NEWS BIW October 2003 CHAFEE (DDG 90) Sails—“It All Starts Way Back in the Process.” efore CHAFEE (DDG 90) departed on October 10 for commissioning (October 18) in Newport, RI, Hull Manager Dana McIntire (D10) reflected on what it takes to prepare a DDG to leave BIW. “It all starts way back in the process” he said. Up-front efforts set the stage for the period of intense shipboard activity that occurs between “Charlie” Trials B INSIDE From the Helm - 2 Safety Progress - 3 Apprentices Graduate - 3 Making Big Contributions - 4 Environmental, Health & Safety Management System Certification - 4 Classifieds - 5 From the Fleet - 6 SASC Staff Visit - 6 Service Anniversaries - 7 Recent Contract Awards - 7 Fish Story - 8 How Does Your Garden Grow? - 8 and sailaway. Trades correct trial deficiencies, compartment ownership transitions to the Navy, load-out and crew move aboard occur, training is in full swing and new challenges emerge each day. According to Dana, “It’s a huge scheduling, integration and coordination effort” as we balance shipyard needs with those of the Commanding Officer and crew. Our PRECOM Crew Training Team, led by Paul Cullen (D38), a retired Navy Chief Warrant Officer and 13-year employee, is right in the thick of this activity. Paul leads a nine-person team with 258 years of collective Navy operational and shipyard experience. Cullen states, “our primary focus is to assist the crew in preparing for Light Off Assessment (LOA) and ensure they can safely operate the Hull, Mechanical and Electrical (HM&E) systems.” They do that under our DDG Lead Yard Services and hull contracts by offering 41 HM&E-related courses and services that are tailored for each ship. Training starts 12 to 14 months before departure and includes classroom and hands-on lab instruction that is reinforced by significant on-board training, which is tough to do on a ship in construction. “On-board training must occur on a not- Above left: Chuck Lawrence (D27) and Dana McIntire (R) discuss last minute details prior to CHAFEE’s sailaway. Above: CHAFEE underway, and Bob Stevenson (D38) provides classroom instruction at the PCU Building. to-interfere basis with production.” A training plan exists but “we have to adjust to the activities on the waterfront,” says Cullen. The drive for LOA begins immediately after “Charlie” trials—LOA is the acid test for Cullen’s team, the ship and the crew. The Squadron Commander and Afloat Training Group must assess the ship and crew as being ready and safe for light off or sailaway will be delayed. We haven’t missed one yet and our customer is happy. (See From the Fleet – P. 6). Thanks to Dana’s and Paul’s leadership, the hard work of their respective crews and the support of countless others, our customer once again sailed down the Kennebec on schedule, safely and with pride! From the Helm Dugan Shipway, President, Bath Iron Works e, the men and women of BIW, are in the business of building ships. Whether we sit at a CAD station, buy material, prepare financial reports or install pipe in preoutfit, we all contribute to the total effort required to deliver our ships to the Navy. Read this month’s cover article that highlights CHAFEE’s sailaway. Dana McIntire is right on the mark when he says, “It all starts way back in the process.” Now, if we are to continue to succeed in this business, we must keep focused on our three basic goals—we have to achieve them. W Every one of us must work to: ■ Reduce the number of labor hours to build DDGs to equal or beat any shipyard in the country. ■ Treat each other with dignity, act with integrity, and use good old Maine common sense. ■ Have a work place environment where every worker goes home from BIW in the same condition they arrived at BIW. DDGs. By achieving first-time quality in what we individually do on the job, each of us can be part of the solution that will take us to our goal. If we use the same kind of