2009 SPECIAL ISSUE 2009 JOHN DEERE POWER SYSTEMS Full speed ahead, in all conditions ! Pleasure Fishing Workboat RELIABILITY A taste of Provence The freshest fish for the finest bouillabaisse — thanks to Le Saint Joseph Nothing says Provence like a steaming bowl of bouillabaisse. This highly flavored fish stew is the archetypal dish of France’s Mediterranean coast. Every restaurant, café, and home has its own recipe, but one thing is common to all: the fish must be as fresh as possible. That’s why the small fishing boat Le Saint Joseph leaves the harbor at Sanary-sur-Mer every day to bring home the catch for that evening’s bouillabaisse. It’s one of the many typically Provençal boats that fish off the coast of this beautiful region. The fishermen make a good living catching bream, sea-urchins, octopus and, of course, rascasse, a local variety of scorpion fish that is a staple of any true bouillabaisse. The many fishmongers and restaurants of this famous little resort eagerly snap up whatever Le Saint Joseph brings back. In March this year, Le Saint Joseph underwent refurbishment which included replacing its existing engine with a Le Saint Joseph is typical of Provence’s ‘pointu’ fishing boats, so-called for their sharply pointed bows. 2 PowerSource Efficient, powerful and ticks over at low revs, the John Deere 4045DFM50 is great for fishing. John Deere 4045DFM50 engine rated at 60 kW (80 hp) at 2500 rpm. For the owner, the John Deere meets all his needs — an easy to install, trouble-free, low maintenance engine, with low fuel consumption and plenty of power at low revs. As he says, “It’s a great engine for fishing because it can tick over at very low revs. That’s really useful, especially when you’re line fishing.” Engine Model PowerTech 4045DFM50 Displacement 4.5L Rated Power 60 kW (80 hp) Cylinders 4 Aspiration Naturally aspirated Distributor Moteurs et Industrie Lhermite 28501 Vernouillet Cedex, France +33 2 37 42 88 90 [email protected] www.mi-lhermite.com Dealer Silenc’Air 83500 La Seyne sur Mer, France +33 4 94 87 47 04 [email protected] RELIABILITY The Concordia cruises on open water near Venice, Italy. Workhorses of the waterway Powerful barges provide a variety of transport and operational facilities When people think boats, they generally think of sleek, fast (often expensive) pleasure boats. Alternatively, their ideas may turn to workhorses like commercial fishing, tug or support craft, or to other kinds of people and material transport vessels. But they often forget that there is a whole marine sector that supports the function of the world’s waterways, harbors and dockside facilities. These particular workhorses are the service and transport barges that serve the maintenance and construction projects that keep dockyards, marinas, canals, and riversides operating every day. Typical of this type of vessel are the motopontones manufactured by Battiston company at the CO.RI.NA dockyards in Borbiago, Venice, Italy. The motopontone can handle a variety of marine functions but is especially useful for river and hydraulic construction works. Its design features a flat main deck that can be opened up to reveal a spacious cargo hold. This is ideal for transporting equipment to a work site, for materials transportation, The Motopontone’s multifunctionality helps in bank-side construction work. Transportation of materials: one of the many uses for these versatile workhorses. or as a working platform where shore-side access to a site is difficult, if not impossible. Excellent for riverbank and shoreline defense construction and repair, motopontones are also valuable in fighting against flooding or erosion, or for the transportation of the soils and stone materials needed for these construction works. And the flat deck provides plenty of space to carry items such as piling poles and posts. The motopontone has an overall length of 22 meters (72 ft.) and a beam of 7.6 meters (25 ft.), and is 1.6 meters (5 ft.) high. A typical example of this sort of barge is the Concordia, powered by twin John Deere PowerTech 6068TFM50 marine engines. “Our customer needed engines that are dependable and hard-working: we have proposed John Deere without