FAME-MED Orthopedic science & precision for overcoming challenges Medical Ltd. www.famemed.com.tr Innovation for Human Life Medikal Sistemleri Ltd. Þti. (Import - Export) (R & D) www.biosismedikal.com.tr www.famemed.com.tr (Production) www.neologic.com.tr Biologic Medikal Ltd. Þti. (Import - Export Construction) www.ute.com.tr (Casting) www.implantdokum.com (Bio-Agriculture & Biomedical Products) FAME-MED Medical Ltd. Vision and Mission V M Improving quality of life by productive biomedical design, research and production. We design, test and produce medical implants using cutting-edge technologies. Our mission is to convert innovative biomedical concepts into novel products through translational research. Design, Research and Production to Improve Quality of Life. Fame-Med Medical Trade Ltd. is a high-tech medical and biomedical R&D company founded in 2002 with the aim of improving design, innovation, research and development of medical materials and implants. The company is currently based at Hacettepe University Techno-City (www.hacettepeteknokent.com.tr), Ankara, Turkey. Fame-Med is in collaboration with universities human sources and infrastructure as well as companies at industrial zones around the country. The company is specialized in medical materials, implants and devices mostly used to surgically treat musculoskeletal and maxillofacial diseases and disorders. Devices for measurement, such as ligament tensioners, volumeters, cartilage strength probes are also created. 3 Research Based Engineering of Medical Materials, Implants and Devices. "Precision from scratch of the design to the final product." FAME-MED meets the merits of combining research among medicine, engineering and basic sciences. Material characterization, mechanical testing, in vitro, in situ and in vivo testing of medical devices can be performed by the own and by mobilizing nearby sources of the company. Other nearby sources including high-techcoating of medical implants by biocompatible materials. Production of tissue engineering scaffolds such as bioceramics and regenerative medicine tools are also in the scope of this company. Our group consists of medical doctors, maxillofacial surgeons, engineers and researchers as well as industrial experts of the biomedical field. Medical doctors are critical decision makers in the name of their patients who are the end-users of biomedical implants and devices. We rely that medical doctors, veterinary and dental surgeons should be involved from the first to the last stages of designing and researching these devices for successful product development. 4 As we talk the same language, we are able to follow new approaches to common problems with great elasticity because of our built in self-reliance to our individual talent with a homogenous selfconciseness. The mission of Fame-Med is to improve current medical implants and to develop/design new medical implant technologies. In a fast grooving and rapidly aging society, the demand on new trauma, reconstructing and joint replacing biomedical material technology is versatile and increasing. Human Sources Together with its sister companies, Fame-Med recruits 28 staff at its facilities. Experts of various fields including material scientists, mechanical engineers, electrical and electronical engineers, biomedical engineers, chemists and microbiologists gather together at international and international projects. Distributers in Turkey are located in 7 districts and 47 cities establishing a sales network that reaches all parts of the country. Operations in England, Germany and other European countries are carried out through various offices. Nearby countries including those of Eastern Europe, Middle East, Mediterranean and North Africa are reached through our office in Istanbul. Material Development and Characterization, Mechanical Testing, In Situ, In Vitro and In Vivo Testing. Our research partners at universities collaborate with us on material development and characterization, virtual and mechanical testing of implants, in situ and in vitro genotoxicity, carcinogenicity (ISO 10993-3) and cytotoxicity (MTT, Natural Red Uptake, XTT) testing (ISO 10993-5). Implantation (ISO 10993-6), Biodegradation (ISO 10993-9), Intracutaneous Reactivity and Sensitization (ISO 10993-10) and Systemic Toxicity (ISO 10993-11) tests are nearby accessible at sources. We are able to design clinical trials through our network at state and university hospitals. 5 Biomechanics We are all genius. The time line from "having an idea" to designing, virtual testing, prototyping and environmental testing is shortened recently. Following steps of smart medical implant and/or instrument designing, development and prototyping are undertaken step by step by the experts of the field. Concept Development: Understanding the rational of the design that we call the project and its originality may take the longest time. To develop a sound statement (a) the literature is searched, (b) patents are investigated and (c) experts assess similar products on the market. Stating the problem and the new idea that can solve that problem are approached scientifically. Technical staff designs the medical implant and/or instrument as soon as the concept is set. Research Capacity Designing of the Solid Model: The environment is virtually designed together with the medical implant and/or instrument