High rigidity linear slide Introduction LWH Guide rail Slide unit Casing Steel balls Under seal Ball retaining band End seal Grease nipple The LWH series of interchangeable linear guides are lateral movement guides with a high load capacity of which the stroke-length is limited only by the length of the guide rails. The dimensional accuracy of both the slides and the rails is controlled 100% during manufacture to ensure interchangeability and all components can therefore be added or replaced freely. The conception of a double track, use of large diameter steel balls in 4 point contact with the rail not only provide a accurate and repeated linear movement, but also high rigidity, even under combined or variable loads. 154 3 Volume 3 2013 HPC www.hpceurope.com - +33(0)4 37 496 496 High rigidity linear slide Technical information LWH Accuracy Accuracy of total assembly (mm) Tolerance on H Tolerance on N (3) On 1 Variation on H (1) total Variation on N (2)(3) Variation on H for 4 multiple units ( ) Parallelism between C and A Parallelism between D and B ±0,040 ±0,050 0,015 0,020 0,040 See Fig. 1. See Fig. 1. Parallelism deviation (mm) Note (1): This is the difference in the dimension H between two slides mounted on the same track or on a pair of tracks when H is measured at a specified position. Note (2): This is the difference in the dimension N between two slides mounted on the same track or on a pair of tracks when N is measured at a specified position. Note (3): These values also apply when the reference surfaces are assembled opposite each other. Note (4): The difference in the dimension H for multiple assemblies represents the dimensional variation between the slides of an arbitrary number of assemblies having the same accuracy class. Note: All of the above are applicable only when the dimensions are measured at the centre of the slide mounted on a rail attached to a flat base. Rise (H) Rail length L (mm) Fig.1 Working parallelism +33(0)4 37 490 055 - [email protected] HPC Volume 3 2013 3 155 High rigidity linear slide Technical information LWH .Lubrification. These linear slides are supplied lubricated with a Lithium soap based grease (Class 2) containing extreme pressure additives. A stoppered grease injector is supplied with each slide, this should be attached before use. .Assembly. To assemble LWH linear slides, correctly position the assembly reference surfaces of the slide and rail on the reference surfaces of the table or frame and fasten securely. .Reference mounting surface. The reference side of the slide is the opposite side to the surface carrying the manufacturer’s logo. In the same way, the reference side of the rail is that one opposite the upper surface which is marked with the manufacturer’s logo. Rail Slide Manufacturer’s logo Manufacturer’s logo Fig.2 Assembly reference surfaces 156 3 Volume 3 2013 HPC www.hpceurope.com - +33(0)4 37 496 496 High rigidity linear slide Technical information LWH .Assembly recommendations. 1- Manipulation Every slide is supplied mounted on a dummy rail. When assembling the slide onto its guide rail, align the slots of the dummy rail with the guide rail and then move the slide on to the guide rail keeping the parts aligned correctly. fw : load factor (see table 1) Fc : calculated theoretical load, N 2- Multiple slides mounted side by side Every slide is supplied mounted on a dummy rail. When assembling the slide onto its guide rail, align the slots of the dummy rail with the guide rail and then move the slide on to the guide rail keeping the parts aligned correctly. 