rte States Patent [191 Loutfy et al. [54] [11] 4,410,606 [45] Oct. 18, 1983 LOW TEMPERATURE THERMALLY 4,370,392 1/1983 Savinell et al. ..................... .. 429/51 REGENERATIVE ELECTROCHEMICAL 4,377,623 3/1983 Parker et al. ..................... .. 429/105 SYSTEM [75] Inventors: Raouf O. Loutfy, Tucson, Ariz.; OTHER PUBLICATIONS Alan P. Brown, Bolingbrook; Neng- Hempel, Encyclopedia of Electric Chemistry, p. 619, Ping Yao, Clarendon Hills, both of ll]. 1964. Foster et al., J. of Metals, pp. 23-28, Jul. 1970. _ . [73] Assignee: The United States of America as rep- . . . t R ‘lzgiig?yfidvmiclesiirégngggmc Chem“ 0 and . _ who resented by the U'S' Department of lwarnoto, iiijév of Photography (Japan) pp 278-282 Energy, Washington, D.C. 1967 ’ ' ’ ’ ' ‘ ’ [21] Appl. No.: 370,639 [22] Filed; Apr. 21, 1982 Primary Examiner—M. J. Andrews Attorney, Agent, or Firm——Robert J. Fisher; William [51] Int. Cl.3 ............................................ .. HUIM 8/18 [52] US. Cl. ...................................... .. 429/17; 429/20; Lohff; Richard G_ Besha [58] 429/105; 429/ 106; 429/ 108 Field of Search ..................... .. 429/ 17, 20, 50, 51, [56] 429/ 105, 106, 108, 120 References Cited ABSTRACT A thermally regenerative electrochemical system in eluding an electrochemical cell with two water-based electrolytes separated by an ion exchange membrane, at least one of the electrolytes containing a complexing us PATENT DOCUMENTS 963,980 - [57] 7/1910 Basset .................................. .. 429/20 agent and a Salt Ofa multivalent m?tal Whose respective 2,700,063 1/1955 Maneke ....... .. 429/149 order of potentials for a pair of its redox couples is 3,253,955 5/ 1966 clampitt et al- - 429/106 reversible by a change in the amount of the complexing agent in the electrolyte, the complexing agent being 429/105 removable by dlstillation to cause the reversal. 22%“ Ct 31‘ ' , , 4,192,910 C ........... .. - 3/1980 Frosch at al. ' 4,215,182 7/1980 4,292,378 9/1981 Krumpelt et al. .................. .. 429/15 Ang et al. I267 ......... . . . .. ~ ~ 429/15 18 Claims, 8 Drawing Figures /| 2 5 l CH3CN I 14 r I I6 __ _ _ + —— — 0.5 CuSO4 |.5 CH3CN — —— 0.5 011504 - - q~|24 - _ l _. l 0.25 0112504 CH3CN O- 5 Cu ° \I I0 - - I18 / _ : .- (2 1 V I '2 \ 120 0. 5 0112504 CH CN 3 (I28 L122 0.25 Cu2SO4 CH3CN US. Patent Oct. 18, 1983 Sheet 1018 ,_ 4,410,606 CU++/CU+ 5C0 E°,mV 300 I00 I00 300 g/l CH3CN FIG. I 500 US. Patent 05¢. 18, 1983 Sheet 2 of 8‘ 4,410,606 2| I M CuSO4, / 0.5 M cusog, /23 5 M CHBCN 0.5 M Cu° I : l /22 ELCTRHOMIA l 20/ I 118 I6/ I \[O O? m $32234’ A 0.5 M cusoq, 0.5 M Cu° |.0 M CuSO4 5 M CH3CN “28 l :0 M cus04, /50 3 M CHaCN US. Patent ELCTROHMIA ‘THERMAL 0%. 18, 1983 Sheet 4 0f 8 4 IO M 01504, c 5.0 M CH3“; Cu'504, 0.5 Cu 80/ 84; 90 y 0.5 M 0,2504, 5.0 M CH3CN 7 /ss '-5 M Q1304 A CH3CN W O-5 M @504, 0.5 M Cu° 92 / L5 M CuSO4, 3.0 M CHBCN I00 ) 94 - % a ELCTRHOMIA /|02 |.0 M 01504 5.0 M CH3CN LO M CuSO4, 5.0 M CHsCN |.0 M CuSO4, 0.5 M Cu° 7 US. Patent 00¢. 18, 1983 4,410,606 Sheet 5 of 8 20' S7EYFICT0NMY, 2 4 6 CH3CNlCu+ RATIO FIG. 5_ 8 - IO U.S. Patent Oct. 18, 1983 Sheet 7 of8 4,410,606 _ _ _ _ _ _ 0%Qm06o.~o._oh9wo.» NEF#5CU1mZz6o US‘, Patent 0C8. 18, 1983 Sheet 8 of 8 4,410,606 ~08 ‘7 —O.5 54; ‘g_}Cu+/Cu° _ Cu++/Cu+ —O.2 COPPER ELECTRODE V-WlTHOUT STIRRING O-WITH STIRRING PLATINUM ELECTRODE O-WITHOUT STIRRING El-WITH STIRRING l l l l l L0 2.0 3.0 4.0 5.0 CURRENT DENSITY, mA/cmz J 6.0 1 4,410,606 LOW TEMPERATURE THERMALLY REGENERATIVE ELECTROCHEMICAL SYSTEM 2 system which does not require distillation of the metal salt in the electrolytes. An additional object of the in vention is a ‘thermally regenerative electrochemical system. Yet another object of the invention is a ther CONTRACTUAL ORIGIN OF THE INVENTION 5 mally regenerative‘electrochemical system in which the regeneration temperature is below about 400° C. and The US. Government has rights in this invention preferably below 200° C. pursuant to Contract No. W-3l-l09-ENG-38 between the US. Department of Energy and the University of SUMMARY OF THE INVENTION Chicago representing Argonne National Laboratory. Brie?y, the invention is directed to a regenerative BACKGROUND OF THE INVENTION This invention relates to an electrochemical system utilizing an electrochemical cell