I-6 INSTRUCTIONS FOR DRAPERY PLEATING SYSTEM 230 Meek Road Gastonia N.C. 28056 800-343-4542 Fax 800-554-0407 www.rowleycompany.com Instructions for Pinch Pleat Drapery Calculator & Drapery Pleating Device (DYC70) Definitions: Width of material: Width of a single piece of fabric as it comes off the bolt. A panel: Half of a pair of draperies, or the entire unit on a one-way draw. Usually it is multiple widths of material sewn together. Basic Principles: Rod width: is the face of the rod, not including returns. Side hem allowance is 1 1⁄2" double folded. Seam allowances are 1⁄2" off each width of material at a seam. Spaces between pleats are kept the same and as close to 3 1⁄2" as possible. Pleat sizes (or take up) are allowed to vary in order to hide seams. Overlap : is 4". Return : is determined by the job. They are not counted as spaces in these instructions. Fractional width is always placed on the return side of a panel. Please read through Part I. and Part II. of the instructions before starting. For making rail roading draperies, read Part III. Part I. Pinch Pleat Drapery Calculator On page 17 and 18, we supply workroom forms for Even Pair of Draperies; One Way Draw and for Off Center Draw draperies. You may copy them for your own use. Workroom Form pads for Even Pair of Draperies and One Way Draw ll in the fabric width, rod width, return and overlap allowances. Fill in the remaining information as you go along. Step 1 Step 2 Calculate the panel width and record it on the workroom form: For a two way, center draw drapery: Panel width excluding return and overlap = (Rod Width ÷ 2) - 2". For a one way panel: Panel width excluding return and overlap = Rod Width - Overlap. The overlap is the space from the side hem to the first pleat at the master carrier. For a pair of off center draperies, widths of two panels have to be determined separately. See the Workroom Form for an Off Center Pair of Draperies on page 18. Step 3 Step 4 On the Pinch Pleat Drapery Calculator, locate the chart for the fabric width (36", 45", 48" or 54"). Slide the insert up until the double pointer ( in window C. ) points at the number 1 in the “# of Widths” column Slide the insert down slowly while reading the numbers in the “Panel Width” window (window D) until the desired panel width appears. It is most desirable, if the desired panel width appears near or within 3 1⁄2" to 3 3⁄4" space size range. Sometimes the number of widths per panel has been predetermined, then just slide the insert down until the ( ) points to the predetermined number of widths and read the numbers in the “Panel Width” window (window D). If the desired panel width does not appear in Window D, slide the insert down to the next setting. Step 5 - 1- C. 1-1/2 — —6 1-1/2 — —7 2— —7 # of 2— Widths per Panel: 2 — “3” 2-1/2 — Step 6 Read the “Trim Off (in.) Return Width” window Total # of Spaces per Panel: “15” —9 — 10 — 12 2-1/2 — — 13 3— — 13 3— — 15 3— — 16 (window B). If a black box appears under the desired return size, move ( ) in window C down to the next setting so the desired panel width appears again in window D. Step 7 Record the following information on the workroom form: Total # of widths per panel (Fig. 1). Total # of spaces per panel (Fig. 1). Space size: In the Panel Width window (window D), locate the desired panel width and read the space size under it. If the desired panel width is in between two adjacent numbers, choose the larger of the two (Fig. 2). Fig. 1 If panel width is 53", choose 54". D. PANEL WIDTH (INCH) (Exclude Overlap & Return) 48 3 50 52 54 3- 3- 3- 3- 31/8 1/4 3/8 1/2 5/8 4 3- 33/4 7/8 4- 4- 4- 41/8 1/4 3/8 1/2 Space Size (Inch) Space size: 3 5/8" Fig. 2 If Return is 4", Trim 5"off from Return Width. B. RETURN (INCH) Trim Off (in.) Overlap 8 Width 1.5 2 3 4 5 6 7 8 7 6 5 4 3 2 1 Trim Off (in.) Return Width 3 Trim off from the return width: In window B, locate the desired return size. The number directly underneath is the amount of fabric to trim off from the return width before hemming (Fig. 3). Trim off from the overlap width: The number in the “Trim Off in overlap Width” window (window B) (Fig. 3). Trim 3"off from Overlap Width. Fig. 3 A. Distribution of spaces in each width: The “# of Spaces in Each Width” window (window A) shows the number of spaces for each width in a panel and how to position the pleating device (Fig. 4). R: ⊗: |: 0: s: 8 7 6 5 4 3 2 1 R4 06 0 5 ⊗ # of Spaces in Each Width The distribution of spaces in each WOM: return. overlap. seam. see