any hesitation” says Leonardo De Toni, sales manager of Ricambi Industriali Oleodinamici. “Now they are impressed by the low noise level and fuel consumption. Those engines are really quiet and smooth.” The diesels are each inboard four-stroke, 6-cylinder, 168-kW (225 hp) at 2600 rpm engines with cylinder bores of 106 mm (4 in) and a stroke of 127 mm (5 in). The vessel has a carrying capacity of 15 tonnes (16.5 tons), with a cabin equipped with state-of-the-art navigation instruments including a radar and depth finder. Engine Model PowerTech 6068TFM50 (twin) Displacement 6.8L Rated Power 168 kW (225 hp) @ 2600 rpm Cylinders 6 Aspiration Turbocharged Distributor Rama Motori S.p.A. Reggio Emilia, Italy +39 0522 930 711 [email protected] www.rama.it Dealer Ricambi Industriali Oleodinamici Campalto (VE), Italy +39 041 542 0618 (ext 4) [email protected] www.rionoventa.com PowerSource 3 B O AT B U I L D E R S Installation of the PowerTech 6081AFM01 was quick and easy, and to customer specifications. Stentor’s yachts are equipped with the owner’s engine of choice. The 6068SFM50, 6-cylinder engine is a perfect fit for the Luxe Motor 1800. Silence speaks volumes Stentor’s extremely quiet motor yachts are something to shout about In Greek mythology, Stentor had a voice louder than “the voices of 50 other men.” It’s ironic, then, that Dutch firm Stentor Yachts is renowned for extremely quiet, custom-built pleasure craft. “For our customers, their boat is an expression of who they are,” says sales engineer Jeroen Swierstra. “So we work with them to define their perfect specifications including the engine. Then we build the boats precisely to those specifications at our own boatyard.” The firm is based in Sneek in The Netherlands, but builds all its craft at its Oltenita yard on the Danube River. “Romania has a great seafaring history. With the fall of communism, we decided to invest in Romania’s expertise and passion for boatbuilding. We buy teak by the tree and steel by the sheet. Our own highly skilled welders, electricians, carpenters and other tradesmen then turn these raw materials into high-quality boats that reflect their owners’ personalities,” Jeroen explains. Stentor’s production may be in Romania, but its customer base is predominantly Dutch and Western European. “Our customers are typically experienced sailors who know what engines are around,” he adds. “They like John Deere because they are quiet and reliable. We like John Deere because they are easy to install. Moreover, our larger yachts have a hydraulically driven bow thruster for better maneuverability, and John Deere engines uniquely Thanks to a combination of the John Deere PowerTech 6081AFM01 engine and the smooth hull design, the 21.5-meter (70.5 ft.) Morgenstond can reach a top speed of 11 knots. Engine Model PowerTech 6068SFM50 PowerTech 6068SFM50 Displacement 8.1L 8.1L Rated Power 176 kW (236 hp) @ 2400 rpm 246 kW (330 hp) @ 2300 rpm Cylinders 6 6 Aspiration Seawater aftercooled Aftercooled Distributor Nagel Power Systems B.V., Nijmegen, The Netherlands +31 24 371 6620 [email protected] www.nagelpowersystems.com Dealer PowerSource 4 deliver the high torque at low revs needed to drive that system.” Stentor’s Luxe Motor yachts range from 15 to 24 meters (49 to 79 ft.) and are very popular for long trips and even as houseboats. The latest one is the 21.5-meter (70.5 ft.) Morgenstond. Despite a maximum loaded weight of 64,600 tonnes (71 tons), its 246-kW (330 hp) John Deere 6081AFM01 engine enables an impressive top speed of 11 knots. “We didn’t need to modify the engine at all. However, on advice from John Deere’s local dealer, Martin de Jong Scheepsmotoren, we did add a sound-proof air filter to reduce the sound by a couple more decibels,” concludes Jeroen — turning the mythical Stentor’s shout into a mere whisper. Martin de Jong Scheepsmotoren, Hardinxveld Giessendam The Netherlands +31 487 562664 www.dejongscheepsmotoren.nl B O AT B U I L D E R S Moonlight beauty The Selene 53'— inspired by the gods, powered by John Deere When Greek moon goddess Selene saw handsome mortal Endymion, she fell so in love that she couldn’t bear to be separated from him. Mortals returned the