Aluminum Alloy/ magnetic materials High-purity Aluminum Foil Heat Exchangers Skyve heat sink™ Automotive Cooling Devices Heating/ cooling control Purification High-heat processing Laminate/ printing Casting/ molding Mixing/ dispersion Aluminum Cans 1 Extrusion and Drawing Tubes ContinuouslyCast Rods SHOTIC™ SU610 AHS™ High-purity Aluminum Foil Product Example Our technologies High-purity aluminum foils are used as electrode foils of aluminum electrolytic capacitors after surface enlargement treatment by customers, thus playing an essential role for electric and electronic products. Refining technology “Cojunal method” is a refining technology utilizing the segregated solidification principle, which we were the first in the world to commercialize successfully. Refining ability: 99.9% Al → 99.998% Al Molten metal treatment technology The “GBF method” is an excellent molten metal treatment technology, whereby inert gas is blown into molten metal as ultrafine bubbles to efficiently remove hydrogen and non-metal inclusions in the molten metal. Organization control technology Anode aluminum foil Cathode aluminum foil Lead wire (Terminal) In the case of, for example, high-voltage capacitor anode foil, since surface enlargement treatment is applied using cube orientation, cube texture control is needed. Aluminum lead Non-cube orientation area Electrolytic paper Cube orientation area Etching photo of the non-cube orientation and cube orientation areas (Cross section) Basic structure of the element 2 Heat Exchangers Product example Refrigerator evaporator ・Evaporator for household/industrial use refrigerator-freezer 〜Skyve heat sink™〜 Our technologies The use of aluminum for all components minimizes weight. We own aluminum rolling/extruding technology. We can design excellent heat-exchange performance. (Highly heat-conductive oil circuit and cooling fin structure) We own junction technologies, such as welding and brazing. (Strength, airtightness) We use the potential difference of materials to achieve highcorrosion resistance in material design. Industrial use oil cooler ・Lubricant oil cooler and compressed air cooler for various industrial machines High-precision heat sink ・Heat sink for cooling control panels of various industrial machines We can perform integrated manufacturing from heat design and material production to assembly. We have the manufacturing ability to ensure no complaints arise in the market. We can design the structure and specifications suitable for the customerʼs usage environment. (Hydrophilic surface treatment, low frost formation structure, etc.) Wide/light/thin Large size/low cost Skyve heat sink Extruded heat sink High heat diffusion performance Heat pipe heat sink 3 High design freedom Brazed heat sink Roll bond panel type heat pipe container Examples of high-precision heat sinks Automotive Cooling Devices Product Example Our technologies Vehicle-installed inverter cooling device Direct cooling type cold plate We own the technology of aluminum bulk brazing of the ceramic insulating substrate and the heat sink. We own aluminum forming technology, i.e., extrusion, rolling, forging, and press method. Down-sizing and space-saving can be achieved thanks to the improved performance. PCU (Power control unit) IGBT element We own aluminum rolling/extrusion molding technologies. LiB battery Ceramic insulating substrate We own joining technologies, such as welding and brazing. Vehicle-installed secondary battery cooling device Water-cooled LLC or air conditioning cooling medium Thin panels can save space. RB (roll bond) panel aluminum 4 Either an internal fluid LLC or cooling medium can be used. Continuously-cast Rods Product Example Valve retainer Engine piston Body of highpressure pump for directinjection engine 〜SHOTIC™〜 Our technologies OCV sleeve for VVT Propeller shaft yoke Gas-pressurized hot-top continuous casting process Gas-pressurized completely horizontal continuous casting process The gas-pressurized completely horizontal continuous casting process has evolved from the gas-pressurized hot-top continuous casting process to produce thinner SHOTIC™ rods with higher productivity. Our technological capability is world-leading. SHOTIC™ Eutectic Si Shrinkage cavity Eutectic Si Comparison materials Eutectic Si Car air compressor parts (Si content = 11%) AHS-2 continuously-cast rod (Si content = 11%) ADC12 die cast (Si content = 11%) Intermetallic compound AC8A casting Microscopic organization of Al-eutectic Si alloy Upper arm of the suspension Brake caliper & piston Pore Track record of replacing iron parts with aluminum (Swash plates, suspensions, brake pistons, etc.) Track record of improving aluminum casting functionality (Compressor pistons, engine pistons, etc.) 5 Contact Us Products・Technologies Inquiry of the products High-purity Aluminum Foil Heat Exchangers Automotive Cooling Devices Continuously-cast Rods March 28, 2016 Rev. Corporate R&D Department Showa Denko K.K. TEL & FAX Aluminum sheets group, Marketing department Aluminum Rolled Products Division TEL:+81-3-5470-3546 FAX:+81-3-5470-3770 High purity aluminum various products http://www.sdk.co.jp/english/products/150/152/2068.html Electrical & Industrial Cooling Device Group, Cooling Device Marketing Department Aluminum Specialty Components Division TEL:+81-3-5470-3302 FAX:+81-3-5470-3770 Skyve heat sink™ http://www.sdk.co.jp/english/products/150/153/2079.html Automotive Cooling Device Group, Cooling Device Marketing Department Aluminum Specialty Components Division TEL:+81-3-5470-3595 FAX:+81-3-5470-3775 Cooling devices for power electronics installed in hybrid cars http://www.sdk.co.jp/english/work/aluminumspecialty/13717/13718.html Shotic Group, Specialty Material Marketing Department TEL:+81-3-5470-3595 Aluminum Specialty Components Division FAX:+81-3-5470-3775 SHOTIC™ http://www.sdk.co.jp/english/products/150/154/2087.html Ideas, hopes and dreams for your happily ever after. 6
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