common sense, cooperation and good judgment here at BIW that we use when we’re at home, we’ll get there. We’re in the business of building ships and our business environment is as complex as the ships themselves. Achieving firsttime quality and reducing our DDG labor hours will make that environment a little less complex and help us to be successful at competitively winning new work in the future. How well we accept and meet these three challenges is what will secure our future as shipbuilders and provide opportunities for our sons and daughters. With our future in mind, I’d like to focus on the first of these goals—building DDGs for fewer hours—and specifically on one thing every person at BIW can do right now to help us achieve it. I see the start of a new course for the BIW family but it will take some time to navigate successfully. As we continue to follow this course, we are charting our future. It will take all of us working together to provide a secure future for BIW— it’s up to us to do it. To build our ships for fewer hours, all of us must ensure firsttime quality. When you’re on the job, think about whether you are contributing to rework hours and ask yourself some simple questions: “Was my design or work paper done on time and without error? Was the material I was responsible for available and correct when it was needed? Was my craftsmanship of a quality I would want in my home? Am I doing my job to the best of my ability?” If the answer to any of these types of questions is other than “yes” (even if only occasionally) then there is more you can contribute to reduce the number of labor hours it takes us to build our “TOGETHER WE CAN MAKE A DIFFERENCE” | | 2 October 2003 BIW NEWS Safety September 2003 RECORDABLE INJURIES LOST-TIME INJURIES 1,445 Injuries thru September 324 Employees Lost-Time thru September 2003 Reduction Target-1,040 2003 Reduction Target-233 NEWS BIW Holding Steady Holding Steady Apprentices Graduate ince formal apprenticeship began at BIW in 1950, over 1000 students have graduated and pursued various shipyard careers in the manufacturing trades and design disciplines. On October 8 at the Taste of Maine in Woolwich, another 19 names were added to the list when BIW President Dugan Shipway presented diplomas, class rings and state certificates to the Design Class of 2002 and the Design and Manufacturing Class of 2003. S BIW NEWS is published monthly by the Strategic Planning and Communications Department (D53) of Bath Iron Works and is produced internally in the BIW Print Shop. The primary objectives of BIW NEWS are to recognize the service, accomplishments, innovation, and contributions of our employees and to provide information on matters that are of interest to our workforce. Comments and suggestions are welcome and should be forwarded to Jim DeMartini at Mail Stop 1210 or by e-mail at [email protected]. Congratulations to the graduates! Front Row (L to R): Rob Lailer, Lew Pratt, Aimee Shurtleff (co-valedictorian), Eric Richard; Middle Row (L to R): Maureen A. Kenney, Terry Drouin, Ryan Temple, Terry Melanson, Tim Moore, Andy Verge, Larry Shorette; Back Row (L to R): Norm Albert, Jeff Geiger, Marty Wheelan, Charlie Kelley, Chad Fuller, Bob Newton, Russell Bernard (co-valedictorian), Scott Smith, Matt Jones, Bill Bell, Dugan Shipway | | BIW NEWS October 2003 3 Third Shift Team Making Big Contributions on Carr, Roger McNelley, Bill Richardson and Al Soule (all D11) are third shift pipe and vent coverers in PO2. For about the last 18 months they have been performing “pull ahead” work from the LLTF, which is not only saving labor hours but also helping to prevent injuries to our fellow employees. In the past, each of these individuals has done this kind of work on the LLTF or on ships in the water. They are very familiar with the difficulties associated with installing pipe and vent covering in areas that a contortionist would find next