1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY Adhesion forces measured between particles and substrates with nano-roughness J. Drelich Associate professor, Department of Materials Science and Engineering, Michigan Technological University, Houghton, Michigan Abstract This report briefly reviews the measurements and interpretation of adhesion forces between microscopic probes and substrates having micro- and nano-scaled roughness characteristics. The measurements were recently conducted at Michigan Technological University using atomic force microscopy. The laboratory study concentrated on both rigid and deformable materials, with the probes larger than the size of roughness features of interacting surfaces. For such systems, a detailed surface characterization, in terms of roughness parameters, asperity size and shape and spacing between asperities, as well as analysis of deformation of materials, is required. Analysis of the experimental data can be done using theoretical models suitable for rough surfaces, which would allow one to normalize the measured forces. Alternatively, loading of the probe during adhesion force measurements can be managed properly to control deformations of the nano-scaled surface irregularities. Controlling the deformation reduces and even eliminates the effects of nano-roughness on the probe-substrate contact area, promoting conditions described by the contact mechanics models for the sphere-smooth substrate system. Key words: Adhesion forces, Nano-scale roughness Introduction Adhesion forces play an important role in physical processing and separation of mineral particles. In recent years they have been measured at a submicrometer scale using atomic force microscope (AFM). Many parameters affect an AFM measurement, and surface nano-roughness, common feature of mineral substrates used in the AFM experimentation, is one of the most important. Roughness of particles and/or substrates cannot be eliminated for real-world materials, and this property must be taken into consideration in the interpretation of the measured AFM forces. Asperities of rough surfaces can either reduce or increase the contact area of interacting surfaces, and often various contact areas are encountered between successive measurements for the same system (Tormoen et al., 2004; Drelich and Mittal, 2005). As a result, the experimental data presented in the literature indicate inconsistency and poor reproducibility of adhesion forces measured with the AFM technique (Drelich et al., 2004a, 2004b; Drelich and Mittal, 2005). For AFM force measurements to become an accepted technique for particle-substrate adhesion characterization, problems associated with the effects of surface roughness during force measurement must be understood and resolved. The authors recently studied adhesion forces between microscopic probes and substrates having nano- to microscaled roughness characteristics. This review provides general guidelines on the measurements and interpretation of the adhesion forces involving particles and substrates with nano-rough surfaces. This current study concentrates on both rigid (inorganic) and deformable (polymeric) materials. The probes used are larger than the size of roughness features of the interacting surfaces, and controlled loadings are applied during the adhesion force measurements. To succeed with interpretation of such systems, a detailed surface analysis, in terms of roughness parameters, asperity size and shape and spacing between asperities as well as analysis of deformation of materials, is required. Then, analysis of the experimental data involves theoretical models that are suitable for a particular system. In pull-off force measurements, loads are managed properly to avoid plastic deformation and damaging of the probe. However, the viscoelastic and plastic deformations of the nano-scaled surface irregularities of compliant materials are sometimes managed by increased loads to reduce or eliminate the effects of nano-roughness on the probe-substrate contact area. Preprint number 05-059, presented at the SME Annual Meeting, Feb. 28-March 2, 2005, Salt Lake City, Utah. Revised manuscript received and accepted for publication February 2006. Discussion of this peer-reviewed and approved paper is invited and must be submitted to SME Publications Dept. prior to May 31, 2007. Copyright 2006, Society for Mining, Metallurgy, and Exploration, Inc. November 2006 • Vol. 23 No. 4 226 MINERALS & METALLURGICAL PROCESSING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY Measurements of pull-off forces using atomic force microscopy The principles of the AFM are well described in the literature (Cappella and Dietler, 1999; Drelich and Mittal, 2005). Briefly, the AFM measures the deflection of a cantilever spring with a sharp cantilever tip (tip radius is usually 10 to 100 