Journal of Unconventional Oil and Gas Resources 7 (2014) 49–54 Contents lists available at ScienceDirect Journal of Unconventional Oil and Gas Resources journal homepage: www.elsevier.com/locate/juogr Slip in natural gas flow through nanoporous shale reservoirs Akand Islam ⇑, Tad Patzek Department of Petroleum & Geosystems Engineering, The University of Texas at Austin, TX 78712, USA a r t i c l e i n f o Article history: Received 6 December 2013 Revised 30 April 2014 Accepted 11 May 2014 Available online 16 June 2014 Keywords: Slip flow Knudsen diffusion Nanopore Shale reservoir Hagen–Poiseuille equation a b s t r a c t It is observed that to assess the shale gas flow in nanopores the recent literature relies on the flow regimes discovered by Tsien (1946). Tsien classified fluid flow systems based on the range of Knudsen number (Kn), the ratio of the mean free path to average pore diameter. The flow regimes are: continuum flow for Kn < 0.01, slip flow for 0.001 < Kn < 0.1, transition regime for 0.1 < Kn < 10, and free molecule flow for Kn > 10. This scale was originally developed from the physics of rarefied gas flow. Is it then appropriate to use the classical Kn scale to develop models of shale gas flow in tight reservoirs where the nanopores are in the range of 1–1000 nm, and pore pressures can be as high as 10,000 psi? The present work explores answers to this question. We provide an analysis based on classical slip flow model. We validate the Kn scale incorporating PVT (Pressure–Volume–Temperatures) schemes. Our results show that in very tight shale (order of 1 nm pore size) there can be substantial slip flow based on the characteristics of pore walls in the reservoirs of high temperatures and low pressures. In the case of large pore size (1000 nm) there is zero slip flow irrespective of temperature and pressure. The Kn scale which was designed for rarefied gases cannot be true for the natural gas flow regimes at all temperatures and pressures. Therefore we must be careful in referring this scale to model the shale gas flows. Results presented here from simple calculations agree with those obtained from expensive molecular dynamics (MD) simulations and laboratory experiments. Ó 2014 Elsevier Ltd. All rights reserved. Introduction Gas bearing shale strata are important energy resources in North America and they are becoming increasingly important across the world. Shale gas resources in US comprise over 20 trillion cubic meters equivalent to one-third of the total natural gas reserve (US Energy Information Administration, 2011). However, gas production in these formations is difficult justifying their classification as ‘‘unconventional’’ (Passey et al., 2010; Shabro et al., 2011). Shales are fine-grained sedimentary rocks containing high-volume fractions of silt, clay minerals and some organic matter (Tyson, 1995). Shale gas reservoirs customarily have extremely low permeability. Pore size is usually in the range of nanometers, 10–300 nm, pores are poorly connected, and therefore the permeability is in the range of nanodarcy. Sondergeld et al. (2010) analyzed two-3D volumes and found that the pore volume is dominated by the smallest pores with larger pores associated with the better reservoir rock. The mean pore volumes observed were 2188 nm3 and 8053 nm3, respectively, corresponded to characteristic dimensions of 13 and 20 nm. Wang and Reed (2009) reported ⇑ Corresponding author. Tel.: +1 5124365343. E-mail address: [email protected] (A. Islam). http://dx.doi.org/10.1016/j.juogr.2014.05.001 2213-3976/Ó 2014 Elsevier Ltd. All rights reserved. the least pore size as 5 nm. Pore throat diameter in typical shale gas formations can be even as low as 0.5 nm (Devegowda et al., 2012). In conventional systems, e.g., rocks with micron size pores, Darcy permeability is used to compute gas flow. However, the Darcy equation cannot be used for fine-grained shale strata because of nanopores. In the case of micropores (conventional reservoirs) and nanopores (unconventional resources) both noncontinuum effects and dominant surface interactive forces become important reserving the use of Darcy flow (Cooper et al., 2003; Roy and Raju, 2003; Karniadakis et al., 2005; Hadjicontantinou, 2006; Javadpour et al., 2007; Hornyak et al., 2008; Javadpour, 2009). It is expected that in nanopores the measured flow can be several orders-of-magnitude higher than the predictions of continuum hydrodynamics models (Majumder et al., 2005; Holt et al., 2006; Gault and Scotts, 2007; Freeman et al., 2010; Kale et al., 2010; Sondergeld et al., 2010). In order to capture pore scale flow mechanisms in shale reservoirs in almost all studies performed, Darcy equation is modified by incorporating the physics at molecular level to account for higher equivalent permeability. To list, Ertekin et al. (1986) showed that Kinkenberg’s slippage effect (Klinkenberg, 1941) is responsible for the higher than predicted value of production in tight/shale reservoirs; Javadpour’s (2009) observation was that both slippage and Knudsen diffusion become 50 A. Islam, T. Patzek / Journal of Unconventional Oil and Gas Resources 7 (2014) 49–54 Fig. 1. (a–h) Flow rate at different nanopores. Axis representing ‘f’ is the fraction of gas molecules diffusely