TW16.042, TW16.042, v4, First issue, 18.8.16 Temporary works failure – a forensic history The aim of this paper is to list some of the key events and publications that have affected the discipline of temporary works construction, whether directly or indirectly. In due course, it is hoped that each entry will be accompanied by a short resume, highlighting the main ‘lessons learnt’. Contributions, additions and/or corrections are always welcome. Please contact the TWf Secretary at [email protected] 18th August 2016 c. 3500 BC Tower of Babel 1802 Health and Morals of Apprentices Act 1802 1819 Cotton Mills and Factories Act 1819 1825 Cotton Mills Regulation Act 1825 1829 Act to Amend the Laws relating to the employment of Children in Cotton Mills & Manufactories 1829 1831 Labour in Cotton Mills Act 1831 (Hobhouse's Act) 1833 HM Factory Commission formed – four Inspectors Labour of Children, etc., in Factories Act 1833 (Althorp's Act). Government passed a Factory Act to improve conditions for children working in factories young children were working very long hours in workplaces where conditions were often terrible 1837 Employer owns a common law duty of care to employee 1844 Factories Inspectorate – opening of a central office 1847 Factory Act 1847 1850 Factory Act 1850 (the 'Compromise' Act) 1856 Factory Act 1856 1867 Factories Act Extension Act 1867 1870 Factory and Workshop Act 1870 1871 Factory and Workshop Act 1871 1874 Factory Act 1874 1878 Factory and Workshop Act 1878 Factories Inspectorate – office of Chief Inspector created 1879 Tay Bridge Collapse 1891 Factory Act 1891 1895 Factory and Workshop Act 1895 1898 Factories Inspectorate – first Medical Inspector 1901 Factory and Workshop Act 1901 1908 Quebec Bridge 1909 Newport docks – 38 killed, Collapse of fully timbered deep excavation (13th June 1909) 1937 Factories Act 1937 1957 Windscale fire, 8th October 1957 1958 Second Narrows Bridge (Gerber hinge), Greater Vancouver, British Columbia Bad construction details detected, but no action taken - construction failure 1958 Crane caused train to crash, 1 dead, December 1958 1959 Factories Act 1959 Barton bridge – 4 killed (could have been 60 No.), Buckling of temporary props - construction failure (19th February 1959) Barton bridge - 2 killed and 8 injured - Girder overturned (31st December 1959) 1961 Factories Act 1961 Construction (General Provisions) Regulations 1961 - requirement for strength and stability Construction (Lifting Operations) Regulations 1961 1965 Ferrybridge ‘C’ Power Station - 1st November 1965, during high winds, three out of a group of eight cooling towers at collapsed, with the remaining towers sustaining severe structural damage. The towers, each 375 feet high, had been constructed closer together than was usual and had greater shell diameters and shell surface area than any previous towers 1966 Pugsley, A. G., 1966, The Safety of Structures, Arnold, New York – discussion about factors of safety Construction (Working Places) Regulations 1966 – deals with access platforms and scaffolds Heron Road Bridge, Ontario (Arch bridge over Rideau River Ottawa) Scaffolding collapsed under weight of fresh concrete, construction failure Welshpool Road Overpass, Western Australia – Failure of the central scaffolding tower 1967 Factories Inspectorate – a number of Inspectors were formed into a branch to inspect building and civil engineering sites, i.e. construction work 1968 Ronan Point - Three die as tower block collapses 1969 Emley Moor - The 1265' TV mast at Emley Moor, Yorkshire collapsed at 5.01pm on 19th March 1969 due to accumulation of ice on the support wires. Had the road not been closed due to falling ice, the mast would have fallen on a school bus. As it was, caretakers in a chapel had a lucky escape as a guy wire sliced through the building like a cheese cutter. A steel 'umbrella' was in course of construction to protect the chapel from falling ice 1970 Cleddau Bridge, Milford Haven: Incremental launch of long span, box girder plate buckling over support - construction failure (June 1970) Westgate Bridge over Yarra River, Melbourne: Plate buckling due to weak splicing of longitudinal stiffeners - construction sequence was not wellthought-out; collapsed during construction; 35 died (15th October 1970) 1 971 Birling Road Bridge Collapse, 1 killed 17 injured (22 March 1971) Falsework - Report of the joint committee, The Concrete Society and the Institution of Structural Engineers, Technical Report TRCS 4, July 1971 Barber, E.H.E., Report of Royal Commission into the failure of West Gate Bridge, Melbourne (Australia) 1972 BSI Falsework Code drafting committee (Set up on 10th October 1972) Loddon Viaduct Collapse, 3 killed 10 injured (24th October 1972) - 24 m span collapsed during placing of concrete due to failure of falsework - construction failure Arroyo Seco River Bridge (Motorway bridge near Pasadena, California) Failure of a form tie under weight of fresh concrete eventually leading to falsework collapse 1973 Skyline Plaza Collapse, Fairfax County, Virginia - 14 killed; 34 injured (2nd March 1973) – building