to impossible to get into. It is a tough task and it’s easy to get hurt, which is why it makes great sense to move the work from the LLTF back into PO2 where access is much easier and material is readily at hand. Third Shift PO2 Pipe & Vent Covering Team (L to R): Al Soule, Bill Richardson, Roger McNelley, Ron Carr. (NOTE: Al Soule is now working the USS MASON (DDG 87) PSA in Norfolk, VA and is expected to return in December.) R Constant communication is maintained with the crews on the LLTF and on the water to identify the “killer” jobs that can be shifted back to the pre-outfit building. This effort is progressing well and Hull 477 (BAINBRIDGE) will be the first hull on which this team will have likely done some “Pull Ahead” work on every unit— and the search continues for additional opportunities. Working smarter, saving labor hours, and reducing the risk of injury—big contributions from a small team that quietly gets their job done while the rest of us are probably sound asleep. Yard-Wide ISO/OHSAS Environmental, Health & Safety Management System Certification Coming an Nadeau, BIW’s Director of Environmental, Health and Safety, describes an Environmental, Health and Safety Management System (EHSMS) as “how we do our jobs every day to protect the environment and stay safe.” In accordance with General Dynamics’ policy, BIW is seeking accreditation for our EHSMS. Since January 2003, representatives from Environmental, Health and Safety have been setting the stage throughout the shipyard to have our EHSMS certified under two international standards (ISO 14001 for Environmental and OHSAS 18001 for Safety & Health). American Waste Management (AWM) will perform the certification audit in February 2004. Vince Dickinson (D1310), project leader for the certification effort and Environmental Operations manager, along with Laura Mathisen (D52), D | | 4 October 2003 BIW NEWS Blake Hendrickson (D1310), Bob Knowles (D1310) and Greg Grondin (D1300) have been working with union representatives, mechanics, salaried personnel and management to develop the foundation of the EHSMS. According to Vince, “Every shipyard organization is involved in the certification process. It’s similar to achieving ISO 9000 certification for our quality system and will be clear evidence of the program’s strength and our commitment toward environmental, health and safety.” Look for more information about our roles in the certification process in upcoming editions of BIW News. EHSMS Certification Project Core Team (Clockwise from Lower Left): Vince Dickinson, Blake Hendrickson, Laura Mathisen, Bob Knowles. (Not Shown: Greg Grondin) September CLASSIFIEDS BIW Appliances CLARION STOVE / Enamel / No oil burners; recently burned wood. Good working condition. Buyer must move; Asking $100. 443-4640 RALIEGH BICYCLES / Two; $300. 666-5775 Autos/Trucks 1990 PONTIAC FIREBIRD / 3.1 V-6 127K; T-Tops, AC, cruise, tilt, CD, runs excellent; Asking $2800. Call John - 495-2153 (evenings) SNOWMOBILES / 1993 Yamaha Ventur 477; 3000 Mi, Reverse, electric start asking $1300; 1989 Yamaha Inviter 300; low miles, electric start; $700. 353-4780 1995 OLDSMOBILE / In Good Condition. Call after 4 PM; $2000. 725-7674 1998 CHEVY KIO / Low mileage, 4 X 2 aluminum cap, 6 cyl.; $6500. 563-6482 2002 FORD FOCUS SE / 4 Dr Sedan, 5 spd/ cruise/AC/CD/hwy miles; New sticker & new tires. Must sell; Pay-Off or Take Over Loan. 754-1189 Auto Parts SNOW TIRES / Four (4) / Goodyear w/studs; 195-70-14 Mounted on rims for 96 Dodge Strattus; $100. 721-0201 Boats 1990 MAKO CENTER CONSOLE / 19' 6" / 1991 200 HP Mariner, Ratheon radar, Bose stereo, GARMIN 45 GPS, Eclipse GX1250 SA transceiver, Maintained by Bowden Marine, Bar Harbor; $18,000. 