page 6. see page 7 4 spaces in 3rd width 3 6 spaces in 2nd width 2 R 0 4 Return Fig. 4 - 2- 6 5 spaces in 1st width 1 0 5 Overlap ⊗ Example 1 Procedure for When Number of Widths Per Panel Have Not Been Predetermined Use 54" wide fabric to make a pair of drapery panels. The rod width is 110". Allow for 4" return and overlap. Excluding the return and overlap, the panel width will be 53". On the calculator, locate the chart for 54" fabric. Starting with ( ) pointing at 1, watch window D and slowly slide the insert down until 53" is within the range of numbers appearing near the 3 1⁄2" space size. Record the information in the Workroom Form (see right): 3 widths of 54" fabric are required to construct each panel. The total number of spaces per panel is 15 and space size is 3 5⁄8". Before hemming, trim 3" off the overlap width and 5" off the return width. The return, middle and overlap width will have 4, 6 and 5 spaces respectively. See page 6 for how to apply the Pleating Device. Fabric Width: Rod Width: 4¨ Return: 54¨ 110¨ 4¨ Overlap: For EvenPair of Draperies: 55¨ 2¨ 53¨ (Rod width ÷ 2): (overlap ÷ 2): — Panel width = Total # of width per panel (C): 3 (Fig. 1) Total # of spaces per panel (C): 15 (Fig. 1) Space size (D): 3 5/8¨ (Fig. 2) Trim off from overlap width (B): 3¨ (Fig. 3) Trim off from return width (B): Distribution of spaces in each width (A): 5¨ (Fig. 3) (Fig. 4) ...... R4 06 05 ⊗ Start here Example 2 Procedure for When the Number of Widths Per Panel Have Been Predetermined (In this example 2 1⁄2 widths allowed for each panel). Use 5 widths of 54" fabric to make a pair of drapery panels. The rod width is 114". Allow for 4" returns and 4" overlaps. Excluding return and overlap, the panel width will be 55". Since each panel will have 2 1⁄2 widths, point ( ) at the first 2 1⁄2 in window C. 55" is not in the range of numbers shown in window D. Slide the insert down so ( ) points at the second 2 1⁄2 mark. 55" does appear in the window D. Record the information from the calculator on the Workroom Form (see right): Total number of spaces per panel is 13 and space size is 4 1⁄4". Before hemming, trim 2" from the return width. The return, middle and overlap width will have 2, 6, and 5 spaces respectively. See page 7 for how to apply Pleating Device. Fabric Width: Rod Width: Return: 4¨ 54¨ 114 4¨ Overlap: For EvenPair of Draperies: (Rod width ÷ 2): (overlap ÷ 2): — Panel width = 57¨ 2¨ 55¨ Total # of width per panel (C): 2 1/2 Total # of spaces per panel (C): 13 Space size (D): 4 1/4¨ Trim off from overlap width (B): 0¨ Trim off from return width (B): Distribution of spaces in each width (A): 2¨ ...... R2s 6s 5 ⊗ Start here - 3- For Panels Requiring 9 or More Widths The pinch pleating calculator can figure a drapery panel up to 8 widths of material. For 9 or more widths, see example 3. Example 3: Use 54" wide fabrics to make a pair of drapery panels. The rod width is 464". Allow for 4" return and 4" overlap. Excluding return and overlap, the panel width will be 230", exceeding the limit of the Pinch Pleat Drapery Calculator. If the number of widths allowed for each panel is predetermined, skip Step 1. Step 1. Calculate the number of widths required to construct each panel: You may use any fullness as requested by your customer. Here we choose 2.5 fullness. 230" x 2.5 = 575" The panel width before pleating will be about 575" wide. Fabric Width: Rod Width: 575" ÷ 54" = 10.6 Return: 4¨ Round to 11. It will take 11 widths of 54" fabric. Step 2. Find out the total number of spaces per panel: On the calculator, locate the chart for the 54" fabric. Slide the insert, so ( ) is pointing at the first number 8 under the # of Widths column in window C. The number to the right of ( ) is the total number of spaces on just 8 widths, which is 45. The number in the parenthesis is the number of spaces on each additional width. In this case, it is (6). Since the calculator only goes up to 8 widths, and we need 11 widths, there will be 3 additional widths with 6 spaces each for a total of 18 additional spaces. The total number of spaces for the panel will be 45 + 18 = 63. Step 3. Figure out the space size: The finished panel width excluding return and overlap is 230", and the total number of spaces is 63. 230" ÷ 63 = 3.65" In the Decimal Inch Converting Chart, 3.65" is found to be between 3.625" and 3.75". Choose the larger of the two: The space size is 3 3⁄4". 