Volume 35 / Number 1 Summer 2010 Hoffman Skyline First Look: Volume 35 / Number 1 A Mammoth Move at a Hoffman Project Justin Paterson, Editor David Stroup, Writer Jason Harris, Design & Layout Feedback welcomed: 503-221-8924 or [email protected] Published by Hoffman Corporation for Hoffman Construction Companies in the interest of staff, personnel and friends. Oregon Office 805 SW Broadway, Suite 2100 Portland, Oregon 97205 Washington Office 1505 Westlake Ave. N, Suite 500 Seattle, Washington 98109 Cover photo: A view of the expansive light-filled exhibition floor of the Evergreen Space Museum taken from the catwalk. Cover photo by Eckert & Eckert photography Printed on Recycled Paper using Soy-based Ink recycled paper 2 Skyline Printed on recycled paper It’s a stunning world’s first: Hoffman (with a team led by Dave Garske and Rick Jenkins, and partners KPFF, Carr Construction, Columbia Wire and Iron, Group Mackenzie and Campbell Crane) mounted a Boeing 747 on top of the half-completed Evergreen Water Park. Visitors to the park will be able to climb into the plane and ride waterslides all the way down to pools at the ground floor. Su m m e r 20 10 Contents Evergreen Space Museum: The Final Frontier Comes Home To Oregon... 4 OSU’s Kearney Hall: A Surprise Package For Construction Students........ 8 Fire Station 10: Building A Home For Neighborhood Heroes................. 12 Shilshole Marina: Come Sail Away........................................................... 16 CAWS Raises The Bar For Diversity.......................................................... 20 Final Four................................................................................................... 22 Kearney Hall Fire Station 10 Evergreen Space Museum Shilshole Bay Marina Summer 2010 3 Evergreen Space Museum: The Final Frontier Comes Home To Oregon It’s not every day that you get to build a new home for a piece of history. 4 Skyline The raised walkway that crosses the front of the museum affords a sweeping view of the artifacts on display on the main floor. The new Evergreen Space Museum in McMinnville was designed with two goals in mind: creating a regional visitor attraction and providing a permanent home for one of America’s space shuttles, when the program is ended and NASA releases the craft. The goal has been to make the Evergreen museum complex — now featuring the Space and Aviation galleries as well as other facilities, and with more coming soon — into a world-class visitor destination for the entire West Coast. Just when that will happen is up to NASA, but the Space Museum opened in 2008 as the latest addition to the growing Evergreen campus — already home to the Aviation Museum, built by Hoffman in 2001, which houses the largest aircraft ever flown, the Spruce Goose . A Space-Age Education for Kids “It’s the largest space museum west of the Mississippi,” said Evergreen Museums Director of Operations Philip Jaeger. “It tells the whole story, it’s very complete. It’s not broken up into little galleries. “The space is so big, the transitions are very smooth.” Opposite: The Titan II exhibit “We had 73 different teachers from Oregon and Washington at a recent teacher workshop”, said Evergreen Director of Education Tyson Smith. “Presenters from NASA Ames Research Center came to talk with us about what’s upcoming with NASA, and we had presenters talking about teaching.” The huge space that Hoffman built is shared by priceless exhibits and students who come to do a lot more than just look at the rockets and satellites in the Evergreen collection. “The mission is to inspire and educate,” Jaeger said. “It opens up our options for what we can deliver.” “They build and launch rockets,” Smith said. “We do water-bottle rockets, and they learn to budget — to look at different resources that they have available to them. They love it and the teachers love it — they have a lot of fun. They think it’s fun, and the teachers think it’s educational.” Owners: Evergreen International Aviation Design Team: Scott/Edwards Architecture MCA Architects (Interiors) W/D/Y Consulting Structural Engineers WRG Design, Inc. History, Brought Down to Earth Interface Engineering, Inc. The building itself is a mirror image of the Aviation Museum — which means it presented some of the same construction challenges. To create a vast interior scaled for the shuttle (and some towering current exhibits), five 300-foot scissor trusses were installed in three separate Summer 2010 5 “It’s the largest space museum west of the Mississippi. It tells the whole story, it’s very complete.” Evergreen Museums Director of Operations Philip Jaeger Students are greeted on the museum’s opening day; youth programs and classes are a big part of the museum’s mission. Exhibits Include: •Titan II Space Launch Vehicle •X-15 Rocketplane •Mercury Capsule •Gemini Replica •SR-71A •Redstone Rocket •Vostock/Photon Spacecraft •Atlas S-3 Rocket Engine •SK-1 Spacesuit •Berkut Spacesuit •Lunar Module Replica •Lunakhod •Skylab Airlock Training Mockup •X-58 Crew Return Vehicle sections; extensive pre-engineering was required for the site-cast precast panels, featuring seeded two-inch aggregate and weighing over 80,000 pounds apiece, that had to be stacked four high with zero tolerance. In addition, the Space Museum added a new twist in the form of a 40-foot-deep “missile pit” inside the structure, designed to house what is for now its biggest exhibit: a Titan II Space Launch Vehicle. “The biggest problem was the water table,”Project Manager Dave Garske said. In fact, it took eight pumps to keep the pit free of water while Hoffman dug it in the middle of a typically rainy Oregon winter. “There were 55 tie-backs that we had to put in, 70 into 90 feet into the soil,” said