Griffith School of Engineering 7605ENG Industrial Affiliates Program Final Project Report The Flocculating Effect of Magnesium Chloride in a Magnapool™ System Nonso Okafor 2709055 Submitted: June 25th Semester 1, 2011 Industry Partner: Poolrite Research Industry Supervisor: Wayne Taylor Academic Advisor: Jimmy Yu A report submitted in partial fulfilment of the requirements for the Master of Engineering degree in Environmental Engineering IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Executive Summary In the wake of increasing stringency in the operating guidelines of the swimming pool industry, due to recent disease outbreaks and infections being linked with swimming pool water (Croll et al, 200; Glauner et al, 2005; Perkins, 200; Zwiener et al, 2007; WHO, 2006), Poolrite Research Pty Ltd. has patented a salt blend rich in magnesium chloride, which they believe, improves pool water quality by clarification. In the absence of hard facts to substantiate their marketing claim and to promote public acceptance of this hybrid system, Poolrite requested for independent research to be conducted by Griffith University to investigate the flocculating effect of magnesium chloride (MgCl2) in a Magnapool™ System. This report outlines the concepts behind this study with details on all the investigative approaches (research and experimental), materials, methods and performance evaluation criteria used in assessing flocculation performance. The process of ensuring water clarity as well as controlling the presence of pathogens in a swimming pool is crucial (Perkins, 2000). This can be achieved by the removal of suspended and colloidal matter in the pool water body so as to ensure bather safety from diseases by the removal of particles that shield micro-organisms from the action of disinfectants (WHO, 2006). Flocculation has been defined as a process whereby destabilised or dispersed particles are brought together to form aggregate flocs of size, large enough to cause their settling and bring about clarification of the system. This process occurs by various mechanisms namely; adsorption and surface charge neutralization, sweep flocculation, electrical double layer compression and inter-particle bridging. The adsorption and surface charge neutralisation mechanism was found to be the mechanism by which most hydrolysing inorganic metallic salts, such as MgCl2, flocculate. Thus, the two stages of the flocculation process according to Bratby, (2006) are the Perikinetic flocculation stage which ensues from thermal agitation, usually referred to as Brownian movement and is a naturally random process, and the Orthokinetic flocculation stage that starts immediately after flash mixing, due to induced velocity gradients that arise in the slow mixing regime, thereby causing increased particle contraction and consequent agglomeration of these particles. Nonso Okafor-2709055 Page 1 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Flocculation in water treatment however, has been carried-out from time immemorial using aluminium sulphate (generally known as alum) and other chloride salts of aluminium and Iron. Following several concerns raised by experts in water treatment on the use of these salts, there is now the need for the use of more environmentally sustainable chemicals in water treatment. Turbidity reduction was the utmost criteria on which flocculation performance was based in this study. A review of previous studies in flocculation showed that MgCl2 had been used in some industrial processes such as in the dye industry, for colour removal from the waste water. A Capsule Reports from the USEPA (2010) claimed the use of recycled Magnesium for coagulation purposes. A study by Karami (2009) showed that magnesium ion can be used to effect modification on the shape of colloidal particles In a view to substantiate the numerous literature evidence, experimental investigation became imperative. The testing approach was aimed at establishing whether the Magnapool™ salt blend does act as a flocculant in water treatment. Experimental investigations were performed to comparatively asses the flocculation performance obtainable in the Magnapool™ System with respect to a traditional salt water pool that uses NaCl as its flocculant. The optimum dosing rate for the Magnapool™ mineral blend was also investigated and the actual concentration/effect of MgCl2 in the salt blend determined. This experimental investigation employed the Jar Tester as the main apparatus. Contaminated water was simulated by dissolving 0.4grams of ISO test dust in 2000ml of tap water in each jar. Specific amounts of flocculant salts were added while other water parameters adjusted (pH, system temperature and conductivity) so as to simulate a typical Magnapool™ operating condition, before mixing stages ensued on the four separate stirring points of the Jar Tester having pre-programmed the stirrers to run at 120rpm for two mins (Flash mixing stage) and at 20rpm for the slow mixing stage. Variable settling time, number of reading, and at times, duration of mixing was varied across some of the test runs as required. Results from the experiments showed that the Magnapool™ salt blend is a highly effective flocculant, as it reduced water turbidity from 175FTU to 40 FTU within a one hour settling time. The optimum performing mineral concentration was found to be 3350ppm, although the margin with which it out-performed other concentrations within the range of 3000-3500FTU Nonso Okafor-2709055 Page 2 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 was marginal. Experimental results also showed that the active floccing agent ingredient in the Magnapool™ mineral blend is the divalent inorganic hydrolysing salt of MgCl2 at a concentration of 500ppm, whose variation in turbidity reduction potential, when used in isolation from other salts in the mineral blend compared to the reduction in turbidity achieved with a complete Magnapool™ mineral blend was marginal (48FTU and 40 FTU respectively). Its flocculating mechanism is by adsorption and charge neutralization, using the positive magnesium ion Mg2+ to neutralise the surface charge of the negative colloidal particles and subsequently precipitates these contaminants in water by formation of Mg (OH)2. However, water properties such as pH and alkalinity were found to be highly influential in dictating flocculation performance. The optimum pH of the Magnapool™ mineral was determined to be 7.5 Overall, the Magnapool™ system performed better than a traditional Salt-water pool in terms of turbidity reduction, as the tests were performed under the same conditions and consistent initial water quality characteristics. Based on the literature research and experimental outcomes, recommendations were made for a continued use of the Magnapool™ mineral as a flocculant in swimming pool water treatment and also on the possible exclusion of NaCl in the mineral blend since it showed no flocculation tendencies. Again, further research into this study area was recommended so as to establish the combined effect of Poolrite‟s Magnapool™ mineral blend and DiamondKleen™ on the final turbidity residual of in the swimming pool water recirculation cycle and also to determine the extent to which the Magnapool™ mineral constributeses to bio-fouling of the swimming pool filter media. Nonso Okafor-2709055 Page 3 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Acknowledgements The successful completion of this project relied on the unreserved support, motivation, encouragement and technical assistance rendered to me by a number of people, to whom I wish to express my sincere appreciation. The Quality Engineering Group of Poolrite Research Pty Ltd was simply sensational in the way they harboured and made me part of the team that engineers the company‟s products and services. I‟m extremely grateful to Wayne Taylor my industry Supervisor, whose effort; expert and technical initiatives stood out and ultimately provided guidance from inception though to the completion of this project. Your unflinching support was key to the success of this project, thank you Wayne. Special thanks to the Boss of the department, Aaron Kelly for ensuring that work tools and materials were never an issue all through the project cycle. And to Stuart Anderson, who dedicated his time immensely to ensure that I was always making progress in my work, I say a huge thank you. Also thanking Jennifer Campbell, a co-student who ran another project alongside mine, for her co-operation and comradeship all through the project duration. I humbly express my profound gratitude to my academic advisor Dr Jimmy Yu, for his scholarly advice and guidance which helped me maintain track in the project. Thanking you especially for your patience and understanding while I completed my designated project tasks. My sincere appreciation also goes to the IAP convenor Dr Graham Jenkins for his unreserved support and encouragement. I am grateful to my Uni mates and friends for supporting, encouraging and being there for me in one way or the other. Special thanks to Matilda Ofosu for her unflinching support and assistance in reviewing and proof-reading all my assessment item drafts, also to Bahar Nader, Jay-Jay Okocha, Akin Ajayi, Connie and Sharoo Mkandawire for their assistance. Finally, I acknowledge the Almighty God, for giving me the wisdom, knowledge and understanding to see this project to a successful end. Nonso Okafor-2709055 Page 4 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Nomenclature FTU: Formazin Turbidity Unit Ksp: Solubility product constant mg/l: Milligrams per litre rpm: Revolutions per minute ppm: Parts per million conc: Concentration THMs: Trihalomethanes β: Collision frequency ∝: Collision efficiency G: Velocity gradient ζp: Zeta potential of particles Nonso Okafor-2709055 Page 5 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Contents Executive Summary.........................................................................................................................1 Acknowledgement..........................................................................................................................4 Nomenclature.................................................................................................................................5 Part I: Introduction..........................................................................................................................8 1 Project Description ............................................................................................................... 10 1.1 Project Scope .............................................................................................................................. 10 1.2 Project Team ............................................................................................................................... 11 1.3 Project Plan ................................................................................................................................. 11 1.4 Project report Outline ................................................................................................................. 11 Part II: Swimming Pool Water Treatment Concept........................................................................13 2 Swimming Pool Water Treatment Process .............................................................................. 13 2.1 Nature and Categories of Swimming pool water Contaminants ................................................ 13 2.2 Swimming Pool water Treatment System................................................................................... 14 3 Existing Legislation ................................................................................................................ 15 4 Overview of Coagulation/ Flocculation in water treatment ..................................................... 17 4.1 A brief history of Coagulation/Flocculation in water treatment ................................................ 17 5 Colloidal Stability and Destabilisation in Water Solution ......................................................... 18 5.1 Colloidal Stability......................................................................................................................... 18 5.2 Destabilisation of Colloidal systems............................................................................................ 19 6 Nature and Categories of Flocculants ..................................................................................... 21 6.1 Inorganic flocculants ................................................................................................................... 21 6.2 Organic flocculants...................................................................................................................... 22 7 MgCl2 as a Flocculant Swimming pool Water Treatment ......................................................... 23 7.1 Magnesium Chemistry ................................................................................................................ 23 7.2 The Solubility Product of MgCl2 .................................................................................................. 24 7.3 Practical Evidence of MgCl2 as a Flocculant ................................................................................ 25 Part III: Flocculation Theory and Process Kinetics..........................................................................27 8 The Science and Process of Flocculation ................................................................................. 27 8.1 Mechanisms of Flocculation ....................................................................................................... 28 8.1.1 Surface Charge Neutralization ............................................................................................. 28 Nonso Okafor-2709055 Page 6 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 8.1.2 Double-Layer Compression .................................................................................................. 29 8.1.3 Inter-particle Bridging .......................................................................................................... 30 8.1.4 Sweep Flocculation .............................................................................................................. 30 8.2 Flocculation Kinetics ................................................................................................................... 31 8.2.1 Perikinetic Flocculation ........................................................................................................ 31 8.2.2 Ortho-Kinetic Flocculation ................................................................................................... 32 9 Flocculation Models............................................................................................................... 33 9.1 The Smoluchowski Model ........................................................................................................... 33 9.2 The Argaman Kaufman Model .................................................................................................... 34 9.3 The Population Balance Equation Based Model ......................................................................... 35 10 Evaluation of the practicality of Flocculation models in Swimming Pool Water Treatment Process ...................................................................................................................................... 36 Part IV: Experimental Design and Methodology............................................................................37 11 Summary of previous Flocculation Experiments at Poolrite ................................................... 37 12 Summary of Academic Review on Experimental Methodology ............................................. 38 13 Project Experimental Design ................................................................................................ 40 13.1 Aims........................................................................................................................................... 40 13.2 Experimental Approach ............................................................................................................ 40 14 Experimental Setup............................................................................................................. 41 14.2 Jar Test Experimental Procedure .............................................................................................. 44 Part V: Results and Discussions.....................................................................................................46 15 Comparative Analysis: Magnapool™ mineral blend Vs NaCl ................................................. 