Parallel Linear Gripper Clean Type HP04NL Series Long Stroke Type Long Life Perfect for clean rooms Excellent CENTERING Accuracy ◆±0.07mm or less Piping Port on 2 faces ◆Excluding φ8mm Fluorine Grease Positioning Hole ◆Rear Face ◆Bottom Face Suction port ◆Internal cylinder HP04NL Series Fluorine Grease ◆Bearing Part Use of LINEAR GUIDE ◆Withstand load, withstand moment (high rigidity) ◆High accuracy (repeat accuracy: ±0.01 mm or less) ◆Gripping at a long point and overhang gripping are available. Parallel Linear Gripper Clean Type (Long Stroke Type) Sensor Switch Groove 71 Parallel Linear Gripper Clean Type (Long Stroke Type) HP04NL Series ■ Model Code No. HP04NL 10 C ※ HAE ZE235 A 2 Number of Switches Series Name 1:1 Switch 2:2 Switches Bore Size 8: 8mm 10:10mm 16:16mm 20:20mm Switch Lead Wire Length Action Type A:1m B:3m C : Double Acting ●Switch Type No Code: No Switch ●Gripper Adaptor Type No Code: No Gripper Adaptor HAE (excluding φ32 and φ50) ZE135 HFE (excluding φ8, φ32 and φ50) HFE-L:Large Diameter Type (φ16 only) ES13 2 Wire System Solid State Switch, Straight Type ZE155 ES(P)15 3 Wire System Solid State Switch, Straight Type HP04NL Series ●Detailed specifications→P.76 ES23 ZE255 ES(P)25 3 Wire System Solid State Switch, L-shaped ●Switch details→P.521∼528 Parallel Linear Gripper Clean Type (Long Stroke Type) ■Internal Structure Diagram Parts List Name NO 7 9 13 12 Material 1 Main Body Aluminum Alloy 2 Head Cover Aluminum Alloy 3 Piston Rod Stainless Steel 4 Piston Aluminum Alloy 5 Magnet Resin 11 10 8 3 6 Pressure Cover Aluminum Alloy 7 Linear Bearing Bearing Steel 6 8 Action Lever Carbon Steel 9 Knuckle Stainless Steel 16 5 17 4 11 Hexagon Socket Head Bolt Stainless Steel 15 2 12 Press Fit Pin Carbon Tool Steel 13 Press Fit Pin Carbon Tool Steel 14 72 ZE235 2 Wire System Solid State Switch, L-shaped 1 10 Fulcrum Pin Carbon Tool Steel 14 Hole Locating Snap Ring Carbon Tool Steel 15 O Ring NBR 16 Rod Packing NBR 17 Piston Packing NBR ■Specifications Fluid Air Maximum Operating Pressure[MPa] Proof Pressure [MPa] Operating Temperature [℃] 0.7 1.05 0∼60 (No Freezing) Lubrication Not Required (Required for sliding parts of the machine) Only φ8 required Pipe Bore M3×0.5(HP04NL-8, HP04NL-10) M5×0.8(HP04NL-16, HP04NL-20) Maximum Operating Cycle [Cycle/min] 120 Centering Accuracy [mm] ±0.07 Repeat Accuracy [mm] ±0.01 Applicable Switch Action Type Model ZE, ES Type (Solid State Switch) Minimum Opening/ Gripping Force Outside Dimensions Bore Size Operating Closing [N] (T x W x L) Stroke [mm] Pressure [mm] [MPa] [mm] Close Open 0.22 8 5.8 9.9 13×26×32 27 HP04NL-10C 10 0.2 12 10 15.6 20×45×49 90 HP04NL-16C 16 0.12 16 26 39 25×56×56 168 HP04NL-20C 20 0.1 22 45 60 32×73×73 368 ■Allowable Load and Allowable Moment FX MA MB MC Load and Moment Model MA MB MC FX [N] [N・m] [N・m] [N・m] HP04NL-8 12 0.04 0.04 0.08 HP04NL-10 50 0.4 0.4 0.8 HP04NL-16 120 1 1 2 HP04NL-20 200 1.5 1.5 3 Parallel Linear Gripper Clean Type (Long Stroke Type) Note) The grip force is measured at the intermediate position of the opening/closing stroke. It is an effective value when the grip point L is 30 mm and the pressure is 0.5 MPa. The opening force of the single acting type indicates the spring force. When this product is used with an extremely short stroke, it may work badly because of the lack of oil of the guide. HP04NL Series 8 HP04NL-8C Double Acting Product Mass [g] 73 Parallel Linear Gripper Clean