Jo urn al of Sc ien ti fic & In dustri al Resea rch Vo l. 62, August 2003, pp 802-808 Evaluation of Properties of Fibres Extracted from Certain Weeds for • Use in Paper and Cordage Industries T Goswami and C N Saikia* Regio nal Research Labo ratory, Jorh at 785 006, Assam Received : 20 September2002; accepted : 20 February 2003 Fibre quality and paper mak ing properti es of three potential weed species growi ng abundantly in the fores ts and waste land areas o f nort h eastern region are stud ied . Mo rphological characteristi cs of the plants and proxi mate chemical analyses data show their sui tab ili ty as pul pin g ma terial as well as for makin g co rdage. Pu lp with hi gh yields and paper with good physica l pro pe rt ies can be prod uced from these plants. The fibre materi als are also ca pable o f producing good qua lit y co rd age with hig h physical st rengt h properties . Keyword s: Paper making, Cellul osic materi als, Fibres, Weeds, Co rd age in d ustri es Introduction The conventi onal paper making cellul os ic materi a ls like bamboo and wood have almost beco me scarce now and , therefore, importance has bee n laid durin g last few decades throughout the world , on the use of non-conventi ona l ce llul os ic materia ls for manufac ture of pulp, paper, and oth er ce ll ulose based products 1-5 • Some potenti a l exot ic fast growing wood and non-wood pl ants have also been culti vated in d ifferent parts of the world for use in pulp and paper indu stri es 6- 10 . The plant resources of north eastern Indi a are enormous and uniqu e ow in g to varied topograph y and wide climati c cond iti ons. Th ere are many wild plant species in the forests of thi s part of Indi a hav in g potenti ality for us ing as raw materi a ls for di fferent indu stri es . There are plenty of wil d weed species grow ing in forests and many of them decay in the 11 fo rest without any use . Utili zati on of some of the non-wood plants and weed spec ies for produc in g paper makin g fibres and partic le board s has a lready been reported 12• 16 . However, weed spec ies like A lp inea allughas Rose, Clynogyne dichotoma, and Hibiscus abelmosch.us have not been studi ed for poss ibl e use as raw material for paper making and for such oth er applicati o ns. As these pl ants are abundantl y avail able in the forests and was te land areas of N E region, a study was undertaken in the * Aut hor for correspondence laboratory for utili zati on of the spec ies fo r making paper grade pulp and fibres suitabl e for use in co rdage industry. Materials and Methods Materials For thi s stud y, three plant spec ies viz Alpinea allughas Rose, Clynogyne dichotoma, and Hibiscus abelmoschus were selec ted. M atured pl ants of all the three species were coll ected from a fo rest near Jm·hat (26.47 °N latitude, 94 . 12 °East long itude and 87 m above sea leve l), Indi a. The plant mate ri a ls were first cleaned by was hing under runnin g wate r and then airdried. The sampl es a long with the bark were cut into 2.5 x 1.5 em chips for making pulp. Methods Morphological C ha racters The morpho logical characters li ke he ight and we ight of th e pl ants were determin ed and are given in Table I. Proximate C hemical Analyses The proximate chemi cal anal yses of the plant materi als were carri ed out as per T APPI Stand ard methods 17 • The oven dri ed (OD) chi ps were powdered in a Wil ey mill and the materi als were made to pass throu gh 40 BS and retained on 60 BS mes hes . T he powdered sa mpl es were ana lysed and the results of proximate chemi cal analyses are g ive n in T able 2 . 