46 15.1 Clarification Test using a typical Magnapool™ mineral blend .................................................. 46 15.2 Clarification Test using NaCl ..................................................................................................... 48 16 Clarification Performance of Magnapool™ mineral blend over Time ....................................... 49 17 Test on the Effect of pH on Flocculation Performance ........................................................... 51 18 MgCl2 in Isolation from the Magnapool™ Blend ................................................................... 52 19 Effect of Contaminant Loading on Flocculation ..................................................................... 53 20 Tests for the Optimum Magnapool™ Flocculant Dose ............................................................. 54 Part VI: Conclusions and Recommendations..................................................................................56 21 Conclusions ......................................................................................................................... 56 21.1 The Magnapool™ salt blend “An Effective Flocculant”............................................................. 56 21.2 MgCl2 is” Key” to the Efficacy of Magnapool™ Mineral as a Flocculant ................................... 56 Nonso Okafor-2709055 Page 7 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 21.3 The Magnapool™ provides a safer water environment compared to a Traditional Salt Water Pool ................................................................................................................................................... 56 21.4 Flocculation Efficiency is highly influenced by Water Chemistry ............................................. 57 22 Recommendations ............................................................................................................... 57 References................................................................................................................................. 58 APPENDICES .............................................................................................................................. 62 List of Tables Table 1: Project Team Members....................................................................................................11 Table 2: An Outline of the final report..........................................................................................12 Table 3: Operational Guidelines in Swimming Pool water treatment in Australia..........................15 Table 4: Properties of common metallic ions................................................................................24 Table 5: Summary of flocculation previous experiments...............................................................38 Table 6: Blend Information of the Magnapool™ mineral ..............................................................44 (Adapted from Magnapool blend Worksheet) List of figures Fig 1: A typical pool water treatment process.........................................................................................................13 Fig 2: Size range of colloidal particles of concern in water treatment .........................................................17 (Adapted from Labreche & Aiyagari, 1997). Fig 3: The DLVO theory representation........................................................................................................................18 (Adapted from Sincero and Sincero 2003) Fig 4: A schematic representation of the electrical double layer concept ...................................................19 (Malvern Instruments Ltd, 2011) Fig 5: A Schematic of the mechanism of colloidal silica modification by Mg+2...........................................25 Fig 6: Deposition of metal hydroxide species on oppositely charged particles...........................................28 (Adapted from Duan & Gregory 2002) Fig 7: A negatively charged particle surrounded by a charged double layer..............................................29 Fig 8: A diagrammatic representation of a Jar Test Set-Up................................................................................42 Fig 9 (a-d): Experimental Wares and Flocculant Salt samples .........................................................................42 Fig 10: A Pictorial of Jar Testing in Progress ...........................................................................................................43 Nonso Okafor-2709055 Page 8 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Fig 11: Total Alkalinity Vs Magnapool™ Mineral Dose..........................................................................................46 Fig 12: A Plot of Turbidity Residual Vs MgCl2 Dose.................................................................................................46 Fig 13: Total Alkalinity Reduction Vs NaCl Dose......................................................................................................48 Fig 14: A Plot of Turbidity Residual Vs NaCl Dosage..............................................................................................48 Fig 15: A Plot of Turbidity Reduction over Time......................................................................................................50 Fig 16: A Plot of pH Effect on Turbidity Reduction.................................................................................................51 Fig 17: Plot of Turbidity Residual Vs Concentrations of MgCl2.....................................................................................................................52 Fig 18: Turbidity reduction Vs Time (Varying Initial sample water turbidity)..........................................53 Fig 19: A Plot of Turbidity Reduction Vs Time...........................................................................................................54 (At 3000-3500ppm Magnapool™ Mineral Range) Fig 20: Turbidity Reduction over Time (Magnapool™ Vs Normal Salt Water Pool)................................55 Nonso Okafor-2709055 Page 9 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Part I: Introduction This report has been compiled in accordance with the requirements of the Industrial Affiliates Program, ran by Griffith University with a project offering by the industry partner, Poolrite Research Pty Ltd. The determination of “The Flocculating Effect of Magnesium Chloride in a Magnapool™ System” is the project aim, set-out by the industry partner. Thus, this document reports on all the investigative steps and approaches adopted towards completion of the project, the conclusions drawn from the outcomes of the investigations and some recommendations based on the project findings. 1 Project Description The Magnapool™ system, a brand name in the swimming pool industry has been patented by Poolrite Pty Ltd. This system has been claimed by the patents to employ a technology that uses a hybrid salt blend, rich in magnesium ion to generate swimming pool water disinfectants, while maintaining very high water clarity (minimal turbidity) in the pool. In the absence of prior exhaustive research and technical data to support their claims, Poolrite Research has requested that the flocculating effect of magnesium chloride as in water treatment be researched and experimentally tested. 1.1 Project Scope In line with the requirements and specifications outlined by the industry partner, the project completion will be achieved by; Extensive research into the science and mechanism of flocculation Standard experimental testing and reporting o Comparatively analyse the potency of the Magnapool™ mineral against conventional pool salt. o Determine the optimum dosage of the Magnapool™ mineral o Quantify the correct amount of MgCl2 that yields the best floccing effect in the Magnapool™ mineral blend. Nonso Okafor-2709055 Page 10 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 A draft of a final project report with conclusions and recommendations based on the project findings, for chemical optimization in the overall swimming pool water sanitation process 1.2 Project Team The completion of this project involved active interaction between the three keys members that make up the project team is presented in the table below; Table 1: Project Team Members Team Member Nonso Okafor Department of Environmental Engineering Griffith University Wayne Taylor Chief Engineer Poolrite Research Dr Jimmy Yu Senior Lecturer Griffith University Role Project Facilitator Industry Project Supervisor Academic Advisor 1.3 Project Plan A planning report was developed in the earlier stages of the project for an efficient management and timely achievement of the project deliverables. The project however, was broken down into several milestones, which had to be accomplished towards achieving the required project outcomes. This planning report therefore detail the stages, tasks, approaches and methodology to be adopted in achieving the project deliverables together with a review of some risk factors that might affect the progress and completion this project. These can be found in the project planning report document in appendix A. 1.4 Project Report Outline The structure in which the entire project work was carried towards achieving the expected deliverables of has been outlined in the table below. As it bears the summary of the major tasks completed and their relevance towards achieving the milestones set-out in the planning phase of the project. Nonso Okafor-2709055 Page 11 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Table 2: An Outline of the Final Report Structure of the Final Report Section Report Project Deliverable Part I: Project Introduction Project Planning Report Part II: Swimming Pool Milestone 1 Literature Review Milestone 1 Literature Review Milestone 2 Test Set-up Milestone 3 Experimental Results and Water Treatment Concepts Part III: Flocculation Theories and Kinetics Part IV: Experimental Design and Set-Up Part V: Experimentation and Data Collation Part VI: Conclusions and Recommendations Nonso Okafor-2709055 Outcomes Milestone 4 Data Analysis and Technical Report Page 12 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Part II: Swimming Pool Water Treatment Concept 2 Swimming Pool Water Treatment Process Swimming over the years has gained a tremendous popularity as one of the most enjoyable and satisfying physical activity to indulge in (PWTAG, 2009). In Australia for instance, and particularly Queensland, there is a big history of recreational activities involving water due to its climatic conditions (QLD Health, 2003). Zwiener et al (2007) also suggested there are health benefits associated with swimming as compared to land based recreational activities. However, several bacterial, fungal and other infectious disease outbreaks have been linked to the use of swimming pools in recent times (Croll et al, 200; Glauner et al, 2005; Perkins, 2000; Zwiener et al, 2007; WHO, 2006) and this has triggered the regard for pool and recreational waters as a health priority all round the globe (Zwiener et al, 2007). Following this trend, there has been a rise in the standard at which these pools are run as regulated by bodies such as the World Health Organisation, and these guidelines tend to enshrine the core principles involved in managing pool water (PWTAG, 2009, WHO, 2006). 2.1 Nature and Categories of Swimming Pool Water Contaminants Bathers in swimming pool may be at risk of contracting infections caused by a number of micro-organisms in contaminated pool water. The nature of these contaminants (Croll et al, 2007; QLD Health, 2003; Li et al, 2007; WHO, 2006) may be; Organic: These are usually transmitted into the water body by bathers in the form of faeces, dead skin, hair, mucus from nose, saliva releases from mouth, accidental vomit and organic nitrogen compounds of sweat and urine. Inorganic: These sorts of contaminants could be in the form of sunscreens applied by pool patrons on their skin and their hair lotions The nature of pool contaminants highlighted above is conventional with all kinds of swimming pools, be it an indoor or outdoor set-up. However, another category of contaminants exist, which are predominantly found in outdoor pools. They are not necessarily introduced into the pool by the activities of the bathers; rather they originate from environmental sources (Zwiener et al). Some examples of this category of contaminants include; silt, sand, grasses and leaves. Nonso Okafor-2709055 Page 13 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 2.2 Swimming Pool Water Treatment System Ensuring water clarity as well as controlling the presence of pathogens in a swimming pool is crucial (Perkins, 2000). These could be achieved by the removal of suspended and colloidal matter in the pool water body so as to ensure bather safety from diseases by removal of particles that shield micro-organisms from the action of disinfectants (WHO, 2006). An effective swimming pool water treatment system provides an attractive appearance of the pool and makes it appealing to swim in (SAHCC, 1992). The figure below shows the layout of a typical pool treatment system (WHO, 2006). Coagulant/Flocculants Dosing Strainer Pump Filtration Water disinfection pH correction dosing Balance Tank Swimming Pool Fig 1: A typical pool water treatment process The swimming pool water treatment system above, integrates most of the key water/wastewater treatment processes of coagulation, filtration and disinfection in a recirculating loop (PWTAG, 2009). Considering the high level of contamination usually generated by bathers, swimming pool water can be characterised as a wastewater. Therefore, the treatment process is designed to comply with the standards of wastewater as well as drinking water. The removal of dissolved colloidal particles or suspended material from the pool water is the main target of every pool water treatment system, as it improves the overall efficiency of the Nonso Okafor-2709055 Page 14 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 entire treatment process. By way of clumping these dissolved colloidal materials together, they are more easily trapped in the filtration system (PWTAG, 2009; WHO, 2006). This is enhanced by the process of Flocculation/ Coagulation. 3 Existing Legislation There are some regulations and guidelines that govern swimming pool water treatment and management practices both internationally and in Australia. Some of these have been outlined below according to what each regulation/standard tries to achieve. Table 3: Operational Guidelines in Swimming Pool water treatment in Australia (adapted from Poolrite Research (2010), Technical Manual, The Magnapool™ System) Standards/Regulations/Guidelines Health Protection Targets/Requirements Queensland Public Health, Swimming and Spa pool Water Quality and Operational Guidelines Filtration criteria Chemical parameters Testing & recording requirements Queensland Development Code 2008NMP 1.9, Swimming pool and Spa Equipment Australian Pesticides and Veterinary Medicines Authority (APVMA) South Australian Health Commission, Department of Human Services-Standard for the Operation of Swimming Pools and Spa Pools in South Australia Standards Australia, AS 3633-1989, Private Swimming Pools – Water Quality Disinfection system Water Chemistry Efficacy criteria for pool and Spa sanitizers Water Clarity Disinfection and treatment of water Breakpoint chlorination Pool pollution Chemical and Sanitizer concentrations Pool water maintenance Good practice for by-product formation minimisation e.g. disinfection systems with less chlorine use Chemical hazards Exposure to disinfection byproduct Prediction of life time swimmer cancer exposure risk to disinfection by products e.g. Trihalomethanes Operation and maintenance Hydraulics and circulation World Health Organisation, Guidelines for Safe Recreational Water Environment, Vol 2, Swimming Pools and Similar Environments, 2006 US EPA, SWIMODEL Exposure Estimation Pool Water Treatment Advisory Group (PWTAG), UK-Swimming Pool Water, 2009 Nonso Okafor-2709055 Page 15 IAP-FINAL PROJECT REPORT Northern Territory Government, Department of Health and Families- Public Health Guidelines for Aquatic Facilities, August 2006 Environmental Protection Queensland Environmental Protection Act 1994 Queensland Environmental Protection (Water) Policy Australian Pesticides and Veterinary Medicines Authority Brisbane City Council, Urban Management Division, Subdivision and Development Guidelines, Part C. Water Quality Management Guidelines-Section 11 Discharges from Swimming Pools, 2000 Environmental Sustainability Royal Life Saving Society Australia- Best Practice. Profile Swimming Pools Maximising Reclamation and Reuse, 2006 The Flocculating Effect of MgCl2 Queensland Government, Department of Natural Resources and Water Queensland Water Commission –WG-20, Water Efficiency Management Plan (WEMP) for Outdoor Water use at Public Pools that use less than 10MegaLitres per year Government of Western Australia, Department of Water- Water Quality Protection Note WQPN 55, Swimming Pools, February 2009 Nonso Okafor-2709055 Pool water chemistry Design and Construction Circulation and Water Treatment systems Water quality testing Sanitation and operational requirements Sect 119- ‘Unlawful environmental harm’ from an unauthorised act or omission that causes serious or material harm Sect 32- Total water cycle management method and planning Exemption of chemical registration of salt water chlorinators. Minimise discharges of pool water to storm water Encourage development of filters and chemical regimes that protect human health Implementation of water saving strategies Installation of ultra fine filtration systems to reduce backwash frequency and cycle time Include technical water saving and reuse strategies in pool planning and design Typical Salinity limits for waters, including salt water swimming pools Water efficiency benchmark (L/visitor/day) Decrease backwash frequency Measure filter loading with pressure gauges Wastewater disposal- recycling to pool Wastewater disposal- garden irrigation Page 16 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 4 Overview of Coagulation/ Flocculation in water treatment In water treatment, sedimentation of particles may take place naturally, due to the action of the force of gravity, in situations of large particles. However, some particles will not settle, due to their chemical interaction with water. An example of such a case as suggested by Faust and Aly (1983) are the hydrophilic compounds in water. The process in which destabilisation of particles takes place by the reduction of the repulsive potential of the electrical double layer, which in turn forces agglomeration and clumping together of the suspended material, and bringing them out of the solution is called coagulation/flocculation (Fasemore, 2004; PWTAG, 2009; Zweiner et al, 2007). These destabilized particles are brought together to form aggregates normally referred to as „flocs‟, and these are large enough in size to sediment and are eventually separated from the water. 