and more particularly to a thermally regenerative electrochemical system electrochemical system in which regeneration of one or more electrolytes is carried out at a temperature below about 400° C. and preferably allow about 200° C. An utilizing one or more electrochemical cells having wa system utilizes one or more water-based electrolytes containing a salt of a multivalent metal whose respec tive order of potentials for ?rst and second redox cou ter-based electrolytes containing salts of a multivalent metal whose respective order of potentials for a pair of its redox couples is reversible. Thermally regenerative electrochemical systems have some similarities to secondary batteries except that the regeneration of the electrochemically active elec trode reactants is accomplished thermally rather than electrically. They may also be considered as devices to convert or upgrade thermal energy to electrical energy and advantageously include chemical storage means for storing the energy until needed for electrical purposes. Previously, thermally regenerative electrochemical systems have been characterized by a number of limita tions. In some systems, the regeneration has involved the chemical decomposition of the reaction products to produce the initial reactants as disclosed in US. Pat. Nos. 3,536,530 and 936,980. Other systems havebeen regenerated by the distillation of a salt to provide two electrolytes of differing concentrations as in US. Pat. No. 4,292,378. Photoelectric devices have also been utilized to produce electricity to electrically generate electrolytes at lower temperatures but this has been other separate and important characteristic is that the ples in water is reversed by the addition of a complexing agent in an amount sufficient to cause the reversal. The inventive system includes at least one electrochemical ’ cell including a pair of compartments with one or both containing water-based electrolytes in contact with associated electrodes and with at least one of the elec trolytes containing a salt of the above described multi valent metal and the complexing agent. In the operation of the electrochemical cell, both of the initial electrolytes become changed in composition and form other electrolytes, with the metal salt associ ated with the complexing agent in the one electrolyte being changed to a more stable form in a subsequent or third electrolyte. In a subsequent distillation step, the complexing agent is removed to a low value causing a reversal in vpotentials and a subsequent conversion of the electrolyte to form one of the initial electrolytes. The removed complexing agent is added to another electro lyte derived from the initial electrolytes to form another of the initial electrolytes. With this system, the thermal limited by the cost and limited power associated with step is carried out to remove at least a portion of the these devices. Particularly with some systems associated with the 40 complexing agent and does not require the removal by distillation of the metal salt or the chemical decomposi chemical decomposition of the reaction products, the tion of the salt or the use of excessive temperature. regeneration temperatures, energy requirements and corrosive conditions have been substantial. In many BRIEF DESCRIPTION OF THE DRAWINGS instances, the regeneration temperatures have been at In the drawings, least about 500° C. and often in excess of 500° C. In US. 45 FIG. 1 is a graph showing the change in potentials for Pat. No. 3,536,530, the temperature of regeneration to copper redox couples ~with respect to concentration of form the initial chemical reactants is about 550° C. For CH3CN in an aqueous solution. a lithium hydride system as described in “The Encyclo pedia of Electrochemistry”, Hampel (ed.), 1964, p. 619, the regeneration temperature is about 900°—l200° C. Since the cost of operating these regenerative electro FIG. 2 is a schematic of one embodiment of the in vention. FIG. 3 is a schematic of a second embodiment of the chemical systems is dependent on the cost of the energy to regenerate the initial electrolytes for the electro chemical cell, attention has been directed to lower cost invention. temperatures have usually been below those required for many regenerative systems. Example