54¨ 4¨ Overlap: For EvenPair of Draperies: (Rod width ÷ 2): —(overlap ÷ 2): Panel width = 232¨ 2¨ 230¨ Total # of width per panel (C): 11 Total # of spaces per panel (C): 63 Space size (D): 3 3/4¨ Trim off from overlap width (B): 3¨ Trim off from return width (B): Distribution of spaces in each width (A): 5¨ R4 06 ...... 06 06 06 06 06 06 06 05 ⊗ Start here Step 4. Find out the other information from the calculator: Keep ( ) pointing at the first number 8, read and record information from windows A and B on the Workroom Form (see above). Note the 3 additional widths are middle widths. Insert “|06|” 3 times, so there are a total of 11 widths. Decimal Inch Converting Chart 3"...................3" 3.125" .....3 1/8" 3.25" ............ 3 1/4" 3.375" .....3 3/8" 3.5".............. 3 1/2" 3.625" .....3 5/8" 3.75" .......3 3/4" 3.8750" ...3 7/8" 4"...................4" - 4- 4.125" .....4 1/8" 4.25" ............ 4 1/4" 4.375" .....4 3/8" 4.5".............. 4 1/2" Part II. Drapery Pleating Device The Pleating Device is essentially an elastic belt attached with plastic sleeves. Each sleeve represents a space (Fig. 5). This device always lets one mark a pleat right next to a seam, so the pleat will conceal the seam. Drapery Panel 0 1 2 Sleeve 0 1 2 Space 3 4 Pleating Device 3 4 0 2 3 0 4 Sleeve 0 Pleat 1 1 2 Space 1 2 3 4 0 Sleeve 3 0 4 Pleat 1 1 2 3 4 3 4 Sleeve 2 3 4 0 2 Space Pleat Space 1 Fig. 5 Assemble widths of material together, trim, seam and hem each drapery panel. Sew the drapery heading as usual. Lay the top edge of the drapery header along the edge of the worktable. For an even pair of draperies, lay them face to face and do both of them at the same time. Keep the overlaps to your right. Mark the overlap and return. Start at the overlap width and work with as much of the panel as the length of your table permits. You may use erasable fabric marking pen (Stk#: PM21 or PM22) to mark the draperies. Set the First Sleeve: Position the 0" on the first sleeve of the pleating device on the overlap mark on the panel; clamp the sleeve and panel to the table. This sleeve is not counted as a space (Fig. 6). For the remaining steps, read the following instructions. Do not count this sleeve as a space 0 0 1 2 3 Clamp Here 1 2 3 Overlap Mark Fig. 6 - 5- 4 4 If you see 0 in window A: Step 1. For Overlap Width: Starting from the next sleeve, count each sleeve as one space until reaching the number of spaces required for the overlap width. Stretch the device to the first seam and align 0" mark on that sleeve with the seam and clamp (Fig. 7-A). Do not count this sleeve as a space Seam Fig. 7-A 0 1 2 3 4 0 1 2 3 4 2 Clamp Here 3 4 0 1 2 3 4 0 3 4 0 1 2 3 4 0 1 2 3 4 1 2 3 4 Clamp Here Overlap Mark # of sleeves equals # of spaces required for this overlap width Step 2 For All Middle Width(s): Starting from the first sleeve after the clamped one, count the number of spaces required, stretch the device and clamp the last sleeve for the width on the seam at the 0" mark (Fig. 7-B). When you reach the last seam on the table, use fabric marking pen and mark the fabric at the 0" and at the predetermined space size mark on each space sleeve (Fig. 9, Pg. 8). Now hold the pleating device and release all the clamps. Reposition the drapery so that the last seam worked on is at the right end of the table. Re-clamp the first sleeve to that seam, as it was before, and continue. Fig. 7-B Seam Seam 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 Clamp Here 1 2 3 4 1 2 3 4 Clamp Here # of sleeves equals # of spaces required for this middle width Step 3 For Return Width: Starting with the sleeve to the left of the clamped one, count each sleeve as one space until reaching the number of spaces required. Then pick up the next sleeve to the left and position the predetermined space size on that sleeve on the return mark. Clamp (Fig. 7-C) and with fabric marking pen, mark at 0" and predetermined space size marks at each sleeve as before (Fig. 9, Pg. 8). Fig. 7-C Seam Do not count this sleeve as a space 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 Clamp Here Space Size Return Mark # of sleeves equals # of spaces required for this return width - 6- 1 2 3 4 1 2 3 4 Clamp Here If you see s in window A: Step 1 For Overlap Width: Starting from the next sleeve after the one placed at the overlap mark, count each sleeve as one space until reaching the number of spaces required for the overlap width. Count one more sleeve. Stretch and position the predetermined space size on this sleeve on the seam and clamp (Fig. 8-A). Fig. 8-A Do not count this