4.1 A brief history of Coagulation/Flocculation in water treatment Clarification and particle removal during water treatment has been practiced from time immemorial, using various substances as agents of coagulation. At about 2000BC, the Romans used chemical coagulants such as alum Al2(SO4)3) for particle removal in water while the ancient Egyptians used fine crushed smeared almond to clarify water that had been fetched from the river, by dipping an arm into the water to properly disperse the crushed almonds for clarification to occur (Faust & Aly, 1983; Bratby, 2006; Fasemore 2004). In England as suggested by Bratby (2006), alum was more widely used in the treatment of municipal water supplies. However, iron coagulants were more frequently used as flocculants in the Americas, as Isiah Smith Hyatt in 1884 patented the use of ferric chloride for water treatment for the New Orleans water company (Fasemore, 2004). In modern water treatment practices however, coagulation and flocculation continues to play a vital role in the overall success of the entire water treatment process. A recent engineering survey on the quality of water treatment from over 20 water treatment plants have concluded that chemical pre-treatment of water before the filtration process is the most crucial step, on which the success of the treatment plant relies (Bratby, 2006). Hence, the critical nature of the flocculation process in water treatment has now called for a better understanding of the dynamics and mechanism of the process, considering the increasingly stringent requirements on particulate removal in water treatment. Nonso Okafor-2709055 Page 17 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 5 Colloidal Stability and Destabilisation in Water Solution A colloidal system is a medium in which particulates of different size interact but with the highest particle diameter no greater than 10µm. In this system, the particles that settle due to gravity have a maximum settling velocity of 0.01cm/sec while remaining particles are held in suspension (Faust & Aly, 1983). Molecular Ultra-fine Fine Coarse Fig 2: Size range of colloidal particles of concern in water treatment (Adapted from Labreche & Aiyagari, 1997). In water systems, most solids are usually present in the form of suspended particles, colloids dissolved solids and molecules. These particles range in size from very large to typically small particles. Sand particles in the water system have the largest particle size, followed by microbes in water such as viruses, algae and bacteria (Fasemore, 2004). However, colloids are very fine particles with diameters between 10nm and 10µm. (Binnie et al, 2002). Coarse or fine particles are easy to remove by settlement or filtration. Molecules cannot be removed by these physical processes, unless after precipitation. Therefore, the removal of colloids is usually the main focus and the most challenging in water treatment processes (Binnie et al, 2002). 5.1 Colloidal Stability Stability in a colloidal system simply refers to the ability of the particles to remain independently within a given dispersion (Bratby, 2006). Kovalchuk et al (2009) described the stability of a colloidal system as an important characteristic since it is determined by the net balance of the attractive and repulsive forces that exists between the particles in a colloidal system. The DLVO theory considers colloidal interactions, taking into account their Nonso Okafor-2709055 Page 18 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 dispersion and electrostatic forces. This theory suggests that coagulation occurs when identical particles make up the composition of a suspension, where the resultant effect of the dispersion forces is attraction (Kovalchuk et al, 2009). Fig 3: The DLVO theory representation (Adapted from Sincero and Sincero 2003) Ideally, the stability of a colloidal dispersion is enhanced by the interfacial forces (Bratby, 2006) due to; The presence of a surface charge at the colloid-liquid interface Hydration of the surface layers of the colloid. In most water treatment conditions, colloidal particles usually possess a negative surface charge while exhibiting a dipolar characteristic of hydrophilicity (water-loving tendency) and hydrophobicity (water repelling tendency). 5.2 Destabilisation of Colloidal systems Destabilisation of a colloidal system may occur as a result of; a reduction in the effective surface charge of a particle a reduction in the number of adsorbed water molecules a reduction in the zone where the surface charge acts. Nonso Okafor-2709055 Page 19 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 These factors cause the particles to approach close enough to each other and are consequently held together by the Van der Waals force of attraction (Bratby, 2006). In an electrostatically stable suspension, destabilisation can be instigated by an adjustment in the system pH, which causes a reduction in the surface potential (Kovalchuk et al, 2009),and also by increasing the salt concentration in the dispersion medium, which then lowers the thickness of the electrical double layer. This is shown in the figure 3 below. Fig 4: A schematic representation of the electrical double layer concept (Malvern Instruments Ltd, 2011) The treatment of the diffused part of the double layer has been recognized by Stern (Bratby, 2006), stating that the finite size of the ions will limit the inner boundary of the diffuse part of the double layer. According to Bratby (2006), a model has been proposed, in which the double layer is divided into two, separated by a plane called the Stern plane at a hydrated ionic radius from the surface. The adsorbed ions may be dehydrated in the direction of the solid surface, so their centres will lie between the solid surface and the Stern plane. However, when specific adsorption takes place due to electrostatic and Van der waals forces, counterion adsorption generally predominates over co-ion adsorption. Nonso Okafor-2709055 Page 20 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 6 Nature and Categories of Flocculants Fasemore, (2004), Sharma et al. (2006) and Renault et al, (2008) generally classify the material used in coagulation/flocculant processes to be of either inorganic or organic nature. The use of polymeric additives has been used recently to cause agglomeration of flocs. These are normally referred to as coagulant aids (Rawlings et al. 2006; Renault, 2009) 6.1 Inorganic flocculants Inorganic flocculants are usually salts of multivalent metals and have been in use since time immemorial. This category includes: aluminium sulphate, calcium chloride, ferric chloride etc. They are known to be highly dependent on the pH of the solution (Fasemore 2004) as each particular inorganic flocculant performs better over a given Ph range. The sludge deposit formed by these sorts of flocculants normally bears their colour and this, in some cases replicates in the colour of the water e.g. the brownish colour of ferric chloride appears on the hydroxides which forms the flocs. Hence, the sludge picks up the colour of the flocculant used. However, metallic flocculants have been found to have numerous disadvantages (Fasemore 2004, Sharma et al. 2006 and Renault et al. 2008) as highlighted below: (i) They are highly sensitive to pH (ii) Large amounts are required for efficient flocculation which in-turn produces large sludge volumes (iii) They can only be applied to a few disperse systems. (iv) They are usually inefficient towards fine particles. Recently, inorganic polymeric flocculants have been proposed. These types of flocculants contain complex poly-nuclear ions, formed by having high molecular weight and high cationic charge. An example of this is the pre-hydrolysed polyferric chloride (PFC). They are relatively more effective at a lower dose than conventional flocculants and can be used over a wide pH range (Renault et al. 2008). Nonso Okafor-2709055 Page 21 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 6.2 Organic flocculants Technological developments in recent years have ensured a major advancement in flocculation technology by the development of organic polymers with remarkable purification efficiency (Sharma et al. 2006, Renault et al. 2008). They are basically of two types: Natural organic flocculants: normally based on natural polymers like starch, natural gums, cellulose and their derivatives Synthetic organic flocculants; based on various monomers like acrylic acid, acryl amide, diallylmethyl ammonium chloride. One of the major advantages of polymeric flocculants is their ability to produce thick and compact flocs with good settling characteristics. They are readily soluble in aqueous systems and produce less sludge volumes. In swimming pool water treatment, flocculants function to gather up bacteria, but are particularly crucial in helping filter three classes of material which otherwise would pass through the filter (PWTAG 2009): The cysts of Cryptosporidium and Giardia- usually small and resistant to disinfection Humic acid- naturally found in some mains water and a significant precursor of THMs Phosphates in mains water and a component of some swimming pool water chemicals. The review of various literatures has shown that aluminium and ferric compounds, have found wider industrial application as coagulants in water treatment (Ahiog 2008; Antunes et al. 2008; Desjardins et al. 2002; Duan and Gregory 2003; Lee et al. 2005; Rodrigues et al. 2008). However, the increasing awareness in environmental implications of most of these chemicals has prompted the demand from stakeholders for the use of more environmentally friendly chemicals in carrying out water treatment so as to minimise the footprint of these processes in the ecosystem. The metallic salts of aluminium and iron generate large amounts of sludge by chemical precipitation (Snurer 2003), which creates sludge handling problems and ultimately increases the cost of the treatment process by carrying out sludge treatment, dewatering and disposal. Despite the increasing application of synthetic polymers as flocculants, their Nonso Okafor-2709055 Page 22 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 inability to biodegrade coupled with their relatively high cost has been a major issue (Sharma et al. 2006) 7 MgCl2 as a Flocculant for Swimming Pool Water Treatment Poolrite Research Pty Ltd has patented this swimming pool mineral salt, which has a composition with which chlorine generated in the form of hypochlorous acid and hypochlorite ion, which sanitizes the swimming pool water and checkmates outbreak of disease and infections in the pool (QLD Health 2003; PWTAG 2009). This mineral is a blend of Magnesium chloride, potassium chloride and sodium chloride in the ratio of 33%, 55% and 15% respectively. This sanitisation process produces the magnesium ion in form of Mg2+ which the patents suggest functions to bind dissolved solids and other impurities in the water and makes them available for capture during filtration. This flocculating role has been predominantly performed in the swimming pool industry by aluminium salts (Zhidong et al. 2009; Perkins 2000; Duan & Gregory 2003; UWRAA 1992). However, current practices have seen its limitations, in the wake of the campaign for more eco-friendly approaches in the industry (Sharma et al. 2006; QLD Health 2003; WHO 2006). 7.1 Magnesium Chemistry Magnesium is a metal usually occurring in a mineral form. It‟s common forms are dolomite [MgCa(CO3)2] and Epsomite (MgSO4.7H2O). Some other minerals that contain reasonable amounts of magnesium include; magnesium calcite (MgSO4) and chrysolite [asbestos, Mg3Si2O5(OH)4] (Maguire & Cowan 2002). In its pure state, magnesium appears silvery in colour with a white shade. It is a highly reactive metal and therefore exists in a free form as a cation Mg2+ in an aqueous solution or remains in the combined mineral forms listed above (Hai Tan et al. 1999; Maguire & Cowan 2002). Magnesium ion belongs to group 2 of the periodic table, having two valence electrons in its outermost shell (+2). This happens to be two thirds of the charge of aluminium with a valency of +3. However, magnesium and aluminium posses the same ionic radius which results in the same surface area of the ion (Weiner 2000).The table below compares the size of the magnesium ion and its other derivatives with metallic ions such as potassium (K+), sodium (Na+) and calcium (Ca+). Nonso Okafor-2709055 Page 23 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Table 4: Properties of Common Metallic Ions Ion Ionic Radius (Å)a Na+ K+ 0.95 1.38 Hydrated Radius (Å) 2.75 2.32 Ratio of radii Ionic Volume (Å3) 2.9 1.7 Ca2+ 0.99 2.95 3.0 2+ Mg 0.65 4.76 7.3 Source: Maguire & Cowan (2002) Hydrated Volume (Å3) Ratio of volumes Water Exchange rate (sec-1) Transport number 3.6 11.0 88.3 88.3 52.5 24.5 4.8 8 x 108 109 7-13 4-16 4.1 1.2 108 453 26.3 394 3 x 108 105 8-12 12-14 As outlined in the above table, the ionic radius of Mg2+ is relatively smaller in comparison with the other ions while it‟s hydrated radius is substantially bigger that of the other three cations. Considering the fact that volume is radius raised to the third power, therefore it becomes very obvious when a comparison of the hydrated volume and the ionic volume of each cation is made. Mg2+ ion in its hydrated form is 400times bigger than it‟s dehydrated ionic from. This occurrence is not consistent for the other cations, as there is only a marginal increase in thier volumes (Maguire & Cowan 2002). The transport number is another striking property of these cations as it depicts the average number of solvent molecules that effectively contacts with the ion and as they move through the solution as the cation diffuses. Thus, higher transport number means the presence of larger macromolecular complexes (Weiner 2000), resulting in better flocculation potential. 