Superintendent Rick Jenkins. Between the long-span trusses and the deep pit, it was a challenging job. “There’s a lot of personal satisfaction on a job like this,” 6 Skyline Jenkins said. “You don’t get to do a structure like this very often, and then after you build this cool structure you get to stand up a Titan rocket and hang up an X-15.” The pit and Titan SRV are the centerpiece of the museum; the deep pit also includes a recreation of a mission control facility; visitors can follow a spiral stair to the bottom to view the rocket up close and personal. “The entire exhibit radiates out from it,” said Jaeger. Before the construction of the new museum, the missile was displayed horizontally. “It didn’t do it justice until we put it vertical. Part of the exhibit’s architectural goals was to put as many rockets vertical as possible.” Now, the Space Launch Vehicle has a place of honor up front in the museum, on the side facing the highway, visible through an expansive floor-to-ceiling glass wall. An Exciting Space with Exacting Specs Other artifacts on display include Gemini and Apollo capsules, an X-15 and a Sea King helicopter. Adding the artifacts and working with the company contracted to create the displays and exhibits meant intense coordination during the challenging construction job. MCA Architects designed the interior space. Dan Gates said many of the decisions were driven by the input of Evergreen Aviation founder Del Smith; the museums were founded by his son, Captain Michael King Smith. The design includes a viewing bridge that runs along the all-glass south wall. “It gives a different vantage point for some of the patrons to see the artifacts from a different perspective,” Gates said. He’s pleased with the way the design turned out: “Holistically it’s a pretty spectacular space,” he said. “I think it’s exciting, and I think it’s what Mr. Smith wanted.” The artifacts housed in the museum are irreplaceable relics of the space race, and housing them required perfect museum-grade climate control for the huge structure: The temperature is 70 degrees plus or minus two degrees, and the humidity is 50 percent plus or minus five percent. It was tricky to achieve that in a huge building with an enormous south-facing glass wall. “We did a lot of modeling of the HVAC system to get it to work,” Garske said. Creating perfect conditions inside the hangar-size building required massive ductwork and complex computer controls. become known as ‘Evergreen signature stone,’ hand-set on the tilt-up panels, as well as fine finishes and wood throughout. Some exhibits required additional measures. The Mercury capsule, for example, has to be protected from ultraviolet light, so Hoffman built a special room around it. “The point of the facility was that it blend in with its surroundings,” said Evergreen spokesperson Nicole Wahlberg. “And Hoffman was good with that — creating a lodgelike building that fits in with the area.” And with the huge glass wall showing off its biggest exhibits, “it’s definitely a highway stopper!” Hoffman put in extensive work to prepare the site for winter construction, adding access roads so that the company could work through the winter without being impacted by heavy rains. The building is designed to match the rest of the campus, and uses what’s Above: View of the Titan II missile from the lawn outside of the museum. Right: Natural light flowing through the floor-to-ceiling glass wall highlighting the exhibits. Below: The 4.5 acre roof encloses a hangar-size space with museum-grade climate control. By the Numbers: 125 Feet high at the roof’s peak 4.5 Acres of roof 6 Miles of conduit 3,000 Tons of structural steel 10,000 Cubic yards of concrete 3,426,805,161 golf balls could fit into the Space Museum “It gives a different vantage point for some of the patrons to see the artifacts from a different perspective... Holistically it’s a pretty spectacular space. I think it’s exciting, and I think it’s what Mr. Smith wanted.” Dan Gates, MCA Architects Summer 2010 7 A surprise package for construction students OSU’s Above: Kearney Hall holds on to its history by showcasing the original renovated exterior of Apperson Hall. 8 Skyline Kearney “21st Century technology in a 19th Century envelope” was the goal at this complete renovation of OSU’s historic 1900 Apperson Hall — and the residents of the building feel the project has hit its mark. Students happily show off those added touches — such as cut-outs in slabs to show off rebar, open ceilings showing wiring and air ducts and windows that make plumbing visible — to visitors. And they hang out and study in student-oriented spaces like the atrium and student lounge. “It’s working out absolutely incredibly,” said Professor Scott Ashford, director of the Kiewit Center for Infrastructure and Transportation, based in the building — now known as Kearney Hall. “The staff loves it, the faculty loves it, and the students are using the space exactly the way we wanted them to.” “This is a small building,” said architect Kurt Schultz of SERA, “but we tried to create spaces where students could bump into each other and gather and talk offline, outside the classroom.” That means more than just attending classes. The building combines sustainability, a classic 19th century exterior and a modern, airy, daylit interior with special teaching features that reveal the building’s bones and MEP systems. “I’m a firm believer that student learn more from each other — collectively — than from the faculty,” Ashford said. “Kearney Hall is allowing them to do that.” What is now Kearney started life as Mechanical Hall, a two-story building, one of the first structures on OSU’s Corvallis campus. It was designed by Edgar Lazarus, who also