Leader in Drilling Solutions Europe North America Arctic South America Asia and Middle East Drill String Africa Reducing Risks and Liabilities in Arctic Drilling Environments. Office Manufacturing Facility SALES & SERVICES OFFICES AFRICA FAR EAST Vallourec Drilling Products France Phone +33 1 41 03 78 19 [email protected] CHINA Vallourec Asia Pacific Corp. Pte Ltd Phone +65 6933 9100 [email protected] MIDDLE EAST Vallourec (Beijing) Co. Ltd Phone +86 10 5923 3065 [email protected] EUROPE Vallourec Drilling Products Middle East FZE Phone +971 4 815 0000 [email protected] NORTH AMERICA Vallourec Oil & Gas UK Ltd Phone +44 1224 279 392 [email protected] Client Support Center Phone +1 713 479 3200 [email protected] Vallourec Drilling Products France Phone +33 1 49 09 35 61 [email protected] Vallourec Drilling Products USA Phone +1 713 844 3700 [email protected] Vallourec Deutschland GmbH Phone +49 211 960 2352 [email protected] Vallourec Canada Inc. Phone +1 780 955 8350 [email protected] Visit our Website www.vallourec.com/drilling-products RUSSIA Vallourec RUS LLC Phone +7 495 787 49 30 [email protected] LATIN AMERICA Vallourec Tubos do Brasil S.A. Phone +55 21 3873 83 00 [email protected] 02/2014 - For general information only ©Vallourec Drilling Products USA - All rights reserved. Licensee Network Reliability All Along the Process Arctic Drilling Steel Chemistry Chemistry improvements with Cr-Mo Low Carbon steel, Crack propagation improvement with Nb & Ti alloying elements, High Cleanliness and very low inclusion-fraction. a Growing Market with Unique Challenges Steel Structure Quenched and tempered martensite, Improved resistance with a high rate of tempered martensite, Grain size refinement. Drilling in the Arctic region presents unique challenges including a narrow weather window to operate with extreme low surface temperatures, a highly fragile environment protected by strict regulatory controls, and the very high cost of operations and failure prevention. Combined, these challenges leave no room for complacency while planning an Arctic drilling campaign. Risks associated with drilling tubulars are accentuated during transportation, storage, and surface handling in the permafrost region. Off-the-shelf drill strings may be exposed to temperature conditions outside the ductile plateau increasing the risks for embrittlement failure. These brittle fractures can cause unpredictable failures and costly nonproductive time (NPT). In order to mitigate risks and increase reliability in such harsh surface conditions, Vallourec has successfully developed and deployed proprietary Arctic steel grades with a unique combination of high strength and high ductility at temperatures as low as -60°C (-76°F). Tough oil spill prevention regulations, Risky and costly operations within a narrow weather window, Equipment exposed to extreme temperatures, Costly impact of non-productive time (NPT) due to remoteness, high transportation costs and limited infrastructure. Achieving High Toughness with High Strength at Low Temperature Grade The solution: A unique drill String with real benefits VM-95 DP LT Best in class steel solutions addressing risks of brittle failure for drill string elements in cold environments, Steel properties can be combined with sour service resistant properties to tackle the harshest environments, Specifications accepted by VNIIGAZ. VM-105 DP LT Drill Pipe Operational Challenges Process Control ASTM-A45 methodology, In-house ultrasonic methods, Vallourec’s historic expertise of low temperature grades. VM-135 DP LT API - S135 Extreme Performances for Extreme Environments Grade DRILL PIPE BHA LT x NS1 x API 80 S-135 API shear S135 API VM-135 DP LT 20 Toughness (J) VM-135 DP LT shear 40 Toughness (J) 60 Yield Strength (min) (MPa) Ultimate Tensile Strength (min) (MPa) Material Toughness @-60°C Min. Avg. (J) Pipe Body 655 724 60 (10x7.5) or 75 (10x10) Tool Joint 827 965 75 (10x10) Weld Zone API formula n/a 32 (10x10) Pipe Body 724 793 60 (10x7.5) 45% Tool Joint 827 965 75 (10x10) Weld Zone API formula n/a 32 (10x10) Toughness Improvement Pipe Body 931 1000 60 (10x7.5) Tool Joint 827 965 75 (10x10) Weld Zone API formula n/a 32 (10x10) Pipe Body 931 1000 33 (10x10) Tool Joint 827 965 - Weld Zone API formula n/a - Yield Strength (min) (MPa) Ultimate Tensile Strength (min) (MPa) 100 (OD>7") 135 (OD>7") 35 (10x10) 110 (OD<7") 140 (OD<7") 46 (10x10)1 Charpy @- 60°C Min @ -60°C 100 (OD>7") 135 (OD>7") 21 (10x10) Min @ -45°C 60 API 110 (OD<7") 140 (OD<7") 21 (10x10) 50 NS1 40 100 (OD>7") 135 (OD>7") 21 (10x10) 30 110 (OD<7") 140 (OD<7") 21 (10x10) 1 The value 35 < > at -60 °C to qualify as LT the minimal value to achieve is 35 The measured min. average value is 46 J. 20 10 0 -90 -70 -50 -30 Temperature (C) -10 10 30 0 PB TJ Welded PB Integral API TJ Welded Integral NS1 Grade - LT x NS1 x API Integral BHA LT Customer Benefits Drill with greater confidence, Minimize NPT related to drill string failures, Avoid unpredictable fractures during transport and storage, Reduce replacement costs by using a more durable drill string, Reduce risk throughout the product life cycle in Arctic Conditions. + Toughness @-60°C Min. Avg. (J) Charpy @- 45°C 70 BHA 80 Shear % BHA LT 90 100 Part 54% + Toughness Improvement Reliability All Along the Process Arctic Drilling a Growing Market with Unique Challenges Drilling in the Arctic region presents unique challenges including a narrow weather window to operate with extreme low surface temperatures, a highly fragile environment protected by strict regulatory controls, and the very high cost of operations and failure prevention. Combined, these challenges leave no room for complacency while planning an Arctic drilling campaign. Risks associated with drilling tubulars are accentuated during transportation, storage, and surface handling in the permafrost region. Off-the-shelf drill strings may be exposed to temperature conditions outside the ductile plateau increasing the risks for embrittlement failure. These brittle fractures can cause unpredictable failures and costly nonproductive time (NPT). In order to mitigate risks and increase reliability in such harsh surface conditions, Vallourec has successfully developed and deployed proprietary Arctic steel grades with a unique combination of high strength and high ductility at temperatures as low as -60°C (-76°F). Tough oil spill prevention regulations, Risky and costly operations within a narrow weather window, Equipment exposed to extreme temperatures, Costly impact of non-productive time (NPT) due to remoteness, high transportation costs and limited infrastructure. Steel Structure Quenched and tempered martensite, Improved resistance with a high rate of tempered martensite, Grain size refinement. Process Control ASTM-A45 methodology, In-house ultrasonic methods, Vallourec’s historic expertise of low temperature grades. Achieving High Toughness with High Strength at Low Temperature Grade The solution: A unique drill String with real benefits VM-95 DP LT Best in class steel solutions addressing risks of brittle failure for drill string elements in cold environments, Steel properties can be combined with sour service resistant properties to tackle the harshest environments, Specifications accepted by VNIIGAZ. VM-105 DP LT Drill Pipe Operational Challenges Steel Chemistry Chemistry improvements with Cr-Mo Low Carbon steel, Crack propagation improvement with Nb & Ti alloying elements, High Cleanliness and very low inclusion-fraction. VM-135 DP LT API - S135 Extreme Performances for Extreme Environments Grade DRILL PIPE BHA LT 100 VM-135 DP LT shear 40 S-135 API shear BHA 60 Toughness (J) Shear % 80 API NS1 S135 API VM-135 DP LT 20 0 -90 -70 -50 -30 -10 10 Part Yield Strength (min) (MPa) Ultimate Tensile Strength (min) (MPa) Material Toughness @-60°C Min. Avg. (J) Pipe Body 655 724 60 (10x7.5) or 75 (10x10) Tool Joint 827 965 75 (10x10) Weld Zone API formula n/a 32 (10x10) Pipe Body 724 793 60 (10x7.5) 45% Tool Joint 827 965 75 (10x10) Weld Zone API formula n/a 32 (10x10) Toughness Improvement Pipe Body 931 1000 60 (10x7.5) Tool Joint 827 965 75 (10x10) Weld Zone API formula n/a 32 (10x10) Pipe Body 931 1000 33 (10x10) Tool Joint 827 965 - Weld Zone API formula n/a - Yield Strength (min) (MPa) Ultimate Tensile Strength (min) (MPa) 100 (OD>7") 135 (OD>7") 35 (10x10) 110 (OD<7") 140 (OD<7") 46 (10x10)1 100 (OD>7") 135 (OD>7") 21 (10x10) 110 (OD<7") 140 (OD<7") 21 (10x10) 100 (OD>7") 135 (OD>7") 21 (10x10) 110 (OD<7") 140 (OD<7") 21 (10x10) 1 The value 35 < > at -60 °C to qualify as LT the minimal value to achieve is 35 The measured min. average value is 46 J. 30 Temperature (C) Customer Benefits Drill with greater confidence, Minimize NPT related to drill string failures, Avoid unpredictable fractures during transport and storage, Reduce replacement costs by using a more durable drill string, Reduce risk throughout the product life cycle in Arctic Conditions. + Toughness @-60°C Min. Avg. (J) 54% + Toughness Improvement Leader in Drilling Solutions Europe North America Arctic South America Asia and Middle East Drill String Africa Reducing Risks and Liabilities in Arctic Drilling Environments. Office Manufacturing Facility SALES & SERVICES OFFICES AFRICA FAR EAST Vallourec Drilling Products France Phone +33 1 41 03 78 19 [email protected] CHINA Vallourec Asia Pacific Corp. Pte Ltd Phone +65 6933 9100 [email protected] MIDDLE EAST Vallourec (Beijing) Co. Ltd Phone +86 10 5923 3065 [email protected] EUROPE Vallourec Drilling Products Middle East FZE Phone +971 4 815 0000 [email protected] NORTH AMERICA Vallourec Oil & Gas UK Ltd Phone +44 1224 279 392 [email protected] Client Support Center Phone +1 713 479 3200 [email protected] Vallourec Drilling Products France Phone +33 1 49 09 35 61 [email protected] Vallourec Drilling Products USA Phone +1 713 844 3700 [email protected] Vallourec Deutschland GmbH Phone +49 211 960 2352 [email protected] Vallourec Canada Inc. Phone +1 780 955 8350 [email protected] Visit our Website www.vallourec.com/drilling-products RUSSIA Vallourec RUS LLC Phone +7 495 787 49 30 [email protected] LATIN AMERICA Vallourec Tubos do Brasil S.A. Phone +55 21 3873 83 00 [email protected] 02/2014 - For general information only ©Vallourec Drilling Products USA - All rights reserved. Licensee Network
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