iStartCutsheetOuter.pdf
1
1/25/11
11:34 AM
Walther Electric Inc.
Manufacturing Approved To UL508A, UL1640, NFPA 79, CE
Start
integrated motor starter
Other Great Products From Walther Electric
Walther Electric Inc.
Manufacturing Approved To UL508A, UL1640, NFPA 79, CE
E-MOBILITY: CHARGING PLUGS AND SOCKETS AND EV CHARGING STATIONS
Walther Electric Inc. is pleased to present the latest member of the ProconboxX family:
Start
C
M
MY
CY
CMY
integrated motor starter
PIN & SLEEVE Devices are built to IEC 309-1 AND 309-2 specifications and are interchangeable with other manufacturers who conform to these IEC standards and color-coding
system… anywhere in the world. They are typically used to supply power to portable, electrically operated equipment such as generator sets, compressors, welders, heating and cooling
equipment, lighting equipment and similar apparatus, or wherever quick connect/disconnect capabilities are required.
The iStart is a forward – reverse motor starter using solid state relays in a self contained
IP65 enclosure, allowing for versatility in mounting locations!
Wiring for both direction conditions are already integrated, and by using our proprietary
SSR technology we have eliminated the need for dual contactors and mechanical
interlocks - thereby reducing both cabinet space requirements and wiring times.
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Available in 24VDC control, or Modbus RTU fieldbus, with optional current monitoring,
the iStart provides:
upto 530VAC power input
Single or Three phase switching forward and reverse
A rugged heat sink enclosure specific to only Walther
Integrated Metal Oxide Varistors
Optional 4-20mA current feedback allowing the user to detect system jams
Optional 5X20mm fuse protection
Decentralized control, mounted at the source of motor needs
Immediate swap and replace capabilities, providing reduced system downtimes
Walther’s dependable, proven Procon connectors
Walther Electric Inc., 12 F World's Fair Drive
Somerset, NJ 08873
(800) 925-8437 (732) 537-9201 fax (732) 537-9209
Start
PIN & SLEEVE DEVICES
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CM
The future belongs to mobility with electric vehicles. There is a political will to advance our
electric mobility - especially in congested urban areas - in order to protect our fossil fuel reserves and to keep our air clean. In Germany alone, experts anticipate at least 1 million electric vehicles by 2020. A pre-requisite for the power supply of these electric vehicles was for
complete standardization regarding the charging plug and socket as well as a Europe-wide
agreement on the infrastructure of EV charging stations; furthermore the development of a
corresponding communication between electric vehicle and charging station and of billing systems for consumed power. To a great extent WALTHER was influentially involved in this
preparatory work and was a valuable participant due to its expertise in plugs and sockets,
power distributors for outside areas, control, communication and billing systems.
Specifications Subject To Change
©Walther Electric 2010
PROCON
Procon™ Heavy Duty Rectangular Connectors Provide error-free connection of multiple wire
control circuitry on robotics, machine tools, material handling equipment, conveyers and other
electrical and electronic equipment or industrial machinery.
MECHANICAL INTERLOCK DEVICES
Mechanical Interlocks are designed to combine a disconnect switch and a receptacle into one
compact unit. Walther's mechanical interlock receptacles eliminate the possibility of making or
breaking the circuit under load or making a haphazard connection.
MANUAL DISCONNECT SWITCHES
Manual Disconnect Switches combine a horsepower rated switch in a tough NEMA 4X (IP65)
enclosure for safe motor load disconnects.
REMOTE ACCESS INTERFACE PORTS
Allow you to access data and power from the outside of your enclosure. This is accomplished
by mounting the panel mount housing interface to the outside of a panel that houses a PLC or
computer. The Walther Remote Access Interface Port allows users to interface the PLC or computer without opening the panel door, thereby eliminating the potential safety hazards associated with having an open electrical panel.
iSWITCH
A device combining or coordinating separate elements so as to provide an interrelated whole
of power connectors, heat dissipation, switching and control. The i Switch can control multiple
heat zones in one unit.
F. Walther Electric Corporation, Inc.
12 F World's Fair Drive, Somerset, NJ 08873
(800) 925-8437 toll free | (732) 537-9201 phone | (732) 537-9209 fax
[email protected] | www.waltherelectric.com
PBIST0111-1
Walther Electric Inc., 12 F World's Fair Drive
Somerset, NJ 08873
(800) 925-8437 (732) 537-9201 fax (732) 537-9209
Specifications Subject To Change
©Walther Electric 2010
iStartCutsheetInner.pdf
1
1/25/11
11:36 AM
Walther Electric Inc.
Manufacturing Approved To UL508A, UL1640, NFPA 79, CE
Start
Walther Electric Inc.
Manufacturing Approved To UL508A, UL1640, NFPA 79, CE
Start
integrated motor starter
Walther Electric Inc.
