instructions for drapery pleating system

I-6
INSTRUCTIONS FOR
DRAPERY PLEATING SYSTEM
230 Meek Road
Gastonia N.C. 28056
800-343-4542 Fax 800-554-0407
www.rowleycompany.com
Instructions for
Pinch Pleat Drapery Calculator
&
Drapery Pleating Device
(DYC70)
Definitions:
Width of material: Width of a single piece of fabric as it comes off the bolt.
A panel: Half of a pair of draperies, or the entire unit on a one-way draw. Usually it is multiple widths of
material sewn together.
Basic Principles:
Rod width: is the face of the rod, not including returns.
Side hem allowance is 1 1⁄2" double folded.
Seam allowances are 1⁄2" off each width of material at a seam.
Spaces between pleats
are kept the same and as close to 3 1⁄2" as possible.
Pleat sizes (or take up) are allowed to vary in order to hide seams.
Overlap : is 4". Return : is determined by the job. They are not counted as spaces in these instructions.
Fractional width is always placed on the return side of a panel.
Please read through Part I. and Part II. of the instructions before starting. For making rail roading
draperies, read Part III.
Part I.
Pinch Pleat Drapery Calculator
On page 17 and 18, we supply workroom forms for Even Pair of Draperies; One Way Draw and for Off
Center Draw draperies. You may copy them for your own use. Workroom Form pads for Even Pair of Draperies and One Way Draw
ll in the fabric width, rod
width, return and overlap allowances. Fill in the remaining information as you go along.
Step 1
Step 2
Calculate the panel width and record it on the workroom form:
For a two way, center draw drapery:
Panel width excluding return and overlap = (Rod Width ÷ 2) - 2".
For a one way panel:
Panel width excluding return and overlap = Rod Width - Overlap.
The overlap is the space from the side hem to the first pleat at the master carrier.
For a pair of off center draperies, widths of two panels have to be determined separately. See the
Workroom Form for an Off Center Pair of Draperies on page 18.
Step 3
Step 4
On the Pinch Pleat Drapery Calculator, locate the chart for the fabric width (36", 45", 48" or 54").
Slide the insert up until the double pointer (
in window C.
) points at the number 1 in the “# of Widths” column
Slide the insert down slowly while reading the numbers in the “Panel Width” window (window D) until
the desired panel width appears. It is most desirable, if the desired panel width appears near or within 3 1⁄2" to
3 3⁄4" space size range.
Sometimes the number of widths per panel has been predetermined, then just slide the insert down until
the ( ) points to the predetermined number of widths and read the numbers in the “Panel Width” window
(window D). If the desired panel width does not appear in Window D, slide the insert down to the next setting.
Step 5
- 1-
C.
1-1/2 —
—6
1-1/2 —
—7
2—
—7
# of
2—
Widths
per Panel: 2 —
“3” 2-1/2 —
Step 6 Read the “Trim Off (in.) Return Width” window
Total # of
Spaces
per Panel:
“15”
—9
— 10
— 12
2-1/2 —
— 13
3—
— 13
3—
— 15
3—
— 16
(window B). If a black box appears under the desired
return size, move ( ) in window C down to the next setting
so the desired panel width appears again in window D.
Step 7 Record the following information on the workroom form:
Total # of widths per panel (Fig. 1).
Total # of spaces per panel (Fig. 1).
Space size: In the Panel Width window (window D), locate the
desired panel width and read the space size under it. If the
desired panel width is in between two adjacent numbers,
choose the larger of the two (Fig. 2).
Fig. 1
If panel width is 53", choose 54".
D.
PANEL WIDTH (INCH) (Exclude Overlap & Return)
48
3
50
52
54
3- 3- 3- 3- 31/8 1/4 3/8 1/2 5/8
4
3- 33/4 7/8
4- 4- 4- 41/8 1/4 3/8 1/2
Space Size (Inch)
Space size: 3 5/8"
Fig. 2
If Return is 4",
Trim 5"off from
Return Width.
B.
RETURN (INCH)
Trim Off
(in.)
Overlap
8 Width
1.5 2 3 4 5 6 7
8 7 6 5 4 3 2 1
Trim Off (in.) Return Width
3
Trim off from the return width: In window B, locate
the desired return size. The number directly
underneath is the amount of fabric to trim off from
the return width before hemming (Fig. 3).
Trim off from the overlap width: The number in the
“Trim Off in overlap Width” window (window B)
(Fig. 3).
Trim 3"off
from Overlap Width.
Fig. 3
A.
Distribution of spaces in each width: The “#
of Spaces in Each Width” window (window
A) shows the number of spaces for each
width in a panel and how to position the
pleating device (Fig. 4).