nm) or an attached particle (a particle with a diameter ranging from about 2 µm to more than 20 µm is glued to the end of the cantilever) as a function of displacement from a horizontal position. The deflection of cantilever with attached probe, monitored by a laser-photodiode system, relates to the forces acting between a probing tip and a substrate. Figure 1 shows a schematic of the cantilever deflection vs. tip-substrate distance curves and a colloidal probe. As shown in Fig. 1, the AFM measurement starts at a large tip-surface separation in the so-called nontouching regime. Then, with or without a slight deflection depending on the long-distance tip-surface interactions, the surface approaches the tip following the horizontal line moving right to left in the force vs. distance curve. At a certain point, when the tipsubstrate attractive interactions overcome the stiffness of the cantilever, the transition from nontouching to touching occurs, and the tip “jumps” onto the sample surface. Moving the substrate still further causes deflection of the cantilever equal to the distance that the substrate is moved (maximum deflection of cantilever in this region relates to maximum loading that probe experiences in contact with the substrate). This is referred to as the touching regime or constant compliance region represented by the diagonal line in the left part of the force vs. distance curve. For rigid particles in contact with rigid substrate the curve representing compliance region has shape of the straight line. However, this line deviates from a constant slope if deformation of particle or substrate or both take place, and the degree of material deformation dictates the shape of the curve (Biggs and Spinks, 1998; Beach and Drelich, 2003; Rutland et al., 2004). On retracting the surface from the tip, i.e., going towards the right in the force vs. distance curve, the cantilever again moves with the surface. The cantilever deflects towards the surface due to adhesion force before the tip breaks contact with the surface, going through the lowest point in the force vs. distance curve. At this “jump-off” point, the tip completely loses contact with the surface, and the cycle is complete. The force required to pull the tip off the substrate surface is called pull-off or adhesion force (F) and is calculated from Hooke’s law as follows F = k ∆x (1) where k is the spring constant of cantilever and ∆x is the maximum deflection of cantilever during tipsubstrate adhesion. The accuracy of the F measurement depends on the precision of determination of both the spring constant of cantilever and its deflection during pull-off force measurements. The laser beam-photodiode detector systems of the AFM instruments are usually capable of recording deflection of the cantilever to sub-Angstrom precision and the major error in pull-off force determination is associated with the k value determination. This error, however, is constant and cannot cause the scatter of F values always reported in the literature, even for the highest quality and most carefully prepared probes and substrates. Standard deviation in k value determination at 10% to 20% of an average value is commonly reported. Errors in MINERALS & METALLURGICAL PROCESSING 227 Figure 1 — Schematic of a cantilever deflection vs. vertical position of cantilever curve in the AFM measurement of surface forces. Photograph is an SEM micrograph of glass probe glued to a V-frame cantilever. piezo responses resulting from piezo hysteresis and creep, as well as fluctuation of light intensity and its interference, may cause variations in the F value determination. Nevertheless, the major causes for the scatter of F values are imperfections in solid surfaces of both substrates and probes and uncontrolled deformations of the materials posed by uncontrolled and varied loading conditions. Characterization of the substrate and the probe size and its shape, including determination of surface defects and nanoroughness at the tip apex, are important tasks for analysis of the results from AFM pull-off force measurements. The surfaces of both probe and substrate can be imaged using field-emission scanning electron microscopy. Such images, however, very often cannot provide details on the nano-scaled surface imperfections. Imaging of surfaces with the AFM instrument at high resolutions is more convenient, although due to small dimension and spherical shape of the probe, scanning the surface of the probe is more challenging task than scanning the substrate. Colloidal probes can be imaged either directly with another (much sharper) AFM cantilever or using the reverse imaging technique (called blind tip reconstruction technique in the author’s previous papers) (Drelich et al. 2004a, 2004b). Figure 2 shows an example of AFM image and corresponding cross section of this image produced