3- Example of multiple slide units mounted close together Referring to Figure 3, the reference mounting surfaces B and D and mounting surfaces A and C of the LWH linear slides have an accurately ground finish. Stable and high accurate linear motion will be obtained by finishing the mounting surfaces of machines or equipment to the same high accuracy and correctly mounting the guides on these surfaces. It is recommended to machine a fillet at the corner of the mating reference mounting surfaces as shown in Fig. 4 . However, a radius smaller than R1 of the slide or smaller than R2 of the rail( see table 1) is also possible. The heights of flanges on assembly reference surfaces are also given in table 1. +33(0)4 37 490 055 - [email protected] HPC Volume 3 2013 3 157 High rigidity linear slide Technical information LWH Fig.3 : Typical assembly Table 1 : Accuracy Slide 158 3 Volume 3 2013 Rail HPC www.hpceurope.com - +33(0)4 37 496 496 High rigidity linear slide Technical information LWH Slide Rail PAGE NUMBER Radius R1 (max.) Height of flange h1 Radius R2 (max.) Height of flange h2 LWH15 0,5 4 0,5 3 LWH20 0,5 5 0,5 3 LWH25 1,0 6 1,0 4 LWH30 1,0 8 1,0 5 LWH35 1,0 8 1,0 6 LWH45 1,5 8 1,7 7 Note : These values apply to all types of slides 4- Mounting bolt tightening torque Table 2 gives the tightening torque of fastening bolts in normal use. Table 2 : Mounting bolt tightening torque Bolt dimensions Locking torque (Nm) M4 x 0,7 40 M5 x 0,8 80 M6 x 1 130 M8 x 1,25 320 M10 x 1,5 640 M12 x 1,75 1100 5- Working temperature The normal continuous operating temperature of the LWL linear slides is 100°C with occasional use at up to 120°C. If your application will exceed 100°C, please contact us for advice. +33(0)4 37 490 055 - [email protected] HPC Volume 3 2013 3 159 High rigidity linear slide Dynamic load from 9320 N to 24320 N LWH - L inear slide for heavy loads not subject to vibrations or shocks - Recirculating ball type linear slide - Standard accuracy - Rails and slides have separate part numbers, remember to order both - Linear slide with steel balls .Uses. d4 - Machine tools n (number of fixing holes) h H4 d3 E W F L E DISCOUNTS Qty. 1+ 5+ 10+ Disc. List -6% On request Part number LWH15-180 LWH15-240 LWH15-360 LWH15-480 LWH15-660 LWH15-900 LWH15-1200 LWH15-1500 LWH15-C LWH20-240 LWH20-480 LWH20-660 LWH20-840 LWH20-1020 LWH20-1200 LWH20-1500 LWH20-1980 LWH20-C LWH20G-C LWH25-240 LWH25-480 LWH25-660 LWH25-840 LWH25-1020 LWH25-1200 LWH25-1500 LWH25-1980 LWH25-3000 LWH25-C1H LWH25G-C L 180 240 360 480 660 900 1200 1500 240 480 660 840 1020 1200 1500 1980 240 480 660 840 1020 1200 1500 1980 3000 - No. of holes 3 4 6 8 11 15 20 25 Slide 4 8 11 14 17 20 25 33 Slide Slide 4 8 11 14 17 20 25 33 50 Slide Slide Max. length 1500 1500 1500 1500 1500 1500 1500 1500 1980 1980 1980 1980 1980 1980 1980 1980 3000 3000 3000 3000 3000 3000 3000 3000 3000 - *Depending on availability - Dimensions in mm 160 3 Volume 3 2013 HPC Type of slide Standard Standard Long Standard Long Stock* 4 4 4 4 4 4 4 4 4 4 4 4 4 4 - Price each 1 to 4 50,72 F 67,65 F 101,51 F 135,36 F 186,13 F 253,86 F 338,49 F 423,13 F 148,47 F 72,53 F 145,14 F 199,59 F 254,06 F 308,51 F 362,97 F 453,70 F 598,92 F 165,47 F 211,18 F 76,62 F 153,32 F 210,82 F 268,31 F 325,82 F 383,35 F 479,23 F 632,59 F 958,50 F 176,83 F 228,18 F www.hpceurope.com - +33(0)4 37 496 496 LWH W2 W3 4-d1 W4 H2 T0 (L4) (L1) H3 Tx L3 L2 H Ty H1 N W Weight (kg) Slide Rail (by m) Total dimensions H±0,04 H1 N±0,05 Slide dimensions W2 W3 W4 L1 L2 L3 L4 d1 H2 H3 Rail dimensions W H4 d3 d4 h E F Rail fixing screw Dynamic load C (N) Static load Co (N) Static moment To (Nm) Tx (Nm) Ty (Nm) LWH15-C LWH20-C LWH20G-C LWH25-C LWH25G-C 0,22 1,47 0,48 2,56 0,71 2,56 0,70 3,50 0,93 3,50 24,00 4,50 16,00 30,00 5,00 21,50 30,00 5,00 21,50 36,00 6,00 23,50 36,00 6,00 23,50 47,00 38,00 4,50 66,00 30,00 