R:
⊗:
|:
0:
s:
8
7
6
5
4
3 2 1
R4 06 0 5 ⊗
# of Spaces in Each Width
The distribution of spaces in each WOM:
return.
overlap.
seam.
see page 6.
see page 7
4 spaces in
3rd width
3
6 spaces in
2nd width
2
R
0
4
Return
Fig. 4
- 2-
6
5 spaces in
1st width
1
0
5
Overlap
⊗
Example 1
Procedure for When Number of Widths Per Panel
Have Not Been Predetermined
Use 54" wide fabric to make a pair of drapery
panels. The rod width is 110". Allow for 4" return
and overlap. Excluding the return and overlap, the
panel width will be 53".
On the calculator, locate the chart for 54" fabric.
Starting with ( ) pointing at 1, watch window D and
slowly slide the insert down until 53" is within the
range of numbers appearing near the 3 1⁄2" space
size.
Record the information in the Workroom Form
(see right):
3 widths of 54" fabric are required to construct
each panel. The total number of spaces per panel is
15 and space size is 3 5⁄8". Before hemming, trim 3"
off the overlap width and 5" off the return width.
The return, middle and overlap width will have 4,
6 and 5 spaces respectively. See page 6 for how to
apply the Pleating Device.
Fabric Width:
Rod Width:
4¨
Return:
54¨
110¨
4¨
Overlap:
For EvenPair of Draperies:
55¨
2¨
53¨
(Rod width ÷ 2):
(overlap ÷ 2): —
Panel width =
Total # of width
per panel (C):
3 (Fig. 1)
Total # of spaces
per panel (C):
15 (Fig. 1)
Space size
(D):
3 5/8¨ (Fig. 2)
Trim off from
overlap width (B):
3¨ (Fig. 3)
Trim off from
return width (B):
Distribution of spaces
in each width (A):
5¨ (Fig. 3)
(Fig. 4)
......
R4 06 05 ⊗
Start here
Example 2
Procedure for When the Number of Widths Per Panel
Have Been Predetermined (In this example 2 1⁄2 widths
allowed for each panel).
Use 5 widths of 54" fabric to make a pair of
drapery panels. The rod width is 114". Allow for 4"
returns and 4" overlaps. Excluding return and overlap, the panel width will be 55". Since each panel
will have 2 1⁄2 widths, point ( ) at the first 2 1⁄2 in window C. 55" is not in the range of numbers shown in
window D. Slide the insert down so ( ) points at the
second 2 1⁄2 mark. 55" does appear in the window
D. Record the information from the calculator on the
Workroom Form (see right):
Total number of spaces per panel is 13 and
space size is 4 1⁄4". Before hemming, trim 2" from the
return width. The return, middle and overlap width
will have 2, 6, and 5 spaces respectively. See page
7 for how to apply Pleating Device.
Fabric Width:
Rod Width:
Return:
4¨
54¨
114
4¨
Overlap:
For EvenPair of Draperies:
(Rod width ÷ 2):
(overlap ÷ 2): —
Panel width =
57¨
2¨
55¨
Total # of width
per panel (C):
2 1/2
Total # of spaces
per panel (C):
13
Space size
(D):
4 1/4¨
Trim off from
overlap width (B):
0¨
Trim off from
return width (B):
Distribution of spaces
in each width (A):
2¨
......
R2s 6s 5
⊗
Start here
- 3-
For Panels Requiring 9 or More Widths
The pinch pleating calculator can figure a drapery panel up to 8 widths of material. For 9 or more
widths, see example 3.
Example 3:
Use 54" wide fabrics to make a pair of drapery panels. The rod width is 464". Allow for 4"
return and 4" overlap. Excluding return and overlap, the panel width will be 230", exceeding the
limit of the Pinch Pleat Drapery Calculator.
If the number of widths allowed for each panel is predetermined, skip Step 1.
Step 1. Calculate the number of widths required to construct each panel: You may use any
fullness as requested by your customer. Here we choose 2.5 fullness.
230" x 2.5 = 575"
The panel width before pleating will be about 575" wide.
Fabric Width:
Rod Width:
575" ÷ 54" = 10.6
Return:
4¨
Round to 11. It will take 11 widths of 54" fabric.
Step 2. Find out the total number of spaces per panel:
On the calculator, locate the chart for the 54" fabric.
Slide the insert, so ( ) is pointing at the first number 8
under the # of Widths column in window C. The number
to the right of ( ) is the total number of spaces on just
8 widths, which is 45. The number in the parenthesis is
the number of spaces on each additional width. In this
case, it is (6).
Since the calculator only goes up to 8 widths, and
we need 11 widths, there will be 3 additional widths with
6 spaces each for a total of 18 additional spaces. The
total number of spaces for the panel will be 45 + 18 = 63.
Step 3. Figure out the space size: The finished panel
width excluding return and overlap is 230", and the total
number of spaces is 63.