Type (Long Stroke Type) HP04NL Series ■Effective Gripping Force Closing Force (Double Acting Type) 15 0.7MPa 0.5MPa 5 0 0.3MPa 10 20 30 0.7MPa 10 5 0.3MPa Gripping Point L [mm] 60 0.7MPa 30 20 0.3MPa 10 0 90 0.5MPa Gripping Point L [mm] 30 60 90 120 Gripping Point L [mm] HP04NL-20C 0.7MPa 0.5MPa 40 0.3MPa 20 50 100 150 Gripping Point L [mm] Opening Force (Double Acting Type) 30 0.7MPa 0.5MPa 5 0.3MPa 0 10 20 30 40 Gripping Point L [mm] 90 HP04NL-20C 0.7MPa 75 0.5MPa 50 0.3MPa 25 50 100 150 Gripping Point L [mm] HP04NL-10C 60 0.7MPa 20 0.5MPa 0.3MPa 10 0 30 60 90 Gripping Point L [mm] Gripping Force [N] HP04NL-8C Gripping Force [N] Gripping Force [N] Parallel Linear Gripper Clean Type (Long Stroke Type) 10 0 74 30 HP04NL-16C 60 0 Gripping Force [N] HP04NL Series Gripping Force [N] 80 40 0.5MPa 0 40 HP04NL-10C Gripping Force [N] HP04NL-8C Gripping Force [N] Gripping Force [N] 10 HP04NL-16C 0.7MPa 45 0.5MPa 30 0.3MPa 15 0 30 60 90 120 Gripping Point L [mm] ■Gripping Point Limit Range HP04NL-8 HP04NL-10 40 30 0 0 20 .4 0 0 0 .7 10 0 .5 .6 M M 10 .3 M M P P a a P a P P M Overhang H[mm] Overhang H[mm] 40 a a 20 30 40 0 30 20 10 0 20 Gripping Point L[mm] a a a 40 60 80 90 HP04NL-20 50 70 30 0 0 0 0 .4 .3 .2 M M P .5 MP a M a 0 . P 0 6M a .7 P M a P a 20 Overhang H[mm] 40 P a 10 40 60 80 100 120 0. 40 It shall be 5 to 10% of the effective gripping force or any value less than that although it differs depending on the coefficient of friction between the attachment and the workpiece and the shape. It shall be greater than that when great acceleration or impact is applied during workpiece transportation. Pa Pa 0. 5M Pa 6M Pa 7M Pa Pa 0. 20 0 30 0. 60 90 120 Gripping Point L[mm] ●Mounting of the attachment ●Guide for selecting a model for the workpiece weight 2M 3M 4M Gripping Point L[mm] Workpiece Gripping Point H L (distance gripping point) and H (overhang distance) of the attachment to be mounted to the lever shall be within the range specified in the above drawing (Gripping point limit range). If they exceed the limit range, excess moment will be applied to the guide, causing troubles that have a bad influence on the life and accuracy (e.g. finger backlash). Even if they are within the limit range, the attachment shall be as small and light as possible. 0. 0. L 150 Parallel Linear Gripper Clean Type (Long Stroke Type) 20 60 HP04NL Series Overhang H[mm] a P a Gripping Point L[mm] HP04NL-16 0 P a P P P P M M M M M M .2 .3 .4 .5 .6 .7 0 0 0 0 0 75 Parallel Linear Gripper Clean Type (Long Stroke Type) HP04NL Series ■Outline Dimensional Drawing of Gripper Adaptor HAE Type D A A B C D HAE-8 10 10 3 HAE-10 15 15 3 HAE-16 15 15 HAE-20 15 15 K H E F 0.8 8 1.3 10 3 1.3 3 1.3 Product Mass[g] (Including Bolts) J K L Ancillary Bolt (x2) 15 9 13 2.8 M2.5×0.45×6L 17 10 16 3.4 M3×0.5×8L 11 34 26 14 22 4.5 M4×0.7×10L 20 45 35 16 26 5.5 M5×0.8×10L 28 G H I 10 9 20 11 11 23 10 16 17 10 18 21 6 HFE Type 2−φL J Parallel Linear Gripper Clean Type (Long Stroke Type) 1.3 A K φE φG−0.01 −0.04 HP04NL Series 76 Code J I C B Type F −0 φE−0.03 −0.01 φG −0.04 2−φL I H Code Ancillary Bolt (x3) Gripper Mounting (x2) Adapter Fixing (x1) Product Mass[g] (Including Bolts) A E G H I J K L HFE-10 15 6 11 23 17 10 16 3.4 M3×0.5×16L M3×0.5×12L 14 HFE-16 18 8 17 34 26 14 22 4.5 M4×0.7×20L M4×0.7×16L 35 HFE-16L 18 10 17 34 26 14 22 4.5 M4×0.7×20L M4×0.7×16L 33 HFE-20 19 13 21 45 35 16 26 5.5 M5×0.8×20L M5×0.8×20L 