Colloids and Surfaces A: Physicochemical and Engineering Aspects 204 (2002) 239– 250 www.elsevier.com/locate/colsurfa Wicking flow in irregular capillaries Thomas L. Staples *, Donna G. Shaffer Superabsorbents Research & De6elopment, The Dow Chemical Company, 1603 Building, Midland, MI 48674, USA Received 23 August 2001; accepted 7 December 2001 Abstract Understanding capillary flow in porous media (wicking) is critical for predicting and improving the performance of absorbent structures. Capillary flow in straight circular tubes has long been known to be quite well described by the Lucas–Washburn equation. Experimental wicking results with beds of glass beads led us to investigate a minor modification of this equation to describe more complex systems. These results, as well as the mathematical treatment, are presented to describe capillary flow as a function of time in tubes irregularly shaped along their primary axis. The cross-section of the model tubes remains circular. Variations of the diameter that are periodic along the length of the tube are the focus of the study, and a sinusoidal description is argued to be sufficiently general to describe most systems. The variables used to describe the system can be divided into two groups. Fluid and surface chemistry are defined by the viscosity (p), surface tension (k), contact angle (q), and density (z). In the sinusoidal case, the capillary itself is described by Dcap, the diameter at the largest portion of the tube which determines the limiting capillary pressure, Dvis, the diameter of the throat which dominates the viscous drag, and u, ‘wavelength’ of the fluctuations. The conclusions are: (1) as long as the wavelength of the fluctuation in diameter for the capillary is small relative to the length of travel, the actual value of this wavelength does not matter in the time derivative of the flow. This is typically the case for porous media in which the flow path dimensions fluctuate in the range of microns, and the wicking distances are measured in centimeters. (2) As a result of this simplification, a two-parameter equation can be written which yields the time t for the fluid front to reach a given distance L, analogous to the Lucas– Washburn equation: ln 1− L L C 2D 2capzg + =− t 32pLeq Leq Leq The term Leq defines the equilibrium height and is a function of k, q, z, and Dcap. The rate is determined in addition by p and Dvis (=C ×Dcap). © 2002 Published by Elsevier Science B.V. Keywords: Wicking; Porous media; Lucas–Washburn equation; Capillary flow; Sinusoidal capillaries 1. Introduction * Corresponding author. Tel.: +1-989-636-1082; fax: + 1989-636-6454. Wicking is a factor affecting the flow of fluid in porous media and quantitatively accounting for it is important for modeling flow, our interest being 0927-7757/02/$ - see front matter © 2002 Published by Elsevier Science B.V. PII: S 0 9 2 7 - 7 7 5 7 ( 0 1 ) 0 1 1 3 8 - 4 T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 240 the field of absorbent structures. Aside from differences in surface wettability and the like, various substrates, e.g. packed beds, fiber mats, or foams, may show different wicking behaviors due to the shape and dimensions of their flow paths. In this report we investigated the quantitative treatment of just these geometrical aspects of the wicking problem, prompted by experimental data obtained with beds of glass beads. Capillary rise in straight, vertical circular tubes as a function of time was more or less completely described by Lucas [1] and Washburn [2] and has been conveniently summarized by Chatterjee [3]. The driving force, or ‘pull,’ is the capillary pressure as reflected in the Laplace relation, and the ‘drag’ retarding flow depends on viscosity (Poiseuille Law) and the weight of the column of fluid. The differential equation (Eq. (1)) is solved to yield Eq. (2). dL R 2 2k cos q = −zgL dt 8p R ln 1 − L L R 2zg + = − t Leq Leq 8pLeq (1) (2) where Leq = 2k cos q Rzg (3) In this expression, t is the time, L is the wetted length of the capillary, the radius of which is given by R. Fluid and surface chemistry are described by the viscosity (p), fluid surface tension (k), contact angle (q), and density (z). The acceleration due to gravity is g. The term Leq denotes the equilibrium height where the capillary pressure exactly balances the weight of the fluid column. The equation (Eq. (2)) yields