230" ÷ 63 = 3.65"
In the Decimal Inch Converting Chart, 3.65" is
found to be between 3.625" and 3.75". Choose the
larger of the two: The space size is 3 3⁄4".
54¨
4¨
Overlap:
For EvenPair of Draperies:
(Rod width ÷ 2):
—(overlap ÷ 2):
Panel width =
232¨
2¨
230¨
Total # of width
per panel (C):
11
Total # of spaces
per panel (C):
63
Space size
(D):
3 3/4¨
Trim off from
overlap width (B):
3¨
Trim off from
return width (B):
Distribution of spaces
in each width (A):
5¨
R4 06
......
06 06 06 06 06 06 06 05 ⊗
Start here
Step 4. Find out the other information from the calculator: Keep ( ) pointing at the first
number 8, read and record information from windows A and B on the Workroom Form (see
above). Note the 3 additional widths are middle widths. Insert “|06|” 3 times, so there are a
total of 11 widths.
Decimal Inch Converting Chart
3"...................3"
3.125" .....3 1/8"
3.25" ............ 3 1/4"
3.375" .....3 3/8"
3.5".............. 3 1/2"
3.625" .....3 5/8"
3.75" .......3 3/4"
3.8750" ...3 7/8"
4"...................4"
- 4-
4.125" .....4 1/8"
4.25" ............ 4 1/4"
4.375" .....4 3/8"
4.5".............. 4 1/2"
Part II. Drapery Pleating Device
The Pleating Device is essentially an elastic belt attached with plastic sleeves. Each sleeve
represents a space (Fig. 5). This device always lets one mark a pleat right next to a seam, so the
pleat will conceal the seam.
Drapery Panel
0
1
2
Sleeve
0
1
2
Space
3
4
Pleating Device
3
4
0
2
3
0
4
Sleeve
0
Pleat
1
1
2
Space
1
2
3
4
0
Sleeve
3
0
4
Pleat
1
1
2
3
4
3
4
Sleeve
2
3
4
0
2
Space
Pleat
Space
1
Fig. 5
Assemble widths of material together, trim, seam and hem each drapery panel. Sew the drapery
heading as usual.
Lay the top edge of the drapery header along the edge of the worktable. For an even pair of
draperies, lay them face to face and do both of them at the same time. Keep the overlaps to your
right.
Mark the overlap and return.
Start at the overlap width and work with as much of the panel as the length of your table permits.
You may use erasable fabric marking pen (Stk#: PM21 or PM22) to mark the draperies.
Set the First Sleeve:
Position the 0" on the first sleeve of the
pleating device on the overlap mark on the
panel; clamp the sleeve and panel to the
table. This sleeve is not counted as a space
(Fig. 6). For the remaining steps, read the
following instructions.
Do not count this
sleeve as a space
0
0
1
2
3
Clamp Here
1
2
3
Overlap Mark
Fig. 6
- 5-
4
4
If you see 0 in window A:
Step 1. For Overlap Width: Starting from the next sleeve, count each sleeve as one space
until reaching the number of spaces required for the overlap width. Stretch the device to the first
seam and align 0" mark on that sleeve with the seam and clamp (Fig. 7-A).
Do not count this
sleeve as a space
Seam
Fig.
7-A
0
1
2
3
4
0
1
2
3
4
2
Clamp Here
3
4
0
1
2
3
4
0
3
4
0
1
2
3
4
0
1
2
3
4
1
2
3
4
Clamp Here
Overlap Mark
# of sleeves equals # of spaces
required for this overlap width
Step 2 For All Middle Width(s): Starting from the first sleeve after the clamped one, count
the number of spaces required, stretch the device and clamp the last sleeve for the width on the
seam at the 0" mark (Fig. 7-B).
When you reach the last seam on the table, use fabric marking pen and mark the fabric at the 0"
and at the predetermined space size mark on each space sleeve (Fig. 9, Pg. 8). Now hold the
pleating device and release all the clamps.
Reposition the drapery so that the last seam worked on is at the right end of the table. Re-clamp
the first sleeve to that seam, as it was before, and continue.
Fig.
7-B
Seam
Seam
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
Clamp Here
1
2
3
4
1
2
3
4
Clamp Here
# of sleeves equals # of spaces
required for this middle width
Step 3 For Return Width: Starting with the sleeve to the left of the clamped one, count each
sleeve as one space until reaching the number of spaces required. Then pick up the next sleeve
to the left and position the predetermined space size on that sleeve on the return mark. Clamp
(Fig. 7-C) and with fabric marking pen, mark at 0" and predetermined space size marks at each
sleeve as before (Fig. 9, Pg. 8).
Fig.