7.2 The Solubility Product of MgCl2 The solubility product constant is an equilibrium constant denoted as KSP as it defines the equilibrium between a solid and its respective ion in a solution (Weiner E.R., 2000). In this case, it shows the degree to which the magnesium chloride salt dissociates in a water solution. The KSP expression for a salt is the product of the concentration of the ions, with each concentration raised to a power equal to the coefficient of that ion in the balanced equation for the solubility equilibrium. i.e. MgCl2 Mg2+ + Thus, the solubility product constant KSP is written as; Nonso Okafor-2709055 Page 24 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 KSP = [Mg2+] [ Where [Mg2+] and [ represents the concentrations of the ions of Mg2+ and However, the solubility constant value for Mg (OH)2 at 25°C and 1000kPa is 5.61 x 10-12. The higher the KSP of a compound, the more soluble it is in water (Manahan S.E, 2009). This is well proven by the high solubility of alum in water, as Al (OH)3 has a solubility constant of 3 x 10-34. When these molecules are dissolved in water these molecules are inserted into a solvent and surrounded by its molecules. But in order for this process to occur, the molecular bonds between the solute molecules and the solvent molecules need to be broken and disrupted. Thus, the amount of energy given off when a solute is dissolved in a solvent should be sufficient to break the bonds between the molecules of the solute and the solvent for dissolution to occur (Manahan S.E, 2009). 7.3 Practical Evidence of MgCl2 as a Flocculant According to Ayoub & Semerijan (2002), the efficacy of water treatment using magnesium compounds dates back to the late 1920s. The magnesium ions used for these coagulation and precipitation purposes are mainly from magnesium chloride, magnesium carbonate, magnesium hydroxide, and seawater. They also quoted a study, which they claimed, achieved significant reduction in the Total Organic Content (TOC) and also reduced the degree of light absorbance in water caused by the presence of suspended solids. Hai Tan et al. (1999) has reported a coagulation technique which uses MgCl2 to produce flocs with dye materials which are then separated from the aqueous dye solution by sedimentation. During lime treatment, good coagulation has been achieved in the presence of sufficient magnesium ions while magnesium rich compounds of dolomite and bittern have proved very effective in achieving turbidity and colour removal (Hai Tan et al. 1999) US EPA (2010) have published in their technology transfer capsule report that there is a new magnesium recycle coagulation system which is based on a combination of water softening and conventional coagulation techniques which can be applied to all types of water. Magnesium hydroxide is the active coagulant in this system, which offers an alternative approach to chemical sludge handling as well as reduction in turbidity of raw water. As the USEPA Capsule report outlines, this technology can be significantly applied to achieve positive outcomes in the following areas; Nonso Okafor-2709055 Page 25 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Reduction or complete elimination of sludge water, as it is recovered as treated water, which is a good source of saving for the plants The nature of the flocs formed in this system causes a significant increase in the clarifier loading rates, which in-turn increases the clarifier capacity. This system causes water softening and chemically stabilizes soft water. Modification of colloidal silica surfaces has been achieved using magnesium ions. In a study by Karami (2009), an addition of increased amount of Mg2+ on the surface growth process of colloidal silica has caused a corresponding decrease in the mean particle size of the colloidal silica. Low concentration of Seed and Mg2+ ions High concentration of Seed and Mg2+ ions Silicic acid; Mg2+ Colloidal silica Modified colloid Fig 5: A Schematic of the mechanism of colloidal silica modification by Mg2+ As the Mg2+ are adsorbed on the face of the colloidal silica, it becomes modified at the same time. This can be related with the zeta potential concept, where an increase in the concentration of the salt in a system lowers the zeta potential and as a result, decreases the stability of the colloidal silica. Thus, when this is combined with an increasing number of seeds, gelling and instability occurs in the system (Karami 2009). Nonso Okafor-2709055 Page 26 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Part III: Flocculation Theory and Process Kinetics 8 The Science and Process of Flocculation In water and wastewater treatment, the primary aim is usually to make a slowly aggregating suspension aggregate faster to cause settling. As has been discussed in the earlier chapter, the distribution of charges in the colloidal system is the main factor that contributes to instability of the suspension as a build up of these charges on the surface of the particle may lead to an alteration of the arrangement of molecules in the lattice (Peavy et al. 1985). Flocculation is therefore a process whereby destabilised or dispersed particles are brought together to form aggregate flocs of such size, large enough to cause their settling and bring about clarification of the system. I this way, we can then easily separate the water and the floc formed (Faust & Aly 1998, Sharma et al. 2006). Naturally, we can have sedimentation of particles in water, especially where particles in water is large. Faust and Aly (1983) suggested that hydrophilic compounds in water will have their particles unable to settle as a result of its chemical interaction with water. However, when particles are too small to be coagulated, the use of chemical flocculants becomes imperative. Flocculating agents act on a molecular level, on the surfaces of the particles to reduce the repulsive forces and systematically increase the forces of attraction between these particles (Sharma et al. 2006). A negatively charged particle will have an oppositely charged water ion circling around it, while the negatively charged water ions are not attracted to the particulate of the colloidal system (Peavy et al. 1985). Hence, two colloids of the same charge will hardly aggregate together to cause settling as a result of the prevalent like charges in the water solution. As a result, an electrical potential is created, which increases as distance between particles decreases (Peavy et al. 1985). To overcome the electrostatic potential or repulsive force acting between these particles, the Van der Waals force of attraction is required. This force of attraction decreases exponentially as the distance between particles increases and happens to be at a maximum when the distance between particles is at a minimum (Bratby 2006, Peavy et al. 1985). Nonso Okafor-2709055 Page 27 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 8.1 Mechanisms of Flocculation Flocculation has been said to occur by a number of mechanisms such as an increase in ionic strength (reduction of the zeta potential) of a system and by adsorption of counter ions to cause particle neutralization (Duan & Gregory 2002). However there are four generally accepted destabilization mechanisms in colloidal systems (Binnie et al. 2002). They are as follows; Surface charge neutralisation Double layer compression Inter-particle bridging Sweep flocculation 8.1.1 Surface Charge Neutralization Destabilization can occur in a suspension when the net surface charge of the particles is reduced (AWWA 1999). This can be readily achieved by the addition of oppositely charged ions on the colloidal particles, and this leads to the adsorption of the ions on to the colloidal materials to effect surface charge reduction. This process then promotes agglomeration, due to the reduction in the electrical forces that separates the particles (Binnie et al. 2002). Fig 6: Deposition of metal hydroxide species on oppositely charged particles (Adapted from Duan & Gregory 2002) AWWA (1999) and Duan & Gregory (2002) suggest that organic and synthetic polyelectrolytes and some of the hydrolysis products formed from hydrolysing metal such as Mg(OH)2 are more strongly adsorbed on negative surfaces. This adsorption tendency is usually as a result of poor coagulant-solvent interaction and the chemical affinity of the flocculant, as they can adsorb on the surface to the extent that a reversal of the net surface charge occurs and possibly goes on to effect a restabilization of the suspension (AWWA Nonso Okafor-2709055 Page 28 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 1999). These hydrolysing coagulants can neutralize the negative surface charge of many types of particles including bacteria and clays. Duan and Gregory (2002) went ahead to infer that the effective charge neutralizing species may be the positively charged colloidal particles at about pH of not more than 8. However, restabilization can be controlled in a system by simple pH adjustments with acid or base. In surfaces with positively charged oxides and hydroxides, the use of simple multivalent anions such as sulphates will achieve a destabilization of the system by a reduction of the positive ions (AWWA 1999; Bratby 2006, Sincero &Sincero 2003). As much as charge neutralization might be the most preferred mechanism of flocculation (both economically and environmentally) because it enables the coagulant dosage to be minimized and reduces the residual metal in water, it must be noted that pH control is not always easy to achieve during water treatment processes (Byun et al. 2005). 8.1.2 Double-Layer Compression This method of destabilization has been long-existent. The process involves effecting a compression of the double-layer by the addition of an electrolyte to the solution to increase its ionic concentration (AWWA 1999; Binnie et al. 2002, Bratby 2006; Sincero & Sincero 2003). This in turn reduces the thickness of the electrical double layer surrounding each colloidal particle and slows particles to move closer to each other. Fig 7: A negatively charged particle surrounded by a charged double layer Nonso Okafor-2709055 Page 29 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 A simple electrolyte such as NaCl is added to cause double layer compression. However, the effectiveness of any electrolyte used, depends on the change in ionic concentration. Thus, ions of +3 charges are 1000times more efficient than an ions with +1 charge (Binnie et al 2002) but only 20 times more efficient than those with +2 charge (Fasemore 2004; Benefield et al 1982). This therefore implies that Mg2+ will be 50 times more efficient than Na+ AWWA (1999) maintained that destabilization by double layer compression is not practicable in most water treatment processes because of its huge salt concentration requirements and relatively slow rate of floc formation. Binnie et al (2002) also holds that the effect of the process is only noticed before the formation of insoluble hydroxides and is not a function of the colloidal material concentration. 8.1.3 Inter-particle Bridging Destabilization can occur when large organic molecules with multiple electrical charges are used as flocculants in water treatment. These types of molecules are usually referred to as anionic or cationic polymers. They are usually of high molecular weight polymers and tend to form a linkage between the particles by adsorbing on to one or more particles (Sincero & Sincero 2003). When the polymers come in contact with colloidal particles, some of the reactive groups on the polymer adsorb on the particle surface, while the remaining extends into the solution. If the extended groups in the solution become adsorbed to another surface of a particle, then inter-particle bridging has occurred. However, the suspension might restabilise when excess polymer has been adsorbed. 8.1.4 Sweep Flocculation During flocculation, rapid and extensive hydroxide precipitation can achieve optimal particle removal from the water. Once the hydroxides are precipitated, it causes a rapid aggregation of the colloidal precipitate particles and an eventual “sweeping out” of these aggregates from water by an amorphous hydroxide precipitate (Duan and Gregory 2002). When soluble metallic salts of aluminium or magnesium are added to water at a suitable pH, hydroxide flocs are precipitated. In the presence of colloids, hydroxides are precipitated using the particles of the colloid as its nuclei, with floc formation around the colloid particle (Binne et al. 2002). Thus, contaminants in water are enmeshed in growing hydroxide precipitate and the effectively swept-out of the suspension. Nonso Okafor-2709055 Page 30 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 The sweep flocculation process tends to achieve better particle removal than in destabilisation processes due to charge neutralisation. Amitharajah et al. (1991) therefore suggested that the relationship between the optimum coagulation dose and the concentration of colloidal particle in a flocculation process is an inverse. This claim was supported by Binnie et al (2002) with the suggestion that colloidal particles act as a nuclei on which the coagulant precipitate, in a high colloidally concentrated system while at low concentration of colloids, more precipitated coagulant is required to entrap the particles of the colloid. Hence, the optimum pH value of a coagulation process is dependent on the solubility and actual pH of the coagulant 8.2 Flocculation Kinetics According to Peavy et al. (1985), mixing is a very important aspect of the flocculation process. He further stressed that for destabilisation to be achieved in a colloidal system, the Brownian motion operating in that particular system should exceed the system‟s electrostatic potential. Apart from Brownian motion, a number of other mechanisms which can cause relative motion and collision between particles in a destabilized suspension include; velocity gradients in laminar flow, unequal settling velocities and turbulent diffusion (AWWA 1999). However, when the Van der Waal forces of attraction between particles of the colloidal system is low while the distance between them is still high, Peavy et al, (1985) proposes the use of mechanical agitation to increase the collision rate in order to force agglomeration of the particles, for easy settling out from the system. It is therefore important to utilise flocculants to achieve agglomeration in systems where mechanical means alone does not bring about agglomeration of colloidal particles. The two stages of flocculation according to Bratby, (2006) are the Perikinetic flocculation stage and the Orthokinetic flocculation stage. 8.2.1 Perikinetic Flocculation This stage of the flocculation process arises from thermal agitation, usually referred to as Brownian movement and is a naturally random process (Armenante 2007; Bratby 2006). At this stage, destabilisation is immediate followed by flocculation and is complete within seconds. This is as a result of the limiting floc size beyond which Brownian motion has little or no effect. During this stage which entails rapid mixing, hydrolysis, adsorption and destabilisation all occur (Fasemore 2004; Jiang and Graham, 1998). There is also a reduction in the potential energy between particles and a significant increase in Brownian movement, which then leads to collisions between small-sized particles. A reduction in surface potential Nonso Okafor-2709055 Page 31 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 of the colloids occurs and this causes the adsorption of counter-ion s by colloidal particles during the perikinetic flocculation stage. (Fasemore2004). Although the potential energy barrier existing between colloidal particles may be overcome by the thermal kinetic energy of the Brownian motion, as the particles coalesce, the magnitude of the energy barrier increases approximately proportional to the area of the floc, so that eventually perikinetic flocculation of such potentially repellent particles must cease (Bratby 2006). 8.2.2 Ortho-Kinetic Flocculation At the end of the rapid mixing period of flocculation, there is a stage of slow mixing (Fasemore, 2004), this stage is called the orthokinetic flocculation stage and it arises from induced velocity gradients due to mixing of the liquid (Thomas et al. 1999). More particle contraction is achieved at a higher induced velocity gradient in the liquid and within a given time, however this high velocity gradient causes floc breakage in the system and eventually results in smaller floc size formation (Bratby 2006). Thus, low velocity gradients delays the time taken for flocs to form, but the result is usually a large floc size formation. This therefore follows that velocity gradient and time are the two key parameters that determine the rate and extent of particle aggregation and the rate of particle breakup (Bratby, 2006). Velocity gradients may be induced in flocculation system by various approaches such as; Passing around baffles or mechanical agitation within a flocculator reactor Passing through interstices of a granular bed Differential settlement velocities within the settling basin. This process sees application in the swimming pool industry in the use of suction and return lines connected to the pool circulation system to provide effective mixing. Faust and Aly, (1983) have described the orthokinetic stage as a period when the particles or flocs formed are large enough that the relative motion due to velocity gradient of the particles causes a high shear rate in the liquid phase, compared to the initial perikinetic flocculation stage. The large particles seem to impart their own velocity to the nearby particles. Nonso Okafor-2709055 Page 32 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 9 Flocculation Models The mathematical representations of the processes of suspended particles destabilization has been developed from the mechanisms of transport and attachment. 