Fabrication of Fish Tank Platform ENGR 121 Fish Tank Dimensions Red dots indicate location where you need to locate your wood screws. Materials The wooden pieces used to construct your fish tank are p pre-cut for yyou. You are not allowed to use power tools such as the saw shown here for this project. Materials: Everything is supplied for you except: • tape measure • pencil or pen • drill bit for drilling pilot holes for screws Safety Rules 1. 2 2. 3. 4. 5. 6 6. 7. 8. 9. 10. 11. 12. 13. Do not operate any machine unless authorized to do so by the instructor. D nott attempt Do tt t tto oil, il clean, l adjust dj t or repair i any machine hi while hil it is i in i operation. ti Wear appropriate clothing for the work to be done – loose clothing can be caught up in rotating equipment, pulling you into the equipment. Nor “horse play” is allowed in the lab. To prevent tripping or cutting a foot, keep floor clear of scraps, chips and supplies. Turn off the equipment you are using before leaving itit. Safety glasses or a face shield must be worn when using tools or equipment. Put tools away when not in use. Do not use rags on rotating work. Do not attempt to hold work with rags while using any rotating equipment. Long hair must be tucked under a cap when you are operating rotating equipment. Report any unsafe working conditions and/or practices to the instructor. Take all common sense precautions. If you have an accident, report it immediately to the instructor. Do not begin to fabricate your platform until you have carefully read the operating and safety instructions above and agree to operate the equipment in a responsible manner manner. Additional Guidelines for Using the Hand Drill 1 A 1. Apply l pressure iin a straight t i ht liline with ith th the bit bit. U Use enough h pressure to keep the drill bit biting, but do not push hard enough to stall the motor or deflect the bit. 2 H 2. Hold ld th the d drill ill fifirmly l with ith one h hand d on th the grip i and d th the other th hand on the bottom of the battery pack to control its twisting action. 3 If the drill stalls 3. stalls, release the trigger immediatel immediately and determine the cause of stalling. 4. Keep the motor running when pulling the bit back out of a drilled hole to prevent jamming jamming. 5. Be careful not to have hands or other items (such as the counter top) on the other side of the hole you are drilling. The drill can “break break through” through rapidly and other unexpected things may happen, such as the drill bit breaking, the person who is drilling may trip, . . . Center Marks Mark the locations of the holes to drill in the top component component. Draw center lines to help you locate hole positions. Use your carpenter’s square and your tape measure to help you lay out the line and hole locations. Mark center lines as well as the locations of the holes where you will position the screws and d other th h holes. l Drill Reservoir Drainage Holes Drill your reservoir drainage holes in the top component. Use a ½ inch spade bit. Be sure not to apply too much forward-drilling force both for safety and to prevent splintering of the wood as your bit breaks the back surface. Also, try to keep the bit as perpendicular to the board as p possible. DO NOT DRILL INTO WORKPIECE UNLESS IT IS FIRMLY CLAMPED IN YOUR VISE. Drill Pilot Holes for Screws Now drill your pilot holes at each of the marked locations locations. Use a #42 bit. DO NOT DRILL INTO WORKPIECE UNLESS IT IS FIRMLY CLAMPED IN YOUR VISE. Drill for Countersinking (repeat for the feet) To allow the screws to slightly countersink into the surface, use a larger bit (the N bit will work fine) to make a shallow hole on top of the pilot holes. countersunk hole NEVER DRILL INTO A WORKPIECE UNLESS IT IS FIRMLY CLAMPED IN YOUR VISE. Mark and Drill Holes for the Feet DO NOT DRILL INTO WORKPIECE UNLESS IT IS FIRMLY CLAMPED IN YOUR VISE. Connecting the Top Place the screws carefully, so that they align with the pilot holes you drilled earlier earlier. You will use your drill to drill the screws into these holes and connect the wooden components together. Put the drill in low range (speed 1). Do not drill too quickly, as the head of the screw can become deeply embedded in the soft wood. d KEEP YOUR FINGERS (AND ANY BODY ELSE’S FINGERS) AWAY FROM THE SCREW. THE SCREWDRIVER BIT MAY SLIP OFF THE SCREW HEAD AND HIT HURT A FINGER. FINGER You may find it helpful to use a vice to stabilize your wooden components. Attaching the Feet Attach the feet by drilling screws through the pilot holes drilled earlier. Before attaching the second foot, you should stand the platform up, and clamp the assembly together using the bar clamp. Making sure the two feet are parallel to one another will keep the platform from wobbling. KEEP YOUR FINGERS (AND ANY BODY ELSE’S FINGERS) AWAY FROM THE SCREW. THE SCREWDRIVER BIT MAY SLIP OFF THE SCREW HEAD AND HIT HURT A FINGER. Drill the Platform Center holes Drill D ill th the center t h holes l ffor your fifish h ttank k platform. l tf Th There should h ld be two holes on each side for the attachment of screws. Make sure your platform is level first. Use a #42 bit. Attach the Platform Drill D ill your screws iinto t th the same places l you d drilled ill d your center holes. Once again, do not drill too deeply, or you may crack the wood. Drill Holes to Attach Conductivity Sensor Using the hand drill, drill two 5/32 inch holes in the locations shown. These holes will be used later to attach the conductivity sensor. These holes are 3 inches from the edge and ½ inch and 1 inch from the top of the foot. a zip tie will secure th conductivity the d ti it sensor later Drill Holes to Attach Solenoid Valves Drill two 5/32 inch holes in the locations shown. These holes will be used later to attach the solenoid valves as shown. zip ties will be used to secure the solenoid valves later Congratulations! You’re done! Now that your stand is complete, you are free to make any cosmetic alterations you want to it. Make it your own. Doing a little sanding before applying paint will help the appearance.
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