7-C
Seam
Do not count this
sleeve as a space
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
Clamp Here
Space Size
Return Mark
# of sleeves equals # of spaces
required for this return width
- 6-
1
2
3
4
1
2
3
4
Clamp Here
If you see s in window A:
Step 1 For Overlap Width: Starting from the next sleeve after the one placed at the overlap
mark, count each sleeve as one space until reaching the number of spaces required for the
overlap width. Count one more sleeve. Stretch and position the predetermined space size on
this sleeve on the seam and clamp (Fig. 8-A).
Fig.
8-A
Do not count this
sleeve as a space
Seam
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
Clamp Here
0
Space Size
1
2
3
4
1
2
3
4
Clamp Here
Overlap Mark
# of sleeves equals # of spaces
required for this overlap width
Step 2 For All Middle Width(s): Starting from the clamped sleeve, count the number of
sleeves (spaces) required, move one more to the left, stretch and position the predetermined
space size on the seam. Clamp (Fig. 8-B).
When you reach the last seam on the table, use fabric marking pen and mark the fabric at the 0"
and at the predetermined space size mark on each space sleeve (Fig. 9, Pg. 8). Now hold the
pleating device and release the clamps.
Reposition the drapery so that the last seam worked on is at the right end of the table. Re-clamp
the first sleeve to that seam, as was before, and continue.
Fig.
8-B
Seam
Seam
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
Clamp Here
1
2
3
4
0
2
3
4
0
Space Size
1
2
3
4
1
2
3
4
Clamp Here
Space Size
# of sleeves equals # of spaces
required for this middle width
Step 3 For the return width: Starting from the sleeve clamped on the seam, count the number
of spaces required. Then pick up the next sleeve to the left, stretch and position the predetermined
space size on that sleeve on the return mark. Clamp and mark at 0" and predetermined space size
marks at each sleeve as before (Fig. 8-C).
Fig.
8-C
Do not count this
sleeve as a space
0
1
2
Seam
3
4
0
1
2
3
4
2
3
4
0
0
1
2
3
4
2
3
4
0
Clamp Here
0
1
2
3
Space Size
4
Return Mark
# of sleeves equals # of spaces
required for this return width
- 7-
1
2
3
4
1
2
3
4
Clamp Here
Space Size
Marking the Panels:
At each sleeve, mark the fabric at the 0" graduation and the predetermined space size graduation
on both top and bottom. After finishing marking the entire panel, pleat and sew the pleats.
Drapery Panel
Mark
Mark
0
1
2
Predetermined
Space Size
3
4
Mark
Mark
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
Pleating Device
0
1
2
3
4
Mark
Mark
Space
Pleat
Space
Mark
Pleat
Fig. 9
- 8-
Space
Predetermined
Space Size
Pleat
Mark
Space
Example 4
Procedure for Marking a Pair of Drapery Panels When Window A Shows 0
To mark a pair of drapery panels as described in example 1 (page 3) on a 12' long
worktable:
Seam 3 widths of 54" fabric together. Total width is 160" (2 seams take away 2"). After trimming (Trim off 3" from overlap width and 5" off from return width, respectively) and
hemming (2 hems: take away 6" total), the panel width becomes 146". A 12' worktable
can accommodate the entire panel. Sew the drapery header as usual. Mark the return
and overlap. Keep the overlap to the right. Position the pleating device so the 0" mark
on the first sleeve is aligned with the overlap mark (Fig. 6) and clamp.
Starting with the next sleeve, count 5 sleeves and position the 0" mark on the fifth
sleeve on the seam and clamp (Fig. 7-A).
On the second width, count 6 sleeves after the clamped sleeve, and align the 0" mark
of the sixth sleeve on the seam as before (Fig. 7-B).
On the third width (return width), count four sleeves after the clamped sleeve, then
pick up the next sleeve and position the 3 5⁄8" mark on that sleeve on the return mark and
clamp (Fig 7-C). Recount the sleeves to make sure there are 15 between return and
overlap marks and mark the pleats as in Figure 9.
Example 5
Procedure for Marking a Pair of Drapery Panels When Window A Shows s
To mark a pair of drapery panels as described in example 2 (page 3) on an 8' long
table:
Seam 2 1⁄2 widths of 54" fabric together and the total width is 135" (2 seams take
away 2"). Trim off 2" from the return width (the half width) then hem (2 hems take away
6" total) the panels. The panels are 125" wide. The 8' table can not accommodate the
whole panel. We will mark the first width (the overlap width) first, then reposition the
panel and mark the middle width and the last half width (the return width) together.
Sew the drapery header as usual. Mark the return and overlap. Position the panels
on the table as described in the instruction.
Set 0" mark of the first sleeve on the overlap mark and clamp (Fig. 6).