created Crown Point Vista House at the mouth of the Columbia River Gorge, and it shared many of that building’s classic lines, with a granite and sandstone façade and a pitched metal roof. Above: Front entrance of newly dedicated Kearney Hall. Below: Dramatic 3-story atrium utilizes recycled and reclaimed materials throughout. Hall Owners: Oregon State University Design Team: SERA Architects PAE Consulting Engineers KPFF Consulting Engineers Walker Macy Peter Meijer Architect, LLC Anderson Krygier, Inc. LEED Gold “The reused materials have a big impact on people,” Ashford said. “You can stand in the atrium and say ‘this is all reused from the old building…’” Professor Scott Ashford, Director of Kiewit Center for Infrastructure and Transportation Summer 2010 9 “We tried to create spaces where students could bump into each other and gather and talk offline, outside the classroom.” Kurt Schulz, SERA Architects Above: The bright, light-filled student lounge is a comfortable environment for studying and socializing. In the 1920s they chopped off the roof and added a third story in a different style, made from stucco over hollow clay tile — “which seismically was like building out of sugar cubes,” Schultz noted. By 2004 it was badly in need of a seismic upgrade, and the interior needed some big changes. “All the interior of the building was very chopped up,” Schultz said, “wood-frame construction with sagging floors and aging infrastructure.” The University needed something more modern, more flexible — and seismically sound. “We came up with the idea that we were going to scoop out the inside of the building, leave the exterior walls in place, and rebuild 10 Skyline everything in the building,” Schultz said. “Like putting a ship in a bottle.” A Teaching Moment But that ambitious plan to upgrade the historic structure wasn’t enough, Schultz said: “We’d use the inside of the building to teach students about how buildings come together.” The building had been home to the University’s engineering programs for a hundred years; in its new incarnation as Kearney it will house OSU’s Construction Engineering programs, with eight classrooms, administrative offices and an auditorium. The newly designed structure would have a special message for civil engineering and construction engineering management students. “At about a dozen places around the building,” Ashford said, “the structural members and utilities are exposed so that students see them on a daily basis.” That meant a special challenge for Hoffman: everything had to be literally textbook perfect. Exposed structural members had to be flawless, and wiring visible in the open ceilings demanded perfect arrays of straight lines and 90-degree turns. “Students are aware and they see that stuff every day,” Ashford said. “They understand what goes into one of these buildings.” In a sense, what students really get is two buildings — the classic exterior and the modern interior. “We had to retain the façade and tear everything else out,” said Project Manager Kevin Cady. “We pulled off the roof and gutted the structure.” Temporary bracing was the only thing holding the structure up while the process was underway. Cady noted that they were never sure what they were going to encounter, so they had to proceed cautiously. Bracing the delicate historic façade, building a completely new structure within and then removing the bracing was a complex threedimensional puzzle that the Hoffman team solved with precise planning and construction phasing. That, Schultz said, was the one part of the process that had him on the edge of his seat. “It wasn’t until the steel went back in that you had a structure that would hold together.” The old Mechanical Hall, however, hasn’t vanished completely; much of the wood was re-milled and reused in Kearney, as siding, stair treads, paneling and benches. “That is very cool,” Ashford said. “People see that and it’s a real ‘wow’ for people coming into the building.” Even the marble dividers from the old bathroom stalls were reused — polished up and put into service as marble countertops. A Sustainable Second Time Around Careful and creative reuse of old material was the first step in making the renovation a green project that received LEED Gold. The highly visible sustainability becomes another teaching tool. “The reused materials have a big impact on people,” Ashford said. “You can stand in the atrium and say ‘this is all reused from the old building…’” Schultz credited Hoffman with finding savings that made the green features affordable. More savings generated during construction made it possible to add all-new windows — not originally in the budget — gaining another LEED point. “All this stuff shows the students that we take sustainability seriously,” Ashford said, “and it gives them ideas on how they can make a difference in the future.” Daylighting is an important part of the green redesign. The new atrium is a three-story-high, light-filled space that Schultz calls “the heart of the building.” It features suspended art inspired by Oregon’s bridges, and the glass-enclosed elevator is decorated in motifs inspired by engineering and architecture. Outside, the building isn’t completely unchanged: The renovation has restored a new version of the original’s pitched metal roof, just one story higher. Now it conceals the rooftop HVAC system, while restoring those classic lines that recall the Vista House. “We tried to tie it back to its historic past,” Schultz said, with the classic exterior and strikingly modern interior: “There’s contrast — and that sense of surprise.” Top: The open ceiling shows off the architecture of the building’s data and HVAC. Middle: Rebar was left exposed as a teaching tool. Bottom: The beautiful