favor at the 2007 TrawlerFest in Solomons, Maryland, USA, selecting her namesake, the gracious Selene 53', as the People’s Choice. “It’s an honor to win this award, so clearly showing that our trawlers capture people’s hearts, as well as their minds,” says Howard Chen, CEO of Jet Tern Marine, builders of the Selene trawlers. “Owner feedback is a big driver of our design approach, and it’s very rewarding to see our efforts appreciated.” But these yachts have more than a goddess’s good looks. The Selene 53', and many other Selene models rely on John Deere marine engines to power them with grace and strength, the cornerstone of Jet Tern’s design philosophy. The Selene 59', the company’s new “mini mega-yacht,” is a perfect example. Its luxurious finish and spacious rooms make it a worthy successor to the Selene name, while thanks to its John Deere PowerTech 6125AFM75 engine and 1.73-meter (68 in) draft, The Selene 59' features a luxurious and stylish pilothouse. it can cross oceans and navigate shallower tropical waters or rivers. “The Selene 59' cruises beautifully at 9.2 knots, burning 29.5 liters per hour (7.8 gph), using a single John Deere 392-kW (526 hp) 6125AFM75 engine at 2100 rpm,” explains Howard. Jet Tern has been equipping its Selene trawlers with John Deere engines since its establishment in 1998. “They offer the performance, power, and reliability our customers expect, fitting perfectly with our values of courage, strong will, and a spirit of excellence,” adds Howard. Local distributor EMTL notes that John Deere engines are highly popular among Taiwanese boat builders for craft from fishing boats to yachts. Some 70 percent of locally built trawlers are equipped with them. Taiwan is the fourth largest yacht-exporting country in the world, and Jet Tern builds 50 every year. These are sold through a global network, including dealers in Washington, Maryland, and Florida (USA), and in Europe. Thanks to the customer-driven design, top-quality manufacture, and world-class distribution — combined, perhaps, with a little luck from the moon goddess — yachters all over Engine Model PowerTech 6125AFM75 the world can now Displacement 12.5L fall in love with Rated Power 392 kW (526 hp) @ 2100 rpm the People’s Choice. Cylinders 6 Aspiration Aftercooled Distributor EMTL Inc. Kaohsiung 806, K.E.P.Z. Taiwan ROC + 886-7-8151355 [email protected] The 59' is a result of over two years of design evaluation, tank testing, and customer feedback. PowerSource 5 FUEL ECONOMY A Norwegian fishing boat designed and built by Selfa Arctic utilizes a 6068TFM50 John Deere engine. A great catch in northern seas John Deere is a driving force behind Norway’s rich fishing industry Despite its small population, Norway boasts the world’s 16th largest fishing industry. Indeed, except for the sale of oil and gas, the industry is the country’s biggest export earner with a value of around €5 billion ($6.8 billion) annually. Within this diverse industry, about 60 percent is deep-sea catch, including mackerel and herring. But cod has long been the main staple for Norway’s fishing fleet. Today, a large part of this catch is taken by relatively small vessels. Around 4,000 of the country’s cod fishing boats are under 15 meters (49 ft.) in length. Moreover, they mainly use passive net fishing and other similar techniques, as active-gear trawling (which forces fish into the nets) has become less widespread in recent years. That’s good news for several reasons. This Selfa Arctic-designed boat features a 130-kW (175 hp) PowerTech 6068TFM50 engine. 6 PowerSource First, smaller vessels mean the fish that arrive in port are fresh and of high quality — a key factor in ensuring the fleet’s profitability. Second, passive net-fishing techniques lead to reduced fuel consumption, with savings from 30 to 80 percent. In this era of global warming, that’s an important advantage. Norwegian company Selfa Arctic is one of the major builders of these small boats. The vessels are used with these modern, passive, coastal-fishing techniques to catch an array of fish, such as cod, haddock, saithe, flatfish, crab, king crab, and mackerel. Selfa has about 40 percent share of the Norwegian market