Starting from the next sleeve, count 5 sleeves, move one more sleeve to the left and
position the 4 1⁄4" mark on that sleeve on the seam (because there is an s) and clamp
(Fig. 8-A). Now mark the panel as in Figure 9. Release all the clamps
Reposition the panel so the first seam is now at the right end of the table. Align the
4 1⁄4" mark on the first sleeve on the seam and clamp. Starting with the clamped sleeve,
count 6 sleeves, move one more to the left and position the 4 1⁄4" mark on that sleeve on
the seam and clamp (Fig. 8-B).
On the third width (return width): counting the clamped sleeve, count 2 sleeves, move
one more sleeve to the left and position the 4 1⁄4" mark from that sleeve on the return
mark and clamp (Fig. 8-C). Mark the pleats as in Figure 9.
- 9-
Part III. Drapery Panels Made by Rail Roading Fabric
1. Estimate the Amount of Fabric Needed for a Panel:
+
+
+
=
Panel width excluding return and overlap x Fullness (typically 2.5)
Overlap (typically 4")
Return (typically 4")
Allowance for the two side hems (typically 1 1⁄2" doubled on each side for a total of 6")
The amount of fabric needed to cut off the bolt for a panel.
2. Mark the Panel
Hem the panels and sew the header as usual. Lay the top edge of the drapery header along the
edge of the worktable, keeping the overlap to your right, and return to your left. Mark the return and
overlap.
Step 1 Recalculate the fullness. Measure the distance from the overlap mark to the return
mark. This is your panel width before pleating.
Fullness = Panel width before pleating ÷ Finished panel width
Step 2 Estimate the pleat size. Go to the
Charts for Rail Roading Drapery Panels on page
14. Find the fullness in Chart 1. Directly underneath, is the estimated pleat size.
Step 3 Mark the last pleat. From the right side
of the return mark, measure one pleat size (calculated in step 2) and mark it as the last pleat mark
(Fig. 10).
Last Pleat Mark
Return Mark
Step 4 Divide panel into workable sections.
If the worktable is large enough to accommodate the
entire panel, go on to step 5.
0
1
2
3
4
5
Fig. 10
If the worktable can not accommodate the entire panel, the panel has to be divided into 2
or more equal sections. Measure the distance from the overlap mark to the last pleat mark.
Mark the center. You have divided the panel into 2 equal sections. If your worktable can
accommodate one section, continue on to the next step.
If the worktable can not accommodate one section, each section needs to be further
divided into two. Measure the width of each section. Divide this number by 2. That is half of
the section width. Use the half of section width to find the middle point in each section and
mark. You may keep dividing each section into two until one section is small enough for the
worktable to accommodate.
Count the number of the sections in a panel.
Step 5 Determine the # of spaces and the space size. Go to the Charts for Rail
Roading Drapery Panels on page 14 through 16. From Chart 2 through Chart 6, find the
appropriate chart with correct number of sections. In the chart, locate the fullness. The range
from two columns to the left and two columns to right is the range of desired fullness. For
example, if the fullness is 2.5, the desired fullness range is 2.7 to 2.3. Under the desired
fullness range, find the number closest to the desired finished panel width excluding return
and return. If no exact match is found, use the number slightly larger.
Follow the finished panel width across to the # of spaces column on the left. The bold
number is the total number of spaces required for the entire panel and the number in parenthesis is the number of spaces required for each section.
Follow the finished panel width down to the bottom of the chart and you will find the space
size in bold letters.
- 10-
6
Step 6 Apply the pleating device. Work on one section at a time, starting at the overlap.
For First Section: Take the first space sleeve of the pleating device, position the 0" on
the overlap mark and clamp. This sleeve is not counted as a space (Fig. 11-A). Starting with
the next sleeve, count each sleeve as one space until reaching the number of spaces required
for one section. Stretch the device to the section mark and align 0" mark on that sleeve with
the section mark and clamp (Fig 11-A). With fabric marking pen, mark the fabric at the 0" mark
and at the predetermined space size mark on each sleeve (Fig. 9). Release all the clamps.
Reposition the panel, so the next section is laying flat on the worktable.
Do not count this
sleeve as a space
Fig.
11-A
0
1
2
3
4
0
1
2
3
4
2
Clamp Here
Section
Mark
3
4
0
1
2
3
4
0
3
4
0
1
2
3
4
0
1
2
3
4
1
2
3
4
Clamp Here
Overlap Mark
# of sleeves equals # of spaces
required for the first section
For All Middle Sections: Always take the first space sleeve of the pleating device,
position the 0" on the section mark at the right. Clamp. The clamped sleeve is not counted as
a space belonging to this middle section. Starting with the next sleeve, count each sleeve as
one space until reaching the number of spaces required for one section. Stretch the device to
the section mark at the left side and align 0" mark on that sleeve with the section mark. Clamp
(Fig. 11-B) and mark.
Fig.