main staircase was built with wood reclaimed from the old structure. Summer 2010 11 Building a Home for Neighbor Above: The complete project shows the integration of three tenants with diverse needs into one building. Right: Interior of Emergency Operations Center Far right: Installation art outside main entrance of Fire Station 10 12 Skyline rhood Heroes Fire Station 10 A fire station sits at the heart of a neighborhood — a reassuring presence, and a promise that the residents will be well taken care of. That’s why it was an honor for Hoffman to help create this very special facility to house firefighters and other essential services at a cornerstone location between Seattle’s Chinatown, Pioneer Square and Civic Center neighborhoods. Fire Station #10 combines sophisticated features and unusual design to meet the needs of three separate tenants on a challenging, steeply-sloped city block. The single full-block facility houses Seattle Fire Department’s Station #10, the city’s Emergency Operations Center (EOC) and 911 Call Center. Meeting the needs of all stakeholders took a delicate balancing act by Hoffman and the Weinstein Architects / RossDrulisCusenbery design team. “It really addresses our space needs,” said EOC Coordinator Mark Howard. He noted that the design and goal development process that led to the building took into account their needs for more room and better working conditions: “It was a necessity, and it worked out great.” The 911 call center also needed redundancy to support its ability to operate as a “24/7” facility. “Everything that we needed to support that was included,” said Chief Susan Rosenthal. The fire department’s need for a flat drive-through vehicle bay on a sloping site necessitated a unique design with an entrance on one street and an exit on another; the fire station’s ‘public face’ is at the intersection facing on 4th and Washington. Sustainable features to obtain LEED Silver had to work with the firefighters’ needs while also supporting the need for the facility to operate on its own for three days in an emergency. The architects worked closely with the three neighborhoods surrounding the station to make sure the design was appropriate to all of the surrounding communities. Owner: City of Seattle Shiels Obletz Johnsen (owner’s representative) Design Team: Weinstein A|U Architects + Urban Designers RossDrulisCusenbery Magnusson Klemencic Associates Auburn Mechanical VECA Electric LEED Silver Summer 2010 13 “It comes off as a strong, straightforward statement,” architect Jon Mihkels said. “Not a hodge-podge of ideas.” The 60,000 SF Fire Station #10 building was built to “essential facility” standards. With 44 on-site parking spaces, it houses the three functions as well as state-of-theart communications technology, including media production facilities and space for training. “It works very well,” he said. “From an operations standpoint it works great.” “Working with Hoffman during the design phase was key to making it work out.” Jon Mihkels, Project Architect Three Tenants in One Facility The tenants say it meets every goal and objective. Below: The Emergency Operations Center boasts a vast integrated computer network. The former city Emergency Operations Center was located in the basement of a highrise building. Mark Howard, Seattle Police Department’s EOC coordinator, is pleased with the new facility and what it offers dispatchers. The old EOC office could hold about 40 people, while the new one houses around 150, with room to spare. It includes amenities like a kitchenette, and easier access for the city. It meets their need of being able to operate for 72 hours “off the grid” in the event of a power failure in a city-wide emergency, and the integration of sustainability features (attaining LEED Silver) supports the goal of prolonged operation on its own power supply. The city’s former 911 call center was located in Seattle’s West Precinct police station. Chief Susan Rosenthal is the Seattle Fire Department’s 911 dispatch chief; she said the facility is working well for the dispatchers. The new call center in FS #10 features more reliable heating and cooling than their old dispatch center, and addresses particular needs like specialized lighting and acoustics: “Acoustics were very important,” said Chief Susan Rosenthal. “It needed to have a good acoustical design on the dispatch floor,” and the team delivered. The site and the fire department’s needs required unique design and construction solutions. The property slopes some 50 feet from corner to corner, and the fire department required a flat, six-bay, drive-through apparatus bay. “When you look at it, there’s only one way to lay it out,” said Project Architect Jon Mihkels. The bay connects similar grades across the 4th Avenue South-South Washington Street corner. The result is a layout that allows fire trucks to go in one door and out the other, without having to back fire engines into a bay – meeting an important fire department goal. While it added to the cost of the construction of the apparatus bay, Hoffman found creative ways of delivering this priority for them. 14 Skyline Working with the Neighbors A Sustainable City Resource According to Project Architect Jon Mihkels, goals were set during a series of structured weekly meetings during a four-month programming phase. All three tenant groups had representatives at the meetings. The building incorporates green roofs, natural light in the apparatus bays and very efficient mechanical and electrical systems. Plantings at street level helped the building achieve its LEED goals while also contributing to the streetscape and the surrounding neighborhoods. Windows incorporate sunshades to reduce glare and control solar heating. There’s