Water – Critical Ingredient • Water plays an essential role in bakery production. – Provides necessary medium for physical, chemical and biological reactions required for the transformation of raw materials into finished baked products. Water Chemistry: How is Your Water Affecting Fermentation? • Water provides optimum medium for yeast activity. – Yeast ferments best in a liquid medium. • Primary method of dough temperature control – Chilled water helps keep finished dough temperatures within acceptable range. Presenter: David Webster • Water represents nearly 40% of the total dough weight. – Relatively minor amounts of active ingredients dissolved in water can have a measurable effect on dough characteristics and finished product quality. Attributes that Affect Yeast Activity Water Hardness • Water Hardness – Expressed in ppm of Calcium and/or Magnesium ions • pH – The strength of acid present • Alkalinity – The amount of Calcium Carbonate present in the water Water Hardness – Effect on Dough WATER TYPE EFFECT ON DOUGH TREATMENT Soft Water: 0 – 80 ppm Excess absorption softens gluten, sticky dough, excess pan flow, fast fermentation Addition of mineral salts; Calcium or ammonium sulfate, mineral type yeast food. Med. Hard Water: 80 – 120 ppm Allows for proper absorption and gluten development, soft extensible dough, dry and pliable to touch. None necessary Hard Water: 120 – 180 ppm Underdeveloped dough characteristics, tight, stiff, bucky, slow fermentation. Addition of acid salts; MCP, acetic or lactic acid, acid type yeast food. High Alkaline Water: 180+ ppm Underdeveloped dough characteristics, tight, stiff, bucky, retarded fermentation. Addition of acid salts; MCP, acetic or lactic acid, acid type yeast food. • The amount and type of mineral salts present in a bakery’s water supply indicates the general classification of the water. – Hard, soft, acid (saline) or alkaline. • The degree of hardness is expressed in parts per million (ppm) of dissolved hardness-causing minerals. – Typically calcium and magnesium salts. • The following classifications of water hardness are used the baking industry: – 0 - 20 ppm Very soft water – 20 - 80 ppm Soft water – 80 - 120 ppm Medium hard water – 120 - 180 ppm Hard Water – 180 + ppm Very hard water pH • In chemistry, pH is a measure of the acidity or basicity of an aqueous solution. Pure water is said to be neutral, with a pH close to 7.0 Solutions with a pH less than 7 are said to be acidic and solutions with a pH greater than 7 are basic or alkaline. • pH drops as fermentation time increases. • Optimum range for yeast fermentation is between 4.5 and 6.0 • Yeast pH insignificant – Yeast pH doesn't affect the pH of fermentation • Buffers – minerals that inhibit acidity 1 Water pH • The pH value of water is expressed as a number between zero and fourteen. І------------------------І-------------------------------І 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Acid Neutral Alkaline • • • • pH 7 is considered neutral Acidic Water = below pH 7. Average Water = pH 7 - 8. Alkaline Water = pH 8 and above. Effects of Water Conditions • Water is a basic ingredient in bread baking. • Medium Hard water produces better quality bread than any type of water. • Soft water weakens the gluten during mixing and fermentation. • Alkaline water is the most harmful, because it doesn't only weaken the gluten, but retards fermentation. Yeast Foods • Yeast Foods are compound ingredients typically containing: – A water conditioner • Calcium and Magnesium salts provide mineral content control • Monocalcium Phosphate provides acid for pH control – A yeast conditioner • Ammonium salts provide a nitrogen source for yeast. – A dough conditioner • Oxidants • Bakers must understand water source and mineral content classification in order to make appropriate decisions about yeast food requirements. • Yeast Food’s primary purpose is to correct minor water problems, and to help to control fermentation rate. Alkalinity of Water • Whereas alkaline water refers to water above a pH of 7, the alkalinity of water refers to the amount of Calium Carbonate present in the water. • Calcium Carbonate is used to raise the pH of the water so that it is not acidic (above 7 pH). • Calcium Carbonate neutralizes acid. Correcting for Water Conditions • Special types of mineral yeast food have been developed to correct this problem. • While medium hard water is ideal, too much mineral content can lead to alkaline conditions in the water raising the pH to undesirable levels. • The optimal pH range for yeast and enzyme activity is below 7 (preferably between 4 – 6 for yeast, 5 – 7 for enzymes). Fermentation Targets • Fermentation can be evaluated by tracking pH and TTA. • Tracking allows for a clearer picture of what is happening during fermentation. • Industry Standards for finished fermentation of a solid sponge are: – pH of 4.8 – 5.0 – TTA of 4.5 – 4.8 – 2 degree F rise in temperature per hour 2 Ideal Fermentation Mapping Rapid Fermentation Mapping Slow Fermentation Mapping Discussion Topics Alternative Methods? • Water treatment options – Water softening system – Filtration – Reverse osmosis • What do other industries do? – Brewing Industry? 3
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