in this sector and makes regular sales in Sweden and Greenland. Overall, it has delivered vessels to some 16 countries worldwide. These vessels range across six models from the Selfa Speedsjark 30', a 9 x 3.42-meter (30 x 11 ft.) boat to the Selfa Speedsjark 40', an 11.95 x 4.06-meter (40 x 13 ft.) boat, as well as the Selfa Kystsjark 35' and Selfa Kystsjark 40' designs. The boats use the John Deere 6068TFM50 engines with Nogva 4.2:1 transmissions, depending on the vessel specification. Both units offer fuel consumption at around 18 liters per hour (4.8 gph). “We work closely with Nogva Motorfabrikk, which distributes John Deere engines here in Norway,” says Erik Ianssen, company director. “I was very impressed with Nogva director Kjell Norvoll and his team. Nogva is by far the best supplier a boatyard can ask for. They offer high quality, complete power installations for fishing craft, fantastic service, and innovative products. Since Nogva opted to distribute John Deere engines, we have installed about 100. Currently around 50 percent of the engines we use are from John Deere.” Engine Model PowerTech 6068TFM50 Displacement 6.8L Rated Power 131 kW (175 hp) 115 kW (154 hp) @ 1800 rpm Cylinders 6 Aspiration Turbocharged Distributor Nogva Motorfabrikk AS Søvik, Norway Ph: +47 70208400 Fax: +47 70 208410 [email protected] www.nogva.no MARINE GEN-SETS The fish pens at the Saumon de France salmon fish farm are located near Cherbourg, France. A fishy tale from the coast of France Reliable power generation from SDMO helps bring millions of high-quality salmon to market In 2001, Saumon de France restarted a gastronomic tradition when it set up its fish farm, growing high-quality Atlantic salmon in the sea off Cherbourg on the Normandy coast of France. Today, nearly one million fish are housed on the farm, producing up to 2,000 tonnes (2,204 tons) of salmon per year. “We have some 15 hectares (37 acres) of floating fish pens positioned to take advantage of the Channel currents. This ensures the water is regularly refreshed and the quality remains high — a key factor in producing outstanding quality fish,” says farm manager Arild Lokoy. Saumon de France uses a fleet of vessels to service and support the farm, including a 235-tonne (5,181 ton) storagecapacity feeder barge, originally built by the Baltic Marine Group AS in Estonia. The barge is the base for the feeding process, where fish food is mixed with sea The fish-feeder barge feeds up to water and the resulting 900,000 fish using electric pumps mixture is pumped into powered by two generators driven the fish pens. by John Deere engines. This essential operation goes on continuously for a minimum of eight hours every day, so reliability is crucial. The all-important generator sets powering the electric feed-injection pumps are manufactured by French company SDMO. One, a GE 60 kVA generator unit, is powered by a John Deere 4045TF150 diesel engine; the other, a GE 130 kVA system, by a John Deere 6068TF250 diesel engine. The original power unit, the 60 kVA generator set, is now too small for the workload, so will be replaced with a new 80 kVA unit. The old unit will go to the breeding site onshore to continue work there. “We have been highly satisfied with the performance of the generator sets,” says Arild. “They work under severe conditions, so you’d expect the occasional engine problem. But the engines have meanwhile run over 24,000 hours and still have their original injection pump and turbocharger. That’s pretty impressive! When our other engines need replacing we will certainly look to John Deere.” Engine Model PowerTech 4045TF150 PowerTech 6068TF250 Displacement 4.5L 6.8L Rated Power 70 kW (93 hp) @ 1500 rpm 120 kW (160 hp) @ 1500 rpm Cylinders 4 6 Aspiration Turbocharged Turbocharged Distributor SDMO Agence Nord Normandie, France +33 (0)1 41 88 38 15 [email protected] PowerSource 7 REPOWER As free as a bird High seas are no problem for this repowered classic yacht The 1930s were a golden age for yachting. One of the world’s most famous naval architecture companies, Sparkman & Stephens, was founded a year before the start of the decade in 1929. Many of its yachts went on to win prestigious