Planning and Executing the C-130J Air Shows Wayne Roberts Chief Test Pilot - Airlift Aircraft Cary Depew Lead Aircraft Systems Specialist Lockheed Martin Aeronautics Company C-130J - An Air Show Airplane? • Performance − Minimum Turn Radius – less than 1000 ft 9 plane lengths − Sustained Turn Rate - 17 degrees/sec − At Cornering Speed - Excess Power to Climb − Takeoff and Landing Ground Roll Each Less than 1000 ft Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 2 C-130J - An Air Show Airplane? • J Model Situational Awareness − Head Down Display – Ground Track Awareness GPS accuracy (within feet) Predicting track displayed one minute ahead − Head Up Display – Incredible Precise control of parameters to make show repeatable Safety and performance parameters - in primary field of view Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 3 Safety in Air Shows Remains Challenging Russian SU 30 Opening Day Paris Air Show 1999 Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 4 Safety in Air Shows Remains Challenging JULY 24th, 1010 Canadian CF-18 Crashes during Air Show Practice "All of a sudden you could hear 'pop, pop, pop,' " witness Roland Booth told CTV News. "I saw sparks come out of the one engine. The plane started banking over to the side. That's when the pilot bailed out with his parachute." Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 5 Air Show Safety Remains Challenging JULY 28th, 2010 4 Killed in C-17 Crash Practicing for Elmendorf AFB Air Show “I was watching it do maneuvers, practicing for the Air Show this weekend.” “I saw it just drop out of the sky followed by a huge fireball. RIP fellow brothers.” Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 6 Air Show Development Focused on Risk Reduction • Establishing basic safety margins − Minimum altitudes vs. bank angle − Minimum/maximum speeds (VMC Speeds) − Air Show Box shape/limitations − Margins on g limits − Added margins on rolling pullouts − Side slip management • Developing a series of individual maneuvers − Engineering Analysis – Maneuvering Diagram − Cornering Speed Display - HUD Stall Caret and maximum G − Energy Management Two power settings – Takeoff Power and Flight Idle Pitch/Bank and G (and side slip) Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 7 Air Show Development Focused on Risk Reduction • Start of each maneuver is fully defined and fixed − Airspeed/altitude/attitude/power/position over ground/track • Maneuver defined in detail − Exact sequence of pitch/bank/g − Exact transition points between Takeoff and Idle power − Rollout course defined by flight path line on Head Down Display • End of each maneuver is predictable – becomes the fixed start for next maneuver • Tolerances - minimums/maximums defined − Pitch attitude vs bank vs altitude vs airspeed − Smart Copilot call outs when approaching maneuver limits • Link maneuvers together based on air space box limits and crowd location and time Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 8 Le Bourget Air Space Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 9 1000 ft – 4783 ft Reviewing Stand Chalets 500 ft – 4783 ft Lockheed Martin Aeronautics Company HUD Viewing angle Equivalent to Two Displays Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 11 Risk Analysis and Contingency Planning • Completed Lockheed Martin Safety Review Board to identify and mitigate residual risk • Utilized our engineering simulator – well over 100 practice runs after show fully developed • Prepared for all types of emergencies − Identified and practiced escape maneuvers for a worst case engine failure at all places in the routine − Identified procedures for all types of systems failures • Third crew member sat in center seat to identify and analyze any system malfunction immediately Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 12 Air Shows and the Civil Regulations • Air show pilots who wish to practice aerobatic maneuvers ….. below an altitude of 1,500 feet above ground level (AGL) must use a waivered aerobatic practice area. (FAA Order 8900.1) • A pilot who wishes to perform aerobatics or certain other flight operations at a public aviation event (air show) must possess a valid FAA Statement of Aerobatic Competency. (FAA Order 8900.1) • International Council of Air Shows (ICAS) – Great help for Air Show Performers Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 13 Aircraft Preparation • Aircraft Systems −Review records (GMS/DTADS-J-model) Nuisances /intermittent; non-repeatable −Run-up (full system) Engine/Propeller Rigging • Optimize (not just within acceptable limits) » Minimum Torque » Performance Check » Minor Leaks Clean cargo and storage compartments • If not needed for ferry flight » Remove it! Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 14 Work-up/Practice • Take a storage container − Remove everything and put it in the container Bare minimum publications O2 masks minimum number • Hoses and masks will fly Chains/jacks/straps • Zero “G” Check Plan enough time to secure straps and bag found items • Ladder Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 15 Maintenance • Preflight/Post flight/Thru flight − Debrief (J-model) − DFDR download • What if something goes wrong? − Safety Observer Radio and manuals Records • Portable Maintenance Aid (PMA) J-model − Call for help Global Sustainment Support Center (GSSC) • Hercules Technical Support Center Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 16 Chaffing Wire – Disables Elevator Trim Lockheed Martin Proprietary Information Lockheed Martin Aeronautics Company 17
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