by scanning the colloidal glass probe over the array of sharp spikes (TGT grating from NT-MDT Co., Moscow, Russia). Nano-roughness of the colloidal probe surface is obvious, particularly from the crosssectional profile. Small asperities such as those located at the probe apex (Fig. 2) can have a profound effect on the contact area between the probe and substrate during the pull-off force measurements. The shape, size and spacing between asperities are important characteristics of rough surfaces and their Vol. 23, No. 4 • November 2006 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY Figure 2 — (a) Three-dimensional AFM image of the ~3 x 3-µm area of the 10-µm colloidal probe (borosilicate glass) obtained by reverse imaging method (left image) during scanning over the array of sharp spikes separated by 3 µm, and (b) cross section of this AFM image (from Drelich et al., 2004a). determination is often crucial for a proper interpretation of the measured pull-off forces, as will be shown later. (2) where R is the radius of the particle (probing tip); and c is a constant (where c = 2 in the DMT model and c = 1.5 in the JKR model). Contact mechanics models used in analysis of adhesion forces In AFM pull-off force measurements, continuum contact mechanics models are commonly used to describe the probesubstrate system with a high degree of ideality. Two contact mechanics models derived by Johnson et al. (1971) and Derjaguin et al. (1975), called the JKR and DMT models, respectively, are frequently used by researchers to interpret the pull-off forces measured by the AFM technique. In general, the JKR and the DMT models apply to particle-substrate systems where the following assumptions are met: Thus, by knowing which contacts mechanics model applies to a particular system under study and setting operation conditions during the AFM measurements that satisfy that particular model, the WA value can be determined. Note that both models (JKR and DMT) were derived based on the Hertz theory (Hertz, 1896) and that an analytical solution to the DMT model was provided by Maugis (1992). Which of the contact mechanics models should be selected for interpretation of the AFM pull-off forces is not always straightforward. In general, the DMT model is more appropriate for systems with hard materials having low surface energy and small radii of probe curvature. The JKR model applies better to softer materials with higher surface energy and larger probes. This generalization, however, does not bring the researcher any closer to the selection of the appropriate model and mistakes are often made (Drelich et al., 2004a, 2004b). Maugis analyzed both the JKR and DMT models and suggested that the transition between these models can be predicted from the dimensionless parameter a defined as (Maugis, 1992) • deformations of materials are purely elastic, described by classical continuum elasticity theory; • materials are elastically isotropic; • both Young’s modulus and Poisson’s ratio of materials remain constant during deformation; • the contact diameter between particle and substrate is small compared to the diameter of particle; • a paraboloid describes the curvature of the particle in the particle-substrate contact area; • no chemical bonds are formed during adhesion; and • contact area significantly exceeds molecular/atomic dimensions. The difference between JKR and DMT models occurs in assuming the nature of forces acting between particle and substrate. Johnson et al. (1971) assumed in their model that attractive forces act only inside the particle-substrate contact area, whereas Derjaguin et al. (1975) included long-range surface forces operating outside the particle-substrate contact area. The JKR and DMT models describe the correlation between pull-off force (F) and work of adhesion (WA) through a simple analytical equation of the following form November 2006 • Vol. 23 No. 4 F = cπ RWA a= 2.06 z0 3 RWA 2 πK2 (3) where z0 is the equilibrium separation distance between the probe and substrate (zo ≅ 0.2 nm for many systems (Yu and Polycarpou, 2004), R is the radius of the probe, WA is the work of adhesion and 228 MINERALS & METALLURGICAL PROCESSING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY K is the reduced elastic modulus for the particle-substrate system: 1 3 1− νp 1 − νs2 = + K 4 Ep Es 2 (4) where ν is the Poisson ratio, E is the Young’s modulus and p and s stand for probe (particle) and substrate, respectively. For α → ∞ (α ≥ 5) the JKR model applies, whereas the DMT model is more appropriate for systems with α → 0 (α ≤ 0.1). The transition between these two models is described by the Maugis-Dugdale (MD) theory (Maugis, 1992). Often, for AFM pull-off force measurements, the MD model seems to be more appropriate than either of the JKR or DMT models (Drelich et al., 2004a, 2004b). In the MD