from computerized tomography (CT) pictures. In the case of the proximal femur for instance several normal bones were scanned with a multidetector CT. Voxel sections were reconstructed with commercially available software and a threedimensional solid model of the femur is created. The design of the new medical implant and/or instrument is now ready to be assessed by the owner of the project. Re-designing and fine-tuning of the new medical implant and/or instrument is undertaken according to the project owner and the experts' opinion. Finite Element Analysis (FEA): Commercially available softwares are used for FEA. The environment that is usually the musculoskeletal system is simulated for physiological or pathological conditions. The original implant and its available comparatives are designed and analyzed. The duration of FEA can vary according to the number of research questions and the number of medical implants to be tested. Mechanical Features of the Implants 6 MATERIAL Elastic Modulus (N/ mm²) Poisson Ratio Yield Strength (Mpa) Stainless Steel Titanium (Ti6A14V) 193.000 114.000 0.28 0.34 310 830 Loads to the implant and joins are simulated according to the literature. The forces are applied 'load case' then the analysis is run and the von Mises stress values (MPa) are calculated. These values are acquired numerically from each of the nodes established on the model. Forces are applied to the simulation and the mesh structure is formed. Bones are modeled as a homogenous, isotropic and elastic material. If essential, a fracture line can be created on the model. Stress values at every point across the entire implant, fracture line or bone can be analyzed in these models. Biomechanical Testing: Cestamide, a synthetic material with mechanical properties similar to those of bone. Cestamide is shaped into the desired bone. Load cells are placed into spaces to measure loading on the medical device or bone. The medical device applied bone is than placed in a material-testing device. Load displacement curves are obtained from this device. Bending, tension and torsion test equipment are available at nearby sources. ISO, CE and ASTM tests are carried out by subcontractors. In general, cylindrical or H shaped moulds of are prepared for the tests. Six to 10 samples are usually required to be tested at our universal mechanical test machine. Material Characterization Pore Size and Structure Assessment: Surface topography and pore size of medical devices or biomaterials is examined with Scanning Electron Microscope (SEM). Small samples of the medical device are stabilized on supports and are filmcoated with gold fragments to maintain a higher conductivity on the surface. The surface area is assessed at a Quantachrome Autosorts 6 single ray BET Surface Characterization Device at nearby infrastructure. Materials are cleared off moisture and dissolvent before tests. Surface area analysis is carried out with nitrogen adsorption. Density Measurements: X-Ray Diffraction (XRD) of the surface of the medical device or biomaterial is tested under the JSM 6400 SEM using the Rigaku XRD unit and the Cu K-alpha ray at 2 Theta. Porosity: Inner pore volumes of biomaterials and medical device coatings are measured at 50 psi using a mercury porosimeter at nearby sources. Visible density is assessed at the same device. Expertise of 25 years in research and 27 years of production. 7 Release Tests: Implants are recently enhanced to deliver medicine and active molecules. In such instances release graphics are prepared. Implants are separately placed in 20 ml deionized water for 6 weeks. The solutions are evaluated on a Single Beam Diode Spectrometer. Sensitive assessment of release is utilized using a High Pressure Liquid Chromatography (HPLC) device. Implants are kept in 20 ml human sera for 24 hours. On the following day the sera is distilled and incubated at 37°C. The incubated serum is assessed at the HPLC device and Symmetry C8, 3 are used. The mobile phase of the serum is maintained using 0.01 mol heptansuphonic and acetonitrile (85/15, h/h). Absorbance is observed at 1.4 ml/min flow speed and 280 nm. Microbiological Tests: Bactericidal effect of the implants is analyzed using BD BBL Sensi-Disc Antimicrobial Sensitivity Test Discs . Methicillin-Resistant S. Aureus (MRSA) (strain: ATCC 2592) is a bacteria frequently causing implant related infections. MRSA is diluted in 1.0 ml distilled water a0.1 ml of this elution is spread on agar plates. Test discs are placed on one half of the plate and controls on the other half. The agar plates are incubated at 37°C for 4 days. The diameter of zone of clearance around the implants is measured. Diameters of 9 mm and less are accepted as resistant. Diameters of 10 - 11 mm are accepted as average and diameters larger than 12 mm are recorded as MRSA sensitive. A subcontractor assesses the production of a biomembrane at implant related infections. 