t as an explicit function of L but can be pointwise computed to give L(t); this is usually termed the Lucas –Washburn equation. For horizontal systems, in which the weight of the liquid column is zero, or for any system at early times far from the equilibrium height (L Leq), it can be shown that L is proportional to t 1/2, and the resultant equation is often termed the Lucas equation. Exploring the behavior predicted by this equation leads one to conclude that, for a given elapsed time, there is an optimum tube diameter leading to a maximum height of fluid. Although smaller tubes will always lead to higher liquid levels (i.e. larger Leq) eventually due to their greater capillary suction pressure, they create sufficient drag to slow the rise. Larger tubes, while having less drag and hence allowing quicker approach to the equilibrium height, have a capillary suction pressure too low for this equilibrium height to be as great. This can be illustrated using the classic high speed photographic data from LeGrand and Rense [4], as illustrated in Fig. 1, a double logarithmic plot of height (L) versus tube radius. The curves are exact solutions of the Lucas–Washburn equation for specific elapsed times; the straight line is the equilibrium height line; all are calculated using literature values for parameters k, q, p, and z. The data values used from Ref. [4] are for the capillary rise of water in specified glass tubes and show rather good agreement with the predictions, although lagging at elapsed times less than 300 ms. A maximum capillary rise calculated for a 1-h test is 86.6 cm for a tube of radius 0.001 cm in this system. To the left of this maximum the flow is viscous drag-limited; to the right the height is capillary pressure-limited. Our experimental interest was to extend this observation to packed beds, seeking to determine an optimum bead size for wicking height. The resultant analysis followed as an explanation of the experimental findings. The engineering literature has much to say about flow in porous media, especially the subset labeled as periodically constricted tubes (PCT). The general intent of these works is to determine the streamlines and velocity profiles [5], from which one can calculate, for example, reaction rates [6] and filter efficiencies [7] in packed beds and other porous media. The petroleum industry is interested in high pressure forced flow of nonNewtonian fluids through porous rock for enhanced oil recovery [8]. Specifically for fibrous systems, the PhD thesis of Mahale [9] provides both an excellent set of references and useful treatment, including data, for void formation. Our objective here was a model useful for our absorbent systems for which the flow front is the T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 241 Fig. 1. Maximum rise for water in vertical glass tubes. primary interest, and we have not found that specific system treated with adequate simplicity elsewhere. Two papers by Payatakes et al. [10,11], however, do deserve particular mention. They treat a periodic circular channel with a cusp-shaped profile, which rather accurately mimics a packed bed of spheres. They are interested in the more complex problem of calculating velocity profiles, streamlines, and onset of turbulence for systems in steady state. We will note later how their conclusions differ from ours, but are not in conflict because of the difference in focus. 2. Experimental 2.1. Materials Glass beads were obtained from Sigma– Aldrich. They were screened to the indicated mesh sizes and washed with deionized water and dried in an oven. A 0.9% NaCl solution was used as the wicking fluid because we were comparing these data with swelling systems. The interpretation here assumes there is little difference in saline and water for glass substrates. 