model, two parametric equations must be solved to describe the transition region between JKR and DMT mechanics (see Maugis, 1992, and Carpick et al., 1999, for details). A problem with this model is that these two equations must be solved simultaneously, and, as a result, there is no simple analytical expression for pull-off force, and iteration is needed to calculate the c value. In 1999 Carpick et al. (1999) came up with an approximate (and simple) solution that relates c value with the Maugis parameter c= 7 1 4.04a 1.4 − 1 − 4 4 4.04a 1.4 + 1 (5) which applies to 1.5 < c < 2. Although all of the contact mechanics models discussed above are useful in analysis of the AFM pull-off forces, it should be recognized that these models were developed by assuming a spherical particle in contact with a smooth surface — two ideal geometries. In the real world, particles are not perfect spheres and surfaces of both particles and substrates are almost always rough at either a micro- or nano-scale or both. Surface roughness can significantly alter the true contact area between the probe and the substrate from that predicted by contact mechanics models, making analysis of the measured pull-off forces difficult. Taking roughness into account in interpretation of pull-off forces In measurements with rough substrates the pull-off forces often change as a result of change in the particle-substrate contact area. Simple contact mechanics models, discussed above, can be applied to the systems with rough surfaces if a single-point contact between the probe and the substrate is established, for example, through asperities. For such situations, Eq. (2) still can be applied after the following modification RR F = cπ 1 2 WA R1 + R2 (6) where R1 and R2 are the radii of curvature for asperities, probe and substrate, respectively, in adhesional contact. R1 = R and R2 = ∞ for the probe and the substrate, respectively, if they are free of asperities. Note that Eq. (6) is valid for asperities that can be treated as spherical in their upper section. MINERALS & METALLURGICAL PROCESSING 229 Figure 3 — Standard deviation (normalized per average pull-off force) vs. ratio of the probe diameter to the asperityto-asperity distance recorded for glass probes with D = 5, 10 and 40 µm on nano- and micro-rough silicon substrates (from Tormoen et al., 2005). As R2 changes for surfaces of random roughness characteristics, the pull-off force changes as predicted by Eq. (6). Equation (6) is useful in interpretation of measured pull-off forces when single contact between the probe and rough substrate is established and the shape of asperity in contact with the probe is known. It also predicts a distribution of measured pull-off forces instead of one value when measurements are conducted on random locations of the rough substrate. Poor reproducibility and scatter of measured pull-off force are typical problems that every researcher faces when experiments involve rough surfaces. The recent statistical analysis of the pull-off forces measured on rough substrates indicates the scatter of the pull-off forces increases with increasing surface roughness (Tormoen and Drelich, 2005; Tormoen, 2005). As an example, Fig. 3 illustrates how the scatter in the force values changes as the probe size to surface roughness ratio changes (D/λ ≡ probe diameter divided by the asperity-to-asperity distance; ∆F/F parameter is the standard deviation for the measured pull-off forces normalized by the mean value). For the data in Fig. 3, ∆F/F increases from 4.4% to 14.8% calculated for nano-rough surfaces to 40.4% to 64.3% for micro-rough surfaces, i.e., ∆F/F increases with increasing roughness. Zero ∆F/F value is expected for the probe-substrate system with smooth surfaces, if the substrate is free of chemical and/or mechanical heterogeneity. For rough substrates with random roughness characteristics and roughness features with much smaller dimensions than the size of the probe, Eq. (6) has limited application in interpretation of the measured pull-off forces. This approach simply neglects the possibility of multiple contacts between the probe and the substrate (probe in contact with more than one asperity). In extreme scenarios, when the particle is in contact with the top of asperity the pull-off force is much lower than when particle touches the sides of the asperities or entirely penetrates an inter-asperity valley. The plot in Fig. 4 shows differences in pull-off force values as the probe made of a glass sphere with a diameter of 10 μm is positioned differently over the silicon grid composed of a regular array of triangular ridges with an approximate spacing of 3 μm and ridge peak radii of <10 nm. Force values approached a maximum of about 50 nN and a minimum of about 10 nN. The data follow a pattern that mirrors the structure of the grid (model micro-rough