I. FIG. 4 is a schematic of a third embodiment of the invention. FIG. 5 is a graph showing efficiency versus energy sources. One convenient source is heat available 55 I CH3CN/Cu+ratio. from low grade heat sources such as solar collectors or FIG. 6 is a schematic of a fourth embodiment of the from industrial operations which provide heat at tem~ invention. peratures below 400° C. and often below about 200° C. FIG. 7 is a graph of voltage versus current density for While these sources of heat have cost advantages, the Accordingly, one object of this invention is a new regenerative electrochemical system with advantages FIG. 8 is a graph of voltage versus current density for Example II. DETAILED DESCRIPTION OF THE over those previously known. Another object is a re: INVENTION generative electrochemical systemvin which regenera 65 The electrochemical system of the invention for con~ tive energy isv not utilized to decompose the reaction verting thermal energy to electrical energy includes an products to reform the initial electrolytes. A second electrochemical cell for storing the energy in chemical object of the invention is a regenerative electrochemical 4,410,606 3 form and converting it to electrical energy as required. The cell includes ?rst and second electrodes and two 4 with the formula RCN where R is a hydrocarbon with l-3 carbon atoms; organic amides of the formula compartments separated by an ion exchange member and containing ?rst and second water-based electrolytes in contact with the associated electrodes. At least one of 5 the electrolytes contains a complexing agent and a salt of a multivalent metal whose respective order of poten tials for ?rst and second redox couples in water are reversed by the addition of the above complexing agent in an amount suf?cient to cause the reversal. In the operation of the cell, both electrolytes are changed in composition with the electrolyte resulting from the one electrolyte containing the complexing agent being iden ti?ed as a third electrolyte. In order to regenerate one or both of the original electrolytes, regeneration means are provided including means for thermally removing at least a portion of the complexing agent from at least the third electrolyte to reverse the order of the potentials causing the composi R3 where R1 is a hydrocarbon with 1-2 carbon atoms and R2 and R3 are hydrocarbons with l-3 carbon atoms; and organic nitrates with the formula R4NO3 where R4 is a hydrocarbon of 1-3 carbon atoms, and preferably the ?rst two compositions. The suf?cient amounts of each complexing agent to cause the desired reversal may be determined in a con ventional manner from available stability data and data on potentials associated with Cu+and Cu++ ions for each agent. tion to change to a more stable form resulting in a fourth In the operation of the cell, the original electrolytes electrolyte. The complexing agent is added to a ?fth electrolyte derived from one of the electrolytes identi ?ed with operation of the cell, with the resulting elec are changed in composition. To illustrate, an aqueous will form Cu(CH3CN)2+. In the other electrolyte, a trolyte forming the original ?rst or second electrolyte. source of Cu0 in contact with an aqueous solution of solution of CuSO4 with the complexing agent CH3CN As illustrated in FIG. 2, the cell is constructed with 25 CuSO4 will form additional quantities of CuSO4. In another embodiment, a source of Cu" in the presence of two compartments containing the electrolytes and an Cu2SO4 and CH3CN will form additional quantities of electrode in contact with the appropriate electrolyte. At least one and preferably both electrolytes are water Cu2SO4 while CuSO4 with CH3CN in the other original based and contain a salt of a multivalent metal charac electrolyte will form Cu(CI-I,3CN)2+. terized by at least two redox couples CHI/C" and C"/C"—l with the respective potentials in water revers ible by the addition of a complexing agent. Advanta trolytes in the cell to eventually form one or both of the geously, the metal salt is a copper salt and may include copper sulfate, nitrate, acetate or other saltof an acid which does not strongly complex with the copper salt as with the complex of I-ICl and CuCl. Illustrative of the potentials for the