55 Type CAD data provided ■Dimensions HP04NL-8C (Closing Port) (Opening Port) (Positioning Pin) Depth 1 (Positioning Hole) Depth 4 Depth 3.5 View on Arrow A Depth 1 (Positioning Hole) Parallel Linear Gripper Clean Type (Long Stroke Type) Depth 3 HP04NL Series When opened: 12.8 +1.8 0 0 When closed : 5.4 −0.6 (Suction Port) Through-Hole 77 Parallel Linear Gripper Clean Type (Long Stroke Type) HP04NL Series ■Dimensions CAD data provided HP04NL-10C Plug*1 Depth 1.5 (Positioning Hole) pt De (Closing Port) h 2 (Positioning Pin) HP04NL Series When opened: 20.8 +1.5 0 0 When closed : 9.4 −0.6 (Suction Port) (Opening Port) Depth 6 Depth 2 (Positioning Hole) Depth 4.5 Parallel Linear Gripper Clean Type (Long Stroke Type) Depth 5 Depth 2.5 Depth 4 View on Arrow A Depth 6 Lower Hole φ3.4 Through-Hole*2 Depth 2.5 (Positioning Hole) Depth 5 *1) Two faces have an air port. Select the one you use according to the mounting condition. *2) Note that main is mounted using the through-hole, you to cannot mount thecondition. opening side sensor. *1) 2 when facesthe have an body air port. Select the one you use according the mounting 78 *2) Note that when the main body is mounted using the through-hole, you cannot mount the opening side sensor. CAD data provided ■Dimensions HP04NL-16C Plug*1 Depth 1.5 (Positioning Hole) h pt De 3 (Closing Port) (Positioning Pin) Depth 3 (Positioning Hole) (Opening Port) Depth 7 Depth 5 Depth 3 Depth 5 View on Arrow A Depth 6 Depth 3 (Positioning Hole) Lower Hole φ3.4 Through-Hole*2 Depth 5 (Both sides) Parallel Linear Gripper Clean Type (Long Stroke Type) Depth 6 HP04NL Series When opened: 27.2 +2.4 0 0 When closed : 12.4 −0.6 (Suction Port) *1) Two faces have an air port. Select the one you use according to the mounting condition. *1)when 2 faces air is port. Selectusing the one use according to the mount mounting *2) Note that the have main an body mounted the you through-hole, you cannot thecondition. opening side sensor. *2) Note that when the main body is mounted using the through-hole, you cannot mount the opening side sensor. 79 Parallel Linear Gripper Clean Type (Long Stroke Type) HP04NL Series ■Dimensions CAD data provided HP04NL-20C Plug*1 h pt (Opening Port) De Depth 1.5 (Positioning Hole) 3 (Opening Port) (Positioning Pin) HP04NL Series When opened: 37.5 +2.2 0 0 When closed : 16.6 −1.0 (Suction Port) Depth 3 (Positioning Hole) Depth 9 Depth 7 Parallel Linear Gripper Clean Type (Long Stroke Type) Depth 8 Depth 3.5 Depth 7 View on Arrow A Depth 8 Depth 3.5 (Positioning Hole) Lower Hole φ4.2 Through-Hole*2 Depth 6 (Both sides) *1) Two have an an air air port. Select the the oneone you you use use according to the condition. *1) faces 2 faces have port. Select according to mounting the mounting condition. *2) Note that when the main mounted using the through-hole, you cannot mount the opening side sensor. *2) Note that when the body main is body is mounted using the through-hole, 80 you cannot mount the opening side sensor. Parallel Linear Gripper Clean Type HP04N・NL・NF Series ■Dust-proof Measure A suction port linked to the inside of the main body is provided. Fine particles generated from the sliding parts of the piston rod and the action levers are ejected to the outside of the clean room by vacuuming them from the suction port for the purpose of contamination control. Use of the fluorine grease for the bearing and the inside of the main body