substrate), as shown by the guideline in Fig. 4. The largest force values correspond to double contact Vol. 23, No. 4 • November 2006 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY points and the lowest force values correspond to single contact point scenario. The intermediate values correspond to contact of the probe with one ridge and long range-interaction with the second ridge, as schematically illustrated in Fig. 5. Most of the substrates and probes have random roughness and quantitative calculations of the adhesion force between a rigid particle and rigid rough surface are difficult for many reasons. The size, shape, homogeneity, mechanical properties and distribution of the asperities (deviations from an ideal planar surface) influence the actual area of contact, and, therefore, directly affect the pull-off force (Beach et al., 2002). The particle can also have an irregular geometry leading to more difficulties in quantitative analysis of pull-off force data. Rabinovich et al. (2000) suggested that by measuring the root mean square (RMS) roughness parameters along with asperity sizes and distribution for both the probe and substrate, one could predict the adhesional contact and ultimately account for different adhesion forces than what is expected from ideal geometries. The Rabinovich model states Figure 4 —Averaged pull-off force vs. x-offset of the piezo (= position of the probe over the grid structure) for the 10 µm probe on TGG grating. A guideline is included in the plot to aid the eye in following the data trend (from Tormoen et al., 2005). F cπλ2 2WA = +B R 58 R( RMS2 ) where B= (7) A 1 2 6 zo 2 58 R( RMS1 ) 1.82( RMS2 ) (8) 1 + 1 + λ12 zo r RMS = 32 ∫ y 2 rdr 0 λ2 kp (9) c is a constant (JKR c = 1.5, DMT c = 2), kp is the surface packing density for closed-packed spheres (kp = 0.907), A is the Hamaker constant, z0 is the distance of closest approach between the two surfaces, λ is the asperity-to-asperity distance, r is the radius of curvature of the asperity apex and R is the radius of the probe. In the Rabinovich model, surfaces that exhibit two scales of roughness, both smaller than the size of spherical probe, are considered. The first type of roughness, called RMS1, is associated with a longer peak-to-peak distance, λ1. A second smaller roughness, called RMS2, is associated with a smaller peak-to-peak distance, λ2. For many systems, B is small and Eq. (7) can be reduced to cπλ2 2 WA 58 RMS2 (10) The Rabinovich model was tested in this study by analyzing the results of pull-off forces measured for colloidal probes in contact with rough substrates and found to provide a reasonable estimate of the measured forces (Beach et al., 2002; Drelich et al., 2004a, 204b; Tormoen et al. 2005). Discrepancies between experimental and theoretical force values were noted as well, although these discrepancies are believed to be mainly caused by a broad variation in size, shape and distribution of surface asperities, i.e., random nature of the roughness versus symmetrical one assumed in the model. Figure 5 — Schematic of possible contact scenarios for a probe on a rough substrate: (a) a single asperity contact, (b) a single asperity contact with a noncontact attraction imposed by a second asperity and (c) a double asperity contact scenario. November 2006 • Vol. 23 No. 4 F= 230 MINERALS & METALLURGICAL PROCESSING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY Elimination of roughness effects in adhesion force measurements As discussed above, substrate roughness, for which the asperities’ dimensions are comparable or smaller to the dimensions of the probe, as well as any surface roughness at the probe apex, can affect the sphere-substrate contact area to a degree that is not taken into account by simple contact mechanics models. If this happens, interpretation of the pull-off forces is difficult or even impossible. However, both microscopic and submicroscopic roughness effects can be eliminated in many experiments by appropriate selection and preparation of the substrates. Specifically, nanoscale asperities of deformable materials can be squeezed and flattened out during the pull-off force measurements to such a degree that the probe-substrate contact area is the same as predicted by one of the contact mechanics models for ideal sphere-flat geometry. To reach such experimental conditions, stiff cantilevers and higher loads need to be used in the AFM pull-off force measurements (Biggs and Spinks, 1998; Nalaskowski et al., 2003; Drelich, 2004b; Tormoen and Drelich, 2005). As an example, Fig. 6 shows pull-off force data recorded for ~14-µm polyethylene probe, having nano-rough surface, in contact with a silicon wafer. The polyethylene probe was mounted on ~17 N/m cantilever. Figure 6 presents the pull-off forces measured for varying loading regimes. The loads varied from ~330 