44,60 69,00 4,50 7,00 4,50 63,00 53,00 5,00 83,00 40,00 57,50 95,00 6,00 10,00 5,50 63,00 53,00 5,00 112,00 40,00 86,00 124,00 6,00 10,00 5,50 70,00 57,00 6,50 95,00 45,00 64,70 106,00 7,00 10,00 6,50 70,00 57,00 6,50 118,00 45,00 87,40 129,00 7,00 10,00 6,50 15,00 15,00 4,50 8,00 6,00 30,00 60,00 M4 x 16 20,00 18,00 6,00 9,50 8,50 30,00 60,00 M5 x 18 20,00 18,00 6,00 9,50 8,50 30,00 60,00 M5 x 18 23,00 22,00 7,00 11,00 9,00 30,00 60,00 M6 x 22 23,00 22,00 7,00 11,00 9,00 30,00 60,00 M6 x 22 9320 14520 19030 20110 24320 14520 21875 32860 29820 39820 116 99 575 99 575 240 202 1130 202 1130 360 435 2200 435 2200 375 320 1750 320 1750 500 550 2845 550 2845 +33(0)4 37 490 055 - [email protected] HPC Volume 3 2013 3 161 High rigidity linear slide Dynamic load from 28050 N to 71300 N LWH - L inear slide for heavy loads not subject to vibrations or shocks - Recirculating ball type linear slide - Standard accuracy - Rails and slides have separate part numbers, remember to order both - Linear slide with steel balls .Uses. - Machine tools d4 n (number of fixing holes) h H4 d3 E W F E L DISCOUNTS Qty. 1+ 5+ 10+ Disc. List -6% On request Part number LWH30-480 LWH30-640 LWH30-800 LWH30-1040 LWH30-1200 LWH30-1520 LWH30-2000 LWH30-2960 LWH30-C LWH30G-C LWH35-480 LWH35-640 LWH35-800 LWH35-1040 LWH35-1200 LWH35-1520 LWH35-2960 LWH35-C LWH35G-C LWH45-840 LWH45-1050 LWH45-1260 LWH45-1470 LWH45-1995 LWH45-2940 LWH45-C LWH45G-C L 480 640 800 1040 1200 1520 2000 2960 480 640 800 1040 1200 1520 2960 840 1050 1260 1470 1995 2940 - No. of holes 6 8 10 13 15 19 25 37 Slide Slide 6 8 10 13 15 19 37 Slide Slide 8 10 12 14 19 28 Slide Slide Max. length 2960 2960 2960 2960 2960 2960 2960 2960 2960 2960 2960 2960 2960 2960 2960 2940 2940 2940 2940 2940 2940 - *Depending on availability - Dimensions in mm 162 3 Volume 3 2013 HPC Type of slide Standard Long Standard Long Standard Long Stock* - Price each 1 to 4 182,67 F 243,59 F 304,51 F 395,87 F 456,77 F 578,62 F 761,32 F 1 126,79 F 211,18 F 273,92 F 246,29 F 328,44 F 410,56 F 533,71 F 615,86 F 780,09 F 1 519,18 F 290,99 F 382,33 F 508,17 F 635,23 F 762,29 F 889,33 F 1 206,98 F 1 778,74 F 386,77 F 526,13 F www.hpceurope.com - +33(0)4 37 496 496 LWH W2 W3 4-d1 W4 H2 T0 (L4) (L1) H3 Tx L3 L2 H Ty H1 N W Weight (kg) Slide Rail (by m) Total dimensions H±0,04 H1 N±0,05 Slide dimensions W2 W3 W4 L1 L2 L3 L4 d1 H2 H3 Rail dimensions W H4 d3 d4 h E F Rail fixing screw Dynamic load C (N) Static load Co (N) Static moment To (Nm) Tx (Nm) Ty (Nm) LWH30-C LWHG30-C LWH35-C LWHG35-C LWH45-C LWHG45-C 1,28 4,82 1,69 4,82 1,78 6,85 2,35 6,85 3,17 10,70 4,34 10,70 42,00 7,00 31,00 42,00 7,00 31,00 48,00 8,00 33,00 48,00 8,00 33,00 60,00 10,00 37,50 60,00 10,00 37,50 90,00 72,00 9,00 113,00 52,00 80,60 124,00 9,00 10,00 8,00 90,00 72,00 9,00 139,00 52,00 106,60 150,00 9,00 10,00 8,00 100,00 82,00 9,00 123,00 62,00 86,20 135,00 9,00 13,00 10,00 100,00 82,00 9,00 151,00 62,00 114,00 163,00 9,00 13,00 10,00 120,00 100,00 10,00 147,00 80,00 103,40 158,00 12,00 15,00 13,00 120,00 100,00 10,00 190,00 80,00 146,60 201,00 12,00 15,00 13,00 28,00 25,00 9,00 14,00 12,00 40,00 80,00 M8 x 28 28,00 25,00 9,00 14,00 12,00 40,00 80,00 M8 x 28 34,00 28,00 9,00 14,00 12,00 40,00 80,00 M8 x 28 34,00 28,00 9,00 14,00 12,00 40,00 80,00 M8 x 28 28050 33550 37000 44920 56600 71300 42180 55230 55700 74260 83200 117720 645 550 2900 550 2900 840 925 4630 925 4630 875 655 3610 600 3315 1165 1125 5775 1040 5300 1715 1195 6425 1098 5900 2430 2320 11475 2120 10500 HPC Volume 3 2013 3 163 +33(0)4 37 490 055 - [email protected] 45,00 45,00 34,00 34,00 14,00 14,00 20,00 20,00 17,00 17,00 52,50 52,50 105,00 105,00 M12 x 35 M12 x 35
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