803 GOSWAMI & SAIKIA : E VALUATION OF PROPERTIES OF FIBRES T ab le I -Morp ho logical c haracters of the pl ant s Plant materi al Particulars A. allughas C. dichotomna H. abelmoschus Heig ht of th e plant, e m 270 3 15 150 Stem diam , em T op Middle Botto m Average 1.54 2.04 3.3 1 2.87 2.8 3.0 3.6 3.5 2.2 2.9 3.7 2.8 Weight of who le plant, gm 441 528 682 Bark co ntent, per cent By vo lume By weight 15.2 20.5 Specific grav ity o f ste m/ba rk 0.30 0.28 0.70 T hick ness of th e bark , mm Moisture co nte nt, pe r cent 0.35 8 1.55 78.0 80.5 T ab le 2 - Proximate chemical ana lyses of the plants Parti cul ars Pl ant mate ri al A. allughas C. dichotooma H. abelmoschus Cold water Hot water I per cent. Alk ali Alco ho l benzene I 0.4 13.2 39.4 7.3 2.98 6.93 33. 11 3.45 6.5 (9 .20) I 0. 1 ( 16.1) 18.3 (27 .2) 5.7 (8 8) Li gn in , per cent 13.5 20.20 15 .6 ( 17.2) Pentosan, per cent 15.3 16.26 12.2 ( 15.3) Cellul ose. per cent (C ross & Bevan) 38.5 37.5 43.6 (47.2) As h con te nt . per ce nt 5.1 5.7 ( 1.9) Alph a-cel lulose , pe r cent 78 66 60.3 (56.7) Solubi lity in , per cent The data within th e bracket are for bark po rti o n Pulping and Bleaching For preparation of paper grade pulp, kraft pulpin g was carri ed out in a electrica ll y heated rotary stainl ess stee l reactor hav ing te mperature contro l dev ice. The 00 chips ( 1000 g) were charged into th e di geste r alon g wi th required amou nt of c he mi ca l so luti on at a materia l to liqu or (M : L) ratio I : 4. The cooki ng was done by va ry in g th e quantiti es of active alkali (NaOH + Na 2S) from I 0-16 pe r cent on OD raw mate ri als, keepin g sulphidity fixed a t 20 pe r cent. The c hips were cooked by vary in g temperature from 130165 °C for 3 h inc luding the time to raise the tempe rature to max imum . Afte r cook in g the pulp was was hed th oroughl y with deioni sed water and the unbl eac hed pulp thu s obtai ned was a nalysed for ph ys ical strength properti es. 804 J SC I IND RES VOL 62 AUGUST 2003 Fibre Morphology Th e morph o log ica l properti es of the fibre, e.g., le ngth (L), d ia m (D), wa ll thi c kness (W ), and lume n dia m (d ) of we ll di ges ted pulp fi bre were de te rmin ed by us in g a Dok uva l ph oto mi c roscope (JEOL , Japan) unde r d iffe re nt magnifi ca ti o ns a nd the ave rage va lues of 1went y observati o ns fo r two d iffe re nt mi croscop ic areas were recorded. St:anning Electron Mil:roscopy Fibres in th e pulp sampl es were sepa rated and mounted o n spec imen ho lde rs w ith th e he lp of e lectroconduc ti ve tape. The sa mp les were coated w ith gol d in a n ion sputte r coate r (JFC WO, J EOL , Japan) in low vac uum w ith a layer 150-200 11m thi c k. Th e obse rva ti on was made in a JEOL, JSM. 35 M - 35 CF e lec tro n mi crosco pe at a n acce le ratnng potenti a l of 15 kV. Mi c rogra ph s were ta ke n at thi s pote nti a l. Paper Sheet M aking and Testin g T he un bleac hed and bl eac hed pulps we re beaten in a la bo rato ry va ll ey bea te r to 45 "SR (Sc hopper Re ig la r) freeness at 1.45 per ce nt consiste ncy and 2 sta nda rd ha nd s heets of 60 ± I g-- we re made from the pulp s in a Briti s h stand a rd labo ratory hand sheet ma kin g mac hin e, fo ll owed by press in g and d ry in g. T he d ri ed pape r s heets we re