Helander - Plant List

PLANT LIST ‐ SPECS ‐ CAPABILITY
Make/Model
M/C Type
Mazak Integrex E650H
Multi‐task MILL/TURN CENTRE
Min workpiece Max volumetric workpiece envelope envelope including any Total Axes
(i.e. For prismatic / chucking / barfed workpieces)
constraints
Chucking: Ø500 Max. Shaft work: Ø360mm x 3mtr between ctrs (Large chuck available)
Simult Driven Axes
Tool Stations
5
80 (any may be driven)
Ancillary Equipment
Work Steady Ø20mm x 100mm
5
Tailstock
Additional functionality?
Control
Conversational Control
Software options: gear hobbing and thread re‐cutting
Mazatrol
Yes
Mazatrol
Yes
Mazatrol
Yes
Mazatrol
Yes
Doosan Fanuc 'i' series
No
Mazatrol
Yes
Mazatrol
Yes
Mazatrol
Yes
G‐Tech 16i
No
70 Bar HP Coolant
Sub Spindle
Mazak Integrex 200 III ST
Multi‐task MILL/TURN CENTRE
Chucking: Ø200mm ‐ Barwork: Ø65mm x 900mm to sub‐spindle chuck
Ø20mm x 100mm
8
5
40 (any may be driven)
Gantry Loader
Lower Driven Tooling Turret
Bar Feeder
Mazak Nexus 250M
TURN/MILL CENTRE
Chucking: Ø250mm ‐ Barwork: Ø77mm x 450mm
Ø10mm x 25mm
3
3
12 (any may be driven)
Driven Tooling
T il t k
Tailstock
Driven Tooling
Mazak Nexus 200M
TURN/MILL CENTRE
Chucking: Ø250mm ‐ Barwork: Ø50mm x 450mm
Ø10mm x 25mm
3
3
12 (any may be driven)
Gantry Loader
Tailstock
Doosan Puma 3100Y
TURN/MILL CENTRE
Chucking: Ø300mm Shaft work: Ø420mm x 1250mm between ctrs. Max boring depth 600mm (Tuned boring bars)
Driven Tooling (Y
Axis)
Driven Tooling (Y‐Axis)
Ø25mm x 50mm
4
3
12 (any may be driven)
Work Steady & Tailstock
70 Bar HP Coolant
Twin Pallet (500mm x 500mm)
Mazak Variaxis 630‐5X MkII (#1)
5‐Axis MILL CENTRE
Cylinder: Ø630 mm x 500mm Max load = 500Kg
n/a
5
5
80
Mazak Variaxis 630‐5X MkII (#2)
5‐Axis MILL CENTRE
Cylinder: Ø630 mm x 500mm Max load = 500Kg
n/a
5
5
80
Mazak HCN 6000 II
HMC
Cylinder: Ø900 mm x 1000mm Max load ?Kg
n/a
5
5
80
Matsuura H Plus 405
HMC
Cube: 800mm x 800mm x 800mm Max load 500Kg
n/a
4
4
Mazak Nexus V510C II
VMC
Rectangular Cubloid: 1200mm x 510mm x 500mm n/a
4
4
30
Rotary Table 1 Axis
Mazatrol
Yes
Bridgeport VMC 1000 (#1)
VMC
1000mm x 450mm x 600mm
n/a
5
5
30
Rotary Table 2 Axis
Bridgeport
Yes
Bridgeport VMC 1000 (#2)
VMC
1000mm x 450mm x 600mm
n/a
5
5
30
Rotary Table 2 Axis
Bridgeport
Yes
Bridgeport VMC 800
Bridgeport VMC 800
VMC
800mm x 450mm x 500mm
800mm x 450mm x 500mm
n/a
4
4
30
Rotary Table 1 Axis
Rotary Table 1 Axis
Bridgeport
Yes
Bridgeport VMC 560
VMC
560mm x 410mm x 500mm
n/a
3
3
20
Rotary Indexer
Bridgeport
Yes
Daewoo Mynx 540
VMC
1000mm x 500mm x 500mm
n/a
4
4
Fanuc 21i‐M
No
Daewoo Ace VC500
VMC
500mm x 500mm x 500mm
n/a
3 + Ind
3
Fanuc 18‐M
No
Fanuc 21i‐TB
No
Fanuc 18i‐T
No
Fanuc 18i‐T
No
70 Bar HP Coolant
Twin Pallet (500mm x 500mm)
70 Bar HP Coolant
Twin Pallet 70 Bar HP Coolant
Twin Pallet 70 Bar HP Coolant
Rotary Table 1 Axis
70 Bar HP Coolant
70 Bar HP Coolant
Twin Pallet 30
Rotary Indexer
70 Bar HP Coolant
Daewoo Puma 400 Long bed (#1)
TURN
Chucking: Ø300mm Shaft work: Ø320mm x 2mtr between ctrs. Max boring Ch
ki
Ø300
Sh f
k Ø320
2
b
M b i
depth 700mm (Tuned boring bars)
70 Bar HP Coolant
Ø20mm x 100mm
2
2
Work Steady
Tailstock
Daewoo Puma 400 Long bed (#2)
TURN
Chucking: Ø300mm Shaft work: Ø320mm x 2mtr between ctrs. Max boring depth 700mm (Tuned boring bars)
70 Bar HP Coolant
Ø20mm x 100mm
2
2
Work Steady
T il t k
Tailstock
Work Steady
Daewoo Puma 400 Short bed
TURN
Chucking: Ø300mm Shaft work: Ø320mm x 1mtr between ctrs. Max boring depth 200mm (Tuned boring bars)
Ø20mm x 100mm
2
2
Hardinge GT Conquest
TURN
Barwork: Ø25mm x 50mm (Super precision model)
Ø2mm x 10mm
2
2
Bar Feeder
Fanuc 18‐T
No
Hardinge T42
TURN
Chucking: Ø150mm x 200mm ‐ Barwork: Ø42mm x 150mm
Ø2mm x 10mm
2
2
Bar Feeder
Fanuc 18‐T
No
Haas ‐ TL2
TURN
Max Swing: Ø406mm ‐ Chucking: Ø200mm x 800mm ‐ Barwork: Ø75mm x 150mm
Ø2mm x 10mm
2
2
Haas
Yes
Aberlink CMM
CMM (CNC)
Renishaw probe system
Manual
Mitutoyo APEX C CMM
CMM (CNC)
Renishaw probe system. Temperature compensation.
CNC
Mitutoyo BX303 CMM
CMM (Manual)
Renishaw probe system
CNC
Tailstock Tailstock
Work Steady
Thread re‐cutting cycle