copper redox couples as illustrated in FIG. 1 are the following values (vs NHE) in water in the absence and presence of CH3CN. Aqueous Cu++/Cu+ Cu+/Cu" Complexing Medium (CH3CN) 0.17 V 0.52 V Cu'l""/Cu+ Cu+/Cu° 0.65 V 0.05 V As indicated, the order of the potentials is reversed by the addition of a complexing agent which is added in an amount suf?cient to reverse the order. For CH3CN, this amount is in the order of about 2.5-3.0 moles of com plexing agent per mole of cuprous salt. From the above potentials, the reaction occurring in the cell is governed by the equation Regeneration means is utilized with the changed elec original electrolytes. Advantageously, the regeneration means includes means for thermally removing at least a portion of the complexing agent to reverse the order of the potentials. To illustrate, distillation of a solution of Cu2SO4 and CH3CN will remove a portion of CH3CN suf?cient to reverse the potentials and form CuSO4 and Cu" as a result of the above equation. The CH3CN is added to the other changed electrolyte containing CuSO4 to form a solution of CuSO4 and CH3CN. CuSO4 remains unchanged since no source of Cu” is present to complete the reaction. In one embodiment of the invention illustrated in FIG. 2, an electrochemical cell 10 is illustrated with 45 electrodes 12 and 14 in compartments 16 and 18 respec tively containing electrolytes 20 and 22 as indicated in boxes 21'and 23. As illustrated, electrolyte 20 is com posed of an aqueous solution of one molar CuSO4 and a 3 molar CH3CN. Sulfuric acid is also present to im prove the conductivity of ‘the solution. The second electrolyte is composed of an aqueous solution of 0.5 molar CuSO4 and a source of elemental copper suf? cient to form a Cu+ or Cu++ concentration of 0.5 molar. In the operation of the cell 10, the ?rst electro lyte 20 is changed in composition to form a third elec with the cupric ion (Cu++) being more stable in the trolyte 24 containing 0.5 molar Cu2SO4 with the noncomplexed aqueous system and with the cuprous CH3CN unchanged. The second electrolyte 22 is ion (Cu+) being more stable in the complexed system. changed to a ?fth electrolyte 26 with the elemental Further characteristics of the potentials for CuSO4/ copper being changed to CuSO4 to form a one molar Cu2SO4 and Cu2SO4/Cu couples are shown in A. J. Parker, et al., Aust. J. Chem. 30, 1661 (1977). It is to be 60 solution. As illustrated, at least a portion of the com plexing agent CH3CN is distilled at a temperature understood that Cu2SO4, when complexed with below about 200° C. from the third electrolyte 24 and CH3CN, represents the Cu+ion in the form transferred to electrolyte 26 to form a sixth electrolyte Cu3°(CH3CN)2. _ 30. From the distillation, the third electrolyte 24 is con Since the complexing agent is subsequently removed by distillation or other means utilizing thermal energy, 65 verted to a fourth electrolyte 28 which is composed of 0.5 CuSO4 and a source of elemental copper. The resul the complexing agents are preferably characterized by boiling temperatures between about 30°—90° C. Suitable complexing agents with these characteristics are nitriles tant electrolytes 28 and 30 represent both of the original electrolytes 22 and 20 for cell 10. 5 4,410,606 In a second embodiment as illustrated in FIG. 3, cell 40 includes electrodes 42 and 44 inserted in compart ments 46 and 48 respectively containing a ?rst electro lyte 50 and a second electrolyte 52. In the operation of cell 40, a third electrolyte 54 is formed from ?rst elec trolyte 50 and represents an oxidation of elemental cop per to its cuprous form. Also, ?fth electrolyte 56 is derived from second electrolyte 52 and represents a reduction in electrolyte 52 to a cuprous form. As illus ‘6 The following examples are provided for illustrative purposes and are not intended to be restrictive as to scope of the invention: EXAMPLES I-II An electrochemical cell was constructed of two glass compartments separated by a ?ne porosity-?tted glass disc. The anode was a copper rod of about 0.08 cm2 in diameter with the electrolyte in the associated compart ‘ trated, the electrolyte 54 is distilled to remove at least a ment being an aqueous solution of about 0.625 M CH2. portion of CH3CN to form fourth electrolyte 58 com