Thermal News Why Today’s Top Security Pros Are Measuring Temperature. Temperature-Based Alarms Bring an Added Dimension to Thermal Cameras. The World’s Sixth Sense™ Why Today’s Top Security Pros Are Measuring Temperature. Temperature-Based Alarms Bring an Added Dimension to Thermal Cameras. of their routine predictive maintenance program. Because these cameras are precisely calibrated, they can measure and record the temperature of objects all over the facility. Thermal cameras coupled with video analytics optimized for thermal video have gained widespread acceptance among security professionals for their ability to detect, alarm on, and assess faint heat signatures around the clock, and in conditions that would blind typical video cameras. Using thermal technology in a coordinated, multi-role scheme can take advantage of its additive strengths beyond security, and adding value for the entire facility. At an electrical substation, for example, security personnel don’t want someone going over or through the fence to steal the copper or otherwise damage equipment. An unplanned service interruption can cost the utility hundreds of thousands of dollars in lost revenue and repair costs. This makes them invaluable for guarding physical perimeters – and establishing virtual perimeters – around power plants, petrochemical facilities, or remote, unmanned substations. Maintenance and operations personnel are also trying to prevent unplanned outages by inspecting the thousands of components inside the fence to see if any of them are giving off excess heat, which could betray an impending failure. If they can reroute power around the failing component and repair it without any loss of service to their customers, that’s a good day at work. Thermal security cameras provide reliable intrusion detection and threat assessment, even in no-light conditions. But what, you may well ask, does that have to do with security? What many security pros may not know is that the same thermal technology has been the industry standard for monitoring what happens inside the same fence for decades. Maintenance and operations personnel use small, handheld thermal cameras to monitor heat-related conditions and trends of critical components as part The Thermal Advantage Thermal cameras for industrial inspections provide safe, accurate, non-contact temperature measurements for condition monitoring and predictive maintenance. Thermal security cameras have been the best nighttime security imaging solution for years, but their comparatively high acquisition cost has kept many from experiencing their advantages over other detection technologies. Auxiliary lighting and other illumination sources create paths intruders can follow undetected without thermal imaging. Cameras like the FLIR FC-Series R can provide both perimeter intrusion detection and temperature measurement. fence. As an additional deterrent, fences can be electrified and posted as such. Even with ample lighting, a lack of color contrast can render an intruder invisible to a visible camera. Acquisition cost is only part of the story, however; so let’s explore the plusses and minuses of different intrusion detection sensors. Visible-Light Imaging Cameras that create images based on visible light, like conventional CCTV and illuminated cameras, have the advantage of creating images that are familiar and easy to interpret. Unfortunately, their ability to create images is directly related to the amount of light available. Because conventional CCTV cameras – even ones claiming to be “low light” – need an outside source of illumination to create an image in the dark, their practical utility is limited to the range of their illumination source. This can be as little as a few hundred feet, while the tactical situation may require surveillance capability that stretches for miles. With roughly half of every day happening after the sun drops below the horizon, facilities are left severely under-secured for large portions of every day. Another limitation of visible light cameras is contrast. If there isn’t enough contrast between an object and its surroundings, the camera won’t be able to see it. Think of camouflage – by reducing the color contrast between a person and its surroundings, the person is made more difficult to see. Their dependence on light and contrast also degrade the performance of video analytics when used with visible-light cameras in many conditions. Simple motion detection can often generate false or nuisance alarms by triggering on wind effects or animals, while they can miss many actual events based on the lighting conditions or sun angle. Thermal cameras don’t suffer from these limitations. First, thermal cameras make pictures from heat, not light, so they’re able to detect objects regardless of how much light is available. They see the heat given off by everything we encounter in daily life. This heat energy is called a “heat signature,” and thermal cameras can see it clearly. Not only does everything have a heat signature, but these heat signatures create their own contrast, so the thermal energy seen by thermal cameras generally creates a better image at night than during the day. They work just fine during the day – as long as there is the tiniest bit of temperature contrast between an object and its background you can see it – but they work best at night. Support Infrastructure Economically, the costs involved in the design, installation, operation, and upkeep of a support infrastructure of lighting towers and illuminators quickly outstrips the acquisition cost of a network of thermal security cameras. Because they’re not dependent on any visible light, thermal security cameras need no auxiliary lighting to work so they can provide effective perimeters protection for a fraction of the cost of a system based on visible-light imagers. Fence Sensors Fence lines are often equipped with sensors that generate an automatic alarm when something touches the Either way, fences need to be complemented by some sort of imaging technology to assess the alarms generated by fence sensors. Thermal cameras provide this threat assessment without additional lighting infrastructure, and can provide effective detection