races, including the America’s Cup. The company’s fame continues today. Indeed, on both sides of the Atlantic, boat builders created fast, elegant sloops, cutters and ketches constructed of fine timbers like oak, cedar, teak, and pine. L’oiseau blanc is just such a classic yacht. Built in 1930, it is a 15-meter (50 ft.) sloop originally registered in Paimpol, Brittany, France. These days this beautiful craft spends its time cruising in the warm waters of the Mediterranean off Italy and Greece. However, the Mediterranean is not always gentle. Sailors in these waters also know the perils of storms, strong winds and high seas. Thus, when L’oiseau blanc’s Italian owner Adriana Bembina decided to repower the boat, she requested an engine suitable for long distance cruising in all weather. Powerline, the Italian company asked to repower the yacht, had no hesitation in recommending a John Deere. “The boat is wide and heavy — 24 tonnes (26 tons) — Engine Model PowerTech 4045TFM50 Displacement 4.5L Rated Power 112 kW (150 hp) @ 2600 rpm Cylinders 4 Aspiration Turbocharged Distributor Rama Motori S.p.A. Reggio Emilia, Italy +39 0522 930 713 [email protected] Dealer because of its wooden hull,” explains Paolo Ceccarelli of Powerline. “The John Deere PowerTech 4045TFM50 was the ideal solution because of its 4 cylinders and its ability to deliver high torque at low revs of 507 Newton-meters (374 lb-ft) at 1800 rpm.” The new engine was fitted last year, and Adriana has been delighted with its performance. Even when the yacht is fully loaded with crew and passengers, it produces enough power to cope with rough sea conditions. The engine has also proved economical to run. It uses just 7.2 liters per hour (1.9 gph) at 1600 rpm, which is enough to reach its normal cruising speed of nine knots. What’s more, it does all this extremely quietly, helping maintain the sloop’s aura of classic elegance. “We provide engines and spare parts to boat owners up and down the coast, with our head office near Rome,” adds Paolo. “It is a pleasure to work on a craft like L’oiseau blanc. And we are happy to supply John Deere engines. They are reliable and ideally suited to boats which need high power at low revs. I’m sure we will be fitting more in the future.” Powerline S.r.l. Roma, Italy +39 06 52311418 [email protected] L’oiseau blanc cruises the warm waters of the Mediterranean. 8 PowerSource REPOWER A moving tale from the Parisian waterways John Deere engines help CEMEX carry the weight of construction on French rivers CEMEX was keen to upgrade Le Busard with a low-noise and low-vibration engine, as it operates inner Paris. The John Deere PowerTech 6125AFM stepped up to the mark. Crédit photo CEMEX. When it comes to cement, ready-mix concrete, and aggregates, the name CEMEX is known throughout the globe. A fundamental part of its business involves moving significant tonnage of construction materials quickly and efficiently, from quarries and cement plants to construction sites. CEMEX France has three rivers at its disposal within the Paris basin and as far as the Belgian frontier — the Seine, the Marne, and the Oise. The company makes good use of these vital transport links. Not only is this more sustainable, logistically it is easier to use the waterways than the roads in the Paris region. “CEMEX focuses on sustainable development and we see using barges as one aspect of this,” says Michel Bureau of CEMEX. “Eighty percent of aggregates destined for our concrete plants in France are carried by water. The barges then return with backfill and waste, helping ensure quarrying has minimal environmental impact. Just within Ile-de-France, we transport 10,000 tons of aggregate each day. That’s effectively 400 fewer lorries on the road each day – or a tail back of 7.5 km (4.6 mi). And on the water there are no traffic jams!” New engines with plenty of “push” power. One of the two barge push boats CEMEX operates inner Paris is Le Busard, a 3 x 5.73-meter (9.8 x 18.7-ft.) vessel. “Small boats like Le Busard will easily clock up 1,500 hours of engine use per year for some 10 to 15 years,” comments Michel. “So when replacing the old engines, we wanted reliable engines that