ Removing H2S from Coal • Major Uses for Coal – Direct Burning • Power Plants – Synthetic Gas • Gasoline • Diesel • Plastics Removing H2S from Coal • Direct Burning – Scrubbers • Remove SO2 http://www.edillon.com/images/products/industrial/powerPlant.jpg • Spray steam and cation containing material – Limestone (Ca2+) – Magnesium oxide (Mg2+) – Forms salt http://upload.wikimedia.org/wikipedia/commons/6/65/SeleniteGypsumUSGOV.jpg Removing H2S from Coal • Coal is also converted to synthetic gas (syngas) – Add Water and Air to Coal • Syngas - Main Components – CH4 • H2S – CO • H2 – CO2 • H2O Removing H2S from Coal • Must remove H2S before using the syngas • Physical Removal – Absorb • Chemical Removal – Reaction http://www.statesymbolsusa.org/IMAGES/Utah/CoalAnthracite.jpg Removing H2S from Coal • Physical Removal – Physical Sorbent • Graphite • Activated Carbon Fibers – Physical Solvent http://img.diytrade.com/cdimg/1259120/14201037/0/1282544617/Activated_Carbon.jpg • NMP • Propylene Carbonate • Chemical Removal – Chemical Sorbents • Dolomite • Limestone http://upload.wikimedia.org/wikipedia/commons/thumb/c/c3/ Sample_of_propylene_carbonate.jpg/200pxSample_of_propylene_carbonate.jpg References • Abbasian, Javad, and Amir Rehmat. "H2S REMOVAL FROM FUEL GAS DURING COAL GASIFICATION." Argonne National Laboratory. Web. • "Sulfur Dioxide Scrubbers." Duke Energy. Web. • Li, Huixing. "SELECTIVE CATALYTIC OXIDATION OF HYDROGEN SULFIDE FROM SYNGAS." University of Pittsburgh. Web. • Burr, Barry, and Lili Lyddon. "A COMPARISON OF PHYSICAL SOLVENTS FOR ACID GAS REMOVAL." Bryan Research & Engineering. Web.
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