beyond the fence line when coupled with thermal analytics. Radio Frequency Intruder Detection (RAFID) RAFID sensors use the disruption of radio waves sent between two cables to detect a potential intruder. If the amount of signal changes, someone or some thing is between the two cables and an alarm will go off. Just like fence sensors however, RAFID sensors still need some kind of imaging for threat assessment. Security and Predictive Maintenance Together As we have seen, thermal cameras are actually more affordable for 24-hour threat detection and assessment than visible-light cameras, and are a more effective all-in-one solution than sensors that don’t provide video assessment capabilities. Recent developments in thermal imaging technology have allowed manufacturers to combine its detection capability with the power of temperature measurement to create a multidimensional tool that covers perimeter security and operational predictive maintenance. By calibrating thermal security cameras to measure and display accurate, noncontact temperature measurements, this new generation of cameras can provide an even greater return on investment than ever before. Use Case: Electrical Substations Copper theft from remote power substations has reached epidemic proportions, creating multi-faceted component for temperature-related problems. Being able to do these inspections remotely from a central control station – or even just getting a little advanced warning of a problem so that they can do more targeted in-person inspections – can save utility companies big money just in inspection costs. Strategic placement of thermal cameras make them true multi-role devices that work for both security and predictive maintenance personnel. challenges for utility companies, and those in charge of their security. In fact, a recent US Department of Energy study reports that thefts of copper wire costs American industries over $1 billion every year. This same report found that thieves hit everything from utility poles to service trucks; substations, however, are especially vulnerable. Many local utilities have determined that thermal security cameras provide a proven solution that helps them keep their vital facilities secure night and day. Even essential substations – those providing power to vital infrastructure assets and local military bases – are typically unmanned; their network of fence sensors and CCTV cameras are monitored remotely from a central security facility or dispatch center. A typical substation will install a network of thermal cameras, coupled with video analytics. This combination has proven itself time and again, resulting in vastly improved situational awareness and dramatic reductions in theft-related losses. Thermal security cameras provide clear imagery in total darkness so operators can monitor the substation’s fence lines and the surrounding area for approaching people and vehicles. Thermal video is naturally high in contrast, so it works well with video analytics packages used in the typical central monitoring facility. Thermal cameras positioned at the corners of the perimeter provide complete coverage of the entire property. The thermal cameras are designed to produce the appropriate pixels on target for integration with the video analytic equipment. Alarms are generated based on rule violations and the supporting video is sent to the central security control room for processing. This combination has proven superior to using the traditional perimeter motion detection and fence alarm equipment, in some cases completely eliminating false alarms while eliminating nuisance dispatches. A combination of camera configurations provides overlapping coverage and enhances the installation’s multi-role functionality. Pole-mounted fixed cameras using optimized thermal analytics provide automated alarming of intruders, while cueing pan/tilt cameras to interrogate alarms for a more detailed threat assessment. When no intrusion alarms are present, the pan/tilt cameras can examine substation components for heat signatures that signify efficiency loss or impending failure and generate temperature alarms. Thermal cameras that are precisely thermally calibrated do more than just detect differences in heat: they can accurately measure temperatures of distant objects, measure and track those temperature changes over time, and be set to create alarms when temperatures meet or exceed predetermined thresholds. Substation alarms can be triggered by temperature rises at any electrical connection, insulator, cooling regulator, switch, or anything else. Temperature increases can be cause by mechanical damage, corrosion, or myriad other causes. That’s why most utility companies have strict predictive maintenance programs in place, in which operations personnel use handheld thermal cameras to methodically inspect each individual On top of that, the unscheduled failure of any of the thousands of components in an average substation can potentially cost the utility millions of dollars in revenue. Proactively fixing these faults saves utility companies from losing millions of dollars in revenue due to unplanned service interruptions every year. Conclusion Thermal cameras are known quantities and of proven benefit in both security and condition monitoring/predictive maintenance. Recent technological advancements have allowed manufacturers to combine the functions into a single camera platform. By sharing acquisition costs between Security and Operations, the entire facility can have these next-generation benefits. BOSTON Thermography Headquarters FLIR Systems, Inc. 9 Townsend West Nashua, NH 03063 USA PH: +1 866.477.3687 PH: +1 603.324.7611 PORTLAND Corporate Headquarters FLIR Systems, Inc. 27700 SW Parkway Avenue Wilsonville, OR 97070 USA PH: +1 877.773.3547 FX: +1 503.498.3153 CANADA FLIR Systems Limited 920 Sheldon Court Burlington, ON L7L 5L6 CANADA PH: +1 800.613.0507 www.flir.com ©2014 FLIR Systems, Inc. Specifications are subject to change without notice, check our website: www.flir.com. The thermal images shown are for illustrative purposes only, and may not have been taken by the camera series depicted.
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