Pumps Lesson 9 Pumps Key Concepts • Pressure – 1 foot of water height = 0.43 psi gage pressure • Head – The vertical distance between start and finish water level in feet • Work – Work can be expressed as lifting a weight a certain vertical distance (Units are usually ft-lbs) Work = Weight, lb x Height, ft • Power – Power is the rate of doing work (Units are usually ft-lb/min) Power = Work, ft-lb Time, min. • Horse Power – A unit of power defined as 33,000 ft-lb/min. HP = Power, ft-lb/min 33,0000 ft-lb/min/HP • Water Horse Power – The amount of power required to lift water • Water HP = (Flow, gpm) x (Head, ft) 3960 gpm-ft/HP Break Horse Power – Takes into account that pumps are not 100% efficient Break HP = (Flow, gpm) x (Head, ft) 3960 gpm –ft/HP x Ep • Motor Horse Power – Takes both pump and motor efficiency into account Motor HP = (Flow, gpm) x (Head, ft) 3960 gpm-ft/HP x Ep x Em • 1 Horse Power is equal to 0.746 Kw 59 Example 1: Calculate the Motor horse power required to pump water at a flow rate of 300 gpm against 25 ft of head. Pump efficiency is 65% and motor efficiency is 90%. Example 2: Calculate the daily electrical cost to operate the pump in example 1 if the cost of electricity is $0.12 per Kw-hr. 60 Pumps Solve the following for Water Horse Power Water HP = (Flow, gpm) x (Head, ft.) 3,960 gpm-ft/HP 1. A flow of 300 gpm is pumped against a head of 70 feet. What is the Water HP? 2. A flow of 450 gpm is pumped against a head of 120 feet. What is the Water HP? 3. A flow of 150 gpm is pumped against a head of 60 feet. What is the Water HP? 4. A flow of 250 gpm is pumped against a head of 75 feet. What is the Water HP? 5. A flow of 600 gpm is pumped against a head of 85 feet. What is the Water HP? 61 Solve for Brake Horsepower: Break HP = (Flow, gpm) x (Head, ft.) (3,960 gpm-ft/HP) x (Ep) 6. A flow of 200 gpm is pumped against a head of 25 feet by a pump that is 75% efficient. What is the Break HP? 7. A flow of 300 gpm is pumped against a head of 75 feet by a pump that is 70% efficient. What is the Break HP? 8. A flow of 500 gpm is pumped against a head of 50 feet by a pump that is 77% efficient. What is the Break HP? 9. A flow of 450 gpm is pumped against a head of 65 feet by a pump that is 80% efficient. What is the Break HP? 10. A flow of 125 gpm is pumped against a head of 85 feet by a pump that is 65% efficient. What is the Break HP? 62 Pumps Solve for Motor Horsepower: Motor HP = (Flow, gpm) x (Head, ft) (3,960 gpm-ft/HP) x (Ep) x (Em) 11. A flow of 225 gpm is pumped against a head of 75 feet. The pump is 70% efficient and the motor is 80% efficient. What is the Motor HP? 12. A flow of 125 gpm is pumped against a head of 100 feet. The pump is 65% efficient and the motor is 89% efficient. What is the Motor HP? 13. A flow of 75 gpm is pumped against a head of 125 feet. The pump is 72% efficient and the motor is 95% efficient. What is the Motor HP? 14. A flow of 300 gpm is pumped against a head of 75 feet. The pump is 80% efficient and the motor is 85% efficient. What is the Motor HP? 15. A flow of 475 gpm is pumped against a head of 85 feet. The pump is 75% efficient and the motor is 87% efficient. What is the Motor HP? 63 Calculate the electrical cost for the following: 1 HP = .746 Kw 16. Energy cost is $0.11 per Kw-hr. Pump HP is 17. What is the daily cost to operate this pump? 17. A pump is to pump 300 gpm against a head of 30 feet. Electricity cost $0.10 per Kw-hr. What will be the daily cost to operate this pump? 64 Pumps 18. A 65% efficient pump is pumping 200 gpm against a head of 100 ft. If electricity cost $0.13 per Kw-hr, what will be the annual cost to operate this pump? Assume continuous operation. 19. A pump that is 70% efficient is pumping 100 gpm against a head of 160 feet. If electricity cost $0.12 per Kw-hr, what is the annual cost to operate this pump? Assume continuous operation. 20. A 75% efficient pump is pumping 500 gpm against a head of 70 feet. If electricity cost $0.14 per Kw-hr, what is the annual cost to operate this pump? Assume continuous operation. 65
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