don’t consume too much fuel, have low emissions, and are easy to maintain. As the boat operates in a city environment, we also wanted lower noise and vibrations.” Chantiers de la Haute Seine (CHS) builds and maintains the CEMEX’s 80 barges and 12 push boats. A CEMEX subsidiary, CHS is also one of France’s most important inland waterway shipyards. CHS has a good relationship with engine distributor M.I.L, who recommended two PowerTech 6125AFM engines. These engines comfortably meet the power Engine Model PowerTech 6125AFM75 Displacement 12.5L Rated Power 254 kW (341 hp) @ 1800 rpm Cylinders 6 Aspiration Aftercooled Distributor Moteurs et Industrie Lhermite Vernouillet, France +33 2 37 42 88 90 www.mi-lhermite.com requirement of this demanding application, and their reliability and ease of maintenance ensure Le Busard can push barges week after week. MIL also advises using isolated, rather than solid, mounting to reduce vibrations and noise. Clearly beneficial for workers on the boat, it is also better for the people who live and work nearby. “We are already very pleased with the new engines, which were installed some six months ago,” says Michel. “To optimize the engines’ full power, we recently upgraded Le Busard’s propellers. We are currently conducting additional vibration and power measurements to assess how good the engines really are. If they continue to deliver such good results, we may well put them in our four-engine push boat, which averages 6,000 hours per year.” PowerSource 9 John Deere diesel engines de 6O years’ experience in diesel engine manufacturing 1949: JD manufactures its 1st diesel engines. 1991: JD manufactures its 1st diesel marine engines. 2008: JD offers an extended range of marine diesel engines. A complete range of marine engines for commercial and recreational applications 4,5 l engines 56-112 kW 75-150 hp 40-55 kW @ 1500 rpm 48-73 kW @ 1800 rpm Keel-cooled or heat exchanger configurations Naturally aspirated or turbocharged Best applications: work boats trawler yachts 10 PowerSource 6,8 l engines 115-298 kW 154-400 hp 89-146 kW @ 1500 rpm 115-174 kW @ 1800 rpm Keel-cooled or heat exchanger configurations Turbocharged or turbocharged with sea water aftercooling Best applications: work boats recreational boats trawler yachts 8,1 l engines 175-280 kW 235-375 hp 162 kW @ 1500 rpm 195 kW @ 1800 rpm Keel-cooled or heat exchanger configurations Turbocharged with jacket water aftercooling Best applications: work boats trawler yachts 12,5 l engines 254-455 kW 341-610 hp 307 kW @ 1500 rpm 300-364 kW @ 1800 rpm Keel-cooled or heat exchanger configurations Turbocharged jacket water aftercooling or turbocharged with sea water aftercooling Best applications: work boats recreational boats trawler yachts d icated to the marine market 2008 – 2009 : 3 new seawater aftercooled engines for both workboats and recreational applications John Deere marine engines have earned a reputation for quality and performance by continually providing the following benefits to boat owners and operators. •Top-of-class fuel economy for every rating at both full load rated speed and cruising speeds •High torque at low rated speed •Quiet operation •Easy maintenance 6068SFM75 •6,8 l seawater aftercooled engine •298 kW (400 hp) •4-valve cylinder head, High Pressure Common Rail fuel injection system •Side service locations 6090SFM75* •9,0 l seawater aftercooled engine •373 kW (500 hp) •4-valve cylinder head, High Pressure Common Rail fuel injection system •Side or front service locations *Available at the end of 2009. 6125SFM75 • 12,5 l seawater aftercooled engine •455 kW (610 hp) •4-valve cylinder head, Electronic Unit Injectors •Side service locations PowerSource 11 4,000 service points worldwide For additional information, we invite you to visit our web site www.deere.com/marine John Deere Power Systems Tél: +33 (0)2 38 82 61 19 Fax: +33 (0)2 38 84 62 66 e-mail: [email protected] www.johndeere.com/marine Notre distributeur pour la France : Moteurs et Industrie Lhermite Tél: +33 (0)2 37 42 88 90 Fax: +33 (0)2 37 64 40 27 e-mail: [email protected] www.mi-lhermite.com Litho in U.S.A. (2008-11)
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