S04, 0.75 M H2SO4 and 3.5 M CH3CN. The cathode posed of CuSO4 and a source of Cu". The elemental copper is transferred to a ?fth electrolyte 56 to form was carbon in one test and platinum in a second test. The associated electrolyte was an aqueous solution of sixth electrolyte 62 while the complexing agent with about 0.25 M CuSO4, 0.5 M H2SO4 and 3.5 M CH3CN. With the cell at a substantially charged condition, the electrode potential of the anode and cathode were mea drawn from the third electrolyte 54 is added to electro lyte 58 to form seventh electrolyte 64 containing CuSO4 and CH3CN. In this embodiment, both the com plexing agent and elemental copper are selectively re moved from certain electrolytes and added to other electrolytes to form the initial electrolytes 52 and 50. In a third embodiment as illustrated in FIG. 4, the sured as a function of an imposed discharging current with the results being shown in FIG. 7 for the carbon cathode and in FIG. 8 for the platinum cathode. As indicated by the data, the copper anode shows very little polarization with increasing current density. For each cathode some polarization is exhibited and is sig initial electrolytes are ?rst and second electrolytes 80 ni?cantly affected by stirring of the electrolyte. The and 82 contained in compartments 84 and 86 in cell 78. In the operation of the cell 78, a third electrolyte 88 and 25 data further indicate that the cell voltages are in the order of 0.5-0.55 volts at discharge current densities of ?fth electrolyte 90 are formed. As illustrated, the com up to about 5-6 mA-cm-Z. plexing agent CH3CN is removed by distillation from The foregoing description of embodiments of the electrolyte 88 to- form fourth electrolyte 92 with the invention has been presented for purposes of illustration complexing agent being transferred to electrolyte 90 to form sixth electrolyte 94. While electrolytes 92 and 94 30 and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and represent similar compositions to the ‘original electro lytes 82 and 80, the concentrations are made more iden obviously many modi?cations and variations are possi tical through the use of cell 96 with compartments 98 and 100 in which electrolyte 92 is changed to electro ble in light of the above teaching. lyte 102 and electrolyte 94 is changed to electrolyte 104. A portion of the complexing agent is removed from electrolyte 104 to form electrolyte 106 while the com plexing agent is added to electrolyte 102 to form elec trolyte 108 with electrolytes 106 and 108 forming the original electrolytes 80 and 82. FIG. 5 represents a graph in which the ef?ciency of the overall system is plotted versus the molar ratio of complexing agent to cuprous ion concentration. As indicated in the graph, the ef?ciency reaches a maxi mum at a ratio of about 2.5-3.0. Other tests were con ducted and reveal that a ratio of approximately 2.5 is the value at which the respective order of potentials for the redox couples changes from one direction to another although the relationship does not involve an abrupt change. In FIG. 6, a diagram is provided to show the overall operation of the system with a distillation unit. As illus trated, cell 110 is operated to generate power for load 112 with supply tanks 114 and 116 providing sources of LII 5 electrolytes for compartments 118 and 120, respec tively. The electrolyte resulting from the operation of the cell is withdrawn from compartment 120 and trans ferred via conduit 122 to distillation unit 124 where the complexing agent CH3CN is removed overhead by conduit 125 to be mixed with a source of CuSO4 from conduit 126 to form the electrolyte for tank 114. The source of CuSO4 is obtained from the bottoms of distil The embodiments of the invention in which an inclu sive property or privilege is claimed are de?ned as follows: 1. An electrochemical system comprising an electro chemical cell having ?rst and second electrodes and two compartments separated by an ion exchange mem brane and containing ?rst and second water-based elec trolytes in respective contact with said ?rst and second electrodes, at least one of the ?rst and second electro lytes containing a complexing agent and a salt of a mul tivalent metal whose respective order of potentials for ?rst and second