2.2. Equipment The equipment and procedure used for measuring wicking have been described in a European Patent [12]. The primary piece of equipment is an array of V-shaped channels, essentially a corrugated metal sheet, clamped lengthwise in a rigid frame with an opening at one end, which is covered by a 100-mesh screen. For the standard wicking test 2.5 g of glass beads (1 g was used for superabsorbent polymers with lower density) is spread over 20 lineal cm of the trough; in these examples more than 20 cm was used in some cases but the standard depth was maintained by scaling the sample weight. The multiple trough is set at 20° to the horizontal in a bath such that the open T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 242 Table 1 Wicking distance of 0.1% saline with glass beads at 20° incline Mesh Diameter (cm) Time (s) 60 180 600 3600 Inf. a 140–325 100–140 0.0075 0.0127 Wicking distance (cm) 5.9 7.0 9.0 10.5 15.3 16.3 23.8 25.9 a 30.0 70–100 0.0180 50–70 0.0254 40–50 0.0360 30–40 0.0500 20–30 0.0720 7.8 12.0 18.5 23.3 23.7 7.3 10.2 14.0 17.8 17.8 8.5 11.0 14.3 16.3 17.9 6.5 7.0 8.5 9.7 9.7 4.5 5.5 5.8 5.8 5.8 Limit exceeded size of equipment. end is just at the surface of a large excess of the wicking fluid but not wetted. To begin an experimental measurement, a low wave is propagated through the bath to wet the samples lying in the various channels simultaneously and wicking ensues. The distance the wetted front travels is recorded periodically. The tests were run in an air-conditioned laboratory. 3. Results The bead data in Table 1, similar to, though of much lower precision than, the tube data of LeGrand and Rense [4], can be plotted in an analogous way. In Fig. 2 we plot the maximum distance of fluid rise (circles) versus, somewhat arbitrarily, bead diameter. Correcting the capillary pressure equation (Eq. (3)) for the test angle ( =20° off horizontal: distance traveled, L = Lvertical/sin = 2.92× Lvertical), and substituting bead diameter for tube radius, gives the line Leq which roughly fits the circles. This suggests that, with respect to capillary pressure, that the ‘characteristic radius’ of the capillaries in packed beds of beads is close to the bead diameter. The other points (squares) are the distances reached at the indicated times for each bead size. The 1-h distance calculated from the Lucas equation, using the same characteristic radius as used for the limit line Leq (i.e. bead diameter), is the upper positive slope line. This misses the measured 1-h values by a considerable amount. In order to even approximately fit these points, we would have had to substitute a characteristic radius 100 times smaller into the Lucas equation (lower 1-h line). In other words, the radius of an equivalent capillary tube giving the same drag (not capillary pressure) as the 140– 325 mesh beads would be about 0.7mm, rather than the 75 mm of the midpoint diameter. Apparently, the radius which is most important for viscous drag is much smaller than that which determines the capillary pressure. Chatterjee [13] proposed handling this situation by combining both rvisc and rcap into an ‘effective radius,’ reff (roughly= (rvisc)2/rcap). His early time data for 6ertical (= 90°, sin = 1, L= h) wicking in paper suggest an effective radius for the drag-limited regime from about 0.3 mm for the slowest to 3.0 mm for the fastest wickers. He does not give enough data to determine the ultimate capillary rise and thus characteristic radius for an equivalent capillary. Thus the interesting result from the bead wicking data was that, while indeed behavior similar to that predicted by the Lucas–Washburn equation occurred, it appeared one needed two different characteristic dimensions rather than one (e.g. an ‘effective radius’). What follows is a more quantitative investigation of the problem of capillary flow in irregular channels. We develop an explanation of the results and a model from a more fundamental perspective. 4. Analysis and discussion 4.1. General case One could imitate the surfaces of porous media with complex boundary conditions, simulate surface tension driven flow in them with a fluid T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 243 Fig. 2. Wicking of 0.9% NaCl in beds of glass beads (20° off horizontal). dynamics program, and then search for generalizations. This is a highly computationally intensive approach, albeit with a substantial literature. Instead, we sought a simple incremental generalization of the Lucas– Washburn analysis. As a first step in solving the ultimate problem for any geometry, we considered capillary flow in a circular, but not necessarily straight, tube. As derived in Appendix A, capillary flow in a vertical circular capillary with the radius varying axially should be described by the following equation: t= & L 0 & L dz 4 [R(z)] 0 dL 2k cos q − R(L)zgL 8p[R(L)]3 (4) In this expression, as before, L is the wetted length of the capillary at time t, the radius