9.1 The Smoluchowski Model This is a classical expression in the area of flocculation developed as early as 1917 by Smoluchowski (Amirtharajah et Al. 1991; Bratby 2006; Brostow et al. 2007; Thomas et el. 1999). Von Smoluchowski modelled transport and attachment mechanisms as a rate of successful collision between two particles of size i and j (Thomas et al. 1999) rate of flocculation= ∝β(i,j)ninj..............................................................................................................(1) Where β (i,j) is the collision frequency, ∝= Collision efficiency Smoluchowski developed a classical analytical expression for the collision frequency for both Perikinetic and Orthokinetic flocculation based on the following assumptions, The collision efficiency factor α, is unity for all collisions Fluid undergoes laminar flow The particles are mono-dispersed (all of the same size) No breakage of flocs occur All particles are spherical in shape Collision involves two particles Now based on these assumptions; In equation (2) above, the subscripts i,j and k stands for the particle sizes. The first term on the right had side of the equation represents the increase in particle of size k by flocculation of two separate particles whose total size of particle equals the size of k, and for both perikinetic and orthokinetic flocculation, the expressions apply; Nonso Okafor-2709055 Page 33 IAP-FINAL PROJECT REPORT In the equations above, The Flocculating Effect of MgCl2 = Boltzmann‟s constant, T is the absolute temperature and fluid viscosity, where is the is the velocity gradient. An extension of the above equation was made for orthokinetic flocculation by replacing the shear velocity, du/dy, with the definition of the root-mean-square velocity gradient, G: Thus, the collision frequency for differential sedimentation is given by (Thomas et al, 1998); Where - gravity constant, are the fluid and particle densities. The American Water Works Association (1999) stressed the need of recognising Differential Settling as a situation that occurs when particles have unequal settling velocities and their alignment in the vertical direction causes collision. Gravity is the driving force here and the flocculation rate constant here is given by ........................................................................................... (7) 9.2 The Argaman Kaufman Model This model is based on the mathematical foundations already set by the Von Smoluchowski model. It introduced the velocity gradient G; called the root mean square extending the model to include the turbulent flow regime (Haarhoff and Joubert 2006). It also reviewed the assumptions of Smoluchowski and included; the concept of floc-breakup and also non-lasting collisions. The model itself assumed a bimodal floc-size distribution. .................................................................................................. .......... (8) Where Nonso Okafor-2709055 Page 34 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 = break-up constant 9.3 The Population Balance Equation (PBE) Based Model This model was developed based on physical phenomena which does not contain any adjustable parameter. However the modelling of flocculation can be achieved by employing the PBE equation; Where is the floc size distribution, dv is the number of flocs in the range [v, v + dv] at time t in a unit volume of the suspension. Also is called the aggregation kernel of flocs with volumes u and v is the breakage frequency and dv is the number of flocs created For aggregation ........................................................................................................ (10) = a velocity gradient Using Taylor analysis for homogenous isotropic turbulence, Saffman and Turner obtained the following modified expression for the aggregation kernel of small drops in turbulent flows ..................................................................................... (11) For breakage = Where ...................................................................................................................................................... (12) and are coefficients that depend on specific environmental conditions Nonso Okafor-2709055 Page 35 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 10 Evaluation of the practicality of Flocculation models in Swimming Pool Water Treatment Process. From the literatures and theories of flocculation reviewed so far, it is evident that flocculation is a full-blown chemical treatment process in water treatment, which takes a reasonably long time to occur, with parameters such as flocculant dosage, system pH, residence time, flocculating tank dimension, paddle/mixer type and area, velocity gradient of the system and the mixing regimes as the keys factors that determine the efficiency of flocculation. In a swimming pool circulation system however, flocculation is not allowed an extended time to occur as there is usually a few seconds in the pipe circulation system after the flocculant is dosed before the filter, though this time should be enough for proper mixing to take place, provided that all other conditions are favourable (PWTAG 2009) .An assessment of the different processes involved in coagulation and flocculation has revealed that there are no easily understandable practical models to predict the effect of pH, flocculant dosage and concentration and the effect of mixing on metallic coagulants used in water treatment (Fasemore 2004). Thus, the approach adopted in this study is by experimentally determining how these key pool water parameters such as Ph, coagulant dosage and concentration, contaminant loading, temperature and mixing, affect the performance of a flocculant towards achieving improved swimming water characteristics. Nonso Okafor-2709055 Page 36 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Part IV: Experimental Design and Methodology A norm exists in the swimming pool industry whereby claims on the efficiency of several features of the swimming pool set-up, ranging from the disinfection systems, filter media and the entire water circulation system are often made. Unfortunately the claims made are usually not based on rigorously established facts as they might have presumably been made to project the image of company products toward greater commercial benefits. An investigation into research carried out by Poolrite has shown that considerable efforts have been made in carrying out testing in order to maintain sustained improvements in product quality where and when the need arises. Thus, it was noticed that most of these tests might be liable to errors in outcome, probably due to not enough time dedicated to experiments or as a result of lack of extensive theoretical knowledge in the area, which is key in order to logically draw conclusions on the outcome of such experiments. However, flocculation testing has hardly been done in the past in Poolrite Research, except for an evaluation test carried out to determine the effect of Magnapool™ minerals on filter media (Babych 2011), which again, was an inconclusive experiment as will be described later in this section of the report. Therefore, the method used in carrying out the flocculation experiments was adopted after A series of academic papers were reviewed and the widely acceptable methodology of coagulation and flocculation testing in water treatment, generally known as “Jar Testing” was adopted 11 Summary of previous Flocculation Experiments at Poolrite In a view to establish the effect which Poolrite‟s Magnapool™ Mineral Blend has on the filtration performance of the swimming pool system, an experiment was set up, using four different filtration media namely; DiamondKleen™ (patented by Poolrite), Sand, Zeobrite and DiamondKleen™ Fine (Babych 2011). The experiment was carried out in two different stages by running the entire set-up without the Magnapool™ mineral blend in the first stage and later adding the mineral blend at 4000ppm in the second stage. The material used to simulate contamination in the system was Diatomaceous Earth (DE), and this having the characteristics of a media itself caused some problems in the system, lead to non reliable Nonso Okafor-2709055 Page 37 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 outcomes, since it would not behave like a regular contaminant. However, this test was inconclusive as a result of the breakdown that occurred along the line. The following outcomes however, were detected before the collapse of the set up; The DiamondKleen™ and sand filter media clogged up faster with a very thick crust of DE sediment on the top DE penetration level was the highest through the DiamondKleen™ filter Zeobrite produced the lowest pressure differential The failure of this testing therefore underlines the need for proper research to be conducted, before adopting experimental procedures as this goes a long way to provide a good footing of the performance and the degree to which a simulated process represents the real scenario of an actual treatment process. Nevertheless, based on the available information provided by this experiment, one might attribute the quick clogging that occurred with the DiamondKleen™ media during the second stage of the test, to be as a result of easier entrapment of enlarged aggregate particles probably caused by the addition of Magnapool™ mineral. 12 Summary of Academic Review on Experimental Methodology Previous academic studies on flocculation have been reviewed and their various experimental targets, methodology and outcomes are summarised in the table below. Table 5: Summary of flocculation previous experiments Test Aim (s) [source] Experimental setup and Flocculation conditions Performance Outcome (s) Indicator Experimental determination of flocculation constants. Haarhoff, H. and Joubert, H. (1997) Nonso Okafor-2709055 The Jar test Turbidity Longer apparatus was reduction settling time used (determined by enhanced 40ppm of Kaolinite measuring used spiked in initial and water to simulate supernatant sedimentation Page 38 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 contamination turbidity) Ferric chloride was used as the flocculant Reproduction of floc size distributions obtained at a steady state from a Jar test Coufort, C., Bouyer, D., Line, A. and Haut, B. (2007) The Jar test Strong or large (a) A apparatus floc formation. cummulative A fixed representation concentration of of the floc 30mg/l of distribution bentonite was used identified a to simulate a critical floc particulate volume Vc suspension (b) Beyond (Al2 (SO4)3. 18H2O) this Vc, was used as the breakage flocculant Establishing a A jar tester was occurs Change in the For a given relationship between used and also using velocity measurable quantities a peristaltic pump gradient of the particle size such as zeta potential, to withdraw water system organic matter and pH 200mm below the pH, salt in the flocculation water surface. concentration Mud with clay was and the used to form a organic matter suspension in tap content of the water suspension. behaviour of mud Mietta, F., Chassagne, C., Manning, A. J., Winterwerp, J. C. (2009) The Ph of the system was adjusted using shear rate, the depends on Also there is a relationship between the hydrochloric acid Nonso Okafor-2709055 Page 39 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Two inorganic zeta potential flocculants of NaCl of the particles and MgCl2 were and their used to investigate flocculation the effect of mono characteristics and divalent ions at high shear of Na+ and Mg2+. rate 13 Project Experimental Design The design of the experiment to determine the flocculating effect of MgCl2 in a Magnapool™ system entailed considerations on the parameters and the performance indicators against which our results and analysis will be based. Again, considering the fact that we are carrying out a swimming pool water treatment process, the operating conditions of a typical Magnapool™ system™ was adopted so as to actually obtain results that are truly representative of the real system. 13.1 Aims In testing for the flocculating effect of the hybrid Magnapool™ mineral blend, the main target of the test is to; determine the turbidity reduction level achievable in using the Magnapool ™ mineral blend Determine the dosage at which optimum performance is achieved Estimate and the actual amount of MgCl2 in the blend that yields the best result. 13.2 Experimental Approach The aims of this experimental testing on flocculation performance of MgCl2 in a swimming pool will be achieved, and presumably justified, by applying the analytical approach as outlined below; Testing and comparatively analysing the flocculation performance of the hybrid Magnapool™ mineral blend against the traditional pool salt of NaCl under the same Nonso Okafor-2709055 Page 40 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 sample water quality and operating conditions. This is targeted at establishing whether Poolrite‟s patented mineral blend performs the flocculating functions that is claimed and to which extent it does compared to the conventional flocculating agents. Performing experiments while taking record of changes in water quality (e.g. turbidity) over time. This will provide information on the interval where maximum effect, say of turbidity reduction, is obtained in the entire treatment process. Performing experiments on sample water of varying qualities, in terms of initial turbidity, alkalinity organic matter content, using the same flocculant dose. This will be to simulate varying contaminant loadings in swimming pool water and how an increase in contamination affects the action of the flocculants and the overall sanity of the pool water. Simulating a test water of uniform initial turbidity and then varying the pH across the various test samples. This is targeted to depict the effect of the pH of sample water on flocculation performance of the Magnapool™ mineral. Testing for the turbidity and alkalinity reduction obtainable by isolating other components of the Magnapool™ mineral blend and floccing with the actual concentration of the MgCl2 in the blend. This will provide some information towards making a recommendation on the actual quantity of MgCl2 in the slat blend that gives best clarification results. Determining the optimum mineral dose by testing across the range of 3000-3500ppm of the Magnapool™ mineral salt, which is Poolrite‟s current salt dosage range? 