8 In Vitro Test According to the scope of the study, a) adhesion, b) proliferation, c) differentiation (for bone mineralization), and d) extracellular matrix production is examined. Human bone marrow derived Mesenchymal Stem (MSC) and MC-3T3E1 Cell lines are used for in vitro tests. Adhesion: 462.000 cells are used for the adhesion experiments. Cells are placed on 12 well plates with the implant and left for incubation. Live and death cell counts on implants are assessed after trypan blue staining. Proliferation: 27,000 cells are used for cell proliferation and toxicity tests with MTT. Cells are placed on 96 well plates with the implants and left for incubation. On assessment days, 20µl (5mg/ml) MTT paint is added to each well and the cells are further incubated at 37°C for 4 hours. Change of color in the wells is measured with an ELISA Reader at 540 nm. Quantitative Live Time Analysis of Proliferation: Adhesion and proliferation of cells on biomaterials is assessed using a Real Time Cell Analyzer. Cells are planted on 96 well plates containing micro electrolytes with the implants. The analyzer is placed in an incubator containing 5 % CO2 at 37°C. With the integrated computer system, the proliferation of the cells is analyzed at every 40 minutes. Mineralization: 375.000 cells are placed on 12 wellplates with the implants. When the cells reach 50 to 60% saturation, the differentiation solution is added. Alizamine Red staining reveals mineralization. The Quantichrom Calcium Assay Kit is used to identify the calcium content. qRT-PCR Studies: Osteogenic protein analysis is conducted at cells derived from implants. The RNA is isolated from the cells that contacted with the medical implants and biomaterials. Alkaline phosphatase (ALP), osteocalcin (OCN) and osteopantin (OPN) gene expression levels are analyzed. Research Projects (Completed) -Ankle Rotation Stabilizer (Middle East Technical University Research Fund) - Load distribution at the knee joint according to hip anteversion and varus/valgus (Osmangazi University Research Fund) - Double layered self-adhesive kollagen membrane production (for ArsArthro Co. Bilkent, Technocity) (Patented) - OnKap/TedKap: Antibiotic containing polymer coating of metallic implants to prevent/treat implant related infections (for Orthopro Co.) (Patented) - Production of a gait analysis system (for Tümer Electronic Ltd.) - Production of a mini/micro plate system (Middle East Technical University Technology Development Center) - The designing and production of an Anterior Cruciate Ligament (ACL) fixation set (sold under the brand name of Orthopro) - Canine hip prosthesis (designed and prototyped for Hipokrat Ltd.) - The Modified Anatomic Plate (Finite Element Analysis pilot study for Fuad Öken MD) (Öken F. et.all. Performance of modified anatomic plates is comparable to proximal femoral nail, dynamic hip screw and anatomic plates: Finite element and biomechanical testing. Injury. 2011; 42: 1077-83.) - The Modified Axial Fixator for Hip Fx (Finite Element Analysis pilot study for Hakan Özdemir MD) - The Modified Epiphysiodesis Set (designed and prototyped for Hipokrat Ltd.) - Maxillofacial Mechanical Tester (produced for Ankara University Dentistry Faculty) - Educational Simulator for Dentistry (DiHES) (supported by TUBITAK) (Konukseven EI. et.all. Development of a visco-haptic integrated dental training simulator. J Dent Educ. 2010; 74: 880-91.) - Mechanical testing of the proximal loads of a tibial Ilizarov fixator: Finite Element Analysis pilot study (for Turgay Çavuþoðlu MD) (Çavuþoðlu T. et.all. Biomechanical comparison of two different wire stretching methods in the treatment of tibial plateau fractures with the Ilizarov technigue and the related clinical results. Joint Diseases & Related Surgery 2009; 20: 2-10.) - New concepts of Mini Maxiollofacial Distiractor (completed for Kýrýkkale University) 9 International Research Collaborations A monoblock acetabular cup was developed to enhance ceramic-bone integration. ([FP7/2007-2013] [FP7/2007-2011] under grant agreement n° [286548]. http://match-euproject.com/ Intervertebral textured polymerceramic composite cages are designed and prototyped using the 3D printing technology. TUBITAK_TEYDEP Project n° [9120071]. ORIGAMI Development of new high-peed Additive Manufacturing Industrialised complex processing for Osteointegrable ceramic Implants. HIPster HIP manufacturing Solutions Towards Efficient Revision-prostheses. Development and application of innovative processes to transform hierarchic structures existing in nature into innovative biomedical devices with advanced biomechanical characteristics. M-ERA.NET Project n° [evaluation process] In Vitro and In Vivo Tests BioBone Development and implementation of a new hip revision prosthesis through the combination of new processing methodologies applied to innovative ceramic compositions, an improved structure design and an innovative deep coating methodology with the goal to obtain a new cost-effective and long-lasting device. MANUNET-ERA Project n° [27030] Confocal Microscopy: Along with other types of microscopy techniques, cells on medical implants and biomaterials are evaluated by Confocal Microscopy at nearby sources. Behavior of live cells colored with fluorescent dyes of Typotitic Carbocianin is observed. Same samples are further monitored by SEM and Transmission Electron Microscopy for academic merits. In Vivo Testing: Access to small and large animal testing facilities after ethical committee approval is available. 11 Medical Ltd. Hacettepe University Beytepe Campus University District. 1596. St. Techno-city Building #4, No: 95 2. Floor Office No:52, Çankaya, Ankara, 06800, Turkey www.famemed.com.tr [email protected] Phone: +90 312 299 26 33 Fax: +90 312 236 17 47
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