of which is given by the function in z, R(z) and all other variables retain their meaning. A critical part of solving this problem is calculating the viscous drag, which requires integrating 1/R 4. For any stipulated function, R(z), one can numerically integrate the right hand side of Eq. (4) and thereby simulate the capillary rise of a Newtonian fluid in a tube of arbitrary dimensions. As was the case for Eq. (2), the fluid parameters used are viscosity, surface tension, and density. Also required is a contact angle between the fluid and the capillary wall. This is perhaps the most difficult property to measure in the system. In many cases, the utility of the analysis described here may be to extract that value from uptake rates. Other values used in the calculation are the geometrical descriptors of the capillary. 4.2. Sinusoidal capillaries One explicitly integrable function, which nevertheless describes many practical structures, is a linear combination of sines and cosines, combined to make an arbitrarily complex surface. In what follows, we will describe our conclusions from modeling using a sinusoidal description of the tube shape, as illustrated in Fig. 3. 244 T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 This figure shows an undulating tube with narrow throats separating large cavities. Such a figure can be described as a rotation of a sine wave about a line outside its range. Specifically, the following function describes the radius: R(z) = Dvis (Dcap − Dvis) 2y z + 1 +cos 4 u 2 (5) where Dvis is the throat diameter, Dcap the cell diameter, and u the wavelength of undulations in the vertical z-direction. Dcap is always greater than Dvis; when equal, the solution collapses to the Lucas–Washburn equation for a straight tube (Eq. (2)). Open cell foams are an example class of materials with large cells separated by smaller openings termed pores. Although we will adopt this ‘cell/pore’ terminology in our discussion here, we note that it is not universally adopted in the literature. Eq. (5) is particularly useful for modeling systems in which the cells are spheroidal or ellipsoidal, such as foams. As illustrated in Fig. 3, one full cycle (2y) of the cosine encloses a cell; hence, for a spheroidal cell, u is approximately equal to Dcap. For example, a cell with a diameter of 100 mm (0.01 cm) and a midthroat-to-midthroat distance (wavelength) of 100 mm would be spheroidal. A shorter wavelength would describe a cell that was more squat (oblate ellipsoidal), and a larger value would yield a more slender cell (prolate ellipsoidal). Diameters rather than radii were used in this presentation because it is the Fig. 3. Schematic of sinusoidal capillary. diameter that is typically measured by microscopic and related techniques, from which our information about structure morphology and dimensions generally comes. Using SimuSolv™1 software to simulate the distance versus time curves for various values of the parameters gave expected results for the case in which Dvis and Dcap are equal, exactly matching results calculated by Eq. (2), setting R=Dcap/2 (= Dvis/2). With Dcap \ Dvis, there were wiggles in the curve, but clearly there was also a slower approach to the equilibrium height with smaller Dvis. Some typical plots are shown in Fig. 4. An initially surprising observation from the simulation was the absence of any dependence of the overall ‘envelope curve’ of L(t) on the wavelength, when u was kept small. Of course the fine structure (wiggles) do depend on the u. One might think that a smaller wavelength, i.e. more ‘throats’ in the flow path, would lead to greater drag and slower flow. Because this is not the case, we can infer that the geometrical drag term in Eq. (4), & L 0 dz = [R(z)]4 & L 0 dz [A+B cos(2yz/u)]4 (6) is independent of u, if the limits of integration are in phase, i.e. L= 2ynu, where n is an integer. This condition is automatically fulfilled, in a practical sense, if u L. In other words, for cells small relative to the overall distance of capillary flow, which is the typical situation in a porous medium, we cannot realistically distinguish a wicking distance of, for example, 10 cm from one of 10.01 cm, the difference of one 100 mm cell. Hence, cell dimensions in the flow direction do not matter very much. Payatakes et al. [10,11], as noted earlier, found that u does matter in defining the onset of turbulence, a