cond iti oned a t 65 ± 2 per cent re lati ve humidity at 27 °C fo r 2 h a nd th e n tes ted fo r vari ous ph ys ica l stre ngth pro pe rties as per T appi 17 standa rd me th ods . Extraction of Fibres for Cordage T he ste m porti o ns of the pl ant A lpinea allughas R ose and Clynogyn.e dichotoma, w hil e th e ba rk portio n of Hibiscus abelmoschus were take n fo r ex trac ti on of f ibres fo r use as cordage . Fo r ex trac ti o n of fibres th e stem porti o n of A. allughas and C. dichotoma were cut into 60 e m le ngth . Th e c ut po rt io ns of the ste m we re splitted lo ngitudin a lly w ith the he lp of a kni fe. The cut strips were made into bund les. Th e barks of H. ahelmoschus were separated fro m th e ste m manuall y a nd c ut int o 60 e m length . T he ba rk s were a lso th en made into bundl es. T he bundles of A. allughas strips and the barks of H. abe/moschus were di gested unde r pressure free conditi o n in a SS vesse l of 60 x 60 x 45 e m size. The bundl es were pl aced hor izo nta ll y in the vesse l and requi red qu a ntity of wa te r was added to ma int a in M :L rati o of I :6, at vary in g c he mi ca l concentrati o ns fro m 12- 16 pe r cent fo r 2-3 h at bo ilin g te mpe ra tu re. Th e strip bundles of C. dichotoma were a lso d igested unde r pres~ urc in an e lec tri ca ll y heated rotary di geste r at 165 "C w ith 16 pe r cent c he mi ca l co ncentrati o n fo 1 2. 5 h. A fter cookin g th e fibres were was hed th o roughl y with ta p wate r to make th e m free from c he mi ca ls. Th e fibres we re th en dri ed unde r sunli g ht. Th e dri ed fibres were ke pt in room te m perature for few days and a softe ning treatmen t was g iven to make th e m s uitabl e for twine mak ing. T he softe ned fibres were th e n c hopped to a le ngth of 30 e m to fac ilitate feeding into cardin g mac hine in a c on ventio na l jute tw ine makin g unit. The fibres were the n converted to slive rs and fin a ll y two and three pl y tw in es were made in a tw in e makin g mac hin e . Th e phys ica l stre ngth prope rti es of th e tw in es we re tes ted. Results and Discussion Th e mo rph o log ical c ha racte rs of the pl ant materi a ls, as g iven in Tabl e I , s howed th at th oug h the pl ants we re of diffe re nt he ig hts, the re was no t so mu c h vari at io n in di amete rs of ste m of th e pla nts. The spec ifi c grav ity of the green ste m of the pl ants vari ed from 0 .28-0 .35. The g ree n we ights and mo isture conte nts of the pl ant were more o r less same. Th e average ce llul ose co nte nt was fo und to be max imum fo r H. abelmoschus (47.2 pe r cent) fo ll owed by A. allughas (38.5 pe r ce nt) and C. dichotoma (37.5 pe r ce nt) (T ab le 2) Li g nin co nte nt s were fo und to be 13 .5, 15.6, and 20.29 pe r ce nt , w hil e the pentosan conte nts were 15.3, 12.2, 16.3 per cent , res pecti ve ly fo r A. allughas, H. abelmoschus and C. dichotoma. The a -ce llul ose was recorded max imu m (78 pe r cent) fo r A. allughas, fo ll owed by C. dichotoma (66 pe r cent) and H. abelmosch us (63 pe r ce nt). The c he mi ca l constitutent s of the pl a nts indi ca te the ir suit ability as pul pab le ce llul os ic mate ri a ls. T he prope rti es were ide nti ca l w ith so me othe r no n-wood pl ant s 18 ' 19 Th e yie ld a nd re lated ph ys ica l prope rti es of th e pulps obta in ed f1'o m di ffe re nt plan t mate ri a ls are g iven in Tab le 3. Th e unbl eac hed and bl eac hed pul p yie lds were 46.3 and 40.7 pe r ce nt fo r A. allughas fo ll owed by H. abelmoschus (48.7 and 43.6 per ce nt) and C. dichotoma (42 .6 and 39.9 pe r cent ). Kappa number of unbl eac hed pulp of A. allughas was 22, w hil e fo r H. abelmoschus was 29 . T he bri g htness of b leac hed pulps were a lmost s imil ar and were w ithin the range 76-80 pe r cent. T he viscos iti es of the b leac hed pulp from a ll th e three p lant spec ies were w ithin 38-42 C p . 