collapse initiated by the premature removal of the propping system 1974 Health and Safety at Work etc. Act 1975 Health and Safety Executive Bragg, S.L., Final report of the Advisory Committee on Falsework, Her Majesty's Stationery Office, June 1975 – the Appendices contain a number of case studies Department of the Environment (DOE) Building Regulations Advisory Committee (BRAC) published guidance for design-check procedures for High Alumina Cement (HAC) 1976 Standing Committee on Structural Safety (SCOSS) set up – an independent body established to maintain a continuing review of building and civil engineering matters affecting the safety of structures, with the aim of identifying in advance those trends and developments which might contribute to an increasing risk to structural safety 1977 Formwork - Report of the joint committee, The Concrete Society and the Institution of Structural Engineers, Technical Report TR 13, March 1977 CIRIA Report 63, Rationalisation of safety and serviceability factors in structural codes 1981 Hyatt Regency walkway collapse - took place at the Hyatt Regency Kansas City hotel in Kansas City, Missouri, on July 17, 1981 1980 Notification of Accidents and Dangerous Occurrences Regulations (forerunner of RIDDOR) 1982 BS 5975, Code of Practice for Falsework (first published); Reflected on the recommendations of Bragg; Dealt only with falsework 1984 Carsington Dam failure 1985 Bradford City stadium fire - The worst fire disaster in the history of football. It occurred during a league match on Saturday, 11th May 1985; killing 56 and injuring at least 265 1986 CIRIA Report 111, Structural renovation of traditional buildings Challenger Space Shuttle disaster 1988 198 8 BS 5531: 1988, Code of practice for safety in erecting structural frames Piper Alpha disaster - 167 oil rig workers died. The Lord Cullen Report made over 100 recommendations about how safety should be improved in North Sea 1989 Wilshere, CJ, Formwork, ICE Works Construction Guide, Thomas Telford Organisation and quality of falsework construction, A socio-economic study of the organisational structure of the Construction industry with respect to the falsework production process and the quality of workmanship attained, Bryan Burrows, Submitted for the degree PhD, University of Warwick, Department of Engineering, September 1989 1991 Vintners Place crane collapse - the counterweight of a crane on a nearby building site left the rose window in the south transept of a an adjacent church smashed, the chandelier in fragments and the congregational pews reduced to matchwood 1994 Heathrow tunnel collapse – Extensive damage but no-one injured Construction (Design and Management) Regulations 1994 Permanent works design: Ramsgate ramp failure - 6 dead (14th September 1994) - Swedish firm fined £1.7 million (Refused to pay; loophole in law; law changed 2005) 1996 Construction (Health, Safety and Welfare) Regulations 1996 BS 5975: 1996, Code of practice for falsework (2nd edition) - some technical changes, but still just falsework 1997 Tagus travelling falsework collapse, Lisbon, Portugal - 6 dead (April 1997) Pipers Row Multi-Storey Car Park - a 120 tonne section of the top floor collapsed at about 3am on 20th March 1997 1998 Injaka bridge falsework collapse - 14 dead (6th July 1998) 1999 Safe use of lifting equipment, Lifting Operations and Lifting Equipment Regulations 1998, ACOP, L113 Temporary demountable structures, Guidance on procurement, design and use. ISE Report, Second Edition, March 1999 So Hae, Korea, travelling formwork system for big bridge collapsed – no casualties, 5th August 1999 M5 Avonmouth Gantry Collapse; 4 dead; 8 September 1999, £500,000 fine and £525,000 costs (2001) 2000 Canary Wharf tower crane collapse - 3 dead (21st May 2000) Collapse of NATM tunnels at Heathrow Airport, A report on the investigation by the Health and Safety Executive into the collapse of New Austrian Tunnelling Method (NATM) tunnels at the Central Terminal Area of Heathrow Airport on 20/21 October 1994, HSE 2001 Trenching Practice, CIRIA Report 97 Second Edition, March 2001 Investigation into aspects of falsework, HSE CRR 394/2001, December 2001 2002 BS EN 13377: 2002 Prefabricated timber formwork beams -Requirements, classification and assessment, December 2002 BS EN 12811-3: 2002 Temporary works equipment - Part 3: Load testing, December 2002 2003 Crane Stability on Site, CIRIA C703 (Formerly SP131), January 2003 Guide to Flat Slab Formwork and Falsework, CONSTRUCT, Concrete Society, CS140, June 2003 Retention of masonry façades - best practice guide, CIRIA Report C579, September 2003 Retention of masonry façades - best practice site handbook, CIRIA Report C589, September 2003 Tropicana Casino Carpark, Atlantic State - 6 dead - Falsework collapse (30th October 2003) Columbia Space Shuttle disaster – 1st February 2003; disintegrated over Texas and Louisiana as it re-entered Earth's atmosphere, killing all seven crew members 2004 BS EN 12810-1: 2003 Façade scaffolds made of prefabricated components Part 1: Products specifications, June 2004 BS EN 12810-2: 2003 Façade