23 Industrial Zone B4, 10th of Ramadan City, Egypt.
Technical specifications for enrobing equipment
Wire mesh infeed table
It consists of a strong stainless steel construction including a drawer to collect
crumbles with own drive and frequency inverter for step less adjustable speed
controlled by the touch screen
Enrober Type COVER 1500 PR/PC & Bottomer Cover 1500-B/PC
- a stainless steel strong construction designed to
meet all needs of modern chocolate, enrobing
for wafers, biscuits and snack industries with
real (PR) and compound chocolate (PC)
- Mobile chocolate tank on wheels, especially
for wide enrobers, allows moving out the whole
tank for proper full cleaning access besides the
possibility to use the enrober wiremesh as a
transfer conveyor when enrobing is not needed
without the risk of polluting the chocolate tank
with products crumbles
- equipped with two star chocolate pumps with a capacity
of 3 tons/hr having own gear drive for feeding to top and
bottom stations through adjustable double jacketed 3 ways
valve
- suitable for full coating, bottom coating and top coating
and switching between bottom coating or full coating
through the lever in the photo
- chocolate is fed independently to the top coating station as
well as the bottom coating station
‫ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ‬
23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149
23 Industrial Zone B4, 10th of Ramadan City, Egypt.
- the top coating station is designed as a
curtain flow pan to ensure single or double
continuous curtains (cannot be split by
crumbles) and can be moved horizontally
and vertically as required
- the pan extremities are designed to prevent
air bubbles in the chocolate curtains to
avoid cavities on the enrobed surfaces
- The bottom coating station is equipped with a
chocolate feed roll with own drive and
frequency inverter and the chocolate wall is
adjustable in height, it is also equipped with a
wire mesh lifting device and a licking roll
enabling a precise control of the bottom
coating thickness and distribution through
outside special knobs and handles enabling
adjustments without opening the warm enrober
room
- Inside the mobile chocolate tank, all shafts are
mounted with no head bolts seen for more
convenient cleaning conditions
- The enrober is equipped with two powerful air
blowers and blower knives adjustable in height
and angle by a handle lever shown in the
picture aside, the air speed is step less
adjustable by an inverter
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23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149
23 Industrial Zone B4, 10th of Ramadan City, Egypt.
- Bottomer enrobers are exactly the same
as full enrobers but without top coating
station neither air blower hence an empty
transparent clean low hood enables total
view of the inside of the bottoming
enrober
- A laser level tester installed at the top
(pointed by an arrow at the next photo of
a 820 mm bottomer), is monitoring the
chocolate level in the tank without being
polluted with chocolate or chocolate
drops
- The chocolate tank as well as the
chocolate feed pump and pipes are water
jacketed and the water circulation is
ensured by an appropriate water pump
and a water tempering unit
- The water circuit is maintained filled by
a compensating reservoir with a level
indicator `
- The temperature adjustment and the speeds of all motors
of the enrober, the infeed wiremesh and the cooling
tunnel are controlled by a PLC and through the touch
panel situated on the enrober
- The cabin is equipped with open able transparent
windows from the four sides and the ambient temperature
inside is controlled by infrared heaters
‫ـــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــ‬
23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149
23 Industrial Zone B4, 10th of Ramadan City, Egypt.
- The wire mesh, made of high tensile strength steel is
driven by own drive and frequency inverter for step less
speed adjustment, and is equipped with pneumatic
tensioning device
- Pneumatic shaking device adjustable in amplitude &
frequency to enable smooth chocolate face when
needed and remove excess chocolate from bottom
- There is a stirrer in the chocolate tank to agitate chocolate continuously
- A licking roller with heated scraper to remove excess of chocolate from bottom of
products
- Machine is equipped with a heated detailer with own drive turning clock or anticlockwise as might be required, adjustable also vertically and horizontally.
- On request machine could be equipped with a turn over device with own drive and
step less adjustable speed for turning over chocolate bottomed articles
- and a hold down device for avoiding product floating if products are light and
having wide surface
- Machine can be equipped with a removable five roll bottom stripping device to
remove completely the chocolate layer from the bottom for economical reason and
leave only a transparent colour , this device has own heaters and scrapers and
replace the detailer which have to be removed temporarily when the device is
installed
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23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149
23 Industrial Zone B4, 10th of Ramadan City, Egypt.
Contact, convection cooling tunnel type STKK 1500 and cooling slab STKK –SL 1500
- totally stainless steel execution including the feet
- Infeed table equipped with air service station (regulator +
water trap + oiling device )
- pneumatic belt control system at tunnel belt inlet
- knife edge adjustable in height and approach
- possibility to install a decorating device later on
- cooling is effected in several loops by forced cold air stream
through powerful blowers in several independently adjustable
cooling zones
- contact cooling from underneath with cold air blown in a
closed cooling chamber under the belt for STKK
- and through a cooled bed by chilled water for type
STKK-SL ( cooling slab)
- convection cooling from up with cold air blown directly over
the belt and touching the products running with the belt and
radiation cooling with increased radiation surfaces by U
shape strips.
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23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149
23 Industrial Zone B4, 10th of Ramadan City, Egypt.
- Accessibility along the total length of
the cooling tunnel by opening hinged
covers assisted by gas springs
- All tunnels or cooling slabs with
effective width over 1270 mm are
open-able from both sides, for that
they are equipped with specially
designed hinges, handles and gas
springs at both sides
- The covers are equipped with special
armed sealing, they are not exposed to
wear by friction as the covers are
superposed ensuring total sealing
without leakage and easy opening at the same time for all doors along the whole length
of the tunnel or the slab
- Humidity extraction for the closed cold air circuit used for cooling
- built in cooling units, one unit for each zone of
the tunnel, delivered ready for working ( no
cooling installation required ) each unit consists
of cooling compressor, air cooled condenser,
twin powerful blower with frequency inverter
and a specially designed evaporator
- In case of cooling slab, in addition to the above
cooling units, chilled water generating units
are supplied to generate the needed chilled
water used in the closed water cooling circuit
for the bottom of the products.
- On request remote cooling units could be also supplied,
but then cooling installation have to be effected on site
by a specialist ( installing cooling unit, welding
connecting pipes to our built in evaporator, filling of
cooling agent)
- Control of cooling temperature through
microprocessors installed at each zone to follow
necessary cooling curve for different chocolate types
- Temperature indication for air inlet, outlet and at the
middle of the tunnel for the cooling zones
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23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149
23 Industrial Zone B4, 10th of Ramadan City, Egypt.
- Tunnel is equipped with an air switch to enable belt running only when compressed air
is available to ensure the function of the two automatic belt centering devices for
avoiding belt damage
- Separate drive stand equipped with :
- drive motor with frequency inverter for
speed adjusting
- pneumatic belt tensioning device
- spring loaded scrapers and positively
driven rolls for belt self cleaning
- drawer for collecting falling scraps
- pneumatic belt control system at tunnel
belt outlet
Packing table
- With knife edge at inlet
- Equipped with pneumatic centering device
for the belt
- Convenient for handling the released
products to feed a packing machine
- Speed synchronized automatically with
tunnel band speed
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23, Industrial Zone B4,
10th of Ramadan city,
POBox 524/2
44634 Egypt.
Tel: + 20 15 352631
+ 2015360223
Fax: + 20 15 360684
www.morcosmachinery.com
Com. Reg. No. 71 Cairo Inv. Off
Ind. Reg. No. 31026
Trade & Ind. Tax reg.611240149