will reduce grease contamination. Bearing Action Lever Suction Port Fluorine Grease Piston Rod Operation Port This product is blown by high cleanliness air in the clean environment after assembly and inspection. It is packed by double antistatic bags for shipment. Assembly, Inspection Packing, Shipment Double Packing General Work Environment Clean Bench (Class 100) General Work Environment For example, "Class 100" indicates that the number of particles of 0.5 μm or larger in size is not more than 100 in the volume of 1 cf. Test Conditions Item Outline Drawing of Tester Specifications HP04-8C、HP04-10C、HP04-16C、HP04-20C HP04N-8C、HP04N-10C、HP04N-16C、HP04N-20C HP04L-8C、HP04L-10C、HP04L-16C、HP04L-20C HP04NL-8C、HP04NL-10C、HP04NL-16C、HP04NL-20C Number of Products to be Tested Working Pressure Down Flow 0.17m/s 5 products each 60c.p.m Load No-load Particle Counter Suction Volume ULPA Filter 0.5MPa {5kgf/cm3} Operation Frequency Tester Axial Flow Fan Parallel Linear Gripper Clean Type ■Measurement of Generated Dust ・ NL ・ NF Series HP04N ■Packing Measure 1.9m3/min Vertical type as per JIS B9926 Dust amount measuring system in the vertical flow rate method (Fig.1) 28.3 /min ※The structure of the machine sliding part of the HP04NF series is same as that of the HP04N series. Therefore, it is omitted from the materials to be tested on the assumption that the HP04NF series is equal to the HP04N series in the dust measurement test. Particle Counter 91 Parallel Linear Gripper Clean Type HP04N・NL・NF Series ■Dust Amount Comparison Initial value (Average dust amount of a single product for 1000 times of operation) (Piece) 10000 HP04-8C HP04N-8C HP04-10C HP04N-10C (Piece) 10000 HP04-16C HP04N-16C (Piece) 10000 1000 1000 1000 1000 500 500 500 500 300 300 300 300 100 100 100 100 50 50 50 50 0 (Piece) 10000 0 Standard Clean Type Type HP04L-8C HP04NL-8C (Piece) 10000 0 Standard Clean Type Type HP04L-10C HP04NL-10C (Piece) 10000 HP04L-16C HP04NL-16C (Piece) 10000 ・ NL ・ NF Series HP04N 1000 1000 1000 500 500 500 500 300 300 300 300 100 100 100 100 50 50 50 50 0 0 0 Standard Clean Type Type Standard Clean Type Type Parallel Linear Gripper Clean Type Initial value (Average dust amount of a single product for 1000 times of operation) (Piece) 10000 HP04N-8C (Piece) 10000 HP04N-10C (Piece) 10000 HP04N-16C (Piece) 10000 1000 1000 1000 100 100 100 100 10 10 10 10 HP04NL-8C 0 100 200 300 400 Number of operations (10000 times) (Piece) 10000 HP04NL-10C 0 100 200 300 400 Number of operations (10000 times) (Piece) 10000 HP04NL-16C (Piece) 10000 1000 1000 1000 100 100 100 100 10 10 10 10 0 100 200 300 400 Number of operations (10000 times) Standard Clean Type Type 0 100 200 300 400 Number of operations (10000 times) HP04N-20C 0 100 200 300 400 Number of operations (10000 times) 1000 0 100 200 300 400 Number of operations (10000 times) HP04L-20C HP04NL-20C 0.3μm or more 0.5μm or more 1000 0 100 200 300 400 Number of operations (10000 times) Standard Clean Type Type 0 Standard Clean Type Type ■Changes in Duration (Clean Type) HP04-20C HP04N-20C 0 Standard Clean Type Type 1000 (Piece) 10000 92 (Piece) 10000 0.5μm or more 0.3μm or more HP04NL-20C 0 100 200 300 400 Number of operations (10000 times) ■Cleanliness Class of Clean Room ■ Indication method The cleanliness is categorized into several cleanliness classes depending on the particle concentration in the clean room. ■ History of standards The first cleanliness