14 Experimental Setup Based on the academic literature reviewed and the research conducted in the area of flocculation, as was summarised in Table 4, a Jar Test procedure was adopted as the best experimental method that will provide adequate information for use in evaluating flocculation performance. A model Platypus Jar Tester was used; this equipment has four 2-Litre jars with a tap, an automated speed (in rpm) and time (in min) control pads, with an axial paddle for sample stirring. Figure 7 below shows the schematic of the Platypus Jar Test apparatus. Nonso Okafor-2709055 Page 41 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Fig 8: A diagrammatic representation of a Jar Test Set-Up 14.1 Test materials and Stock Preparations (a) Experimental / stock preparation wares (c) 47% MgCl2 (b) 100% KCl Salt (d) 97.5% NaCl Fig 9 (a-d): Experimental Wares and Flocculant Salt samples Nonso Okafor-2709055 Page 42 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Fig 10: A Pictorial of Jar Testing in Progress The sample swimming water used in this experiment was simulated by dissolving a given quantity of ISO Ultrafine fine test particles in tap water to form an even suspension of particles in water. In all the experiments (excluding the tests for contaminant loading effects where larger particle amount was used), 0.4g of the ISO Ultra fine test particles were dissolved in 2litres of tap water in each of the four jars to form a solution of turbidity between 160FTU – 170FTU. This turbidity level was chosen as it is very representative of the actual turbidity level obtainable in swimming pool water after a reasonably high bather loading (PWTAG, 2009). Adjustments on the sample water to the pool condition pH range of 7.2 - 7.6 was made using 37% hydrochloric (mutiaric) acid and an alkaline stock solution formed by dissolving 10 grams of Na2CO3 in a 1 litre jar of deionised water and also the alkalinity reading of the test water tested and recorded. The Palintest Photometer 7500 was the major electronic equipment used in reading-off the turbidity, total alkalinity and pH values of the sample water, with a proper direction, while another Palintest device (Waterproof pH/Conductivity/TDS meter) was used to record the temperature of the test water and also to double-check the pH reading of the sample water. Nonso Okafor-2709055 Page 43 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 The sample Magnapool™ salt blend was formed by mixing; a 47% magnesium chloride (hexahydrate), 97% sodium chloride and pure potassium chloride in the ratio of 1: 1.06: 3.9 respectively. The quantity of the NaCl needed in one of the experiments was directly measured out with a weighing scale. The calculation for formulation of the blend compositions of the Magnapool™ mineral used in each of the experiments can be seen in appendix 2-B. The blend calculations were made based on the current Magnapool™ mineral blend information outlined in table 6 below. Table 6: Blend Information of the Magnapool™ mineral (Adapted from Magnapool (2010), Technical Manual, Magnapool blend Worksheet) Blend Name MagnaPool™ Minerals (Current) Blend Composition Sodium chloride Magnesium chloride (anhydrous) Magnesium chloride (hexahydrate) Potassium chloride Water Total Bag Contents Total Direct (kg) (kg) 1.5 1.5 0 0 3 3 5.5 5.5 0 0 10 10 Per 10,000l Alternate Conc' Conductivity (kg) (ppm) (mS/cm) 0 150 0.2769 0 0 0 0 300 0.3482 0 550 0.9529 0 NA NA 0 1000 1.578 A listing of all other equipment used in carrying this experiment can be seen from appendix 2-C. 14.2 Jar Test Experimental Procedure The four separate 2-litre jars, containing the sample water were positioned in the stirring points on the jar tester as shown in figure 7 above (with all the necessary data recorded the test report sheet). The Jar tester as has already been programmed begins with a flash mixing stage of 120 rpm and while the flocculating agent is quickly added to the jars at the required chloride concentrations (ppm) while observations are made as the fast mixing stage continues for 2 minutes. At the end of this stage when dispersion of the coagulant must have occurred, the slow mixing stage is initiated as the stirring paddles operate at 20rpm and this stage is allowed to run for 30 minutes for complete agglomeration to take place. At the end of the slow mixing regime, the paddles were gently withdrawn from each of the jars and a 1 hour settling time Nonso Okafor-2709055 Page 44 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 was allowed for sedimentation to occur. However, samples were withdrawn at a 10minute interval in most of the experiments, to test and record the trend of change in turbidity over time from the tap affixed at a position 1/3 from the top of the jar. A detailed results of all the experiments performed has been outlined in the next part of this report. These results have also been analysed in line with the targets set out at the beginning of experimentation. Nonso Okafor-2709055 Page 45 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Part V: Results and Discussion The results of flocculation experiments performed using the Magnapool ™mineral blend, the normal pool salt (NaCl) and MgCl2 salt is analysed in this part of the report. However, flocculation performances have been evaluated against measured test water and supernatant water qualities such as turbidity and pH. 15 Comparative Analysis: Magnapool™ Mineral Blend Vs NaCl 15.1 Clarification Test using a typical Magnapool™ mineral blend Initial Turbidity- 165FTU Final Total Alkalinity (mg/l CaCO3) 300 250 200 150 Final Alkalinity Vs Magnapool… 100 50 0 0 2500 3000 3500 Magnapool Mineral Dose (ppm) Fig 11: Total Alkalinity Vs Magnapool™ Mineral Dose TURBIDITY REDUCTION (FTU) Initial Turbidity- 165FTU 90 80 0ppm Control 70 60 50 40 30 20 10 0 0 500 2500ppm 3500ppm 3000ppm 1000 1500 2000 2500 3000 3500 4000 Magnapool Mineral Dose (ppm) Turbidity Residual Vs Magnapool… Fig 12: A Plot of Turbidity Residual Vs MgCl2 Dose Nonso Okafor-2709055 Page 46 Discussion The final alkalinity of the supernatant water which is a measure of the equivalent dissolved calcium carbonate in the test water was tested (detailed result has been presented in Appendix 4 and plotted against coagulant dose in Figure 11 above). The control jar which had 0ppm of the Magnapool™ mineral recorded no noticeable reduction in alkalinity from 250-249mg/l (CaCO3). This 1 unit change might even be within the limits of error of the photometer reading. This outcome seems logical as there were no chloride salts (flocculants) dosed into the water which would have normally triggered the formation of hypochlorite (pool sanitizers) which are acidic in nature to counter and reduce alkalinity. Conversely a reduction in alkalinity was achieved with the use of flocculants as there was a drop from 250 to 188mg/l (CaCO3), with 2500ppm of the flocculant and dropped further to 125 in the third jar (3000ppm) of the flocculant. Thus, there was a further marginal drop to 120 mg/l (CaCO3) when the mineral was dosed at 3500. This trend however falls in line with the suggestions made in the Swimming Pool and Spa Guidelines (QLD Health 2003) that the level of stable alkalinity in a swimming pool should be between 80-200 mg/l (CaCO3). PWTAG (2009) also stated that correction of the pH of a system becomes very difficult at high alkalinity levels over 200mg/l CaCO3(this is not a desirable situation) while large changes in pH levels due to increased dosage of chloride salts which generate sanitizers (in the form of acids) is avoided, once the alkalinity level is over 80mg/l CaCO3. In the plot of Turbidity residual Vs Magnapool™ mineral dose, the trend of reduction in turbidity increased across the jars until the 4th Jar, which saw a marginal increase from the optimum turbidity reduction point (3000ppm) by 7FTU. The dynamic nature of the flocculation process in this case is presumably Orthogenetic since floc formation was not caused by Brownian motion due to thermal influence (since no heating was performed), rather by turbulent mixing of the colloidal system which then created velocity gradients amongst the particles to cause agglomeration and eventual flocculation. However, the mechanism of the process was by charge neutralization using the Mg2+ ion to counter the negative electrical potential of the colloidal particles and enhance contraction with particles. Floc sweeping occurs as soon as the Mg (OH)2 precipitate is formed as it enmeshes the already aggregated flocs and settles them out of the suspension. Page 47 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 15.2 Clarification Test using NaCl This is the second stage of the initial experiment. Thus, the summary of the test process in this run was the same as in the earlier test performed except for the flocculant being investigated which was NaCl. It is representative of the system employed in a normal salt water pool. Appendix 3 has the tabular presentation of the test results. Initial Turbidity- 165FTU Total Alkalinity (mg/l CaCO3) 300 250 250 210 200 170 162 6000 6500 150 100 50 0 0 3000 NaCl Dose (ppm) Fig 13: Total Alkalinity Reduction Vs NaCl Dose Initial Turbidity- 165FTU 180 6500ppm 160 3000ppm 140 6000ppm 120 Turbidity Residual (FTU) 100 0ppm (Control) 80 Turbidity Reduction Vs NaCl Dose 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 NaCl Dosage (ppm) Fig 14: A Plot of Turbidity Residual Vs NaCl Dosage Nonso Okafor-2709055 Page 48 Discussion In Figure 13 above, there was no noticeable reduction in the alkalinity of the control set-up, as would be expected. However, a decrease in the total alkalinity of the water was noticed across the jars that had various concentrations of the NaCl dose. This would have been as a result of hypochlorite formation which in turn drops the water pH. This probably explains the only established effect of NaCl and why it is still in use in most normal salt water pools, where it is used to generate the pool sanitizers by an electrolytic process (PWTAG 2009). On the other hand, the highest alkalinity reduction level obtained by sodium chloride (162mg/l CaCO3) was far less than that achieved by the Magnapool™ mineral blend (125 mg/l CaCO3). This is seemingly a downside to the use of NaCl compared to the hybrid salt blend. The plot of turbidity reduction against NaCl dosage in figure 14 clearly showed that the clarification potential of NaCl is extremely poor. The control set-up showed a drop in turbidity from 165FTU to 83FTU. This supposedly must have occurred as a result of gravitational pull which tend to settle out some of the colloidal particles. However, the test jar dosed with NaCl showed no significant reduction in the turbidity of the system across the different jars with varying NaCl doses. This might have been as suggested by Binnie et al (2002), Benefield et al. (1982), Bratby (2006) and UWRAA (1992), that destabilization and flocculation of colloidal systems can be achieved by inorganic salts of multivalent metals, which are strong enough to cause a neutralisation of a colloidal system, which is usually rich in negatively charged particles. 16 Clarification Performance of Magnapool™ Mineral Blend over Time In this experiment the flocculation performance of varying doses of the hybrid Magnapoool™ mineral blend is investigated, to depict how each dose of the flocculant performs in terms of turbidity reduction within every ten minute interval of one hour total settling time. The summary of the test conditions is provided below, while Appendix 4 has the breakdown of the results obtained from this investigation. Page 49 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Initial turbidity 175FTU 160 140 120 100 80 60 40 20 0 4.22 4.32 4.42 4.52 5.02 5.12 Jar 1 0ppm Magnapool Mineral Jar2 2500ppm Magnapool Mineral Jar3 3000ppm Magnapool Mineral Jar4 4000ppm Magnapool Mineral Fig 15: A Plot of Turbidity Reduction over Time Discussion Figure 15 represents the trend of performance of the various doses of the Magnapool™ mineral used in the experiment. The least reduction in turbidity occurred in the control test jar as there was no flocculant dosed into it. However, jars 2 and 4 which had mineral salt doses of 2500 and 4400ppm experienced rapid turbidity reduction, within the first 20 minutes of the 1 hour settling time. The turbidity action afterwards, became gradual and ultimately attained a turbidity reduction for initial sample water turbidity of 175FTU to 60 and 85FTU respectively for the 2500 and 4400ppm Magnapool™ salt doses. This can be explained from the theory of charge neutralization, as this mechanism was inconclusive (in the case of 2500ppm) to attain effective neutralisation of the negative colloidal particles in the system. Thus, floc formation was initially rapid and later more or less became ineffective due to low concentration of the Mg2+. Conversely, excessive mineral dosing which is the suspected issue at concentrations as high as 4400ppm with the Magnapool™ mineral would have caused Nonso Okafor-2709055 Page 50 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 initial charge neutralisation in the system. But After a while, the system begins to regain stability, as the flocs formed might be too large, and will eventually start breaking up. At a Magnapool™ mineral concentration of 3000ppm, the best turbidity reduction was achieved, from 175 to 40FTU. This therefore suggests that at such concentration, the mineral is able to effectively form stable flocs (following adequate initial flax mixing stage), which strongly binds the contaminants in the suspension and forces them to settle-out at the bottom of the Jar to improve water clarity. 17 Test on the Effect of pH on Flocculation Performance Initial Turbidity- 170FTU 160 Residual Turbidity (FTU) 140 120 100 80 Residual Turbidity Vs PH 60 40 20 0 7 7.5 7.9 8.5 Sample Water pH Fig 16: A Plot of pH Effect on Turbidity Reduction Discussion An experiment was conducted to determine the effect of pH on flocculation performance with the outcomes represented in Figure 16 above. In the plot of turbidity residual against water pH using a Magnapool™ mineral concentration of 3000ppm, the trend of the line above showed that the maximum turbidity reduction occurred in the system with pH of 7.5. The pH range, as explained by Benefield et al. (1982) at which hydrolysis of metals occur is very important, towards the precipitation of solid hydroxide species. This range however in swimming pool water treatment has been set at 7.2-7.8 (QLD Health 2003). Therefore, Nonso Okafor-2709055 Page 51 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 having the optimum pH in the experiment to be 7.5 depicts effectiveness of the mineral blend in flocculation performance, within set guidelines. 18 MgCl2 in Isolation from the Magnapool™ Blend Initial Turbidity- 175FTU 140 Residual Turbidity (FTU) 120 100 80 0ppm MgCl2 60 500ppm MgCl2 1000ppm MgCl2 40 1500ppm MgCl2 20 0 1 2 3 4 5 6 Time (10 min Interval) Fig 17: Plot of Turbidity Residual Vs Concentrations of MgCl2 Discussion The plot of turbidity reduction against MgCl2 (as the known flocculating agent) in the entire Magnapool™ salt blend is given in Figure 17 above. Significant turbidity reduction levels were recorded in all the test jars (except the control) that had varying doses of MgCl 2 at 500, 1000 and 1500 ppm respectively. Thus, Jar 2 which had 500ppm of MgCl2 salt achieved the highest turbidity reduction from 175FTU to 48FTU. Comparing the outcome of this experiment with Figure 15, where turbidity performance investigation was performed on Magnapool™ mineral blends of 2500, 3000 and 4400 ppm, which proved 3000ppm as the best performing concentration, dropping turbidity reading down from 250 to 40FTU, there seems to be a high degree of consistency, considering that; Final turbidity reading was 40FTU with the Magnapool™ mineral blend at 3000ppm and 48FTU with MgCl2 at 500ppm. The pH of the test systems were the same (7.5) Nonso Okafor-2709055 Page 52 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 The slow mixing stages lasted for 15 minutes in both experiments A close look at the current Magnapool™ mineral blend calculation data sheet (appendix 2-A) has the final compound concentration of MgCl2 in the blend to be 508.6, which more or less asserts that MgCl2 alone is responsible for the flocculating characteristics of the Magnapool™ mineral blend while ultimately raising the question of the need for the presence of the other constituents of the blend (NaCl and KCl) from flocculation perspective. Probably they are required as metallic chlorides make-up, for chlorine production and water disinfection. 19 Effect of Contaminant Loading on Flocculation Varying Initial Turbidities 300 Turbidity Residual (FTU) 250 200 96 FTU 150 145FTU 215FTU 100 295FTU 50 0 1 2 3 4 5 6 Time (10 min interval) Fig 18: Turbidity reduction Vs Time (Varying Initial sample water turbidity) Discussion In Figure 18 above, turbidity reduction was investigated using sample water of varying initial turbidity, simulated by dissolving 0.15, 0.25, 0.35 and 0.55 grams of ISO ultra-fine test dust in 2000ml of tap water. The test dust in this system is representative of the contaminant loading of a swimming pool water body. From the plot, Jar 1 had the least contamination with an initial turbidity of 96FTU which was effectively reduced to 8FTU, achieving an 88FTU Nonso Okafor-2709055 Page 53 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 reduction over an hour. This was the best clarification level achieved, although very good reduction in turbidity was achieved in jars 2 and 3 with initial turbidities of 145 and 215FTU to 24 and 38FTU respectively. However, the system with the highest contaminant loading had the least turbidity reduction. This might be as a result of a higher concentration of colloids in the water and therefore the insufficient flocculant dose could not force destabilisation to occur. In Jar 1 conversely, the concentration of the Magnapool™ mineral was presumably sufficient to exceed the solubility of the metal hydroxide, that lead to the formation of metal hydroxide precipitate which might have caused an almost complete charge neutralization and enmeshment of the particles. The consistent pH, ensured across the whole jars, using HCl and Na2CO3 (Soda ash) to effect pH adjustments, must have had a significant effect on the outcome of this test. This is so according to Bratby (2006) because the solubility of a metal hydroxide is usually minimal at a given pH value and increases as the pH increases or decreases from that value. 