even a system that reclaims water used testing hoses and stores it for use in washing fire engines. “I think it was tremendously successful in balancing all the factors,” he said. That meant balancing the needs of three very different groups along with rising costs. “With all the factors our collaborative design and construction process managed to navigate through a number of challenges.” Successfully defining goals required the project team to integrate the cultures of firefighters and police officers, who would be sharing the building. The needs of the different groups were not always aligned. For example, the 911 call center has to be a secure facility by police standards; firefighters, however, are used to simply taking off and leaving their facilities empty on a moment’s notice when they get a call. The building had to work with the architectural style of the neighboring communities. “We intentionally chose to use masonry at the people level,” Mihkels said, “to be contextual with Pioneer Square.” Other parts show what he calls an “urban infrastructure” design aesthetic, with metal panels and exposed equipment. “It’s a very purposeful building.” The apparatus bay doors are up front, at the public face on 4th and Washington, “as an identifiable, iconic element of the building.” “We started in schematic design,” Project Manager Bob Vincent said, “working in preconstruction for about a year prior to construction. We were integral to the front-end process.” The collaborative design review and value engineering during this phase was essential to make the architect’s design affordable. Left: Fast-opening bay doors in a style reminiscent of fire stations past embody the combination of sophistication and utilitarianism at the facility. The inclusion of Hoffman as general contractor/construction manager at this stage allowed us to make suggestions on design and constructability to incorporate the results of the goal-setting process into the final documents. “Working with Hoffman during the design phase,” Mihkels said, “was key to making it work out.” Summer 2010 15 Come Sail Away Shiver me timbers! Hoffman brings new life to an aging maritime gem in Seattle In “Moby Dick,” Herman Melville described the lure the sea exerts on men’s souls: “Posted like silent sentinels all around the town, stand thousands upon thousands of mortal men fixed in ocean reveries. Some leaning against the piles; some seated upon the pier-heads; some looking over the bulwarks of ships from China; some high aloft in the rigging, as if striving to get a still better seaward peep.” Above: A community is revitalized with a new building and a renewed focus to the water. In Seattle, those who would “sail about a little and see the watery part of the world” — or who are merely drawn to stare longingly at the gently swaying forest of masts and dream of rounder, sharper horizons than are afforded by city living — may well find their feet carrying them to Shilshole Bay Marina. But until recently time was running out for the venerable moorage. Phase One of the Marina was started in the 1960s; additional docks were added over the years, but decades went by without a major upgrade to bring it up to date. “The docks all needed work,” said Port of Seattle Project Manager Anne Porter. “We could rehabilitate it piece by piece, bring in new floats and drive new piles, but then we would be stuck with the same configuration.” ”The beam of boats was much narrower in the 1960s,” said Port Facilities and Maintenance Coordinator Cleone Maines. Boats at the marina are docked in two-boat slips they call ‘horseshoes.’ “People were buying boats that were fatter and fatter, and we were having a real challenge getting two boats in one horseshoe.” Domes over the Trickling Filters capture odors 16 Skyline “They were very involved with what they wanted... They all really care about it.” “The recreational boating industry was changing,” Porter said — instead of 20-foot boats people wanted 30- or 40-foot craft. Time and tide were passing Shilshole by. Cleone Maines, Port Facilities Maintenance Coordinator Setting Sail The job for which Hoffman was hired was mammoth — but most of it would not be visible, or at least noticeable, to anyone but the boaters who use the Marina. The bulk of the job was the replacement and upgrade of almost two dozen docks to create newer, more accessible, modern facilities. The work was to be completed while keeping the Marina open and in operation, and Shilshole Bay is home to hundreds of boat owners who live on board their vessels. “It’s work done in a ‘live’ marina,” Hoffman Field Superintendent Mike Welch said. “Infrastructure, going through the parking lot — while keeping the lot open for parking — and building a new marina building… all while keeping people active to their boats. It’s very complicated.” “The infrastructure had to go in first,” Porter said. That meant trenches that would cut off the mile-long Marina from the roadway — so it was done in phases, blocking one entrance at a time. “Each area had to be completely restored before moving on to the next.” The infrastructure work started a full year before work on the docks. That would be the most complex part. Every time Hoffman worked on a dock it would have to be temporarily emptied of boats. Tenants ranged from owneroccupants calling the Marina home to part-time owners whom the Marina would have to locate. “We had to notify people as far in advance as possible,” Porter said. “’We’re going to be moving your home a half mile away and then moving it back — and we might have to do it again!’” For Hoffman it meant constant coordination and communication with the boaters. In addition to the ‘live-aboard’ boaters, the Marina hosts casual recreational