Gear Pump Division
Gear Pump Overview 2013
October 28, 2014
Agenda
GPD
Locations
Questions
GPD
Contacts
Competitive
Benchmarking
Integrated
Solutions
Products
2
Gear Pump Division
Global Support, Local Manufacturing
Chemnitz, Germany
Youngstown, OH
Tianjin, China
Monterrey, Mexico
3
Kings Mountain, NC
GPD Facilities
KING’S MOUNTAIN - BUSHING PRODUCT: CONSTRUCTION, AG, MAT’L HANDLING
Heavy Value Stream
20 Series
25 Series
HP7 & HP8
Large Value Stream
315 350 PGP030/031
330 365
500 Value Stream
505, 511, 517
MEXICO - ALUMINUM PRODUCT: INDUSTRIAL, TURF, MATERIAL HANDLING, AG
D series
H series
PGG/MGG
P16/PVP16
Lube
YOUNGSTOWN - ROLLER BEARING PRODUCT: TRUCK, WINCH, AG
4
PGP020
PGP050/051
PGP075/076
C101
PGP600
G101
PGP25X
GPD Marketing
Team
MARKETING
Greg Freeman
David Motley
Rollin Johnson
Product Mgr.
Applications Eng.
Product Mgr.
Chris Johnson
Bill Artz
Dave Sonntag
Distribution Mgr.
Applications Eng.
Product Mgr.
Brian Shields
Integrated Solutions Eng.
Wesley Burcham
Marketing Manager
CUSTOMER SERVICE
Michelle Pearson
Ingram
Cust. Serivice Team Lead
Karen Taylor
Georgiann Bosiljcic
Joe Curry
Customer Service
Customer Service
Customer Service
Barb Johnson
Nancy Affinito
Customer Service
Customer Service
PRICING
Chad Kirkpatrick
Danielle Dunn
PricingManager
Pricing Coordinator
Kings Mountain
Youngstown
Customer Service
Employee Direct Dial
Direct Dial
Customer Service
N. Carolina & Youngstown
888
700
7531
Affinito, Nancy
Customer Service (PYO)
888
700
7451
Taylor, Karen
Customer Service (PNC)
888
700
7491
Pearson, Michelle
Customer Service (PNC)
888
700
7501
Bosiljcic, Georgiann
Customer Service (PYO)
888
700
7441
Centofanti, Danny
Customer Service (PNC)
888
700
7401
Curry, Joe
Customer Service (PYO)
888
700
7481
Johnson, Barb
Customer Service (PYO)
888
700
7471
CSR Answers and System offers to:
1. Hold
2. Redirect to first available
3. Leave Voice Message
6
Title/Department:
All External Calls
are to use the Toll
Free Number
Gear Pump Sales by Industry
7
Markets to Attack
Construction - Skid Steer and Wheel Loaders
Truck – Permco, Muncie, Metaris and Will
Fit Customers
Aerial Lifts – Haldex, Rexroth
Material Handling – Haldex,
Rexroth - Gerotor
Turf – Sauer-Danfoss,
Haldex, Rexroth
Bus – Muncie,
Barnes On highway
Fan Drive
Ag –
Industrial
8
CURRENT GEAR PUMP LINE UP
9
Displacement Range 1 – 300 cc/rev
External Gear Style
Aluminum & Cast Iron
Aluminum Gerotor Style
10
300 Series
Cast Iron Bushing
PGP/PGM315
PGP/PGM350
PGP/PGM330
PGP/PGM365
General Information
•
•
•
•
•
•
Pressures to 4500 psi / 310 BAR
Speeds to 2400 RPM
Volumetric Efficiencies to 98%
Displacements from .465 to 9.00 cir (7.6 to 147.5 cc/rev)
Wide range of Standard Drive Shafts, Mounting Flanges and Port Options
Extensive valve options
Design Features and Benefits
• High Efficiency
Pressure balanced thrust plates assure maximum efficiency
under all operating conditions
• High Pressure Capability 9up to 4500 psi)
• Low Noise
12 and 13 tooth gear profiles with optimized flow metering provides reduced
pressure pulsations and low noise operation
• Application Flexibility
SAE and SI mounts and connections
Integrated valve capabilities
Common inlet multiple pump configurations
Cross frame multiples, add-a-pumps
Options
• Reduced pressure and flow pulsations
DFC Gears (Dual Flank Contact)
• Wide range of integral valves available
- Load sense flow control
- Relief with anti-cavitation check
- Priority flow control
- Solenoid unloaded relief valve
- Accumulator charge (single and dual)
- Check valve with restrictor
- Steering
• Compatible with integrated valve sub-systems (IHD)
• Rotary Flow Dividers/intensifiers
11
Markets
Construction
12
Agriculture
Cranes
Forestry
Mining
Markets
13
500 Series
Aluminum Bushing Block
PGP/PGM505
PGP/PGM511
PGP/PGM/502*
PGP/PGM503*
*Consult Factory
PGP/PGM517*
General Information
Pressures to 4350 psi / 300 BAR
Speeds to 4000 RPM
Volumetric Efficiencies to 98%
Displacements from .12 to 3.17 cir (2 to 52 cc/rev)
Wide range of Standard Drive Shafts, Mounting Flanges
and Port Options
• Extensive valve options
•
•
•
•
•
Design Features and Benefits
• High Efficiency
Pressure balanced bushing blocks assure maximum efficiency under all
operating conditions
• Low Noise
12 and 13 tooth gear profiles with optimized flow metering provides reduced
pressure pulsations and low noise operation
Split gear 12 tooth option to further decrease pressure pulsation
• Application Flexibility