Manufacturing Approved To UL508A, UL1640, NFPA 79, CE
integrated motor starter
integrated motor starter
The ProconboxX iStart is an integrated Solid State Relay motor starter in a I65 enclosure!
individual 24VDC, OR, Fieldbus Compatible
individually Phase Controlled, to 1HP with Crydom Ceramic SSR’s
individual Forward/Reverse Control
individual Metal Oxide Varistors On Each Phase
individual Fusing Available
individual Current Monitoring Available
integrated Heat Sink Enclosure Rated IP65
integrated with standard, off-the-shelf, Walther Procon Rectangular Connectors
integrated Internal Connections, External Connectors
instant Connection/Replacement, Reduces Machine Downtime, Maintenance
improves Cabinet Assembly Time,
integrated Modular and Scalable Engineering
Specifications (Typical)
Temperature
Operating - 0 - 50ºC, Storage - -25-85 ºC
Load Rating
AC3, 3/4HP 3ph @ 230V, 1HP 3ph @ 480V
Shock
IEC 68-2-27, 15 g, 11mS
C
Vibration
IEC 68-2-6, 10 Hz <= f <= 57 Hz: 0,075mm Amplitude, 57 Hz <= f <= 150 Hz: 1g
M
Approval
According to UL/CSA, EC, NFPA79, UL508A
Degree of Protection
IP 65
SSR Output Specifications 15A (PNP)
NEMA Design B, IEC AC3, Squirrel Cage, Single Phase, Three Phase Start
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CM
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Operating Voltage
VAC
48-530V (47-63Hz)
CMY
Transient Overvoltage (Withstand Voltage)
Vpk
1200
K
Load Current Range
Arms
*0.6-15
Max Surge (16.5ms)
Apk
250
Max On Stage Voltage Drop @ Rated Current
Vpk
1.4
2
CY
2
Max I T for Fuse (8.3ms)
A sec
260
Max. Off-State Leakage Current @ Rated
Voltage]
mArms
0.1
Min. Off-State dv/dt @ Max. Rated Voltage
V/µsec
500
Max Turn On/Off
1/2 Cycle, Zero Crossing
External Fuses
Optional Integrated
Dimensions
ProconBoxX iStart
D
Hall Effect CT
4-20mA or
Modbus RTU Output
A B C
SSR Digital or
Modbus RTU Output
0.5
Digital 4-32VDC Interface Specifications
5 Pin, M12 Interface, 4 SSR Control, FWD/REV Function
Max. Turn-On Voltage
VDC
20-28V (24VDC Nominal)
Min. Turn-Off Voltage
V DC
1.0VDC
Typical Input Current
mAdc
12
Nominal Input Impedance
2000 Ohm
Fusing (OPTIONAL)
15Amp, 5X20mm, Replaceable
Current Monitoring (OPTIONAL)
Hall Effect, 1% Resolution
Field Bus (OPTIONAL)
Modbus RTU, 9600 Baud
EtherCat (Development 2011)
Optimal Position
With the fins
Arranged Vertically
100% rating
Minimum Spacing
50mm
Figure 1 Typical 3 Phase Starting
l-1
l-2
Forward
M2
M1
Reverse
M1
M2
Figure 2 Typical Forward/Reverse Control Interlocking Circuit
* Please note: the ProconboxX iStart is designed for Continuous Duty Forward/Reverse applications and is NOT intended
for plugging inching applications. External relays for both Forward/Reverse MUST be used and interlocked such that
there is no possibility of phase to phase connection. As a minimum the transfer from either direction must be no more
than 150mSec.
ProconboxX
16/6 Pin, 100mm
16/6 Pin, 200mm
24 Pin, 100mm
24 Pin, 200mm
A
166mm (6.54”)
266mm (10.47”)
166mm (6.54”)
266mm (10.47”)
B
154mm (6.06”)
254mm (10.0”)
154mm (6.06”)
254mm (10.0”)
C
100mm (3.94”)
200mm (7.87”)
100mm (3.94”)
200mm (7.87”)
Acceptable Position
With the fins
Arranged Horizontally
80% rating
Minimum Spacing
100mm
Not recommended
position
With the fins on top of
each other
Rating not guaranteed
No Spacing
Recommendation
D
124mm (4.88”)
124mm (4.88”)
151mm (5.94”)
151mm (5.94”)
Ordering Information
Integrated Procon Connectors
Figure 4 Typical Procon Side Entry Hood
Integrated IP65 Enclosure
Power Factor (Min.) with Max. Load
Mounting
Optional 5x20 Fusing
Part Number
Description
205119
iStart, Single Phase, 24VDC Control, 230V Output, ¾ Hp, FWD/REV
205120
iStart, Single Phase, Modbus RTU Control, 230V Output, Internal Individual Fusing, ¾ Hp, FWD/REV
205121
iStart, Single Phase, 24VDC230V,Modbus RTU, Internal Individual Fusing, Current Monitoring, ¾ Hp, FWD/REV
205122
iStart, Three Phase, 24VDC Control, 480V Output, 1 Hp, FWD/REV
205123
iStart, Three Phase, Modbus RTU Control, 480V Output, Internal Individual Fusing, 1Hp, FWD/REV
205124
iStart, Three Phase, 24VDC, 480V , Output, Modbus RTU, Internal Individual Fusing, Current Monitoring, 1 Hp,
FWD/REV
Bonded SSR’s
Quick Control Connection
Internal Wiring
Figure 3 Typical ProconboxX Cutaway
Figure 5 Typical Procon Base Mount Connector
*Maximum Current Is Subject To The Properly Thermal Dissipation Handling (See Mounting)
Walther Electric Inc., 12 F World's Fair Drive
Somerset, NJ 08873
(800) 925-8437 (732) 537-9201 fax (732) 537-9209
Specifications Subject To Change
©Walther Electric 2010
Walther Electric Inc., 12 F World's Fair Drive
Somerset, NJ 08873
(800) 925-8437 (732) 537-9201 fax (732) 537-9209
Specifications Subject To Change
©Walther Electric 2010
Walther Electric Inc., 12 F World's Fair Drive
Somerset, NJ 08873
(800) 925-8437 (732) 537-9201 fax (732) 537-9209
Specifications Subject To Change
©Walther Electric 2010