boaters, yacht club members and youth groups that conduct sailing races. “You had to have a dock completely back in service,” Maines said, “before you could even think about moving on to the next phase.” Crossing the Bar The biggest challenge, however, would come from working in the water itself. Upgrading the docks would mean removing 1,000 creosote-treated wood pilings. “That was a wonderful benefit, to get those out of the water,” Porter said “It was quite spectacular — they were covered with barnacles and sea stars, and they had to be very carefully pulled.” Work in the water was limited to a ‘fish window’ from August to February to avoid impacting marine life. Hoffman used floating booms to prevent spills whenever subcontractor ACC Hurlen was in the water. Driving new piles presented another problem. A traditional piledriver would create shockwaves that could hurt fish. For some piles Hoffman used a ‘bubble curtain’ — a ring of bubbles around the pile to break up and absorb the shock. For others, it was possible to install them with a vibratory driver, which doesn’t generate fish-killing shockwaves. All of the work had to meet special Coast Guard and OSHA requirements. The careful work paid off; the job was recognized with an award from the Port of Seattle for meting their “Zero Injury” Resolution. “It’s real impressive when you have the Port of Seattle giving them an award that they’ve only given three of in total,” said Rod Mausshardt, safety manager for the project. “It’s impressive when you get that kind of award – it’s not like they just hand them out.” Above: Sailing enthusiasts enjoying the common spaces available. Owner: Port of Seattle Design Team: Reid Middleton PATH Engineers LLC Mithun Keen Engineering Hultz BHU Cross KPFF Summer 2010 17 Seaview Avenue NW. The old, ‘60sera Marina office building was a 40,000 SF, two-story brutalist monstrosity that cost so much in upkeep that they couldn’t earn any revenue from it. Hoffman replaced it with a sleek, modern building with room for the Marina’s offices, as well as commercial space that is fast leasing out to businesses that want to set up shop at Shilshole Bay. “It’s the centerpiece and the heart of the community out there,” Bryce said. “The front porch is facing “There were challenges, but also a lot of opportunities. It’s an amazing site with an amazing view, and there’s a built-in community — when you create these spaces, they will be used.” Shaun Bryce, Mithun Architects Above: Installation of crushed rock pier 18 Skyline The work actually slightly reduced the number of slips at the Marina — from 1,500 to about 1,400 — but the “horseshoes” are bigger, and the Marina can charge more and accommodate larger boats, boosting revenue. always occupied it’s safer: “They all really care about it.” Rounding the Horn The close coordination paid off with the boaters and residents as well. “They were very involved with what they wanted,” Maines said. “It was a complicated design process,” said Shaun Bryce of Mithun Architects. In addition to the changes to the docks and the new infrastructure, the Marina needed a new “hub.” “In a storm they’re always there helping get sails tied down,” she said, and because the Marina is The most visible part of the work is actually the smallest component: the new main building just off the water. We pulled the building toward the street and put the plaza on the water side, with a fountain kids can play in, plus benches and seating. There’s an amazing view.” Just as Hoffman had to balance a lot of stakeholders in upgrading the docks, Mithun had their hands full in pleasing all of the users of the Marina with a new main building. “It’s like any public project, there’s a lot of stakeholders,” Bryce said. “There were challenges, but also a lot of opportunities. It’s an amazing site with an amazing view, and there’s a built-in community — when you create these spaces, they will be used.” The new Marina building was designed with sustainability in mind. Bryce said in the first year they only needed to turn on the air conditioning twice. The design provides natural ventilation, and the large overhang on the ‘porch’ side affords more heat control in summer, as well as cover during the long rainy season. “It’s all water-efficient landscaping,” Bryce said, “and the day-lighting throughout the project was designed so that during the day you wouldn’t need to turn on the lights.” Much of the old building was recycled; a local company took everything they could use — even the old Marina sign — and hauled it away at no cost to the Port. Even the old floating docks were reused, and some docks have shown up at other Marinas in the area. Now, it’s clear skies and following seas for Shilshole Bay. The new, more-marketable moorage space will allow them to see a return on the big investment the Port made in the work. The new docks have the flexibility and accessibility to serve the Marina’s long-time residents, as well as weekend boaters and teenagers drawn through Seattle’s streets and suburbs, over hills and bridges, to the water’s edge and maybe beyond. Above: A beautiful sunset to enjoy while docked in the marina Below: The busy main facility is used year round Below: The Primary Clarifier (in the foreground) capture solids — ‘sludge’ and ‘scum.’ From there water goes to the lagoons or the Trickling Filters (on the right in the distance), where biological processes digest the dissolved solids. Below: Hoffman made certain each dock was fully functional and ready for use before moving on the next one. “Here come more crowds, pacing straight for the water, and seemingly bound for a dive. Strange! Nothing will content them but the extremist limit of the land; loitering under the shady lee of yonder warehouses will not suffice. No. They must get just as nigh the water as they possibly can without falling in. And there they stand — miles of them —leagues.” – Moby Dick Summer 2010 19 CAWS Raises the Bar for Diversity Workforce diversity is the next frontier for the construction industry, as contractors, unions and workforce trainers join forces to direct the next generation of builders — including women and minorities — into the building trades. “This is one more opportunity to increase access to living wage jobs,” workforce development organizer John Gardner said. “The trades are a good avenue for that.” Hoffman joined other general contractors to spearhead diversity at the South Waterfront in Portland, OR. Apprenticeship is the key to entry into the building trades, so to improve access to construction jobs the industry, unions and apprenticeship training groups created Construction Apprenticeship and Workforce Solutions, Inc. — CAWS. Above: A strong focus has been put on including women and minorities into Hoffman projects in all aspects of a project. Nicole Crain, a female carpenter apprentice, shows her enthusiasm to work as a tradesperson. Left: An eager apprentice learns on the job. Former politician Jim Francesconi helped launch the group as its first leader; in 2006 he passed the reins to Jim Trapp, the founder of the Evening Trades Apprenticeship Preparation (ETAP) program. “We tried to get the word out that construction was a viable career choice for a family-wage career,” he said. “There are perceptions about the building trades,” said Tom Peterson of the Port of Portland, a leading participant in the program. “People aren’t pursuing them, there’s an aging workforce, and you have to change things with younger folks. “Part of what you have is a cultural change in the younger generation — kids aren’t pursuing this kind of work, it’s being dropped from the high school curriculum. But these are important skills, and it pays well.” Gardner, who has been leading jobforce training with Work Systems Incorporated (WSI) for years, took over last year as the new director of CAWS. “We’ve had a 20 Skyline good year,” he said. “Even though the industry is down we’ve got a lot of optimism for getting women and people of color into the construction trades.” Gardner is overseeing a new partnership between CAWS and WSI, a non-profit that provides workforce development services. Among other things, CAWS is advising WSI on how to take advantage of stimulus package money — for example, by identifying which trades will be most in demand, and where training dollars can best be spent. “I think it’s important to promote the building trades in general, and, while you’re doing that, to make sure there’s diversity in the workforce.” Tom Peterson, Port of Portland A Model for Diversity The Port of Portland has signed off as an early CAWS supporter, and the $190 million Headquarters and Parking Expansion was run as a pilot CAWS-certified project, one that was designed to help owners, architects, subcontractors and others embrace diversity as the Portland way of doing business. “It’s a pilot program fully supported by Hoffman and Port of Portland,” said Operations Manager Derrick Benneville. “I think it’s important to promote the building trades in general, and, while you’re doing that, to make sure there’s diversity in the workforce,” said Peterson. “You have to promote it — and at the same time you have to recognize that it needs to be diverse.” At the Airport, “CAWS has been the referring and coordinating agency for Hoffman to help Hoffman meet their hiring goals,” Gardner said. For example, a landscaper worked on the project — but that’s an area where there traditionally haven’t been many opportunities for apprentices. “CAWS did the outreach, the marketing and the connections, helping that business do what it needs to do to be recognized so that they can get apprentices on the job.” “We had apprenticeship appreciation lunches,” Benneville added. “We brought them all in and gave them pizza, and told them we appreciate their work, and asked if there are any concerns.” In the end, Gardner said, they won’t just be in compliance for this project, they’ll be ready for the next one: “They’ll be ready to go — they’ll know how to connect with the trades, how to connect with the apprentices, and how to target populations like women or minorities.” Exceeding the Standard The result of the work at the Airport is that the program is having no trouble meeting and exceeding its goal of 15 percent apprenticeship. Benneville said by the end of the project they were well above that, with over 40 percent of apprentices women and minorities. “I think the numbers have been pretty good at the project,” Peterson said. Winning over subcontractors has been easy as well: “I have never had a subcontractor say ‘I don’t want to do that,’” Benneville said. “They would love to do that.” The only problem is finding sufficient apprentices — and that’s where CAWS’ work with preapprenticeship programs comes in. “CAWS has identified organizations that are pre-apprenticeship programs that are eligible to receive support,” Gardner said. “By doing that, the pre-apprenticeship programs are agreeing to enroll the candidates in our system, and we can track and evaluate the services to all of them.” CAWS itself will work closely with its industry members to stay abreast of trends and needs in the trades; they will know what specialties will be needed three to five years out, and can ask the pre-apprenticeship programs to supply people for those fields. “They will be informed by the people who will be doing the hiring,” Gardner said. Moving forward, Gardner sees CAWS fulfilling many roles: as an advocacy organization, as