Dual Channel Analysis of Refinery Gas: Refinery Gas System B Varian Application Note Number 36 Brian Thompson Varian Chromatography Systems Key Words: Refinery Gas, Unsaturated Hydrocarbons, Hydrogen Sulfide, Carbonyl Sulfide, PLOT Alumina Column Introduction Experimental A single-channel analysis of refinery gas is described in Application Note #34 (Refinery Gas System A). In that method, a single thermal conductivity detector (TCD) is used with argon carrier to obtain good sensitivity and linearity for hydrogen. Because of the low sensitivity of the TCD for carbon oxides against argon carrier, they are converted to methane and detected by flame ionization. Sulfur gases also are not detected well enough by the TCD against argon; and since they are not detectable by FID, they are not measured at all. Two 3400s are needed for concurrent operation of the three detectors. GC #1 (Figure 1), with TCD and FID, provides measurement of hydrogen (and helium if present) against argon carrier on the TCD, and hydrocarbon separation on the PLOT column with helium carrier. GC #2 (Figure 2), with TCD only, separates and detects oxygen, nitrogen, carbon monoxide, carbon dioxide, hydrogen sulfide and carbonyl sulfide using helium as carrier. Peaks are also produced for hydrogen, methane, ethene and ethane, but these are not needed for quantitation on this GC. The dual-channel method described here utilizes two TCDs, the first with argon carrier for best performance on hydrogen, the second with helium carrier for detection of all other required elemental and inorganic gases, including the common sulfur compounds. Hydrocarbons from C1 to about C7 or C8 are separated on a PLOT alumina column and detected by FID. If desired, a 4-port valve may be installed to permit backflushing of heavier components. Figure 1. GC #1 With two chromatographs, the column systems needed for the separations are simpler than that used in System A. Figure 2. GC #2 For the hydrogen and hydrocarbons on GC #1, two aliquots of sample are injected simultaneously by means of the 10-port valve, one into a molecular sieve for the hydrogen, the other via a capillary injector into the PLOT column for the hydrocarbons. After elution of oxygen, the molecular sieve is backflushed to remove the remainder of the sample and the detector output is switched to the FID for the hydrocarbons (Figure 3). A similar parallel system is used in GC #2. The 10-port valve injects two aliquots simultaneously, one into a molecular sieve, the other via a delay column, into a porous polymer. The molecular sieve elutes oxygen, nitrogen, methane and carbon monoxide in less than three minutes. After the carbon monoxide peak, the 8port valve is switched to backflush the heavy components from the molecular sieve. This valve switch also reverses the position of the porous polymer in time to receive the sample from the delay column. The porous polymer separates carbon dioxide, hydrogen sulfide and carbonyl sulfide from the elemental gases and light hydrocarbons for detection by TCD (Figure 4). At the end of the analysis, after elution of COS, the 8-port valve is switched back to its standby (initial) position. Heavier components are backflushed off the porous polymer to vent while it is in standby. If both chromatographs are operated at the same time a dual-channel data system is required for data acquisition, with an appropriate program to combine the results. Molecular Sieve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Helium Hydrogen Oxygen Methane Ethane Ethene Propane Cyclopropane Propene Is o b u ta n e Propadiene n-Butane trans-Butene-2 Butene-1 Is o b u te n e cis-Butene-2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2,2-Dimethylpropane Isopentane/Methylacetylene n-Pentane 1,3-Butadiene Pentene-1 cis-Pentene-2 Methylcyclopentane Cyclohexane 2-Methylpentane 3-Methylpentane n-Hexane Methylhexanes n-Heptane Benzene C9s C8s Figure 3. Refinery System B (GC#1) Molecular Sieve Porous Polymer 1 2 3 4 5 6 7 8 9 10 11 12 Hydrogen Oxygen Nitrogen CH4 CO O2+N2 CH4 CO2 Ethene Ethane H2S COS Figure 4. Refinery System B (GC#2) These data represent typical results. For further information, contact your local Varian Sales Office. GC36:0894R
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