sleeve as a space Seam 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 Clamp Here 0 Space Size 1 2 3 4 1 2 3 4 Clamp Here Overlap Mark # of sleeves equals # of spaces required for this overlap width Step 2 For All Middle Width(s): Starting from the clamped sleeve, count the number of sleeves (spaces) required, move one more to the left, stretch and position the predetermined space size on the seam. Clamp (Fig. 8-B). When you reach the last seam on the table, use fabric marking pen and mark the fabric at the 0" and at the predetermined space size mark on each space sleeve (Fig. 9, Pg. 8). Now hold the pleating device and release the clamps. Reposition the drapery so that the last seam worked on is at the right end of the table. Re-clamp the first sleeve to that seam, as was before, and continue. Fig. 8-B Seam Seam 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 Clamp Here 1 2 3 4 0 2 3 4 0 Space Size 1 2 3 4 1 2 3 4 Clamp Here Space Size # of sleeves equals # of spaces required for this middle width Step 3 For the return width: Starting from the sleeve clamped on the seam, count the number of spaces required. Then pick up the next sleeve to the left, stretch and position the predetermined space size on that sleeve on the return mark. Clamp and mark at 0" and predetermined space size marks at each sleeve as before (Fig. 8-C). Fig. 8-C Do not count this sleeve as a space 0 1 2 Seam 3 4 0 1 2 3 4 2 3 4 0 0 1 2 3 4 2 3 4 0 Clamp Here 0 1 2 3 Space Size 4 Return Mark # of sleeves equals # of spaces required for this return width - 7- 1 2 3 4 1 2 3 4 Clamp Here Space Size Marking the Panels: At each sleeve, mark the fabric at the 0" graduation and the predetermined space size graduation on both top and bottom. After finishing marking the entire panel, pleat and sew the pleats. Drapery Panel Mark Mark 0 1 2 Predetermined Space Size 3 4 Mark Mark 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 Pleating Device 0 1 2 3 4 Mark Mark Space Pleat Space Mark Pleat Fig. 9 - 8- Space Predetermined Space Size Pleat Mark Space Example 4 Procedure for Marking a Pair of Drapery Panels When Window A Shows 0 To mark a pair of drapery panels as described in example 1 (page 3) on a 12' long worktable: Seam 3 widths of 54" fabric together. Total width is 160" (2 seams take away 2"). After trimming (Trim off 3" from overlap width and 5" off from return width, respectively) and hemming (2 hems: take away 6" total), the panel width becomes 146". A 12' worktable can accommodate the entire panel. Sew the drapery header as usual. Mark the return and overlap. Keep the overlap to the right. Position the pleating device so the 0" mark on the first sleeve is aligned with the overlap mark (Fig. 6) and clamp. Starting with the next sleeve, count 5 sleeves and position the 0" mark on the fifth sleeve on the seam and clamp (Fig. 7-A). On the second width, count 6 sleeves after the clamped sleeve, and align the 0" mark of the sixth sleeve on the seam as before (Fig. 7-B). On the third width (return width), count four sleeves after the clamped sleeve, then pick up the next sleeve and position the 3 5⁄8" mark on that sleeve on the return mark and clamp (Fig 7-C). Recount the sleeves to make sure there are 15 between return and overlap marks and mark the pleats as in Figure 9. Example 5 Procedure for Marking a Pair of Drapery Panels When Window A Shows s To mark a pair of drapery panels as described in example 2 (page 3) on an 8' long table: Seam 2 1⁄2 widths of 54" fabric together and the total width is 135" (2 seams take away 2"). Trim off 2" from the return width (the half width) then hem (2 hems take away 6" total) the panels. The panels are 125" wide. The 8' table can not accommodate the whole panel. We will mark the first width (the overlap width) first, then reposition the panel and mark the middle width and the last half width (the return width) together. Sew the drapery header as usual. Mark the return and overlap. Position the panels on the table as described in the instruction. Set 0" mark of the first sleeve on the overlap mark and clamp (Fig. 6). Starting from the next sleeve, count 5 sleeves, move one more sleeve to the left and position the 4 1⁄4" mark on that sleeve on the seam (because there is an s) and clamp (Fig. 8-A). Now mark the panel as in Figure 9. Release all the clamps Reposition the panel so the first seam is now at the right end of the table. Align the 4 1⁄4" mark on the first sleeve on the seam and clamp. Starting with the