redox couples in water are reversed by the addition of said complexing agent in an amount suf?cient to cause said reversal, said agent being present in at least said amount, said one electrolyte being con verted to a third electrolyte in the operation of the cell, and means for regenerating said ?rst or second electro lyte from said third electrolyte in a sequence of steps, said regeneration means including thermal means for removing at least a portion of said complexing agent from said third electrolyte to reverse the order of said potentials and form a fourth electrolyte and means for adding said complexing agent to a ?fth electrolyte de rived from said electrolytes in said cell to form said ?rst or second electrolyte. 2. The system of claim 1 wherein said regenerating means includes a second electrochemical cell and a second thermal means. 3. The system of claim 1 wherein said second electro lyte contains a salt of said multivalent metal and said mental copper by conduit 128 which is returned to be 65 multivalent metal is copper. 4. The system of claim 1 wherein one of said compart mixed with the electrolyte withdrawn by conduit 127 ments contains a source of the elemental form of said from compartment 118 and then transferred to tank 116 metal. to form the electrolyte for compartment 120. lation tower 124 which also includes a source of ele 4,410,606 7 5. The system of claim‘3 wherein said thermal means includes distillation means operative at temperatures below about 200° C. 6. The system of claim 5 wherein said metal is copper, where R4 is a hydrocarbon with l-3 carbon atoms. 14. A method of converting thermal energy to electri cal energy comprising the steps of providing ‘an electro chemical cell having ?rst and second electrodes and two compartments separated by an ion exchange mem brane and containing ?rst and second water-based elec said complexing agent is CH3CN and said amount is above about 2.5 moles of complexing agent per mole of the cuprous ion. ' i 8 ' trolytes in respective contact with said ?rst and second 7. The system of claims wherein said ‘complexing agent has a boiling temperature between about 30°-90° electrodes, at least one of the ?rst and second electro lytes containing a complexing agent and a salt of a mul C. tivalent metal whose respective order of potentials for _. 8. The system of claim 7 wherein said ?rst and second ?rst and second redox couples in water are reversed by the addition of said complexing agent in an amount electrolytes each contain said complexing agent. suf?cient to cause said reversal, said agent being present in at least said amount, operating said cell to produce 9. The system vof claim 6 wherein said salt of copper is a sulfate, nitrate or acetate salt. electrical energy and convert one electrolyte to a third 10. The system of claim 8 wherein said ?rst and sec electrolytefand regenerating said ?rst or second elec trolyte from said third electrolyte ‘including the steps of thermally removing at least a portion of said complex ond electrolytes include an acid which does not form a complex with said salt. ' 11. The system of claim 7 wherein the complexing agent is RCN where R is hydrocarbon with >1-3 carbon ing agent from said third electrolyte to a value below said amount to reverse the order of said potentials to atoms. form a fourth electrolyte and adding said complexing agent to a?fth electrolyte derived from said electro 12. The system of claim 7 wherein the complexing agent is - ‘ 25 lytes in said cell to form said ?rst or second electrolyte. ‘15. The method of claim 14 wherein said regenerating step includes the step‘ of operating a second electro chemical cell after said removal of said complexing ‘ R3 agent. - 1 16. The method of claim 15 wherein said thermal removal step includes distilling the third electrolyte to remove said complexing agent. where R1 is hydrocarbon with 1-2 carbon atoms and R2 and R3 are each hydrocarbons with 1-3 carbon atoms. > '17. The method of claim 16 wherein said distillation 13._ The system of claim 7 wherein the complexing step is carried out at a temperature below'about 200° C. 18. The method of claim 17 wherein said multivalent 35 metal is copper; ‘ ' agent is ._ 45 55 65 * a: s
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