class standard is Fed. Std. 209 (Federal Standard) issued in 1963. The final revised version is Fed. Std. 209E issued in 1992. In Japan, JIS B9920 was issued in 1989. ■ Fed. Std. 209D Up to Fed. Std. 209D, the cleanliness is expressed by the particle concentration in the volume of 1 cf (cubic feet) (1 ft on a side) using "feet" (unit used in the United States). In general, expressions such as "Class 100" and "Class 1000" are based on this Standard. For example, "Class 100" indicates that the number of 0.5μm particles in the volume of 1 cf is 100 or less. ■ Fed. Std. 209E As one of the revised items in Fed. Std. 209E, the cleanliness class indication unit was changed to the metric unit in the SI unit. ■ Units 1m=3.2803ft 1m3=35.31ft3 ■ Dust Amount of HP04 Series Clean Type The cleanliness indication of the clean room indicates the number of particles caused by dust in a certain volume, that is "Concentration". The dust amount data of the clean type indicates local "dust amount" generated during operation. Therefore, whether the product can be used in the cleanliness differs because the influence of the dust amount differs depending on the use conditions such as how many actuators are used and at which position the product is used against the workpiece. Therefore, this result shall be considered as a guide. Fed. Std. 209E JIS B 9920 209D Class2 10 1 Class3 Class 10 Class4 M3 M3.5 Class 100 Class5 M4 M4.5 Class 1,000 Class6 M5 M5.5 Class 10,000 Class7 M6 M6.5 M7 Class 100,000 Class8 m3 5μm 3 ft(cf) m3 3 ft(cf) (0.35) ̶ ̶ (3.5) ̶ ̶ 0.875 10.0 0.283 ̶ ̶ 106 3.00 35.3 1.00 ̶ ̶ 309 8.75 2.83 ̶ ̶ 30.9 Class 0.5μm 3 ft(cf) 1 M2 M2.5 m3 Class1 M1 M1.5 Class upper limit value 0.3μm 100 1,060 30.0 353 10.0 ̶ ̶ 3,090 87.5 1,000 28.3 ̶ ̶ 10,600 300 3,530 100 ̶ ̶ 30,000 875 10,000 283 ̶ ̶ ̶ ̶ 35,300 1,000 247 7 ̶ ̶ 100,000 2,830 618 17.5 ̶ ̶ 353,000 10,000 2,470 70 ̶ ̶ 1,000,000 28,300 6,180 175 ̶ ̶ 3,530,000 100,000 24,700 700 ̶ ̶ 10,000,000 283,000 61,800 1,750 Parallel Linear Gripper Clean Type Cleanliness Classification ・ NL ・ NF Series HP04N 1ft=0.3048m 1ft3=1cf=0.02832m3 Note: Class upper limit values are specified for 0.1μm and 0.2μm as well. However, they are omitted from the table above. 93 Parallel Linear Gripper Clean Type HP04N・NL・NF Series ■Terminology Term ・ NL ・ NF Series HP04N Parallel Linear Gripper Clean Type 94 Description Contamination Control To plan, organize and implement the items required to keep the required cleanliness for the inside, surface and periphery of the limited space, product, etc. Clean Room A space whose contamination is under control. A space where airborne particles are controlled to the limited cleanliness level or lower, supplies to the space is kept at the required cleanliness or better, and the environment conditions such as temperature, humidity and pressure are under control. Biologicai Clean Room A space whose microbial contamination is under control. A space where airborne particles are controlled to the limited cleanliness level or lower, supplies to the space is kept at the required cleanliness or better, and the environment conditions such as temperature, humidity and pressure are under control. Clean Booth Movable simple clean room with a curtain style wall and a vertical blow type filter. Clean Work Station (Clean Work Bench) A work table designed so that the air controlled under the specified cleanliness level flows directly