SAE and SI mounts and connections
Integrated valve capabilities
Compact envelope
Common inlet multiple pump configurations
Options
•Stealth (Split Gear) Low Noise option
•Wide range of integral valves available
- Load sense flow control
- Relief with anti-cavitation check
- Priority flow control
- Solenoid unloaded relief valve
- Accumulator charge (single and dual)
- Check valve with restrictor
•Compatible with integrated valve sub-systems (IHD)
14
Markets
Material Handling
Power Units
Lift Trucks
Construction
Equipment
Turf Care
15
16
Aluminum Bushing Series
High Performance Aluminum
P16
20
25
HP7
HP8
General Information
•
•
•
•
•
•
•
Pressures to 3100 psi / 214 BAR
Speeds to 3600 RPM
Volumetric Efficiencies to 96%
Displacements from .878 to 19.22 cir (14.4 to 315 cc/rev)
Wide range of Standard Drive Shafts,
Mounting Flanges and Port Options
Multiple Sections
Design Features and Benefits
• High Efficiency
- 2 and 3 piece construction
- Aluminum or cast iron gear housings available
- Pressure balanced pressure plates assure maximum
efficiency under all operating conditions
- Excellent power to weight ratio
• 8 and 10 tooth gear profiles
• Add-a-pump (Piggyback)
- No fluid connection between units
• Application Flexibility
- SAE and SI mounts and connections
- Integrated valve capabilities
- Common inlets and outlets on tandem units
Options
• Integral Valves
- Priority flow control
- Unloading valves (flow, pressure and horsepower summation, external or internal air signal)
- Supplemental steering valves
• Bolt-on Valves
- Dry valves
- Downstream flow control
• Compatible with integrated valve sub-systems (IHD)
17
Markets
Construction
Truck
18
Markets
19
D/H/HD
Fixed Displacement
Pressure Loaded Gear Pump
P16
20 HP7
25
HP8
General Information
• Pressures to 2500 psi / 172 BAR
• Speeds to 4000 RPM
• Displacements from .114 to 2.227 cir (1.87 to 36.50 cc/rev)
• Die-Cast Aluminum construction
• Sleeve bearing construction
• Pressure loaded design
• Efficient, simple design – few moving parts
• Exceptionally compact and lightweight for their capacity
• Application Flexibility
• Efficient at high pressure operation
• Resistant to cavitation effects
• High tolerance to system contamination
• Reliable under cold weather operation
• Multi-fluid compatibility
• HD Tandem Pump
•Individual inlet and outlet ports for 1st and 2nd stages of pump
•Fluids common/intermix between 1st and 2nd stages of pump
•Optional built-in relief for 2nd stage pump
20
Gerotor
Internal Gear
PGG
MGG
General Information
•Pressures to 2000 psi / 138 BAR
•Speeds to 5000 RPM (Hi-speed/Low torque)
•Volumetric Efficiencies to 85%
•Displacements from .22 to .7 cir (3.57 to 11.48 cc/rev)
•Roller bearing design
•Bi-directional rotation
•Aluminum construction
Design Features and Benefits
•Fixed Clearance Design
•Light Weight
•Integral Valve options
•Application Flexibility
Options
•Wide range of shaft options – up to 5/8” diameter
•High pressure mechanical seals available
for applications to 1000 psi back-pressure
•Shaft dust shield
•External case drain (single rotation only)
•Integral by-pass flow control
•Custom mounting flanges available
•Side or rear ports
21
000 Series
Cast Iron Roller Bearing
PGP/PGM020
PGP/PGM050/051
C101/102
PGP/PGM030/031
PGP/PGM075/076
G101/102
General Information
•Pressures to 3000 psi / 200 BAR
•Speeds to 2400 RPM
•Volumetric Efficiencies to 95%
•Displacements from .985 to 12.3 cir (16.2 to 202 cc/rev)
•Wide range of Standard Drive Shafts, Mounting Flanges and Port Options
•Integral and bolt-on valve options
Design Features and Benefits
•Reliable performance
•Pressure balanced thrust plates assure maximum efficiency under all
operating conditions
•Contamination tolerant
•Serviceability/Repeatability
•Application Flexibility
•Wide range of mounts, shafts and port connections
•Integrated valve capabilities
•Common inlet multiple pump configurations
Options
22
•Integral and bolt-on valves
•Two-speed valves (winches, ground drives)
•Priority flow control valve
•Load sense priority flow divider (bolt-on)
•Dry valves, HOC™ (hydraulic overspeed control), flow controls
•Unloader valves
•Crossover relief valves
•Mixed porting (combination ODT and split flange)
•Double shaft lip seals with drain line or air vent
•Cross frame tandems (piggyback)
•Rotary flow dividers/intensifier
Markets
Truck
Mining
23
Markets
24
600 Series Gear Pumps and Motors
 PGP/PGM610
 PGP/PGM620
 PGP/PGM640
25
Markets
26
Lead-times
27