to ~3,900 nN and the recorded forces varied from ~6,200 to 7,150 nN. Figure 6 shows that at low loads, force data are more widely scattered, from ~6,200 to 7,150 nN, whereas the data are much more tightly grouped at the high loads, ~6,770 to 6,930 nN. Decrease in standard deviation of measured pull-off force reflects the progressing deformation of nano-scaled asperities of the polymeric probe. The asperities deform under applied load (Reitsma et al., 2000; Beach and Drelich, 2003; Rutland et al., 2004). Plastic deformation can be analyzed using the model proposed by Maugis and Pollock (1984). According to this model, load P is needed to initiate plastic deformation of asperity with the radius of curvature of Ra or smaller (Drelich et al., 2004a, 2004b) Ra ≤ PE 2 10800π Y 3 Figure 7 — Plastically deformed asperity size vs. applied load for polyethylene probe calculated based on Eq. (11) using E = 0.14 GPa and Y = 6.9 MPa (based on data from Tormoen and Drelich, 2005). (11) where E is the Young’s modulus of material and Y is the material’s yield strength. To see how this varies for the polyethylene probe in the range of loads used in the above-described AFM experiment (<4 μN), Fig. 7 shows a plot of size of the plastically deformed asperity (Rasp) vs. the applied load (P). For example, at a load of 4 μN, asperities as large as with radius Ra ~170 nm should deform plastically. The plastic deformation of asperity is not necessary condition for the probe to establish a full contact with the substrate without roughness interference. Such contact can already be managed in probe-substrate elastic deformation regime. Although the elastic deformation of the probe recovers soon after the load is reduced or removed or the probe-substrate contact is broken, this recovery is often a slow process for polymers (if used as material for the probe or substrate or both). The delay in full recovery of the original probe shape (or substrate) is caused by viscoelastic properties of polymers (viscoelastic deformation exhibits the mechanical characteristics of elastic deformation coupled with a viscous flow). MINERALS & METALLURGICAL PROCESSING Figure 6 — Force data collected for polyethylene probe on a silicon wafer (from Tormoen and Drelich, 2005). Trend lines are included to demonstrate how the scatter in the pull-off forces diminishes with increasing maximum applied loads. 231 It is possible to estimate the size of roughness irregularities, which can be squeezed out during the probe’s elastic/viscoelastic deformation, using the contact mechanics models. For example, according to the JKR model, the elastic/viscoelastic deformation of the probe (δ) can be calculated by δ= a 2 2 6π aWA (12) − R 3 K where a= 3 R P + 3π RWA + 6π RWA P + ( 3π RWA )2 (13) K Figure 8 shows a dependence of δ on P for the polyethylene probe with R = 7 µm. As shown in Fig. 8, δ changes from about 6 to 9 nm when the applied load increases from 0 to 4 µN. It is expected that all asperities present on the surface of the colloidal probe with a height equal or smaller than δ should be squeezed out completely during deformation of the probe. Because most of the Vol. 23, No. 4 • November 2006 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PROOF COPY Acknowledgments This paper briefly reviews the research results generated by two former graduate students, Elvin Beach and Garth Tormoen, and the author would like to express his appreciation for their contribution to the program. Financial support provided by the Petroleum Research Fund and administrated by the American Chemical Society is gratefully acknowledged. References Beach, E.R., and Drelich, J., 2003, "AFM pull-off force measurements with polystyrene (deformable) colloidal probes," in Functional Fillers and Nanoscale Minerals, J.J. Kellar, M.A. Herpfer and B.M. Moudgil, eds., Society for Mining, Metallurgy, and Exploration, Inc., Littleton, CO, pp. 177-193. Beach, E.R., Tormoen, G.W., Drelich, J., and Han, R., 2002, "Pull-off force measurements between rough surfaces by atomic force microscopy," J. Colloid Interface Sci., Vol. 247, pp. 84-99. Biggs, S., and Spinks, G., 1998, "Atomic force microscopy investigation of the adhesion between a single polymer sphere and a flat surface," J. Adhesion Sci. Technol., Vol. 12, pp. 461-478. Cappella, B., and Dietler, G., 1999, "Force-distance curves by atomic force microscopy," Surface Sci. Rep., Vol. 34, pp. 1-104. Carpick, R.W., Ogletree, D.F., and Salmeron, M., 1999, "A general equation for fitting contact area and friction vs. load measurements," J. Colloid Interface Sci., Vol. 211, pp. 395-400. Derjaguin, B.V., Muller, V.M., and Toporov, Y.P., 1975, "Effect of contact deformations on the adhesion of particles," J. Colloid Interface Sci., Vol. 53, pp. 314-326. Drelich, J., and Mittal, K.L., eds., 2005, Atomic Force Microscopy in Adhesion