clamped sleeve, count 6 sleeves, move one more to the left and position the 4 1⁄4" mark on that sleeve on the seam and clamp (Fig. 8-B). On the third width (return width): counting the clamped sleeve, count 2 sleeves, move one more sleeve to the left and position the 4 1⁄4" mark from that sleeve on the return mark and clamp (Fig. 8-C). Mark the pleats as in Figure 9. - 9- Part III. Drapery Panels Made by Rail Roading Fabric 1. Estimate the Amount of Fabric Needed for a Panel: + + + = Panel width excluding return and overlap x Fullness (typically 2.5) Overlap (typically 4") Return (typically 4") Allowance for the two side hems (typically 1 1⁄2" doubled on each side for a total of 6") The amount of fabric needed to cut off the bolt for a panel. 2. Mark the Panel Hem the panels and sew the header as usual. Lay the top edge of the drapery header along the edge of the worktable, keeping the overlap to your right, and return to your left. Mark the return and overlap. Step 1 Recalculate the fullness. Measure the distance from the overlap mark to the return mark. This is your panel width before pleating. Fullness = Panel width before pleating ÷ Finished panel width Step 2 Estimate the pleat size. Go to the Charts for Rail Roading Drapery Panels on page 14. Find the fullness in Chart 1. Directly underneath, is the estimated pleat size. Step 3 Mark the last pleat. From the right side of the return mark, measure one pleat size (calculated in step 2) and mark it as the last pleat mark (Fig. 10). Last Pleat Mark Return Mark Step 4 Divide panel into workable sections. If the worktable is large enough to accommodate the entire panel, go on to step 5. 0 1 2 3 4 5 Fig. 10 If the worktable can not accommodate the entire panel, the panel has to be divided into 2 or more equal sections. Measure the distance from the overlap mark to the last pleat mark. Mark the center. You have divided the panel into 2 equal sections. If your worktable can accommodate one section, continue on to the next step. If the worktable can not accommodate one section, each section needs to be further divided into two. Measure the width of each section. Divide this number by 2. That is half of the section width. Use the half of section width to find the middle point in each section and mark. You may keep dividing each section into two until one section is small enough for the worktable to accommodate. Count the number of the sections in a panel. Step 5 Determine the # of spaces and the space size. Go to the Charts for Rail Roading Drapery Panels on page 14 through 16. From Chart 2 through Chart 6, find the appropriate chart with correct number of sections. In the chart, locate the fullness. The range from two columns to the left and two columns to right is the range of desired fullness. For example, if the fullness is 2.5, the desired fullness range is 2.7 to 2.3. Under the desired fullness range, find the number closest to the desired finished panel width excluding return and return. If no exact match is found, use the number slightly larger. Follow the finished panel width across to the # of spaces column on the left. The bold number is the total number of spaces required for the entire panel and the number in parenthesis is the number of spaces required for each section. Follow the finished panel width down to the bottom of the chart and you will find the space size in bold letters. - 10- 6 Step 6 Apply the pleating device. Work on one section at a time, starting at the overlap. For First Section: Take the first space sleeve of the pleating device, position the 0" on the overlap mark and clamp. This sleeve is not counted as a space (Fig. 11-A). Starting with the next sleeve, count each sleeve as one space until reaching the number of spaces required for one section. Stretch the device to the section mark and align 0" mark on that sleeve with the section mark and clamp (Fig 11-A). With fabric marking pen, mark the fabric at the 0" mark and at the predetermined space size mark on each sleeve (Fig. 9). Release all the clamps. Reposition the panel, so the next section is laying flat on the worktable. Do not count this sleeve as a space Fig. 11-A 0 1 2 3 4 0 1 2 3 4 2 Clamp Here Section Mark 3 4 0 1 2 3 4 0 3 4 0 1 2 3 4 0 1 2 3 4 1 2 3 4 Clamp Here Overlap Mark # of sleeves equals # of spaces required for the first section For All Middle Sections: Always take the first space sleeve of the pleating device, position the 0" on the section mark at the right. Clamp. The clamped