667-1147 Retirees October 2003 SNOWMOBILE / 1975 Harley Davidson / 440CC Runs great; have manuals & extra skis; $1,000 OBO. 729-8187 Dept. Real Estate/Rentals GREENVILLE CABIN / 3 Miles from town, 300 yds to lake, sleeps five; $400/Wk, $200/Weekend, $55 Wk Days. 353-4780 09 David A. Wallace 29 Years 7 Months Outside Machinist III 15 John E. Wardwell 23 Years 10 Months Pipefitter III 19 William W. Stewart 14 Years 4 Months Electrician III 26-01 Rides Wanted/Needed RIDE NEEDED / Ride needed from Bay Bridge Estates to / from BIW for day shift, 7:00–3:30 or ride to James Building for 6:15 AM bus. Will pay; 443-9926 Name 40 Anthony S. Vecchione 14 Years 10 Months Corporal Raymond A. Charest 43 Years 1 Month Engineer III Wanted 35 MM SLIDE EQUIPMENT / Kodak Carousel Slide Projector and Slide Trays and Portable Roll-Up Projection Screen for 35 MM Slides; 586-5326 Abbreviations: OBO / Or Best Offer; OBRO / Or Best Reasonable Offer Classified Ad Form CANOE / Sawyer X-17; Kevlar/glass; $350. Please call 721-0201 NAME Furniture BEDROOM SET / Light Pine king size waterbed w/6 drawer pedestal, 6 drawer bureau, full length upright mirror. Very good condition; $350 OBRO. 721-0201 DEPT. EXT. One form per ad; 25 words per ad; two ad maximum per issue. No faxed or phone-in ads. Include item description, price and home telephone. Circle category: Appliances Motorcycles Autos/Trucks Pets Auto Parts Boats Rides Needed/Wanted Computers Real Estate/Rentals Furniture Misc. Real Estate/Sales Wanted Miscellaneous DRY SUIT / $400. 666-5775 FORCED HOT AIR FURNACE / Used to heat home last year; $150 OBO. Call Joe at 353-8948 MUSIC EQUIPMENT / AMPEG BR2 Bass Amp 350W - $450; SWR 4 X 10 Cabinet 400W $350; SKB 6 Space Rack - $100; Behringer Comp/Gate - $100; Furman Power Strip - $75 ; 443-9567 Mail to Sally Donahue, BIW Classifieds, MS 1210 | | BIW NEWS October 2003 5 From the Fleet “ In the wake of what I believe was the finest Light Off Assessment to date, I have asked myself what were the keys to success. CDR John W. Ailes, USN CO, USS CHAFEE (DDG 90) “ ...it is clear to me that we have received a product of the highest quality and I am a very happy customer. The BIW/SOSB Team, led by Dana McIntire, Mark Pitman, and Dominic Vella, did a magnificent job getting CHAFEE ready for Move Aboard, LOA and now Sailaway... I would especially like to recognize Dana McIntire. His superior leadership and the can-do attitude he fostered in his team cannot be overstated... I could not be more pleased with the entire PRECOM experience here at BIW.” E-Mail from CDR John W. Ailes, USN to CAPT John Ingram and Dugan Shipway Clearly the answer is: it was a team effort. Moreover, your Fleet Services Crew Training Team set a standard of excellence that I had heard of from previous CO’s, but only now fully understand. Your team: Harry Crutchfield, Clayton Yelverton, Al LeClair, Mike Blum, Dan Obie, Gary Morse, Paul Roy, Bob Stevenson and of course yourself can take a large measure of the credit for getting us to this very happy day. In my perspective, no program gets more return on investment than your training program. Not only did the crew perform well during this assessment, but even more importantly, I can sail down the river with confidence in our ability to safely operate the plant... Well done to your team, which is part of our team. I would sail with them anywhere. Their dedication—their Sailor’s heart and their knowledge are unsurpassed...” CDR Matthew Loughlin, USN CO, USS DEWERT (FFG 45) Rick Knowlton, Jim Jordan and Stewart Hanna (all D86) were recently recognized by CDR Matthew Loughlin, USN, Commanding Officer USS DE WERT (FFG 45), for their outstanding efforts during performance of a 100% Damage Control ship check after the completion of a Drydocking Selected Restricted Availability (DRSA 03) in Mayport, FL. The CO presented each with ship’s coins and ball caps. E-Mail from CDR John W. Ailes, USN to Paul Cullen, Section Manager, Fleet Services Navy Training Operations Senate Armed Services Committee Staff Visit n Thursday, October 9th, Tom Mackenzie and Creighton Greene, Professional Staff Members to