805 GOSWAMI & SAIKIA: EVALUATION OF PROPERTIES OF FIBRES The morphological characteristics of the bleached pulp fibres are shown in Tabl e 4. The average fibre len gths were 1.25, 1.20 and 1.21 mm , whi le widths were 22, 20 and 23 mm , respectively , for bleached fibres of A. allughas, C. dichotoma and H. abelmoschus. So also the average cell wall thickn ess of C. dichoroma was 4.90 ~-tm , followed by 3.75 ~-tm for A. allughas and 3.53 ~-tm for H. abelmoschus. Lumen diameter was found to be minimum for H. abelmoschus ( 12.8 ~-tm) and maximum ( 17 ~-tm) for C. dichotoma . The Runkle ratio ranged from 0.47- 0.55 and th e slenderness rati o from 52.6- 60. These properties of pu lp fibres were comparable to other quality Table 3 - Physical properties of pulp fibre Plant material Particulars A. a/lug has C. dichoroma H. ahelmoschus Yi eld of unbleached pulp , per cent 46. 3 42 .6 48.7 Yi e ld of bleac hed pulp, per cent 40.7 39.7 4 3.6 Kappa Number 22 27 29 Brightness of bleached Pulp , per cent 80 78 76 Vi scosity at 27"C , Cp 35 42 38 Degree of po lymerization 370 280 380 Table 4 - Morphological propert ies of pulp fibres Plant material Properti es C. diclwroma A. allut;has II H. ahelmoschus II II Fibre lengt h L, mm 2.80-0.42 1.25 2. 10-0.27 1.20 3.25-0.63 1.21 Fibre width D, mm 22- 17 22 21-17 20 22-25 23 Cell wa ll thicknes s, W , 11m 3-5.20 3.75 3.25-5 4.90 2.85-4.75 3.52 6.8-1 6.5 15 .2 7 .80- 17.5 17 5.8-14 .3 12.8 Lumen diameter d, 11m Runkel ratio , 2 W/d 0.49 0.47 0.55 Slenderness ratio , LID 56 .8 60 52.6 Flexibility coefficient , (d/D x I 00) 69.1 85 55 .7 Ratio of tw ice cell wall thickness to fibre di ameter 0. 34 0 .40 0.3 1 Shape factor (D2-d2)/( D2+d 2) 0.35 0.16 0 .53 I= Range II = Average value 806 J SCI IND RES VOL 62 AUGUST 2003 fibres used for producing paper of hi gh physical . ?0 strength properti es- . Figure I (a-c) shows scanning electron mi crographs of thin secti on of the stem of A. allughas, C. dichotoma and H. abelmoschus respectively. The uniform ce ll with lignifi ed middle lamella were visibl e in the case of A. allughas, while the thick cell wall with hi ghly li gnifi ed cells were present in ste m of C. dichotoma. H. abelmoschus co nsisted of uniform cell with less li gnin in the middl e lame ll a. Occasional cracks visible in so me porti ons of C. dich.otoma were not present in A. allugh.as and H. abelmosch.us. The scanning e lectron micrographs of the pulp fibres of A. allughas, C. dichotoma and H. abelmoschus are shown in Figure 2 (d-f). The fibres (a) (d) (h) (c) (f ) Fi gure 1- Scannin g electron micrograph s of thin secti on of th e stems of (a ) A. allughas, (b) C. dichotoma (c) H. abelmoschus Fi gure 2 - Scannin g elec tron mi crograp hs of tibre s of (d) A. alluglws, (e) C. Dichotoma, (I) H. abel!uoschus 807 GOSWAMI & SAIKIA : EVALUATIO N OF PROPERTI ES OF FIBR ES of A. allughas were fl at with uneven surface (Figure 2d). There were some occasional pores visibl e in the surface of the fibres. Irregul