20 Tests for the Optimum Magnapool™ Flocculant Dose Initial Turbidity-170FTU 160 Turbidity Reduction (FTU) 140 120 100 80 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Time (10 min Interval) 3000ppm 3150ppm 3350ppm 3450ppm Fig 19: A Plot of Turbidity Reduction Vs Time (At 3000-3500ppm Magnapool™ Mineral Range) Nonso Okafor-2709055 Page 54 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Discussion Figure 19 represents the trend on the performance of various doses of the Magnapool™ mineral blend within the range of 3000 to 3500ppm. This is the range presently adopted by Poolrite in the mineral dosing of swimming pools. The results showed that very good turbidity reductions can be achieved within this range of flocculant dose. However the plot shows that doses of 3000, 3150 and 3450ppm commenced their turbidity reduction action better than the 3350ppm within the first ten minutes of the 3hours settling time. The 3350ppm system later improved in its action and ultimately attained a better performance at the end of the allowed settling. However, the individual turbidity reduction achieved in the four different systems of 3000, 3150, 3350 and 3450ppm were 48, 44, 42 and 50FTU respectively. This result tends to justify the operational range of salt dosing employed by the patents and also positions 3350ppm as the optimum mineral dose. Overall, a direct comparison of the trends in turbidity reduction obtained over time, using the Magnapool™ mineral blend and NaCl over 3hour duration of settling time yielded the trend represented in Figure 20 below. A significant reduction in turbidity from 175 to approximately 42FTU for the various Magnapool™ doses was followed by an insignificant reduction in turbidity using NaCl at 6000 ppm (The approximate standard concentration used in salt water pools) Turbidity Reduction (FTU) 180 160 140 120 100 80 60 40 20 0 1 2 3 3000ppm 4 5 3150ppm 6 7 8 9 10 11 12 13 Time (10 min Interval) 3350ppm 3450ppm 14 15 16 17 18 6000ppm NaCl Fig 20: Turbidity Reduction over Time (Magnapool™ Vs Normal Salt Water Pool) Nonso Okafor-2709055 Page 55 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Part V: Conclusions and Recommendations 21 Conclusions 21.1 The Magnapool™ Salt Blend is “An Effective Flocculant” Overall, this study has proved the Magnapool™ salt blend, to be very efficient in improving the clarity of sample water from turbidity levels of about 175ftu down to 40FTU within one hour duration of settling time. This performance depicts efficiency, as most dissolved colloidal particles, dissolved organics and pathogenic substances in a swimming pool will significantly be isolated, improving the aesthetics of the pool water and ultimately rendering it safe for use. Considering the concerns of threat to bather health, which has recently been raised by local and international regulatory organisations (WHO 2006; PWTAG 2009; QLD Health 2003), the level of efficiency in flocculation achievable in a Magnapool™ system significantly addresses such concerns. The optimum dosage of the Magnapool™ mineral was achieved at 3350ppm. However, marginal differences in turbidity reduction were achieved within 3000-3500ppm range, as the best floccing action in terms of turbidity reduction was achieved within that range. 21.2 MgCl2 is” Key” to the Efficacy of Magnapool™ Mineral as a Flocculant The active floccing agent in the Magnapool™ mineral blend is the divalent inorganic hydrolysing salt of MgCl2 (at a concentration of 500ppm) whose variation in turbidity reduction potential, when used in isolation from other salts in the mineral blend compared to the reduction in turbidity achieved with a complete Magnapool™ mineral blend was marginal (48FTU and 40 FTU respectively). Its flocculating mechanism is by adsorption and charge neutralization, using the positive magnesium ion Mg2+ to neutralise the surface charge of the negative colloidal particles and subsequently precipitates these contaminants in water by formation of Mg (OH)2. 21.3 The Magnapool™ Provides a Safer Water Environment Compared to a Traditional Salt Water Pool The Magnapool™ system performed better than a model traditional salt water pool in terms of turbidity reduction, as the tests were performed under the same conditions and consistent with initial water quality characteristics. This conclusively follows from the assertions made Nonso Okafor-2709055 Page 56 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 by Benefield et al. (1982); Binnie et al. (2002); Bratby et al (2006) and Duan & Gregory (2002), that flocculation using metallic hydrolysing salts is possible, only for salts of positive multivalent ion such as Mg2+ and Al3+(sodium being monovalent, N+) 21.4 Flocculation Efficiency is Highly Influenced by Water Chemistry Good flocculation results can only be achieved when the water conditions are right. Water properties such as pH, calcium hardness and total alkalinity has to be adjusted before significant results are achieved. These conditions however vary for different flocculants. The optimum performance using the Magnapool™ mineral occurred at pH of 7.5. 22 Recommendations Considering the research outcomes and results of the experimental investigations carried out in this project work, recommendations are made for; The continued use of the Magnapool™ mineral as a flocculant in swimming pool water treatment, as it is rich in MgCl2, which demonstrated high efficacy in clarification. Considerations on the possible exclusion of NaCl from the Magnapool™ mineral blend as its significance in the blend is questionable, knowing that KCl would at least; contribute to a possible use of the Magnapool ™ system backwash water for irrigation purposes. Cost saving strategies in the Magnapool ™ System for swimming pools of heavy bather loading, by the use of coagulants aids e.g. (bentonitic clay) usually cheap to acquire, to augment the MgCl2 and save cost on the chemical needed in such scenarios to effect flocculation. Further research on; o The combined effect of Poolrite‟s Magnapool™ mineral blend and DiamondKleen™ granular filter to determine the ultimate turbidity residual of the final effluent in the water recirculation cycle. o The bio-fouling effect of using the Magnapool™ mineral blend on the filtration system, to determine its benefits and downsides to the filtration system. o Efficient mixing to cause velocity gradients in water promotes flocculation, therefore it is recommended that a good recirculation rate is maintained in the main body of the pool water as this will enhance flocculation. Nonso Okafor-2709055 Page 57 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 References American Water Works Association (1999). Water Quality and Treatment- A Handbook of Community Water Supplies, (5th ed.), Chapt. 6, McGraw-Hill Inc. Amirtharajah, A., Clark, M. M. and Trussell, R. R. (1991). Mixing in Coagulation and Flocculation, American Water Works Research Foundation, USA. Babych, A., Taylor, W., Kelly, A. (2011). The flocculation effect of a Magnapool™ mineral mix in different filter media, Technical Report: Poolrite Research and Development. Benefield, L. D., Judkins, J. F. and Weand, B. L. (1982). Process Chemistry for Water and Wastewater Treatment. Prentice-Hall INC, New Jersy. Binnie, C., Kimber, M. and Smethurst, G. (2002). Basic Water Treatment, (3rd ed.), IWA publishing Alliance House, London, UK. Bratby, J. (2006). Coagulation and Flocculation in Water and Wastewater Treatment, (2nd ed.), IWA Publishing, Alliance House, UK. Bodner Research Web (2011). Solubility- Whydo Solids Dissolve in Water, Viewed on the 1st of April 2011, at http://chemed.chem.purdue.edu/genchem/topicreview/bp/ch18/soluble.php Brostow, W., Hagg Lobland, H. E., Pal, S. And Singh, R.P. (2008). Settling Rates for Flocculation of Iron and Manganese Ore-Containing Suspensions by Cationic Glycogen, Journal of Polymer Engineering and Science Brostow, W., Pal, S. and Singh, R. P. (2007). A model of flocculation. Material letters 61, 4381-4384 Bouyer, D., Coufort C., Line, A. and D-Quang, Z. (2005). Experimental analysis of floc size distributions in a 1-L jar under different hydrodynamics and physicochemical conditions, Journal of Colloid and Interface Science 292, 413-428 Byun, S., Oh, J., Lee, B. and Lee, S. (2005). Improvement of coagulation efficiency using instantaneous flash mixer (IFM) for water treatment, Colloids and Surfaces: Physiochem. Eng. 268, 104-110 Nonso Okafor-2709055 Page 58 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Coufort, C., Bouyer, D., Line, A. and Haut, B. (2007). Modelling of Flocculation using a population balance, Journal of Chemical Engineering and Processing 46 (2007) 1264-1273 Croll, B. T., Hayes, C.R., Moss, S. (2007). Simulated Cryptosporidium removal under swimming pool filtration conditions, Water and Environment Journal 17476585 Duan, J. and Gregory, J. (2002). Coagulation by Hydrolysing Metal Salts, Advances in Colloid and Interface Science. Faust, S.D. and Aly, O.M. (1983). Chemistry of Water Treatment, Butterworth Publishers, Stoneham, pp. 277-363 Fasemore, O.A (2004). The Flocculation of Paint Water Using Inorganic Salts, Witwatersrand, Johannesbourg. Haarhoff, H. and Joubert, H. (1997) Determination of Aggregation and Breakup Constants during Flocculation, Water Science Tech. Vol. 36. No. 4. pp. 33-40 Hai Tan, B., Teng, T.T. and Omar, M.A.K (1999). Removal of Dyes and Industrial Dye Waste by Magnesium Chloride, Water Research, Vol. 34 597-601 IAP (2011) Program Agreement (Okafor_Nonso_EVE_PA), Industrial Affiliates Program (IAP) Griffith University Karami, A. (2009). Study on Modification of Colloidal Silica Surface with Magnesium ions, Journal of Colloid and Interface Science, 379-383 Kovalchuk, N., Starov, V., Langston, P. and Hilal, N. (2009). Formation of Stable Clusters in Colloidal Suspensions, Advances in Colloid and Interface Science 147-148, 144-154 Lee, R. (2008) Jar Testing Machines. American Water Works Association Spring Conference, Brown and Caldwell. Zhidong, L., Na, L., Honglin, Z. and Dan, L. (2009). Studies and Applications Processes on Flocculants in Water Treatment in China, EJGE Vol. 14. Nonso Okafor-2709055 Page 59 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Maguire, E.M. and Cowan, J.A. (2002). Magnesium Chemistry and Biochemistry, BiomMetals 15: 203-210 Malvern Instruments Ltd. (2011). "Zeta potential measurement using laser Doppler electrophoresis (LDE) " Retrieved 30/04/2011, from http://www.malvern.com/LabEng/technology/zeta_potential/zeta_potential_LD E.htm Mietta, F., Chassagne, C., Manning, A. J., Winterwerp, J. C. (2009) Influence of shear rate, organic matter content, Ph and salinity on mud flocculation, Ocean Dynamics 59: 751-763 Neupane, D. R., Riffat, R., Murthy, S. N., Peric, M. R. and Wilson, T. E. (2008). Influence of Source Characteristics, Chemicals and Flocculation on Chemically Enhanced Primary Treatment, Water Environment Research 80, 331-338 Olivier, P. P. and Ducoste, J. J. (2006). Modelling spatial distribution of floc size in turbulent process using the quadrate method of moment and computational fluid dynamics, Chemical Engineering Science 61, 75-86 Okafor, N. M. (2011). The flocculating effects on magnesium chloride in a Magnapool™. Project Planning Report, Industrial Affiliates Programme, Griffith University, Nathan campus. Peavy, H.S., Rowe, D.R. and Tchbanoglous, G. (1985). Environmental Engineering, McGraw-Hill, Singapore, pp 11-56, pp. 131-140. Perkins, P H (2000). Water circulation and Water Treatment. Swimming Pools (4th ed.). Chapter 8: London: E & FN Spon. Poolrite (2011). Magnapool™ System Description and Compliance Verification. A Technical Manual for the Magnapool System, QEG S/N: 650-661-2464-01-11 Poolrite (2009). Poolrite Price Book on Poolrite Supplies 2009/2010 PWTAG (2009) Swimming Pool Water Treatment and Quality Standards for Pools and Spas, Pool Water Treatment and Advisory Group, (2nd ed.), Micropress Printers Ltd. Nonso Okafor-2709055 Page 60 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 QLD Health. (2003). Swimming and Spa Pool Water Quality and Operational Guidelines, Qld Health. Rattanakawin, C. and Hogg, R. (2001). Aggregate size distributions in flocculation. Physicochemical and Engineering Aspects 177, 87-98 Renault, F., Sancey, B., Badot, P.M. and Crini G. (2009). Chitosan for coagulation/flocculation process- An eco-friendly approach, European Polymer Journal 45, 1337-1348 Satterfield, P.E (2005) Jar Testing: Tech Brief, Vol. 5, Issue 1, The National Environmental Service Centre Semerijan, L. and Ayoub, G. M. (2003). High-Ph-magnesium coagulation-flocculation in wastewater treatment, Advances in Environmental Research Volume 7, Issue 22, pp 389-403. Sharma, B. R., Dhuldhoya, N. C. and Merchant, U. C. (2006). Flocculants- An Ecofriendly Appraoch, J Polym Environ 14, 195-202 Sincero, P.A. and Sincero, A.G. (2003). Physical-Chemical Treatment of Water and Wastewater. IWA Publishing. CRC Press. Thomas, D. N., Judd, S. J and Fawcett, N. (1999). Flocculation Modelling: A Review, Water Research Vol. 33, No 7, pp. 1579-1592 Tranfloc Polymer Technology. The Process and Jar Testing. Viewed on the 3rd May 2011 at http://www.tramfloc.com/tf29t.html US EPA (2010). Magnesium Carbonate- A Recycled Coagulant for Water Treatment, EPA Technology Transfer, Capsule Report UWRAA (1992). Coagulants for Water Treatment: A Generic Guide.Urban Water Research Association of Australia, Research Report No 42, Melbourne and Metropolitan Board of Works. Water and Wastewater Engineering- WEE (2010). Mechanism of flocculation- Rapid mixing coagulation flocculation. Viewed 28th March 2011. http://nptel.iitm.ac.in/ Nonso Okafor-2709055 Page 61 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Water Specialist Technology (2010). Jar Test Procedure for Precipitants, Coagulants and Flocculants, Viewed on 4th March 2011, http://www.waterspecialists.biz/html/jar_test.html Weiner, E.R. (2000). Applications of Environmental Chemistry. A Practical Guide for Environmental Engineers, Lewis Publishers, CRC Press LLC WHO (2006). Managing Water and Air Quality. Guidelines for Safe Recreational Water Environments (Chapt. 