reflected in pore walls. More is discussed in ‘Governing equations’ section. A. Islam, T. Patzek / Journal of Unconventional Oil and Gas Resources 7 (2014) 49–54 important at the shale nanopore scale; Ozkan et al. (2010) found role of concentration driven diffusion in addition to Darcy flow; Civan (2010) and Civan et al. (2011) applied the Beskok and Karniadakis (1999) model to simulate gas flow in tight porous media; Clarkson et al. (2011) modified the Darcy’s permeability applying Ertekin’s dynamic slippage concept and investigated its applicability in the rate transient analysis. To match production data Swami and Settari (2012) manipulated reservoir and stimulated reservoir volume parameters. Darabi et al. (2012) formulated a pressure-dependent permeability function assuming Knudsen diffusion and slip flow. Monteiro et al. (2012) hypothesis was that the permeability is dependent on pressure gradient and so they used simple power rule. While modeling shale gas flow in nanopores the aforementioned published papers have incorporated the flow regimes discovered by Tsien (1946). Tsien and further slightly redefined by Karniadakis et al. (2005) classified fluid flow systems based on the range of Knudsen number (Kn). To recap, Kn is the ratio of the mean free path to average pore diameter. The flow regimes are: continuum flow for Kn < 0.01, slip flow regime for 0.001 < Kn < 0.1, transition regime for 0.1 < Kn < 10, and free molecule flow for Kn > 10. This scale was originally developed implementing only the physics of rarefied gas flows. This has raised our attention: Is it appropriate to use this scale for developing models of gas flow in shale reservoirs? This paper attempts to answer this question. Unlike the case of rarefied gases the shale gas reservoir pressures are between a few bars to several hundred bars (Ertekin et al., 1986; Javadpour, 2009; Ozkan et al., 2010; Shabro et al., 2011). To understand gas flow in nanopores molecular dynamics (MD) is believed to be a useful tool (Gad-el-Hak, 1999; Roy and Raju, 2003; Darabi et al., 2012). However, the most significant limitations of MD simulations are CPU time and memory (Koplik and Banavar, 1995; Gad-el-Hak, 1999; Mao and Sinnot, 2001; Roy and Raju, 2003; Nie et al., 2004). The MD calculations are restricted to femtosecond time steps restricting the results to picoseconds to nanoseconds. 1 s real time simulation of complex molecular interaction using MD will execute in thousands of years of CPU time. Therefore it is unfeasible to simulate reasonable practical problems with MD. As mentioned, in shale gas reservoirs the flow mechanism of gas does not follow the conventional Darcy flow equation due to the presence of nanopores. To our knowledge, no articles have shown the examination whether or not gas flow in shale strata is slip flow, or if it is slip flow how much is the effect, other than directing to Tsien’s (1946) Kn flow regime scale. In this exploratory short communication we show the analysis conducting simple slip flow calculations (Brown and Dinardo, 1946). We also validate the Kn scale for shale gas flows incorporating PVT (Pressure–Volume– Temperatures) calculations. 51 Fig. 2. (a, b) Density and viscosity change with temperatures and pressures. Experimental (exp) data are taken from Gonzalez et al. (1970); ‘cal’ means calculated. Governing equations The classical Hagen–Poiseuille equation with slip correction is given by Q¼ pR4 2 2 2 km : 1 P P2 1 þ 4 f 16lL 1 R ð1Þ Here Q is the volumetric flow rate; R is the pore radius; P1 and P2 are the downstream and upstream pressures, respectively; and l is the dynamic gas viscosity. f is the fraction of gas molecules diffusely reflected in pore walls (Maxwell, 1890). (1 f ) Represents the fraction which reflects specularly. For instance, f = 0.5 means the pore surface acts as if it is half perfectly reflecting and half perfectly absorbent. The condition of the molecules stricken is somewhat in between that of evaporated and reflected gas, approaching Fig. 3. Changes of mean free path with temperature and pressure. most nearly to evaporated gas at normal incidence and most nearly to reflected at grazing conditions. f is to be determined from experimental data reduction. Physically f should not vary with flow conditions, however, Brown and Dinardo (1946) reported f = 0.77 on flow of air, H2, O2, N2, and CO2 at low pressures (rarefied condition) in round glass tubes and f = 0.84 at higher pressures. In a recent study by Javadpour (2009) showed 0.80 for Ar to model gas flow 52 A. Islam, T. Patzek / Journal of Unconventional Oil and Gas Resources 7 (2014) 49–54 Fig. 4. (a–h) Calculation of F for different pore different pore sizes at different temperatures and pressures. Axis representing ‘f’ is the fraction of gas molecules diffusely reflected in pore walls. More is discussed in ‘Governing equations’ section. A. Islam, T. Patzek / Journal of Unconventional Oil and Gas Resources 7 (2014) 49–54 in mudrocks (shales and siltstones). km is the mean free path of the gas molecules at the mean pressure, Pm ¼ 12 ðP1 þ P2 Þ. From the kinetic theory and Maxwell’s distribution of molecular velocities this reads, km ¼ 1 p 2l : 2q P m ð2Þ Here q is the gas density at Pm. The slip correction in