the US Senate Armed Services Committee and Seapower Subcommittee, visited us as part of their official responsibilities to remain abreast of developments within the Navy and in the US shipbuilding industrial base. They were given an overall BIW update, program briefings, and a shipyard tour that included a visit to CHAFEE (DDG 90). A member of the Professional Staff of the House Armed Services Committee visited BIW for similar briefings and discussion in early August. O | | 6 October 2003 BIW NEWS Senate Armed Services Committee Professional Staff Members Creighton Greene (L), Thomas Mackenzie, and Navy Office of Legislative Affairs representative CDR Paul Siegrist, USN tour the shipyard with Scott Kay (D 93—Foreground) and Gerry Lamb (Background), GD Director, Government Relations. September Service Anniversaries Dept. Dept. 35 Years 10 10 19 32 81 81 Gagnon, Roger Joseph Hannan, Frederick Walter Morse, Richard Earl Doyle, Thomas Francis Glover, David Allen Mains, John Albert 02 09 10 15 20 20 20 32 43 43 50 50 81 84 86 87 Proctor, Ellen Elizabeth Wallace, Daniel Louton Ponziani, Raymond Eugene Brown, Clifford Joseph Denis, Richard Albert Parent, Raymond Paul Wright, Albion James Caron, Roger Laurence Landry, Giles Francis Prindall, Lynn Richard MacGillivary, Daniel James Mitchell Jr, Sherman Hans Bancroft, Edward Jefferson Taylor, Anthony Berenhard Crocker, Scott Allen Mains, Charles Herbert 30 Years 25 Years 09 10 10 10 10 10 11 15 19 25 27 27 27 27 43 50 50 50 50 50 66 80 81 86 87 91 91 91 91 97 Morin, Ronald Rosario Campbell Jr, Dennist Ray Doyle, Edward Dale Libby, Richard Scott Neagle, Timothy Dale Tynes, Oscar Edwin McNelly Jr, Roger Verl OLeary, Peter Kevin Beasley, Kenneth Raymond Buzzell, Edward Eugene Cloutier, Donald Gerard Jones, Dorothy Jean Lutz, John Alan Segars, Guy Aubrey Pepin, Carl Louis Desjardins, Jeffrey Joseph Dunn Jr, Marshall Aubrey Durgin, Gary William Harrington Jr, Douglas Harlan Plourde, Michael John Suitter, Paul David Young, Steven Emery Pono, Dominick Anthony Berube, Roger Wayne Lazure, Ivan Ludger Babine, Michael Robert Coonradt, Chester William Moody, Timothy Edward Racine Jr, Alfred Michael Sainio, Wayne Anthony 20 Years 20 50 53 84 91 Thomas, David Wayne Jewett, David Earl Nutter, Michael Carl Campbell, Nancy Ann White, Jack Henry Dept. 15 Years 07 07 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 15 15 15 15 15 15 15 15 15 15 15 15 17 17 17 17 17 17 17 17 17 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 24 25 25 25 25 25 27 Matthews, Charles Bartlett McKay Jr, John Jerry Bernier, Donald Victor Daigneault, James Albert Francisco, Daniel Lee Kaiser Jr, James Arthur Norzow Jr, Alex John Pellerin, Daniel Bernard Robishaw, Raymond Lawrence Shanholtz III, Wesley James Cornish, Steven Lane Harmon, David Wayne Lucente, Raymond Gerald McMillan, Angel Eleen Overlock, Maynard Warren Simmons, Connie Lee Tozier, Robert Arthur Bowden Jr, George Wesley Brewer, Richard Lawrence Carter, Randy Joe Kindlimann, Mark Anthony Lopez, Rene Peter McDonald, Blaine Russell McIntyre, Frederick William Page Jr, Stephen Emery Pinsonneault, Ronald Paul Smith, Gregory Stephen Tardif, Paul Julien Viles, Kenton Troy Bryant, Marshall Proctor Bureau, John James Collomy, David William Jones, Jeffrey Wayne Kirk, Kevin Lloyd Lecompte, Daniel Armand MacLean, Charles Allen Miller, Gary Edward Ostlund, Jeffrey Allen Berube, Dennis Charles Bodeen, Russell Ernest Burtt, Laurie Lee Doughty, Ronald David Ellingwood, David Frank Gregoire, Roger Paul Harmon, Richard Vance Hayes, Sandra Rita Heath, Joseph Russell Ludington, Ralph Neale Maddan, Eric Lee Morse, Barry Lee Saucier, Donald Edmund Tardif, Shawn Christophe Washburn, Jeremy John Yorke, Ronald Douglas Penney, Maurice Bertrand Vosmus, Kenneth Fowler Walfield, Bradford Robert Halsey, George Arthur Hilt, Glen Thomas Libby, James Alexander Miles, Steven Craig Roberts, Dean Matthew Blanchette, Guy Raymond 