arl y arranged fibril s were also seen. Some fibres of C. dichotoma were so lid with the uniform fibril s arranged hori zontall y on the surface without any pore or crac k, while some were fo und to be flat with pores. A lso irregul arl y arranged fibrils were visible on the surface of the fibres (Figure 2e). The fibres obtained from H. abelmoschus were hollow with occasiona l pores and cracks, with no visible fibril s on the surface (Figure 2f). The phys ica l strength properti es of paper sheets made out of unbl eac hed and bleached pulps prepared under identi ca l conditi ons are given in Table 5. The 2 bulk dens ities of unbl eac hed pulp sheets (60 g/m ) were 1.45-1 .55, w hil e that of bleac hed paper sheets were 1.37-1.43. Burst indi ces for unbleac hed and bleac hed paper sheets made out of A. allughas, C. dichotoma and H. abelmoschus we re 4 .8 1 and 3.80 2 Kpam 2/g, 3.95 and 3.35 Kpam /g and , 4 .25 and 3.90 Kpam 2/g, respec ti ve ly . Simil arly , tear indi ces for unbleached paper sheets vari ed from I 0.3-1 1.5 mNm 2/g and th at fo r bleac hed paper sheets from 6.4-7 mNm 2/g. Tensil e indi ces were found out to be 64.2 and 39.8, 58.7 and 47.6, and 65.3 and 46.2 N/mg, respecti ve ly, for paper sheets made of unbleac hed and bleac hed pulps obtained from A. allughas, C. dichotoma, and H. abelmoschus. The foldin g endurance fo r un bleac hed paper sheets varied from 350-450, whil e for bleac hed paper sheet, it vari ed from 120-175 . These ph ys ica l strength properti es were simil ar to th ose obtained for paper sheets made 2 1 22 fro m pulps of other non-wood pl ants · . The phys ica l strength properti es of twin es made out of the fibres ex tracted are also recorded in T abl e 6. The breakin g loads (N) of twines of di am 2.40-2.90 mm were within 160-245 and th at of twines with diameter 3 .45-3.68 mm were between 200-300. Th e strength properti es of twines were comparabl e to 2 th ose of twines made from jute and banana f ibres ' . Conclusion Th e paper sheets made fro m pulps of all the three spec ies were found to possess hi gh ph ys ica l strength properti es . So also, twines made out of the fibres of A. allughas, C. dichotoma and H. abelmoschus produced tw ines with adequ ate strength properti es. Therefore, th ese pl ant materi als will be Tabl e 6 - Physica l strength propert ies of twi nes Pl ant materi al Properti es Weight per Iinear metre, g Diam mm Breaking load . N A. allughas 2 ply 3 ply 2.27 3.70 2.98 3.5 1 245 300 2.20 3.20 2.40 3.45 190 280 2.68 3.52 2.53 3.68 160 200 2.89 3 176.70 2.67 2.86 179.3 C.dichotoma 2 pl y 3 ply H. abelmosc hus 2 ply 3 pl y Banana fibre22 Table 5 - Physical stre ngth properties of paper sheets made fro m unbl eached (U b) and bleac hed (Bl ) pul ps Bul k densi ty cc/g Burst index kPam 2/g Tear index mN m2/g Tensi le index N/mg Fo lding end urance (double fold ) A. allu ghas Ub Bl 1.45 1.37 4.8 1 3.80 10.3 6.4 64.2 39.8 450+ 150+ C.dichotoma Ub Bl 1.55 1.43 3.95 3.35 11 .5 7.8 58.7 47 .6 340+ 12<t H. abelmoschtts Ub 81 1.50 1.4 1 4.25 3.90 10.8 7.5 65.3 46.2 350+ 175+ Plan t materi al 808 J SCI IND RES VOL 62 AUGUST 2003 suitable for use as alternative source of raw materials for paper and cordage industries. II References 12 2 3 4 5 6 7 8 9 10 Clark T F, Nelson G H, Wolff A & Perdue R E (Ir), A search for new fibre crops: pulping studies on kenaf, Tappi, 45 (1962) 780-786. 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