11-B
0
1
2
3
4
0
1
2
3
4
Clamp Here
Section
Mark
2
3
4
0
1
2
3
4
0
3
4
0
1
2
3
4
0
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
Clamp Here
Section
Mark
# of sleeves equals # of spaces
required for this section
For Last Section: Set the first sleeve and count the sleeves as before. Stretch the
device to the last pleat mark and align 0" mark on that sleeve with the last pleat mark (Fig. 11-C).
Mark the panel and release the clamps as described before.
Fig.
11-C
0
1
2
3
4
0
0
1
2
3
4
0
Return Mark
Last Pleat
Mark
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
1
2
3
4
0
Clamp Here
# of sleeves equals # of spaces
required for the Last section
- 11-
Section
Mark
Clamp Here
Example 6:
Procedure for Marking Rail Roading Drapery Panels
Estimate the Amount of Fabric Needed for a Panel: To make a pair of drapery
panels for a rod that is 188" wide, with 4" return and 4" overlap. The pleated panel width
excluding return and overlap will be:
(188"÷2) - 2" = 92".
If the customer asks for 2.5 fullness:
92" x 2.5 = 230"
230" + 4"(Overlap) + 4"(Return) + 6"(Allowance for side hem)=244"
One needs to cut a 244" long piece of fabric to make one panel. After hemming and
sewing the header, you are ready to mark the panels.
Step 1. Recalculate the fullness: The length measured from overlap mark to return mark
is 230". The desired panel width excluding return and overlap is 92".
230 ÷ 92 = 2.5
The calculated fullness is 2.5
Step 2. Estimate the last pleat size: In the Chart 1, underneath the 2.5 fullness, you will
find estimated last pleat size is 5 1⁄4"
Step 3. Mark the last pleat: Measure 5 1⁄4" from the return mark and mark it as the last
pleat mark (Fig. 10).
Step 4. Divide the panel into workable sections: The 8' long worktable can not
accommodate the entire panel. Measure the length from overlap mark to the last
pleat mark. It is 224 3⁄4". Half of that is 112 3⁄8". From overlap mark measure 112 3⁄8"
and mark. The panel is now divided in to two sections. Each is 112 3⁄8" long. The
8' table still can not accommodate one section. You need to further divide each
section into two. Half of 112 3⁄8" is 56 3⁄16", round to 56 1⁄4". Using this number, find
the mid point in each section and mark. The panel is now divided into 4 sections.
Each section is about 56 1⁄4" wide. An 8' worktable can accommodate one section.
Step 5. Determine the number of spaces and space size: Since there are 4 sections
in a panel, go to Chart 4. For Panels Divided into 4 Sections on page 15. In the
chart, locate the calculated fullness 2.5. The desired fullness range is 2.7 to 2.3. In
that range you will find 93" is closest to 92". Toward the left, you will find the total
number of spaces is 24, and the number of spaces in each section 6. At the bottom
of the chart, you will find the space size 3 7⁄8".
Step 6. Apply the Pleating Device: Start from the section next to the overlap. Lay the
panel so the first section is laying flat on the table with overlap at your right. Align 0"
mark on the first sleeve with the overlap mark (Fig. 11-A). Clamp. Starting from the
next sleeve, count 6 sleeves. Stretch the pleating device and align 0" mark on the
sixth sleeve with the first section mark (Fig. 11-A). Clamp. Mark panel at 0" mark
and at 3 7⁄8" mark on each sleeve (Fig. 9). Release the clamps.
Reposition the panel so the second section is laying flat on the table. Align 0" mark
with the right side section mark. Clamp. Starting from the next sleeve, count 6
sleeves. Stretch and align 0" mark on the sixth sleeve with the section mark at the
left side as described in the instructions. Clamp and mark as before (Fig. 11-B).
Continue in the same fashion on the remaining sections. On the last section, clamp
the first sleeve and count the sleeves as before. After counting 6 sleeves, stretch
the device and align 0" mark on the sixth sleeve with the last pleat mark. Clamp and
mark (Fig. 11-C).
- 12-
Part IV. Care & Tips for Using Drapery Pleating Device
1. Care:
• Do not leave the Drapery Pleating Device stretched for prolong period of
time.
• Do not rest hot iron on the Pleating Device.
• Choose clamps with cushion bumpers. Position clamp foot evenly on the
Pleating Device sleeve, then clamp. Do not let sleeve twist while clamping.
• Always hold Pleating Device while releasing clamp. After releasing clamp,
gently return the Pleating Device to its original un-stretched position.
• Fan fold Pleating Device neatly after each use.
2. Tips:
• Our Quick Set/Release Clamps (Stock #: QC10) are indispensable for
clamping down the Pleating Device as described in the instructions. You
need at least two clamps. However, having an extra 2 or 3 more will enable
you to mark more than one width at a time. It is convenient and worth the
time you save.