sleeve is not counted as a space belonging to this middle section. Starting with the next sleeve, count each sleeve as one space until reaching the number of spaces required for one section. Stretch the device to the section mark at the left side and align 0" mark on that sleeve with the section mark. Clamp (Fig. 11-B) and mark. Fig. 11-B 0 1 2 3 4 0 1 2 3 4 Clamp Here Section Mark 2 3 4 0 1 2 3 4 0 3 4 0 1 2 3 4 0 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Clamp Here Section Mark # of sleeves equals # of spaces required for this section For Last Section: Set the first sleeve and count the sleeves as before. Stretch the device to the last pleat mark and align 0" mark on that sleeve with the last pleat mark (Fig. 11-C). Mark the panel and release the clamps as described before. Fig. 11-C 0 1 2 3 4 0 0 1 2 3 4 0 Return Mark Last Pleat Mark 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 Clamp Here # of sleeves equals # of spaces required for the Last section - 11- Section Mark Clamp Here Example 6: Procedure for Marking Rail Roading Drapery Panels Estimate the Amount of Fabric Needed for a Panel: To make a pair of drapery panels for a rod that is 188" wide, with 4" return and 4" overlap. The pleated panel width excluding return and overlap will be: (188"÷2) - 2" = 92". If the customer asks for 2.5 fullness: 92" x 2.5 = 230" 230" + 4"(Overlap) + 4"(Return) + 6"(Allowance for side hem)=244" One needs to cut a 244" long piece of fabric to make one panel. After hemming and sewing the header, you are ready to mark the panels. Step 1. Recalculate the fullness: The length measured from overlap mark to return mark is 230". The desired panel width excluding return and overlap is 92". 230 ÷ 92 = 2.5 The calculated fullness is 2.5 Step 2. Estimate the last pleat size: In the Chart 1, underneath the 2.5 fullness, you will find estimated last pleat size is 5 1⁄4" Step 3. Mark the last pleat: Measure 5 1⁄4" from the return mark and mark it as the last pleat mark (Fig. 10). Step 4. Divide the panel into workable sections: The 8' long worktable can not accommodate the entire panel. Measure the length from overlap mark to the last pleat mark. It is 224 3⁄4". Half of that is 112 3⁄8". From overlap mark measure 112 3⁄8" and mark. The panel is now divided in to two sections. Each is 112 3⁄8" long. The 8' table still can not accommodate one section. You need to further divide each section into two. Half of 112 3⁄8" is 56 3⁄16", round to 56 1⁄4". Using this number, find the mid point in each section and mark. The panel is now divided into 4 sections. Each section is about 56 1⁄4" wide. An 8' worktable can accommodate one section. Step 5. Determine the number of spaces and space size: Since there are 4 sections in a panel, go to Chart 4. For Panels Divided into 4 Sections on page 15. In the chart, locate the calculated fullness 2.5. The desired fullness range is 2.7 to 2.3. In that range you will find 93" is closest to 92". Toward the left, you will find the total number of spaces is 24, and the number of spaces in each section 6. At the bottom of the chart, you will find the space size 3 7⁄8". Step 6. Apply the Pleating Device: Start from the section next to the overlap. Lay the panel so the first section is laying flat on the table with overlap at your right. Align 0" mark on the first sleeve with the overlap mark (Fig. 11-A). Clamp. Starting from the next sleeve, count 6 sleeves. Stretch the pleating device and align 0" mark on the sixth sleeve with the first section mark (Fig. 11-A). Clamp. Mark panel at 0" mark and at 3 7⁄8" mark on each sleeve (Fig. 9). Release the clamps. Reposition the panel so the second section is laying flat on the table. Align 0" mark with the right side section mark. Clamp. Starting from the next sleeve, count 6 sleeves. Stretch and align 0" mark on the sixth sleeve with the section mark at the left side as described in the instructions. Clamp and mark as before (Fig. 11-B). Continue in the same fashion on the remaining sections. On the last section, clamp the first sleeve and count the sleeves as before. After counting 6 sleeves, stretch the device and align 0" mark on the sixth sleeve with the last pleat mark. Clamp and mark (Fig. 11-C). - 12- Part IV. Care & Tips for Using Drapery Pleating Device 1. Care: • Do not leave the Drapery Pleating Device stretched for prolong period of time. • Do not rest hot iron on the Pleating Device. • Choose clamps with cushion bumpers. Position clamp foot evenly on the Pleating