result which is not in conflict with our analysis of much slower (laminar) flow rates. We had speculated that the data on glass beads could be fit with a two-radius differential equation. With this hypothesis in mind we attempted to fit the envelope curves from the simulation to an equation of the form 1 Trademark of The Dow Chemical Company. T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 ln 1 − Fig. 4. Simulations of L vs. t. L L D zg + = − t Leq Leq 32pLeq 2 vis (7) wherein Leq is calculated from Eq. (8), using Dcap. Leq = 4k cos q Dcapzg 245 (8) The denominator on the right of Eq. (7) has 32 instead of 8 as in Eq. (2), and the numerator of Eq. (8) has a 4 instead of a 2 as in Eq. (3) because of the change from radii to diameters. We have now reduced the problem for any specified system of fluid and wall material (i.e. given k, q, z, and p) to a relation among the four remaining parameters: displaying L versus t for any Dvis and Dcap. One approach to generalizing the results is to plot the distance traveled at a given time over a wide range of diameter combinations as a surface. Consider the plane defined by Dvis and Dcap, and further consider the values to be displayed logarithmically to accommodate the wide range of dimensions seen in porous media. If perpendicular to this plane is plotted liquid height (L), also logarithmically, then for any time t there is a surface which defines the distance traveled L, for every sinusoidal tube with any specified combination of Dvis and Dcap values. Of course there is a similar surface for every other value of t as well. The surfaces for longer times enclose the surfaces for shorter times, stacking up and building outward like successive layers of an onion. Now Eq. (7) can be written as L L C 2D 2capzg ln 1− + =− t (9) Leq Leq 32pLeq for which C (51) is the ratio of Dvis to Dcap. D C= vis (10) Dcap Any value of C would represent a diagonal on the Dvis − Dcap plane, and a slice along the diagonal where C= 1, for example, would yield a plot such as Fig. 1. Eq. (9) can be implicitly differentiated (holding L constant) to yield dt/dDcap, which can be set to zero to yield the following: T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 246 (L/Leq)2 +3[ln(1− L/Leq) +L/Leq]= 0 1− L/Leq (11) The value for L obtained from solving Eq. (11) is Lmax. Eq. (11) further says that the maximum wicking distance for a given time occurs at the same fraction of equilibrium height (L/Leq) regardless of the pore diameter, Dvis. By solving Eq. (11), one can determine the value of this fraction to be 0.645. To finish the analysis, one must still find the ‘right’ Leq-value, i.e. the optimum diameter. To illustrate the process, consider Fig. 5. It is essentially a reproduction of Fig. 1 with fewer lines and no data. Any fixed-C plane will look the same. Of the four variables (Dcap, Dvis, L and t), the Leq-line is a function of only Dcap, and thus this line is the same regardless of the value of C. It has a slope of − 1 on a logarithmic plot. The other straight line is an asymptotic constant-t line; it is described by the equation, L=C ' Dcapk cos q 1/2 t 4p (12) which is analogous to the early time approximation of Eq. (2) mentioned previously. It has slope of + 1/2 on a logarithmic plot. Where these two lines cross is the Leq value for the optimum diameter given the fixed time t, i.e. L*eq. The maximum height Lmax for that time is then 0.645 L*eq. The overall fastest time will be when C= 1, a straight tube; all other equal time lines will be scaled by log C. 4.3. Extensions of the analysis Our original goal was to create a model that would allow calculation of wicking distance versus time for any set of the input parameters previously discussed. As derived in Appendix A, Eq. (4) is presented here as the complete description for vertical circular tubes. Finally, Eq. (9) represents a major simplification of the general model, eliminating the largely irrelevant microscopic fluctuations but fitting with our earlier observations for glass beads. What are the limitations of our analysis? If we can identify them, these limitations will suggest opportunities for Fig. 5. Any L–Dcap-plane (C constant). T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 247 Fig. 6. Series arrangement of multiple diameters. extending the analysis further. We will now discuss specific examples. 