Studies, VSP, Utrecht-Boston. Drelich, J., Tormoen, G.W., and Beach, E.R., 2004a, "Determination of solid surface tension from particle-substrate pull-off forces measured with the atomic force microscope," J. Colloid Interface Sci., in press. Drelich, J., Tormoen, G.W., and Beach, E.R., 2004b, "Determination of solid surface tension at the nanoscale using atomic force microscopy," in Contact Angle, Wettability and Adhesion, Vol. 4, K.L. Mittal, ed. Hertz, H., 1896, Miscellaneous Papers, Macmillan, London. Johnson, K.L., Kendall, K., and Roberts, A.D., 1971, "Surface energy and the contact of elastic solids," Proc. Roy. Soc., London, A324, pp. 301-313. Maugis, D., 1992, "Adhesion of spheres: the JKR-DMT transition using a Dugdale model," J. Colloid Interface Sci., Vol. 150, pp. 243-269. Maugis, D., and Pollock, H.M., 1984, "Surface forces, deformation and adherence at metal microcontacts," Acta Metall., Vol. 9, pp. 1323-1334. Nalaskowski, J., Drelich, J., Hupka, J., and Miller, J.D., 2003, "Adhesion between hydrocarbon particles and silica surfaces with different degrees of hydration as determined by the AFM colloidal probe technique," Langmuir 19, pp. 5311-5317. Rabinovich, Y.I., Adler, J.J., Ata, A., Singh, R.K., and Moudgil, B.M., 2000, "Adhesion between nanoscale rough surfaces I. Role of asperity geometry," J. Colloid Interface Sci., Vol. 232, pp. 17-24. Reitsma, M., Craig, V., and Biggs, S., 2000, "Elasto-plastic and visco-elastic deformations of a polymer sphere measured using colloid probe and scanning electron microscopy," Int. J. Adhesion Adhesives, Vol. 20, pp. 445-448. Rutland, M.W., Tyrrell, J.W.G., and Attard, P., 2004, "Analysis of atomic force microscopy data for deformable materials," J. Adhesion Sci. Technol., Vol. 18, pp. 1199-1215. Tormoen, G.W., and Drelich, J., 2005, "Deformation of soft colloidal probes during AFM pull-off force measurements: elimination of nano-roughness effects," J. Adhesion Sci. Technol., Vol. 19, pp. 181-198. Tormoen, G.W., Drelich, J., and Beach, E.R., 2004, "Analysis of atomic force microscope pull-off forces for gold surfaces portraying nanoscale roughness and specific chemical functionality," J. Adhesion Sci. Technol., Vol. 18, pp. 1-18. Tormoen, G.W., Drelich, J., and Nalaskowski, J., 2005, "A distribution of AFM pull-off forces for glass microspheres on a symmetrically structured rough surface," J. Adhesion Sci. Technol., Vol. 19, pp. 215-234. Yu, N., and Polycarpou, A.A., 2004, "Adhesive contact based on the Lennard-Jones potential: a correction to the value of the equilibrium distance as used in the potential," J. Colloid Interface Sci., Vol. 278, pp. 428-435. Figure 8 — Vertical deformation of the polyethylene probe (δ) with a diameter of D = 14 µm in contact with a silicon wafer under different load P. The deformation was calculated using the JKR model assuming WA = 200 mJ/m2 and K = 4 GPa (based on data from Tormoen and Drelich, 2005). irregularities that have been observed on polymeric probes are several nanometers tall, they most likely are deformed during the pull-off force measurements if loads at a level of a few micronewtons are applied. If such experimental conditions are imposed in adhesion force measurements, asperities have a limited effect on contact area between the probe and the substrate and the measured force values are more reproducible. Final remarks The contact area between a probe and a substrate is a fundamental parameter for analyzing pull-off force data generated by atomic force microscopy. Roughness, present at some scale for all real materials, complicates this task by introducing probe-substrate limited contact through asperities and causes both change in magnitude and distribution of pull-off forces. The results from the author’s laboratory indicate that the scatter in the data decreases with increasing diameter of the probe as compared to the dimension of surface irregularities, but the magnitude of the pull-off force is more severely altered by roughness. The analysis of pull-off forces measured for rough (rigid) substrates and probes is still possible if the probe diameter is much larger than the size of roughness features on interacting surfaces. To succeed in interpreting such complex systems, a detailed surface analysis in terms of roughness parameters, asperity size and shape and spacing between asperities is required. Then, analysis of the experimental data should be done with a theoretical model applicable to rough surfaces. It is also possible to overcome the roughness effect at nanoscale in measurements of pull-off forces for soft probe and/or substrates. Operating at adequate loads promotes deformation of asperities to such extend that a saturated contact area between a probe and a substrate, at different locations of the surface, is established. 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