Device sleeve, then clamp. Do not let sleeve twist while clamping. • Always hold Pleating Device while releasing clamp. After releasing clamp, gently return the Pleating Device to its original un-stretched position. • Fan fold Pleating Device neatly after each use. 2. Tips: • Our Quick Set/Release Clamps (Stock #: QC10) are indispensable for clamping down the Pleating Device as described in the instructions. You need at least two clamps. However, having an extra 2 or 3 more will enable you to mark more than one width at a time. It is convenient and worth the time you save. • Our Erasable Marking Pen (Stock #: PM21) is very handy for working with the Pleating Device. Using the eraser end of the marking pen, a mistaken mark can be erased by a single stroke. The marks last about two to fourteen days depending on the fabric, if you do not erase them. You can also use our straight pins (Stock #: TP44 and TP48) to mark the pleats. - 13- © Copyright 1994 R.H. Rowley Co. Charts for Rail Roading Drapery Panels Chart 1. Estimate the Last Pleat Size Fullness Estimated Pleat Size (Inch) 3 6 2.9 2.8 2.7 2.6 2.5 2.4 2.3 5 3/4 5 3/4 5 1/2 5 1/2 5 1/4 5 1/4 5 2.2 2.1 2 4 3/4 4 1/2 4 1.9 4 1.8 3 3/4 Chart 2. For Undivided Panels # of Spaces per Panel Section Fullness 3.0 2.9 2.8 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1.8 26 30 35 39 43 48 52 56 61 65 70 74 78 83 87 22 27 31 36 40 45 49 54 58 63 67 72 76 81 85 90 4 1/8 4 1/4 4 3/8 41/2 Finished Panel Width Excluding Return & Overlap 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 3 Space Size (Inch) 25 28 31 34 37 40 43 46 50 53 56 59 62 16 19 22 26 29 32 35 39 42 45 48 52 55 58 61 65 20 23 27 30 33 37 40 43 47 50 54 57 60 64 67 17 21 24 28 31 35 38 42 45 49 52 56 59 63 66 70 18 22 26 30 33 37 41 45 48 52 56 60 63 67 71 75 25 29 32 36 39 43 47 50 54 58 61 65 68 72 19 23 27 31 34 38 42 46 50 54 58 62 65 69 73 77 3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 4 33 37 41 45 49 53 57 61 66 70 74 78 82 21 25 29 34 38 42 46 51 55 59 63 68 72 76 80 85 Chart 3. For Panels Divided into 2 Sections # of Spaces per Panel Section Fullness 3.0 2.9 2.8 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1.8 43 52 61 70 78 87 96 105 113 122 131 140 148 157 166 175 45 54 63 72 81 90 99 108 117 126 135 144 153 162 171 180 4 1/8 4 1/4 4 3/8 41/2 Finished Panel Width Excluding Return & Overlap 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) Space Size (Inch) 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 3 31 37 43 50 56 62 68 75 81 87 93 100 106 112 118 125 32 39 45 52 58 65 71 78 84 91 97 104 110 117 123 130 33 40 47 54 60 67 74 81 87 94 101 108 114 121 128 135 35 42 49 56 63 70 77 84 91 98 105 112 119 126 133 140 36 43 50 58 65 72 79 87 94 101 108 116 123 130 137 145 37 45 52 60 67 75 82 90 97 105 112 120 127 135 142 150 38 46 54 62 69 77 85 93 100 108 116 124 131 139 147 155 3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 - 14- 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160 4 41 49 57 66 74 82 90 99 107 115 123 132 140 148 156 165 42 51 59 68 76 85 93 102 110 119 127 136 144 153 161 170 Chart 4. For Panels Divided into 4 Sections # of Spaces per Panel Section Fullness 3.0 2.9 2.8 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1.8 87 105 122 140 157 175 192 210 227 245 262 280 297 315 332 350 90 108 126 144 162 180 198 216 234 252 270 288 306 324 342 360 4 1/8 4 1/4 4 3/8 41/2 Finished Panel Width Excluding Return & Overlap 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 3 Space Size (Inch) 62 75 87 100 112 125 137 150 162 175 187 200 212 225 237 250 65 78 91 104 117 130 143 156 169 182 195 208 221 234 247 260 67 81 94 108 121 135 148 162 175 189 202 216 229 243 256 270 70 84 98 112 126 140 154 168 182 196 210 224 238 252 266 280 72 87 101 116 130 145 159 174 188 203 217 232 246 261 275 290 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 77 93 108 124 139 155 170 186 201 217 232 248 263 279 294 310 3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 80 96 112 128 144 160 176 192 208 224 240 256 272 288 304 320 4 82 99 115 132 148 165 181 198 214 231 247 264 280 297 313 330 85 102 119 136 153 170 187 204 221 238 255 272 289 306 323 340 Chart 5. For Panels Divided into 8 Sections # of Spaces per Panel Section Fullness 3.0 2.9 2.8 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1.8 175 210 245 280 315 350 385 420 455 490 525 560 595 630 665 700 180 216 252 288 324 360 396 432 468 504 540 576 612 648 684 720 4 1/8 4 1/4 4 3/8 41/2 