to the target item. High Efficiency Particulate Air Filter An air filter with a particle capture rate of 99.97% or more for particles with a particle diameter of 0.3μm. Ultra Low Penetration Air Filter An air filter with a particle capture rate of 99.9995% or more for particles with a particle diameter of 0.1μm. Down Flow (Vertical unidirectional airflow) A vertical unidirectional airflow system where air flows in the room from the whole area of the ceiling and air flows out from the whole area of the facing floor. Cross Flow (Horizontal unidirectional airflow airflow) A horizontal unidirectional airflow where air flows in the room from the whole area of one wall and air flows out from the whole area of the facing wall. Air Shower Booth A small room to remove particles from operators and their clothing by blowing them out forcibly. Optical Particle Counter Method A method of asking the particle size and the number of particles by making a thin flow of specimen to intersect with a strong light and then converting the light diffused by respective particles to electrical signals. Cleanliness Level The level of cleanliness ranked depending on the number of particles in each size present in a certain volume. Cleanliness Class Classification of cleanliness levels ■Switch Groove Dimensions φ5 φ50 B 8 10 16 20 15 17 24 30 B 3 10 12.5 16 B B B Size A Code A A ■Switch Protrusion Distance ■Switch Mounting The maximum switch protrusion from the switch body end face (when the levers are full closed) is shown in the table below. Use it as a guide for mounting. ■Switch Response Difference Insert the switch into the switch mounting groove. After setting the mounting position, tighten the switch fixing screw with a precision screwdriver. The tightening torque shall be 0.1 N・m or less. The distance from the position where the levers move and the switch turns on to the position where the levers move in the reverse direction and the switch turns off is called "response difference". Switch Fixing Screw (M2.5×0.45) L φ8 φ10 φ16 φ20 2 0 0 0 Switch Mounting Groove Response Difference φ8 0.3 φ10 0.3 φ16 0.4 φ20 0.4 Switch Operation Position (ON) Switch Return Position (OFF) ■Switch Mounting Position Adjustment Method For external gripping ②Insert the switch into the switch mounting groove of the main body in the arrow direction. ③The LED lamp lights up by turning on the switch in the arrow direction. ④Fix the switch by a switch fixing screw at the position where the switch is moved 0.6 mm in the arrow direction from the position where the lamp lights up in [3]. ②Insert the switch into the switch mounting groove of the main body in the arrow direction. ③The LED lamp lights up by moving the switch in the arrow direction. It goes off by moving it further. ④Fix the switch at the position that is 0.6 mm moved from the position where the LED lamp lights up when it is returned in the arrow direction (reverse direction) in [3]. For internal gripping ①Check the workpiece internal gripping and full opening. Parallel Linear Gripper Clean Type ①Check the workpiece external gripping and full close. ・ NL ・ NF Series HP04N Cylinder Bore (mm) Maximum Protrusion (mm) Switch Cylinder Maximum Response Bore Difference (mm) (mm) ①Indicates the position where you need to check if the switch is ON. Mount the switch by adjusting it in the order from ① to ④. 95
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