4.3.1. Multiple sinusoidal constrictions A sinusoidal tube shape obviously oversimplifies reality. In a real substance there will be a distribution of broad and narrow passages rather than single Dvis and Dcap values. These distributions may be quite narrow in the case of packed uniform spheres, but systems such as foams or nonwovens would be expected to have broad distributions of both pore and cell sizes. As noted earlier, Eq. (4) does not require a periodic structure. Any stipulated set of successive diameters could be used and the resultant L versus t curve calculated by pointwise integration. However, to meaningfully describe a real flow channel would require measurements of the diameter every few microns, if that is the scale of the fluctuations. This is clearly prohibitive for routine use, but can the generality of our simple two-parameter cosine expression be improved by using just a ‘few’ more input values? When considering the effects of nonuniformity, it can be useful to look at a series arrangement of irregularly sized tubes. Consider a tube with aperiodic fluctuations over some range, as illustrated in Fig. 6. It seems reasonable that there may be a ‘superperiod,’ the wavelength of which is indicated as \ in the figure, that fairly represents the collection of microscopic variations in cell and pore size occurring in a real structure. If this was not the case, one could divide the whole sample into regions, e.g. skin and core, wherein this was the case. Our problem reduces then to finding how fluid wicks through an aperiodic tube of modest length, \, where \ is large enough to be representative of the full range of variability but small enough to be described by a manageable number of parameters. A convenient approach is to describe the tube as a sum of various half-period segments of cosine functions, arranged such that Dvis and Dcap of adjacent elements are equal, as indicated in the Fig. 6. This could then be built into a simulation program rather handily. Presumably one could generalize the results from such simulations in 248 T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 such a way as to reduce the number of parameters required. 4.3.2. Parallel flow paths A separate but related question is how to handle the inevitable distribution of dimensions that occurs in parallel flow paths. If the ‘series problem’ above is adequately treated, there should be a grand average L versus t curve that represents the ‘typical’ flow path. The parallel arrangement of an assembly of such tubes is moot. In other words, all the averaging has been done in treating the series arrangement. The question of short circuits and dead end cavities may bear some consideration. 4.3.3. Cur6ature of surfaces A different issue concerns the curvature of the surfaces, in both the x – y plane and the z-axis. For example, is there loss in generality from selecting a circular cross-section, which is much easier to treat mathematically than less symmetrical descriptions. An even more basic issue is the ‘sense of curvature’ — is the surface of the flow channel ‘closed’ or ‘open?’ An example of an open curvature would be the cusp-shaped passages that result from packed beds of spherical beads. An example of the importance of this question in a real system concerns experimental results showing a difference in wicking between reticulated foams and blown foams [14]. The former have with very open curvature while open cell blown foams have residual walls and thus a more closed curvature. Nonwovens would be expected to resemble reticulated foams in this respect. Fig. 7. Detail for contact angle. Fig. 7 illustrates another question to consider when evaluating the effect of geometrical variables on fluid and surface parameters. Because of curvature, the force vectors resulting from the wettability of the surface, as measured by the contact angle, do not all point ‘up,’ as we have tacitly assumed in our model. Because little good data exists on contact angles anyway, we can let the value float and treat it rather like a fit parameter, i.e. some ‘average’ value will best describe the data. 5. Summary With a relatively simple relation for wicking distance versus time, such as the Lucas–Washburn equation, modeling capillary flow in a macroscopic article is manageable problem. One can divide the area of interest (i.e. inside the boundary conditions) into smaller regions and use