a facilitator of a ‘pipeline’ of youth for apprenticeship and preapprenticeship programs, and as a certifying organization that would evaluate programs and jobsites. “What would it mean to be a CAWS-certified worksite,” he asked, “and how can we create value in that? “It’s a quality standard, like LEED” he said. “A high-quality standard as it relates to hiring and training practices for people in the trades… and that’s a big umbrella.” Summer 2010 21 Final Four A Sampler of Four Recently Completed Hoffman Projects The Casey in Portland, OR’s Pearl District represents a new frontier in urban living with highly-sustainable, LEED Platinum condos on a compact quarter-block site. The 16-story tower includes one level of retail space and a four-level underground parking garage with 109 stalls. GBD Architects’ design features 61 units that feature high end finishes, fixtures and amenities. The project site is hemmed in by two streets – one a transit line – and three buildings on the same block. With no worker parking, no staging or laydown space and buildings directly abutting the site, Hoffman scheduled “just-in-time” deliveries of supplies to subcontractors in 15 minute blocks; materials arrived and went right where they were needed. With work proceeding right above neighboring buildings, and no room for scaffolding, Hoffman used “swing stages” – platforms suspended from above – and closely coordinated their use among the subcontractors who needed them. A tower crane footing was built on a sidewalk – above a portion of the underground garage that extended all the way to the curb, a difficult engineering feat. Two buildings directly abutted the building we were demolishing to make way for the new tower. One turned out to share a wall with that building, and the other was found to be sitting on wooden pilings that had long since rotted away. On one side Hoffman built a temporary wall to protect the interior of the building until the new wall went up; we were able to schedule that phase for a window when it was unoccupied. On the other we added corbels to our foundation to support the building that was sitting on rotted wood. Work continued on the site, and both neighboring buildings were preserved. The Casey LEED Platinum Above and right: The Casey Condominiums 22 Skyline 2121 Belmont apartments Distinctively Eastside but just minutes from downtown, Portland’s inner Southeast is a neighborhood of narrow streets, older homes and corner markets. It’s also yoga studios, chic cafes and trendy boutiques, the sort of place where a half-block stroll can take you out of, or right back into, the bustle of a booming and fast-changing Portland. The 2121 Belmont apartments provides a natural habitat for the new urbanites attracted to this close-in community. With four floors of living space and 124 units, the building opens up the streetscape on Belmont with retail space and two public plazas. “We worked hard to make it work — the pushing and pulling of the masses,” said Michael Cline, a principal at Ankrom Moisan Associated Architects, “to create out space, where if you’re traveling down Belmont you get the feeling it’s multiple buildings.” “It’s a ‘fabric building,’” he said, explaining “one that modulates in and out, rather than having an object, a monolith.” Hoffman built the structure using Parklex, a relatively new material from Spain. The dark, richly-grained resin-impregnated wood panels are slowly coming into more common use, often on costly high-rise projects. It is attractive like natural wood, but it’s highly resistant to rain, making it suitable for exteriors in Portland’s wet climate. The Ardea Hoffman built one of the city’s tallest buildings in the South Waterfront area, and the highly-sustainable project has attained LEED Gold certification. LEED Gold The Ardea comprises a 31-story main tower with a five-story “sidecar” building; both have retail space on the ground floor with condominiums above totaling 587,000 SF, plus a three-and-a-half-floor parking garage below street level. GBD Architects’ features dramatic curved facades, as well as sustainable materials. The parking lot was constructed using a top-down approach, to allow the parking lot and the tower to be constructed simultaneously. At 325 feet in height the tower is tied for the position of seventh-highest building in Portland. Through hard work and good planning Hoffman was able to reduce the cycle from an eight-day cycle per floor for concrete work to six days, cutting 50 days off the schedule. Workforce diversity was a major focus during the project. Hoffman conducted tours for Oregon Tradeswomen, Job Corps and Portland Youth Builders, as well as individuals hoping to break into the trades. A South Waterfront Job Fair drew participation from Job Corps and Youth Builders as well as CAWS (Construction Apprenticeship and Workforce Solutions, Inc.), ETAP (the Evening Trades Apprenticeship Program), and local unions and subcontractors. Summer 2010 23 Federal Reserve Bank The Federal Reserve Bank in Seattle had occupied the same offices for 54 years when they hired Hoffman to create a new, expanded, more secure facility. Designed by BOORA Architects, the modern 10.8 acre site features state-of-the-art operating systems, future expansion space and the capacity to handle more growth in the future. The 95,000 SF building houses some 100 employees, as well as a cash-handling system in the vault employing robotic technologies for storage and racking retrieval of currency. Hoffman developed a way of using the specialized rack system to help support the form for the pouring of the vault’s ceiling slab; the unique work plan saved the bank both money and time. 24 Skyline
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