Eq. (1) is termed as F expressed by 2 km F ¼1þ4 1 : f R ð3Þ 53 previously, for 1000 nm F is 1 indicating no slip flow. Limitation of the calculations shown is availability of no clue of the value of f of any particular wall material. This caveats further extensive research. The calculations presented are also checked for natural gas mixtures (Gonzalez et al., 1970). We have observed results similar to CH4, and therefore are not discussed repeatedly. Now we validate the Kn scale. From Fig. 3 we see that when R = 1 nm, Kn and km are within 1.5 and 1.5 nm, respectively. The diameter of CH4 molecule is 0.38 nm. Therefore 1 nm pore is too small to pass by two molecules freely at temperatures 100–250 F and pressures 1000–5000 psi. This, at best, can be the single free molecule flow. However, in contrast, the Kn scale shows free molecular flow only when 10 6 Kn 6 1. 3. Results and discussions 4. Conclusions In order to investigate the slippage effect first flow rates of CH4 are generated from Eq. (1). Fig. 1 shows the results for different pore sizes (R), temperatures (T), and pressures (Pm). q is calculated by Peng–Robinson equation of state (Peng and Robinson, 1976). For critical properties Sutton’s (1985) correlations are used. l is obtained from Lee et al. (1966) formula. The detailed calculations are shown in Frank et al. (2014). We performed calculations temperatures of 100 and 250 F and pressures of 1000, 3000, and 5000 psi. It is observed that when the shale is extreme tight (R = 1 nm) the tendency of the gas to be reflected randomly in the pore walls is higher. In another words, interactions of gas molecules with pore wall increase as the temperature is increased and pressure is decreased: More slip flow is expected in the reservoirs at high temperatures and low pressures. When the pore radius is 1000 nm almost there is no variation of flow rate at any temperature and pressure. This means there is no slip (F ffi 1). Actually when the pore size is large interparticle interactions increase dramatically, suggesting rapid equilibrium of reflected particles with the pore phase. As a consequence, the slip velocity is reduced substantially (Bhatia and Nicolson, 2003). According to the PVT computations shown in Fig. 2, the relative change of density with temperature and pressure is 4 times larger than that of the viscosity. As temperature increases and pressure decreases mean free path of gas increases (see Fig. 3). However, the exceedingly tiny pore restricts the free movement of gas molecules resulting in more slip flow. On the other hand, as the pore size increases the slippage effect tends to vanish irrespective of temperature and pressure. At low temperatures the variation of mean free path is small, and slip flow is almost independent of temperature. Fig. 4 shows the calculations of F for different pore sizes. From the results it is observed that the total flow at low temperatures and high pressures can be severely underestimated by disregarding slip flow, provided that f is below 0.2. The correction F in Eq. (1) can be 4–100 for 1 nm pore size indicating orders-of-magnitude flow differences due to slip. Considering pore walls are smooth (f < 0.2) the slip flow through 1 nm pore can be around 100 times higher than that in 100 nm pore with no slip (F = 1) at 250 F. Even in uneven or rough pores (f 0.8) the difference is around 10 times. The results are consistent not only qualitatively but also quantitatively with those obtained from MD simulations and experimental findings (Holt et al., 2006; Didar and Akkutlu, 2013; Roy and Raju, 2003; Sokhan et al., 2002; QiXin et al., 2012). For instance, Holt et al. (2006) reported gas flow through 2 nm carbon nanotube exceeded by more than one order-of-magnitude. QiXin et al. (2012) found 9 times excess flow near the wall of 21.3 nm pore. The measured flow rate through 10 nm pore found by Roy and Raju (2003) was more than a magnitude larger because of slip flow. When the temperature is low (100 F) slippage nature remains invariant at high pressures. As observed In conclusion, the classical Hagen–Poiseuille flow equation with slip correction, and general PVT behavior have been used to investigate slip in natural gas flow through nanopores. This study provides us with key answers without performing expensive and time consuming MD and lab experiments: For a very tight shale (<100 nm in pore diameter) slip flows are experienced in the reservoirs of high temperature and low pressure provided the diffusive deflection fraction, f, is below 0.5. The slip factor F, can be 4–100. In rough pore walls (f = 0.8) slip flows can still vary by couple of times (F < 4). For large pore size (1000 nm) there is no slip flow irrespective of temperature and pressure. The slip effect diminishes as the pore size increases irrespective of temperature and pressure. Mean free path changes little at low temperatures and the slip flow variation is minimal. The classical Kn scale which was designed for rarefied gases cannot be true representative for natural gas flow regimes at all temperatures and pressures. References Beskok, A., Karniadakis, G.E., 1999. A model for flows in channels, pipes, and ducts at micro and nanoscales. 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