• Our Erasable Marking Pen (Stock #: PM21) is very handy for working with
the Pleating Device. Using the eraser end of the marking pen, a mistaken
mark can be erased by a single stroke. The marks last about two to
fourteen days depending on the fabric, if you do not erase them.
You can also use our straight pins (Stock #: TP44 and TP48) to mark the
pleats.
- 13-
© Copyright 1994 R.H. Rowley Co.
Charts for Rail Roading Drapery Panels
Chart 1. Estimate the Last Pleat Size
Fullness
Estimated
Pleat Size
(Inch)
3
6
2.9
2.8
2.7
2.6
2.5
2.4
2.3
5 3/4 5 3/4 5 1/2 5 1/2 5 1/4 5 1/4 5
2.2
2.1
2
4 3/4 4 1/2 4
1.9
4
1.8
3 3/4
Chart 2. For Undivided Panels
# of Spaces per
Panel
Section
Fullness
3.0
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
26
30
35
39
43
48
52
56
61
65
70
74
78
83
87
22
27
31
36
40
45
49
54
58
63
67
72
76
81
85
90
4 1/8 4 1/4 4 3/8
41/2
Finished Panel Width Excluding Return & Overlap
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
3
Space Size
(Inch)
25
28
31
34
37
40
43
46
50
53
56
59
62
16
19
22
26
29
32
35
39
42
45
48
52
55
58
61
65
20
23
27
30
33
37
40
43
47
50
54
57
60
64
67
17
21
24
28
31
35
38
42
45
49
52
56
59
63
66
70
18
22
26
30
33
37
41
45
48
52
56
60
63
67
71
75
25
29
32
36
39
43
47
50
54
58
61
65
68
72
19
23
27
31
34
38
42
46
50
54
58
62
65
69
73
77
3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
4
33
37
41
45
49
53
57
61
66
70
74
78
82
21
25
29
34
38
42
46
51
55
59
63
68
72
76
80
85
Chart 3. For Panels Divided into 2 Sections
# of Spaces per
Panel
Section
Fullness
3.0
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
43
52
61
70
78
87
96
105
113
122
131
140
148
157
166
175
45
54
63
72
81
90
99
108
117
126
135
144
153
162
171
180
4 1/8 4 1/4 4 3/8
41/2
Finished Panel Width Excluding Return & Overlap
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
Space Size
(Inch)
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
3
31
37
43
50
56
62
68
75
81
87
93
100
106
112
118
125
32
39
45
52
58
65
71
78
84
91
97
104
110
117
123
130
33
40
47
54
60
67
74
81
87
94
101
108
114
121
128
135
35
42
49
56
63
70
77
84
91
98
105
112
119
126
133
140
36
43
50
58
65
72
79
87
94
101
108
116
123
130
137
145
37
45
52
60
67
75
82
90
97
105
112
120
127
135
142
150
38
46
54
62
69
77
85
93
100
108
116
124
131
139
147
155
3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8
- 14-
40
48
56
64
72
80
88
96
104
112
120
128
136
144
152
160
4
41
49
57
66
74
82
90
99
107
115
123
132
140
148
156
165
42
51
59
68
76
85
93
102
110
119
127
136
144
153
161
170
Chart 4. For Panels Divided into 4 Sections
# of Spaces per
Panel
Section
Fullness
3.0
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
87
105
122
140
157
175
192
210
227
245
262
280
297
315
332
350
90
108
126
144
162
180
198
216
234
252
270
288
306
324
342
360
4 1/8 4 1/4 4 3/8
41/2
Finished Panel Width Excluding Return & Overlap
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
60
72
84
96
108
120
132
144
156
168
180
192
204
216
228
240
3
Space Size
(Inch)
62
75
87
100
112
125
137
150
162
175
187
200
212
225
237
250
65
78
91
104
117
130
143
156
169
182
195
208
221
234
247
260
67
81
94
108
121
135
148
162
175
189
202
216
229
243
256
270
70
84
98
112
126
140
154
168
182
196
210
224
238
252
266
280
72
87
101
116
130
145
159
174
188
203
217
232
246
261
275
290
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
77
93
108
124
139
155
170
186
201
217
232
248
263
279
294
310
3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8
80
96
112
128
144
160
176
192
208
224
240
256
272
288
304
320
4
82
99
115
132
148
165
181
198
214
231
247
264
280
297
313
330
85
102
119
136
153
170
187
204
221
238
255
272
289
306
323
340
Chart 5. For Panels Divided into 8 Sections
# of Spaces per
Panel
Section
Fullness
3.0
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
175
210
245
280
315
350
385
420
455
490
525
560
595
630
665
700
180
216
252
288
324
360
396
432
468
504
540
576
612
648
684
720
4 1/8 4 1/4 4 3/8
41/2
Finished Panel Width Excluding Return & Overlap
40
48
56
64
72
80
88
96
104
112
120
128
136
144
152
160
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
Space Size
(Inch)
120
144
168
192
216
240
264
288
312
336
360
384
408
432
456
480
3
125
150
175
200