5), World Health Organisation. WHO (2006). Guidelines for safe recreational waters, Volume 2 - Swimming pools and similar recreational-water environments Chapter 5: Managing Water and Air Quality Switzerland, World Health Organisation (WHO) Press: 80-99 Zweiner, C., Richardson, S.D., De Marini, D.M., Grummt, T., Glauner, T. and Frimmel, F.H. (2007). Drowning in Disinfection Byproducts? Assesing Swimming Pool Water, Environmental Science and Technology, Vol. 41, 363-372 Nonso Okafor-2709055 Page 62 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDICES APPENDIX 1 MAGNESIUM ION/ MAGNESIUM CHLORIDE CHEMISTRY Nonso Okafor-2709055 Page 63 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 1-A Periodic Table of the Elements 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 H 18 He Hydrogen Helium Li Be B C N O F Ne Lithium Berylium Boron Carbon Nitrogen Oxygen Fluorine Neon Na Mg⁺⁺ Al⁺⁺⁺ Si P Se Cl Ar Sodium Magnesium Aluminium Silicon Phosphorus Sulphur Chlorine Argon K Ca⁺⁺ Sc Ti V Cr Mn Fe⁺⁺⁺ Co Ni Cu Zn Ga Ge As Se Br Kr Potassium Calcium Scandium Titanium Vanadium Chromium Manganese Iron Cobalt Nickel Copper Zinc Gallium Germanium Arsenic Selenium Bromine Krypton Rb Sr Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe Rubidium Strontium Yitrium Zirconium Niobium Ruthenium Rhodium Palladium Silver Cadmium Indium Tin Antimony Tellurium Iodine Xenon Cs Ba La-Lu Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn Caesium Barium Lanthanide Hafnium Tantalum Tungsten Rhenium Osmium Iridium Platinum Gold Mercury Thallium Lead Bismuth Polonium Astatine Radon Fr Ra Ac-Lr Rf Db Sg Bh Hs Mt Uun Uuu Uub Uuq Francium Radium Actinide Rutherfordium Dubnium Seaborgium Bohrium Hassium Meitnerium Ununnilium Unununium Ununbium Ununquadium La Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Lanthanium Cerium Samarium Europium Gadolinium Terbium Dysprosium Holmium Erbium Thulium Ytterbium Lutetium Molybdenum Technetium Lanthanide Praseodymium Neodymium Promethium Actinide Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr Actinium Thorium Protactinium Uranium Neptunium Plutonium Americium Curium Berkelium Californium Einsteinium Fermium Mendelevium Nobelium Lawrencium Multivalent Metallic Elements: Flocculants Nonso Okafor-2709055 Halogens (water disinfectants) Page 64 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APENDIX 1-B: MgCl2 MSDS Nonso Okafor-2709055 Page 65 IAP-FINAL PROJECT REPORT Nonso Okafor-2709055 The Flocculating Effect of MgCl2 Page 66 IAP-FINAL PROJECT REPORT Nonso Okafor-2709055 The Flocculating Effect of MgCl2 Page 67 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 2 EXPERIMENTATION DESIGN/CALCULATIONS, APPARATUS LISTING Nonso Okafor-2709055 Page 68 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 2-A : Magnapool™ Mineral Blend Composition MagnaPool Minerals (Current) Blend Information Blend Name Blend Composition Sodium chloride Magnesium chloride (anhydrous) Magnesium chloride (hexahydrate) Potassium chloride Water Total Alternative Material Information Alternative Material Name Alternative Material Weight Used (kg) Alternate Material Composition Sodium chloride Target Page MagnaPool Minerals (Current) Bag Contents Total Direct Alternate (kg) (kg) (kg) 1.5 1.5 0 0 0 0 3 3 0 5.5 5.5 0 0 0 0 10 10 0 0 Fraction 0.00 0.00 0.00 0.00 Water Total 0.00 0.00 Dosage Information Target concentration in pool (ppm NaCl) Target conductivity in pool 3000 5.69 Conductivity per bag in 10,000l Bags per 10,000l Weight per bag Weight per 10,000l 1.58 3.61 10.00 36.07 Nonso Okafor-2709055 Per 10,000l Conc' Conductivity (ppm) (mS/cm) 150 0.2769 0 0 300 0.3482 550 0.9529 NA NA 1000 1.578 (None) Magnesium chloride (anhydrous) Magnesium chloride (hexahydrate) Potassium chloride Material Sodium chloride Magnesium chloride (anhydrous) Magnesium chloride (hexahydrate) Potassium chloride (None) Total 3000 2 Cost per bag 5.886 Bags per 10,000l 3.61 Cost per dose (10,000l) 21.2310034 2 Final Compound Concentration Conc' Compound (ppm) NaCl 541.1 MgCl 508.6 2 KCl 1983.9 Total 3033.5 Weight Cost/kg Cost/bag 1.5 0.286 0.429 0 0 3 0.389 1.167 5.5 0.780 4.29 0 0 10 NA 5.886 Page 69 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 2-B: Flocculant Dosage Calculations In line with the Magnapool mineral blend information outlined in appendix 2A, the final concentration of the constituent salts in the blend is given by NaCl- 541 ppm; MgCl2 - 508.6ppm; KCl – 1983.9 ppm Total Concentration = 541 + 508.6 + 1983.9 = 3033.5ppm To derive other concentrations based on the above composition, ratio of the salts is determined thus; : : = 1 : 1.06: 3.9 Of MgCl2, NaCl and KCl respectively. Hence, in forming a Magnapool™ mineral blend of any concentration e g the following approach is adopted; ppm x Targeted Concentration Thus; For MgCl2; ⇒ 419.6 mg of MgCl2/litre of water, =0 .42grams/litre By using a 2litre jar as the sample water volume in all the experiments performed, we multiply the weight of the salt by 2, to finally have 0.84grams as the MgCl2 content/2litre of water sample for a 2500ppm of Magnapool™ mineral blend in test water NaCl2; Nonso Okafor-2709055 Page 70 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Therefore ⇒ 2 x 0.44 = 0.88 grams of NaCl2 content/2 litre of water sample for a 2500ppm of Magnapool™ mineral blend in test water. KCl; ⇒ 2 x 1.64grams = 3.28 grams of KCl in / 2 litre of the test water sample. The same method was applied in calculating other concentrations of the Magnapool™ mineral used at various stages of experimental testing. Nonso Okafor-2709055 Page 71 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 2-C: Experimental Apparatus Listing No Equipment/Materials Specifications Quantity 40,000ml Poolrite’s Supply-Available on Site 1 Test water Backwash water 2 Test Particle Contaminants ISO 12103-1, A2 Fine Test Dust 3 Test Particle Contaminants ISO ULTRAFINE ATD 4 Flocculant-1 Magnapool salt 30kg 5 Glass beakers 2000ml 2 6 Pipettes Graduated 1ml and 5ml 2 7 Sample Bottles 600ml 12 8 Temperature gauge Thermometer 1 9 Weighing Balance Weight Scale 1 10 Timer Stop watch 1 11 A pH meter Palintest TDS/pH Meter 1 12 Water Analyser Palintest photometer 1 Poolrite’s Supply – Stock to be Ordered 13 Flocculant-2 NaCl (Normal Pool Salt) 30kg 14 Stock Base Distilled water 20000ml 15 pH Adjuster 1 Na2CO3 500g 16 pH Adjuster 2 HCl 1500ml 18 Jar Tester 3G Platypus- 4 Points Stirrer 1 Nonso Okafor-2709055 Page 72 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 3 EXPERIMENTAL SET-UP AND PICTORIALS Nonso Okafor-2709055 Page 73 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 (i) Platypus Jar Tester Set-Up (ii) Experimental reagents Nonso Okafor-2709055 Page 74 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 (iii) Magnesium Chloride Hexahydrate (iv) A Palintest TDS/pH/Temperature & Conductivity Meter Nonso Okafor-2709055 Page 75 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 4 TABULAR SUMMARY OF EXPERIMENTAL RESULTS Nonso Okafor-2709055 Page 76 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 1 Comparative Analysis: Magnapool™ mineral blend Vs NaCl 2nd April 2011 1hr/32mins Magnapool Blend/NaCl 2000ml (2L) 0.4grams of ISO Ultra Fine Test Dust 1.5ml of 37% Hydrochloric acid 7.4 Test Date Test duration Flocculant tested Volume of Test water Contaminant pH Adjustments pH of Sample Water Water Temperature (°C) Rapid Mixing Speed/Duration Slow Mixing Speed/Duration Number of Readings 22°C 120rpm/ 2 mins 20rpm/ 30 mins 1 (After 1 hour settling time) 1(a) Clarification Test using a typical Magnapool™ mineral blend Jar ID Dosage (ppm) Initial Water Turbidity Initial Total Alklinity (mg/l CaCO3) Flocculant Dosage (ppm) Residual Turbidity Final Alkalinity 1 2 3 4 0 2500 3000 3500 165 165 165 165 250 250 250 250 0 2500 3000 3500 80 58 26 33 249 188 125 136 1(b) Clarification Test using NaCl Jar ID Dosage (ppm) Initial Water Turbidity Initial Total Alklinity (mg/l CaCO3) Flocculant Dosage (ppm) Residual Turbidity Final Alkalinity 1 2 3 4 0 5 10 15 165 165 165 165 250 250 250 250 0 2500 3000 3500 83 84 85 85 250 210 170 162 Nonso Okafor-2709055 Page 77 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 2 Clarification Performance of Magnapool™ mineral Blend over Time Summary of Test Conducted 3rd June 2011 1hr/17mins Magnapool™ Blend@2500, 3000&4000ppm 2000ml (2L) 0.4grams of ISO Ultra Fine Test Dust 1.5ml of 37% Hydrochloric acid 7.5 Test Date Test duration Flocculant tested Volume of Test water Contaminant pH Adjustments pH of Sample Water Water Temperature (°C) Rapid Mixing Speed/Duration Slow Mixing Speed/Duration Number of Readings 24°C 120rpm/ 2 mins 20rpm/ 15 mins 6 (At a 10 minute interval of settling time) Result Summary Turbidity Residual Initial Turbidity Time Dosage Jar1 Jar2 Jar3 Jar4 0 2500 3000 4000 150 130 150 110 125 110 130 82 125 95 70 72 83 60 55 70 49 69 60 40 85 175 4.22pm 175 4.32pm 175 4.42pm 175 4.52pm 5.02pm 175 105 95 5.12pm 175 90 Nonso Okafor-2709055 Page 78 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 3. Tests on the Effect of pH on Flocculation Performance Summary of Test Conducted Test Date Test duration Flocculant Used Volume of Test water Contaminant pH Adjustments pH of Sample Water Water Temperature (°C) Rapid Mixing Speed/Duration Slow Mixing Speed/Duration Number of Readings 3rd June 2011 1hr/17mins Magnapool Blend at 3000ppm 2000ml (2L) 0.4grams of ISO Ultra Fine Test Dust 37% Hydrochloric acid & Na2CO3 Solution 8.2, 7.9, 7.5 and 7.0 24°C 120rpm/ 2 mins 20rpm/ 15 mins 1 (At the end of a 1 hour settling time) Result Summary Jar ID Initial Turbidity Initial Alkalinity 1 2 3 4 170 170 170 170 245 245 245 245 Dosage (ppm) Residual Turbidity PH 3000 3000 3000 3000 65 46 120 150 7 7.5 7.9 8.2 4. MgCl2 in Isolation from the Magnapool™ Blend Summary of Test Conducted Test Date Test duration Flocculant tested Volume of Test water Contaminant pH Adjustments pH of Sample Water Water Temperature (°C) Rapid Mixing Speed/Duration Slow Mixing Speed/Duration Nonso Okafor-2709055 4th June 2011 1hr/17mins MgCl2 @ 0, 500, 1000, 1500ppm 2000ml (2L) 0.4grams of ISO Ultra Fine Test Dust 1.5ml of 37% Hydrochloric acid 7.5 24°C 120rpm/ 2 mins 20rpm/ 15 mins Page 79 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 6 (At 10min interval of settling time) Number of Readings Jar ID Dosage (ppm) Initial Turbidity Initial Alkalinity PH 1 2 3 4 0 500 1000 1500 175 175 175 175 250 250 250 250 7.5 7.5 7.5 7.5 Result Summary Time Jar1 11.35 11.45 11.55 12.05 12.15 12.25 90 Experimental Outcome Jar2 Jar3 100 Jar4 120 130 75 90 120 80 66 110 115 79 60 85 110 81 52 85 110 80 48 75 118 85 5. Effect of Contaminant Loading on Flocculation Summary of Test Conducted Test Date Test duration Flocculant tested Volume of Test water Contaminant pH Adjustments pH of Sample Water Water Temperature (°C) Rapid Mixing Speed/Duration Slow Mixing Speed/Duration Number of Readings Nonso Okafor-2709055 5th June 2011 1hr/17mins MgCl2 @ 0, 500, 1000, 1500ppm 2000ml (2L) 0.4grams of ISO Ultra Fine Test Dust 1.5ml of 37% Hydrochloric acid 7.5 24°C 120rpm/ 2 mins 20rpm/ 15mins 6 (At 10min interval of settling time) Page 80 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Results Summary Test Report Log Test ID Jar ID Dosage (ppm) Test Start Time Initial Turbidity Water PH Temp (°C) Test End Time 1 1 2 3 3000 3000 3000 12pm 12pm 12pm 96 145 215 7.5 7.5 7.5 21 21 21 12.17 12.17 12.17 4 3000 12pm 295 7.5 21 12.17 Time Jar 1 Jar2 Jar3 Jar4 12.27 12.37 60 31 105 84 140 105 275 265 12.47 12.57 1.07 1.17 22 19 11 8 62 49 31 24 76 60 44 38 256 250 242 230 6 Test for the Optimum Magnapool™ Flocculant Dose Test Date Test duration Flocculant tested Volume of Test water Contaminant pH Adjustments pH of Sample Water Water Temperature (°C) Rapid Mixing Speed/Duration Slow Mixing Speed/Duration Number of Readings Nonso Okafor-2709055 6th April 2011 3hrs and 17mins Magnapool™ Blend@3000, 3150, 3350, 3450ppm 2000ml (2L) 0.4grams of ISO Ultra Fine Test Dust 1.5ml of 37% Hydrochloric acid & Na2CO3 7.5 24°C 120rpm/ 2 mins 20rpm/ 15 mins 18 (every 10 mins of 3hrs settling time) Page 81 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 Results Summary Jar ID Dosage (ppm) Initial Turbidity Water PH Temp (°C) 1 2 3 4 3000 3150 3350 3450 170 170 170 170 7.5 7.5 7.5 7.5 24 24 24 24 Time Jar 1 Turbidity Residual Jar3 Jar2 Jar4 12.17 12.27 120 80 130 115 152 125 105 136 12.37 12.47 12.57 1.07 78 78 69 65 103 90 90 86 90 90 83 71 130 110 107 96 1.17 1.27 1.37 1.47 1.57 2.07 2.17 2.27 2.37 2.47 2.57 3.07 61 59 57 53 53 50 49 48 48 48 48 84 78 77 76 68 61 55 48 45 44 44 66 65 60 56 53 46 45 46 44 42 42 90 83 81 81 75 74 60 52 51 52 50 48 44 42 50 Nonso Okafor-2709055 Page 82 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 APPENDIX 5 TEST DATA LOG SHEETS Nonso Okafor-2709055 Page 83 1(a) Clarification Test using a typical Magnapool™ mineral blend Test Site: PoolrIte R&D Laboratory Purpose of Test: Date: 2/06/2011 Flocculation performance Experiment Flocculant: Turbidity Sample Volume Alkalinity 165FTU 2000ml 250mg/l PH 7.4 Temp 22°C Magnapool™ mineral blend Conducted by: Nonso Okafor Jar Size 2000ml TEST CONDITIONS Mixing Regimes Rapid Mix Slow No Mix Mixing Speed (rpm) Duration (Min) 120 2 20 30 0 60 Velocity Gradient (Gs⁻1) 195 17.4 0 Test Report Log Test ID Jar ID Stock ID 1 1 2 3 4 1 1 1 1 Dosage Test Start Residual Final (ppm) Time Turbidity Alkalinity 0 2500 3000 3500 1.02 1.02 1.02 1.02 80 58 26 33 249 188 125 136 PH Temp (°C) Test End Time 7.2 7.2 7.2 7.2 22 22 22 22 1.35 1.35 1.35 1.35 Page 84 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 1(b) Clarification Test using NaCl Test Site: PoolrIte R&D Laboratory Purpose of Test: Flocculation performance Experiment Flocculant: 97.5% NaCl Date: Conducted by: Jar Size Nonso Okafor 2/06/2011 Test Water Characteristics Turbidity Sample Volume Alkalinity 165FTU 2000ml 250mg/l PH 7.4 Temp 22°C 2000ml TEST CONDITIONS Mixing Regimes Rapid Mix Slow No Mix Mixing Speed (rpm) Duration (Min) 120 2 20 30 0 60 Velocity Gradient (Gs⁻1) 195 17.4 0 Test Report Log Test ID Jar ID Stock ID 1 1 2 3 4 2 2 2 2 Nonso Okafor-2709055 Dosage Test Start Residual Final (ppm) Time Turbidity Alkalinity 0 3000 6000 6500 10.30am 10.30am 10.30am 10.30am 90 150 160 160 250 210 170 162 PH Temp (°C) Test End Time 7.3 7.3 7.3 7.3 21.5 21.5 21.5 21.5 12.02pm 12.02pm 12.02pm 12.02pm Page 85 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 2 Clarification Performance of Magnapool™ mineral Blend over Time Test Site: PoolrIte R&D Laboratory Purpose of Test: Date: Flocculation performance analysis of MgCl 2 Flocculant: Magnapool™ Mineral Blend Conducted by: Nonso Okafor Mixing Regimes Rapid Mix Slow No Mix Test ID 1 Jar ID 1 2 3 4 Nonso Okafor-2709055 3/06/2011 Turbidity Sample Volume Alkalinity 160FTU 2000ml 250mg/l PH 7.4 Temp 24°C Jar Size 2000ml TEST CONDITIONS Mixing Speed (rpm) Duration (Min) Velocity Gradient (Gs 120 2 250.2 20 15 17.4 Time 0 60 0 4.22pm 4.32pm Test Report Log 4.42pm Test Dosage Temp Test End Stock ID Start PH (ppm) (°C) Time Time 4.52pm 1 0 3.50pm 7.4 21 4.12 5.02pm 1 2500 3.50pm 7.4 21 4.12 5.12pm 1 3000 3.50pm 7.4 21 4.12 1 4000 3.50pm 7 21 4.12 Turbidity Residual Jar1 Jar2 Jar3 150 130 150 125 110 130 125 95 70 105 95 90 83 60 60 55 49 40 Jar4 110 82 72 70 69 85 Page 86 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 3 Tests on the Effect of pH on Flocculation Performance Test Site: PoolrIte R&D Laboratory Purpose of Test: Date: 3/06/2011 Comparison of flocculation performance at varying system PH Flocculant: Turbidity Sample Volume Alkalinity 170FTU 2000ml 245mg/l PH Temp 22°C Magnapool™ Salt blend Conducted by: Nonso Okafor TEST CONDITIONS Mixing Regimes Rapid Mix Slow No Mix Jar Size 2000ml Mixing Speed (rpm) Duration (Min) 120 2 20 15 0 60 Test Report Log Test ID Jar ID Stock ID 1 1 2 3 4 1 1 1 1 Nonso Okafor-2709055 Dosage Test Start Residual (ppm) Time Turbidity 3000 3000 3000 3000 11.53am 11.53am 11.53am 11.53am 65 46 120 150 PH Temp (°C) Test End Time 7 7.5 7.9 8.2 22 22 22 22 12.13 12.13 12.13 12.13 Page 87 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 4 MgCl2 in Isolation from the Magnapool™ Blend Test Site: PoolrIte R&D Laboratory Purpose of Test: Date: 4/06/2011 Turbidity reduction various doses of Flocculant over time Turbidity Sample Volume 2000ml PH 7.5 Stock Solutions concetration: 47% MgCl 2 Hexahydrate Temp Conducted by: Nonso Okafor Jar Size Alkalinity 24°C 2000ml TEST CONDITIONS Mixing Regimes Rapid Mix Slow No Mix Mixing Speed (rpm) 120 20 0 Duration (Min) 2 15 60 Velocity Gradient (Gs⁻1) 250.2 17.4 0 Time 11.35 Test Report Log Test ID 1 Jar ID 1 2 3 4 Stock ID 1 1 1 1 Dosage Test Start Initial Initial (ppm) Time Turbidity Alkalinity 0 500 1000 1500 11.07am 11.07am 11.07am 11.07am 160 160 160 160 200 230 200 215 PH 7.5 7.5 7.5 7.5 Temp (°C) Test End Time 24 24 24 24 12.13 12.13 12.13 12.13 11.45 11.55 12.05 12.15 12.25 Experimental Outcome Jar1 Jar2 Jar3 90 100 120 85 80 79 81 80 75 66 60 52 48 90 110 85 85 75 Jar4 130 120 115 110 110 118 140 Nonso Okafor-2709055 Page 88 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 5. Effect of Contaminant Loading on Flocculation Test Site PoolrIte R&D Laboratory Purpose of Test: Effect of contaminant loading on Flocculation performance Date: 5/06/2011 Test Water Characteristics Turbidity Sample Vol Alkalinity 2000ml PH 7.5 Temp 21 Time 12.27 12.37 Jar 1 60 31 Jar2 105 84 12.47 12.57 1.07 1.17 22 19 11 8 62 49 31 24 Stock concentration: 3000ppm of the Mangapool mineral blend. Conducted by: Nonso Okafor Jar Size 2000ml TEST CONDITIONS Mixing Regimes Rapid Mix Slow No Mix Mixing Speed (rpm) Duration (Min) 120 2 20 30 0 60 Velocity Gradient (Gs⁻1) 17.4 0 Test Report Log Test ID 1 Jar ID 1 2 3 4 Nonso Okafor-2709055 Dosage Test Start Initial Water PH (ppm) Time Turbidity 3000 3000 3000 3000 12pm 12pm 12pm 12pm 96 145 215 295 7.5 7.5 7.5 7.5 Temp (°C) Test End Time 21 21 21 21 12.17 12.17 12.17 12.17 Jar3 140 105 Jar4 275 265 76 60 44 38 256 250 242 230 Page 89 IAP-FINAL PROJECT REPORT The Flocculating Effect of MgCl2 6 Test for the Optimum Magnapool™ Flocculant Dose Test Site PoolrIte R&D Laboratory Date: Purpose of Test: Testing the performance of differennt concenrations of the Magnapool salt. 6/06/2011 Test Water Characteristics Turbidity Sample Vol Alkalinity 170FTU 2000ml 250mg/l PH 24°C Temp Time 12.17 12.27 Jar 1 120 80 Jar2 130 125 12.37 12.47 12.57 1.07 1.17 1.27 1.37 1.47 1.57 2.07 2.17 2.27 2.37 2.47 2.57 3.07 78 78 69 65 61 59 57 53 53 50 49 48 48 48 48 48 103 90 90 86 84 78 77 76 68 61 55 48 45 44 44 44 Various concentrations of the Magnapool™ mineral Flocculant: Conducted by: Nonso Okafor Jar Size 2000ml TEST CONDITIONS Mixing Regimes Rapid Mix Slow No Mix Mixing Speed (rpm) 100 20 0 Test ID Jar ID 1 1 2 3 4 Nonso Okafor-2709055 Dosage (ppm) 3000 3150 3350 3450 1 Duration (Min) 2 15 60 Test Report Log Test Start Initial Time Turbidity 11.50am 170 11.50am 170 11.50am 170 11.50am 170 Velocity Gradient (Gs⁻ ) 195 17.4 0 Water PH Temp (°C) Test End Time 7.5 7.5 7.5 7.5 24 24 24 24 12.07pm 12.07pm 12.07pm 12.07pm Jar3 115 105 Jar4 152 136 90 90 83 71 66 65 60 56 53 46 45 46 44 42 42 42 130 110 107 96 90 83 81 81 75 74 60 52 51 52 50 50 Page 90 IAP-FINAL PROJECT REPORT Nonso Okafor-2709055 The Flocculating Effect of MgCl2 Page 91
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