PGP505 , 511
D and H Series
PGG and MGG
& SERVICE PARTS
& SERVICE PARTS
& SERVICE PARTS
8 weeks ARO
3 weeks ARO
4 weeks ARO
Kings Mountain, NC
Monterrey, Mexico
Monterrey, Mexico


PGP300
P16
& SERVICE PARTS
& SERVICE PARTS
6 weeks ARO
4 weeks ARO
Kings Mountain, NC
Monterrey, Mexico


C101/102; G101/102 & SERVICE PARTS
C150/151
& SERVICE PARTS
2/4 weeks ARO
4 weeks ARO
Youngstown, OH
Youngstown, OH




PGP020
PGP030/031
PGP050/051
PGP075/076
& SERVICE PARTS
& SERVICE PARTS
& SERVICE PARTS
& SERVICE PARTS
4 weeks ARO
6 weeks ARO
4 weeks ARO
4 weeks ARO
Youngstown, OH
Kings Mountain, NC
Youngstown, OH
Youngstown, OH

PGP600
& SERVICE PARTS
12 weeks ARO
Youngstown, OH



20 SERIES
25 SERIES
HP7; HP8
& SERVICE PARTS
& SERVICE PARTS
& SERVICE PARTS
CONSULT FACTORY
CONSULT FACTORY
CONSOLT FACTORY
Kings Mountain, NC
Kings Mountain, NC
Kings Mountain, NC
28