Designing a Proper Trigger for your Pumpkin Launcher Prof. Matthew Spenko MMAE [email protected] Why a Trigger? • You must remotely trigger your pumpkin launcher • In some cases, the trigger mechanism may be carrying the entire load of the counterweight • If you do not build a proper trigger, it will jam, causing massive headaches and wasting time • This document will show you how to model a trigger mechanism so you can build one that works Pin Trigger • Probably the simplest type of mechanical trigger is a “pin” trigger Pin Trigger Jam • An improperly designed trigger can easily jam • When this happens, it is extremely difficult to fix and there is a time limit to launch your pumpkin Designing a Proper Trigger • Draw a free body diagram on your trigger • Sum forces and moments: + = = > • Solve for >2 + + : An Example • Let’s say you have a steel pin on a bronze housing (You can find some nice flanged sleeve bearings at McMaster Carr). The coefficient of friction of steel on bronze is somewhere around 0.3. • Assume: • You have a simple trebuchet with a counterweight of 50kg. The pivot point is equidistant from the counterweight to the trigger. That’s an FLoad of about 500N. • L2=3cm • L1=1cm. • FTrigger = 400N! That is pretty large. Increasing L2 to 6 cm brings that down to 350N, but that is still a lot of force you have to pull with. • I am not sure how much a person can easily pull, but I suspect you would want something around 100 N. That is impossible with a pin trigger with this load! In fact, if you look at the equation, the lower limit on FTrigger is 2FLoad. • To address this, you can: • Lower the coefficient of friction, but you’re not going to get much better than 0.2. • Lower FLoad. You can do this by adjusting the place where you place the trigger. Adjusting the Trigger Location • By adjusting length from the pivot point to the counterweight, M and the trigger, you can adjust the load that the trigger sees. If LT > LCW, then you can decrease FTrigger to be less than the force caused by the counterweight • If you designed a floating arm trebuchet or something else, draw the FBD to see the best location to put your trigger Using Pre‐Fabricated Triggers • The Physics department made a set of pin triggers a few years ago. They sometimes lend them out. • Some competitors in the past have used them without doing the math to determine if they are appropriate for the particular design. Many of those competitors failed. • Don’t be a hacker, be an engineer and do the math! Latch Triggers • A latch trigger is a bit more complicated to build than a pin trigger. • Keep it simple! If a pin trigger will work for you, then use it. • If you modeled a pin trigger and the math tells you that there is no way for you to get it to work, email me and I will put together some notes on a latch trigger.
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