this relation to calculate flow from section-to-section with time. The Lucas–Washburn equation, however, only applies to straight capillaries, which would not be very accurate descriptors of complex porous media. The work here shows that flow in much more complicated channels can be described with an equation only slightly more complicated than the Lucas– Washburn equation. A flow model requiring only one additional parameter, the characteristic diameter controlling viscous drag Dvis, could be used. We would expect such a model to give significantly better agreement with experiment than would be the case for a model with only one characteristic flow dimension determining both capillary suction and viscous drag, R in the Lucas–Washburn equation. This was indeed found to be the case for data on wicking through beds of glass beads. More specific details from this work are the following: 1. An overall analysis of the problem for capillary flow in circular tubes of irregularly varying radius has been presented. The detailed derivation is given in Appendix A. 2. The case for sinusoidal tubes was shown to give simple flow curves when uL, i.e. when the scale of fluctuations was small. T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 249 To obtain the total pressure drop DP over L, we can integrate. Note that dV/dt can be pulled outside the integral because, at any time t, it is constant over all z for an incompressible fluid. It is not generally constant over time, however. DP = & P dP = 0 8p(dV/dt) y & L 0 dz [R(z)]4 (A2) For a vertical capillary, the driving force DP is the sum of the capillary suction pressure developed at the meniscus (z= L) and the weight of the column of fluid, viz. DP = Fig. 8. Generalized capillary. 2k cos q − zgL R(L) (A3) Combining these two elements yields 3. Curves simulated when u is small can be quite closely approximated by a two diameter equation. 4. Extensions of this model were outlined. 2k cos q 8p(dV/dt) − zgL = R(L) y & L 0 dz [R(z)]4 (A4) In a circular tube, the volume flow rate is related to the speed of the front as follows: dV dL = y[R(L)]2 dt dt Acknowledgements The authors would like to appreciate Fred Buchholz, Larry Wilson, David Allan and Andy Graham for reading drafts of this work and making many useful comments. Professor Robert Prud’homme steered us to other sources and deserves our thanks. We would also like to acknowledge The Dow Chemical Company for allowing us to submit this work. This is also true at all other z less than L. Making this substitution yields 2k cos q 8py[R(L)]2(dL/dt) − zgL = R(L) y & L 0 dz [R(z)]4 (A6) Canceling y and rearranging gives dL = dt Appendix A. Derivation of flow equation for irregularly shaped capillaries (A5) 2k cos q −zgL R(L) L dz 8p[R(L)]2 4 [R(z)] 0 & & (A7) which can be further rearranged to Consider a vertical circular capillary, the radius of which is given by some stipulated function R(z), as illustrated in Fig. 8. A liquid is rising in this tube and the meniscus sits at height L. For an incompressible fluid, Poiseuille’s Law says that the volume flow rate past any point z (z 5 L) at time t is given by: dV y[R(z)] dP = dt 8p dz 8p[R(L)]2 dt= 0 (A1) dz [R(z)]4 2k cos q − zgL R(L) and & dL (A8) L dz 4 [R(z)] 0 dt= dL 2k cos q− R(L)zgL 8p[R(L)]3 4 L (A9) T.L. Staples, D.G. Shaffer / Colloids and Surfaces A: Physicochem. Eng. Aspects 204 (2002) 239–250 250 Integration from 0 to t on the left and 0 to L on the right gives the following: t= & L 0 & L dz 4 [R(z)] 0 dL 2k cos q − R(L)zgL 8p[R(L)]3 References [1] R. Lucas, Kolloid-Z. 23 (1918) 15. [2] E.W. Washburn, Phys. Rev. 17 (1921) 273. (A10) [3] P.K. Chatterjee (Ed.), Absorbency, Elsevier, New York, 1985. [4] E.J. LeGrand, W.A. Rense, J. Appl. Phys. 16 (1945) 843. [5] J.A. Deiber, W.R. Schowalter, AIChE J. 25 (1979) 638. [6] P. Fedkiw, J. Newman, AIChE J. 23 (1977) 255. [7] D.A. Heagland, R.K. Prud’homme, AIChE J. 31 (1985) 236. [8] R.A. Greenkorn, Flow Phenomena in Porous Media, Marcel Dekker, New York, 1983. [9] A.D. Mahale, PhD Thesis, Princeton University, 1994. [10] A.C. Payatakes, C. Tien, R.M. Turian, AIChE J. 19 (1973) 58. [11] A.C. Payatakes, C. Tien, R.M. Turian, AIChE J. 19 (1973) 67. [12] European Patent 0 532 002 B1, May 14, 1997. [13] P.K. Chatterjee, Svensk Papperstidning 74 (1971) 503. [14] US Patent 6,071,580, June 6, 2000.
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