27 27 27 27 27 27 27 27 27 27 27 27 27 27 29 29 40 40 40 43 45 45 45 45 45 50 50 50 50 50 50 54 66 66 66 66 66 66 78 78 80 82 82 84 86 87 87 87 87 87 87 91 Carpenter, John Henry Cary, Michael Manning Castonguay, Marc Roger Gray, John M Keenan, Brian Douglas Klimko, Shane Matthew Lavigne, Michael George Maier, David Joseph Naher, Gary Paul Page Sr, Joseph Pollard Pearl, Eugene Joseph Pushard, David Michael Veilleux, Mark Roger Williams, Joel McVey Brookes, Paul Archer Trufant, John Edward Breton, David James Clark III, William Alpheus Robertson, Jeffrey Tyrone Washburn, David Harvey Chatman, Patricia Ann Craige, Susan Jean Crocker, Elizabeth Lorraine Dodson, Karen Ann Galgovitch, Eva Marie Chouinard, Michael Marcel Dilley, Brian Gene Dulac, Wilbert Willie Krigbaum, Andrew William Payne, John David Westleigh, Eugene Elbert Floccher, Roberta Jenifer Chattley, Douglas Michael Deroche, Peter Joseph Gilley, Darry Letourneau Jr, Brian Paul Martel, Richard Alcide Webber, Merle Eugene Damato, Michael John Eddy, John Haven Vinal, David Wayne Jenkins, Gail McCole, Donna Gayle Dute, Frederick Harold Kerner, James Charles Blodgett, Dale Forrest Cloukey, Dennis Harold Morales, Gloria Jimenez Parr, Tony Rene Weakland, Glenn Alan White, William Leonard Dexter, Michael Wayne 5 Years 01 19 40 50 87 Joslin, Lynn Marie Frye, Gary Alan Buczkowski, Gregg Stanley Gilbert, James Alexander Fitzgerald, James Lewis Recent Contract Awards PLANNING YARD SERVICES On October 1, NAVSEA exercised its option to continue DDG 51 and FFG 7 Planning Yard Services for an additional 12 months under its current contract with BIW. The contract is valued at $40 million and includes engineering, design services, logistics and materials support. FUEL CELL TECHNOLOGY The Office of Naval Research awarded a $2.6 million, 16 month contract for the Marine Fuel Cell Verification— Trainer Project. This project will investigate and test fuel cell power plants for shipboard and land-based application by the US Navy. BIW will lead a team that includes Fuel Cell Energy, Inc. of Danbury, Connecticut, the University of Maine, Maine Maritime Academy and Combined Energies, a division of Union Water Power, of Augusta, Maine. | | BIW NEWS October 2003 7 PRSRT STD U.S. POSTAGE PAID BATH, MAINE 04530 PERMIT NO. 31 700 Washington Street Bath, ME 04530 Fish Story t was dark on the Kennebec when Mike Frelk and Harland Stanley (both D26) of Waterfront Security were patrolling in our security boat SEA ARK on September 7. At about 8:00 P.M. they suddenly heard a loud noise at the rear of the boat. Thinking they had struck something in the water, they shut down the engines and went aft to inspect. To their surprise they found a not-so-happy 5-foot, 65pound, fully armored Atlantic Sturgeon I Mike Frelk (L) and Harland Stanley with their unexpected night visitor from the Kennebec River. in the stern of the boat. The prehistoric fish, obviously anxious to try its hand with the waterfront security detail, had leaped out of the water and into the back of the boat. It quickly decided this duty wasn’t quite what it was all cracked up to be and was making quite a fuss (note the pieces of non-skid damaged by it’s armor). After quickly taking a picture, Mike and Harland somehow safely returned their uninvited passenger back to the river. How Does Your Garden Grow? ill Clark’s (D40SA) garden seems to have done pretty well this year. He grew this 906.2 pound Atlantic Giant Pumpkin at his home in Bristol. His care and feeding produced the second largest pumpkin ever to be grown in Maine and earned him 18th place at the Topsfield Fair in Topsfield, MA, where he competed against growers from all over the Northeast. The largest pumpkin to come out of Maine this year weighed in at 978 pounds—a new state record. B Bill Clark at his home in Bristol, ME with his 900+ pound Atlantic Giant Pumpkin.
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