225
250
275
300
325
350
375
400
425
450
475
500
130
156
182
208
234
260
286
312
338
364
390
416
442
468
494
520
135
162
189
216
243
270
297
324
351
378
405
432
459
486
513
540
140
168
196
224
252
280
308
336
364
392
420
448
476
504
532
560
145
174
203
232
261
290
319
348
377
406
435
464
493
522
551
580
150
180
210
240
270
300
330
360
390
420
450
480
510
540
570
600
155
186
217
248
279
310
341
372
403
434
465
496
527
558
589
620
3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8
- 15-
160
192
224
256
288
320
352
384
416
448
480
512
544
576
608
640
4
165
198
231
264
297
330
363
396
429
462
495
528
561
594
627
660
170
204
238
272
306
340
374
408
442
476
510
544
578
612
646
680
Chart 6. For Panels Divided into 16 Sections
# of Spaces per
Panel
Section
Fullness
3.0
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
350
420
490
560
630
700
770
840
910
980
1050
1120
1190
1260
1330
1400
360
432
504
576
648
720
792
864
936
1008
1080
1152
1224
1296
1368
1440
4 1/8 4 1/4 4 3/8
41/2
Finished Panel Width Excluding Return & Overlap
80
96
112
128
144
160
176
192
208
224
240
256
272
288
304
320
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
Space Size
(Inch)
240 250 260 270 280 290 300 310
288 300 312 324 336 348 360 372
336 350 364 378 392 406 420 434
384 400 416 432 448 464 480 496
432 450 468 486 504 522 540 558
480 500 520 540 560 580 600 620
528 550 572 594 616 638 660 682
576 600 624 648 672 696 720 744
624 650 676 702 728 754 780 806
672 700 728 756 784 812 840 868
720 750 780 810 840 870 900 930
768 800 832 864 896 928 960 992
816 850 884 918 952 986 1020 1054
864 900 936 972 1008 1044 1080 1116
912 950 988 1026 1064 1102 1140 1178
960 1000 1040 1080 1120 1160 1200 1240
3
3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8
- 16-
320
384
448
512
576
640
704
768
832
896
960
1024
1088
1152
1216
1280
4
330
396
462
528
594
660
726
792
858
924
990
1056
1122
1188
1254
1320
340
408
476
544
612
680
748
816
884
952
1020
1088
1156
1224
1292
1360
© Copyright 1994 R.H. Rowley Co.
Workroom Form
© Copyright 1994 R.H. Rowley Co.
Fabric width: ______________
Allowances:
Rod width: ________________
Return: ____________
Overlap: ____________
For One Way Draw:
For Even Pair of Draperies:
(Rod width ÷ 2): __________
(Rod width): __________
Less 2": __________
−
−
Less (overlap): __________
Panel width = _________
Panel width = _________
(excluding return & overlap)
(excluding return & overlap)
Total # of widths
per panel (C): __________
Total # of widths
per panel (C): __________
Total # of spaces
per panel (C): __________
Total # of spaces
per panel (C): __________
Space size
(D): __________
Space size
(D): __________
Trim off from
overlap width (B): __________
Trim off from
overlap width (B): __________
Trim off from
return width (B): __________
Trim off from
return width (B): __________
Distribution of spaces
in each width (A):
Distribution of spaces
in each width (A):
| | | | | | |……
| | | | | | | ⊗|
| | | | | | |……
| | | | | | | ⊗|
Start here
Start here
Note: This workroom form is available in pad form from R. H. Rowley Co.
- 17-
Workroom Form
© Copyright 1994 R.H. Rowley Co.
Fabric width: ______________
Allowances:
Rod width: ________________
Return: ____________
Overlap: ____________
For an Off Center Pair of Draperies:
Left Panel:
Right Panel:
Measurement from
left end of rod: __________
Measurement from
right end of rod: __________
−
Less 2": __________
−
Less 2": __________
Left Panel width = _________
Right Panel width = ________
Total # of widths
per panel (C): __________
Total # of widths
per panel (C): __________
Total # of spaces
per panel (C): __________
Total # of spaces
per panel (C): __________
Space size
(D): __________
Space size
(D): __________
Trim off from
overlap width (B): __________
Trim off from
overlap width (B): __________
Trim off from
return width (B): __________
Trim off from
return width (B): __________
(excluding return & overlap)
(excluding return & overlap)
Distribution of spaces
in each width (A):
Distribution of spaces
in each width (A):
| | | | | | |……
| | | | | | | ⊗|
| | | | | | |……
| | | | | | | ⊗|
Start here
Start here
Note: You may copy this workroom form for your own use.
18-
Updated on 2/18/08