Finished Panel Width Excluding Return & Overlap 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160 (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) Space Size (Inch) 120 144 168 192 216 240 264 288 312 336 360 384 408 432 456 480 3 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 130 156 182 208 234 260 286 312 338 364 390 416 442 468 494 520 135 162 189 216 243 270 297 324 351 378 405 432 459 486 513 540 140 168 196 224 252 280 308 336 364 392 420 448 476 504 532 560 145 174 203 232 261 290 319 348 377 406 435 464 493 522 551 580 150 180 210 240 270 300 330 360 390 420 450 480 510 540 570 600 155 186 217 248 279 310 341 372 403 434 465 496 527 558 589 620 3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 - 15- 160 192 224 256 288 320 352 384 416 448 480 512 544 576 608 640 4 165 198 231 264 297 330 363 396 429 462 495 528 561 594 627 660 170 204 238 272 306 340 374 408 442 476 510 544 578 612 646 680 Chart 6. For Panels Divided into 16 Sections # of Spaces per Panel Section Fullness 3.0 2.9 2.8 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1.8 350 420 490 560 630 700 770 840 910 980 1050 1120 1190 1260 1330 1400 360 432 504 576 648 720 792 864 936 1008 1080 1152 1224 1296 1368 1440 4 1/8 4 1/4 4 3/8 41/2 Finished Panel Width Excluding Return & Overlap 80 96 112 128 144 160 176 192 208 224 240 256 272 288 304 320 (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) Space Size (Inch) 240 250 260 270 280 290 300 310 288 300 312 324 336 348 360 372 336 350 364 378 392 406 420 434 384 400 416 432 448 464 480 496 432 450 468 486 504 522 540 558 480 500 520 540 560 580 600 620 528 550 572 594 616 638 660 682 576 600 624 648 672 696 720 744 624 650 676 702 728 754 780 806 672 700 728 756 784 812 840 868 720 750 780 810 840 870 900 930 768 800 832 864 896 928 960 992 816 850 884 918 952 986 1020 1054 864 900 936 972 1008 1044 1080 1116 912 950 988 1026 1064 1102 1140 1178 960 1000 1040 1080 1120 1160 1200 1240 3 3 1/8 3 1/4 3 3/8 3 1/2 3 5/8 3 3/4 3 7/8 - 16- 320 384 448 512 576 640 704 768 832 896 960 1024 1088 1152 1216 1280 4 330 396 462 528 594 660 726 792 858 924 990 1056 1122 1188 1254 1320 340 408 476 544 612 680 748 816 884 952 1020 1088 1156 1224 1292 1360 © Copyright 1994 R.H. Rowley Co. Workroom Form © Copyright 1994 R.H. Rowley Co. Fabric width: ______________ Allowances: Rod width: ________________ Return: ____________ Overlap: ____________ For One Way Draw: For Even Pair of Draperies: (Rod width ÷ 2): __________ (Rod width): __________ Less 2": __________ − − Less (overlap): __________ Panel width = _________ Panel width = _________ (excluding return & overlap) (excluding return & overlap) Total # of widths per panel (C): __________ Total # of widths per panel (C): __________ Total # of spaces per panel (C): __________ Total # of spaces per panel (C): __________ Space size (D): __________ Space size (D): __________ Trim off from overlap width (B): __________ Trim off from overlap width (B): __________ Trim off from return width (B): __________ Trim off from return width (B): __________ Distribution of spaces in each width (A): Distribution of spaces in each width (A): | | | | | | |…… | | | | | | | ⊗| | | | | | | |…… | | | | | | | ⊗| Start here Start here Note: This workroom form is available in pad form from R. H. Rowley Co. - 17- Workroom Form © Copyright 1994 R.H. Rowley Co. Fabric width: ______________ Allowances: Rod width: ________________ Return: ____________ Overlap: ____________ For an Off Center Pair of Draperies: Left Panel: Right Panel: Measurement from left end of rod: __________ Measurement from right end of rod: __________ − Less 2": __________ − Less 2": __________ Left Panel width = _________ Right Panel width = ________ Total # of widths per panel (C): __________ Total # of widths per panel (C): __________ Total # of spaces per panel (C): __________ Total # of spaces per panel (C): __________ Space size (D): __________ Space size (D): __________ Trim off from overlap width (B): __________ Trim off from overlap width (B): __________ Trim off from return width (B): __________ Trim off from return width (B): __________ (excluding return & overlap) (excluding return & overlap) Distribution of spaces in each width (A): Distribution of spaces in each width (A): | | | | | | |…… | | | | | | | ⊗| | | | | | | |…… | | | | | | | ⊗| Start here Start here Note: You may copy this workroom form for your own use. 18- Updated on 2/18/08
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