scaffolds made of prefabricated components Part 2: Particular methods of structural design, June 2004 BS EN 12811-1: 2003 Temporary works equipment - Part 1: Scaffolds Performance requirements and general design, June 2004 BS EN 12811-2: 2004 Temporary works equipment -Part 2: Information on materials, August 2004 Nicoll Highway Singapore, cofferdam collapse - 4 dead (20th April 2004) 2005 2005 Burrows M., Clark L., Pallett P., Ward R., Thomas D., Falsework verticality: leaning towards danger? Proceedings of ICE, Civil Engineering, February 2005, Pages 41-48, Paper 13624 Tower Crane Stability, CIRIA Report C654, September 2006 Gerrard’s Cross cut-and-cover collapse (30th June 2005) – Lessons learnt? Durrington tower crane collapse Almunecar Falsework Collapse, Spain - 6 dead (17th November 2005) Heathrow T5, access platform collapse - 1 dead (3rd August 2005) Work at Height Regulations 2005 Confidential Reporting on Structural Safety (CROSS) scheme was launched 2006 HSE CIS56, Safe erection, use and dismantling of falsework, Construction Information Sheet No 56 Milton Keynes scaffold collapse Battersea tower crane collapse 2007 Liverpool crane collapse Construction (Design and management) Regulations 2007 Can Tho, Vietnam; bridge falsework collapse - 50 dead (4th October 2007) 2008 A Guide to the Safe Use of Formwork and Falsework, CONSTRUCT, CSG/005, May 2008 BS5975: 2008 (3rd edition) - Major update; still covers design of falsework but procedures now applicable to all temporary works 3.8m deep unsupported trial pit collapsed - killed Geologist, Alexander Wright (September 2008) - Fine £385,000; First Corporate Manslaughter Case Belfast building, 2nd floor falsework collapsed - 6 injured (March 2008) 2009 Andorra bridge falsework collapse, Spain - 5 dead (8th November 2009) 2009 Liverpool tower crane collapse – Failure of tower crane base 2010 The management of temporary works in the construction industry, HSE, SIM 02/2010/04, November 2010 Waikato Crane Collapse – collapse during bridge construction in New Zealand (https://www.youtube.com/watch?v=tIktwzMZ1aM) 2011 BS EN 12812:2008 Falsework - Performance requirements and general design, January 2011 Marples, F. The role and competence of temporary works coordinators, Proceedings of the Institution of Civil Engineers, Volume 164, Issue CE2, page 53, May 2011 BS 5975: 2008 +A1:2011, Code of practice for temporary works procedures and the permissible stress design of falsework, BSI, October 2011 - Updated wind loading to Eurocodes; amplified some of the wording relating to procedures BS 6187:2011, Code of practice for full and partial demolition, December 2011 Preventing catastrophic events in construction, CIRIA, HSE Research Report 834 Great Yarmouth - four men killed inside a steel reinforcement cage which collapsed at a building site 2012 Formwork - a guide to good practice, Third Edition, Special Publication CS 030, The Concrete Society, April 2012 TWf, Hoardings - a guide to good practice, Ref TWf2012:01, October 2012 (since amended) Permanent works component failure: Macalloy bar, Doha Airport (Ref NCE 25.10.12, Page 8; NCE 18.10.12, Page 7) Toronto stage collapse - kills man ahead of Radiohead concert; 3 others injured, 1 seriously Temporary Works: Principles of Design and Construction, by Murray Grant and Peter Pallett Oxford Street London - shoppers crushed when a site hoarding collapsed in the heart of London less than 24 hours after the structure was erected in March 2012 2013 Good Practice Guide for the Management of Shoring in Excavations, Part 1 Management Process, Ref. STIG 13/01, CPA, June 2013 TWf, Stability of Reinforcement Cages Prior to Concreting, Ref TWf2013:01, October 2013 (since amended) Permanent works component failure: Oakland Bay Bridge San Francisco - 30 No 76mm dia. foundation anchor bolts (3m – 8m long) snapped during installation – hydrogen embrittlement thought likely Risk in structural engineering, published by the Institution of Structural Engineers 2014 NASC, TG20:13 Operational Guide - A comprehensive guide to good practice for tube and fitting scaffolding, 21st February 2014 (with e-Guide software) NASC, TG20:13 Design Guide - Technical guidance on the use of BS EN 12811-1, 21st February 2014 Good Practice Guide - Ground Conditions for Construction Plant, CPA 1402, CPA, October 2014 TWf, Clients' guide to temporary works - Recommendations for Clients, their representatives, programme managers and others on the design and coordination of temporary works, TWf2014:02, December 2014 2015 Construction (Design and Management) Regulations 2015) Managing health and safety in construction, Guidance on Regulations, L153, HSE, March 2015 Lifting accident Alphen aan den Rijn – capsize of barge during bridge construction, https://www.youtube.com/watch?v=LJevke4_i5Y Johannesburg M1 bridge collapse 2016 PAS 8812:2016, Temporary Works - Application of European Standards in design – Guide, January 2016 Didcot Power station – collapse during demolition and dismantling © Temporary Works Forum Ltd. (2016), E&OE
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