Feed-Back on Five Years of Industrialization of Erosion Tests in Europe Patrick Pinettes and Rémi Béguin1 Jean-Robert Courivaud & Jean-Jacques Fry2 INTRODUCTION Erosion mechanisms have long been known to be the main cause of breaches in earthen hydraulic structures, like embankment dams and/or dykes (Foster et al., 2000). Yet, the way the level of risk to this pathology was up to recently assessed was, in practise, limited to standard identifications, which just give qualitative information about the actual resistance to erosion of the soil which constitutes the structure. In order to provide dam or dyke owners with quantitative information about erosion, various erosion tests were imagined and designed during the last decades : the Jet Erosion Test (JET) for overtopping (Hanson and Robinson, 1993), the Hole Erosion Test (HET) for piping erosion (Lefebvre et al., 1985), the Contact Erosion Test (CET) for contact erosion (ICOLD, International Commission on Large Dams (2013), Bulletin on the Internal Erosion of Dams, Dikes and their Foundations, to be published), and the Suffusion Test (ST) for suffusion. geophyConsult introduced, for the first time in Europe, the USDA JET in 2009 (Hanson and Cook, 2004), the IRSTEA HET in 2013 (Bonelli et al., 2006), and the LTHE-EDF-CNR-geophyConsult CET in 2014 (Béguin, 2014, Personal communication). The present paper discusses the experiences and lessons learned from these introductions (in fact mainly the introduction of the Jet Erosion Test), based on 286 tests carried out in 4.5 years. After a brief description of the Jet Erosion test, we will describe the market and show that it is dominated by 2 main applications. We will then describe the main improvements brought by geophyConsult to fulfil the local market specific requests, and end with the improvements which are presently under development. THE JET EROSION TEST OF GREG HANSON The « Jet Erosion Test » attempts to quantify the resistance to erosion of a sample of rather cohesive a soil that (1) does not contain gravels of size greater than a given characteristic length determined by the apparatus characteristics (in practice 4.75 mm) and (2) is assumed to be subject to erosion phenomena that can be described by the following equation ̇= ×( − ), where ̇ represents the rate of erosion, expressed in ms-1, the effective hydraulic stress, expressed in Pa, c the critical stress of the soil, expressed in Pa, and D the erodibility or detachment coefficient of the soil, expressed in m2skg-1. The test is described in details in the ASTM D5852. The modifications introduced later in order to increase the convenience and the flexibility of the test are presented in Hanson and Cook (2004). geophyConsult carries out its tests with the latest version of Mr. Hanson’s apparatus. 1 2 geophyConsult SAS – 159, quai des Allobroges – 73 000 Chambéry – France – [email protected] EDF-CIH – Savoie Technolac – 73 373 Le Bourget du Lac – France 1 The test consists in submerging a sample of soil below 4 to 10 cm of water, and to impact it with a vertical water jet of approximately 6.35 mm in diameter and pressure of less than 400 mbar (see Figure 1 and Picture 1). The depth h(t) of the scour formed by the jet is measured over time, and D and c are derived from the experimental h(t) curve following the procedures presented in Hanson and Cook (2004). Water inlet Overflow outlet Figure 1. The JET erodimeter principle. H ≈ 50 cm to 4 m Ruler ≈ 6,35 mm Impacting jet Water outlet ≈ 25 cm Tested sample ( ≈ 10 cm, h ≈ 12 cm) Eroded surface ≈ 50 cm Picture 1. Pictures of the apparatus, used in the lab (to the left) and in the field (to the right). The soil must be cut to 4.75 mm and it can be either a core taken in the field and possibly reworked (then the recommended size of the core is 10.16 cm in diameter and 11.64 cm in height), or the actual soil, 2 tested on site. In situ, it is recommended to scrub the ground cover away over a flat surface of about 40 cm in diameter. The results provided with the test are traditionally provided in a (D, c) « Hanson’s soil classification diagram » (see Figure 2). Results given in the Hanson's soils classification diagram Domain of critical stresses that can, in practise, be applied to the samples surfaces 1,00E+ 03 cm^3/ N/ s Very erodible d [cm3×N-1×s -1] 1,00E+ 02 cm^3/ N/ s 1,00E+ 01 cm^3/ N/ s 1,00E+ 00 cm^3/ N/ s Erodible Moderatly resistant 1,00E-01 cm^3/ N/ s Resistant 1,00E-02 cm^3/ N/ s 1,00E-01 Pa 1,00E+ 00 Pa 1,00E+ 01 Pa Extremely resistant 1,00E+ 02 Pa 1,00E+ 03 Pa c [Pa] Figure 2. Hanson’s soil classification diagram, in which the results are traditionally provided. MAIN CHARACTERISTICS OF THE FRENCH MARKET Although the French law does not formally urge dam or dyke owners to regularly assess the resistance to erosion of their structure, it states that, when the structure is of a given importance (i.e. when significant human or economic interests are at stake downwards), the owner must regularly assess the « kinetics of potential accidents » likely to affect. Market segmentation Control of reinforcement 28% Type of ordered test In situ 5% Sedimentation 2% Survey 70% Lab 95% Figure 3. Main characteristics of the French market, after 5 years of commercialisation of the tests and achievement of 286 tests. 3 Therefore, when security surveys show that erosion is a potential mode of failure of the structure, owners need to quantify the resistance to erosion of the a priori most vulnerable to erosion layers, which leads them to order erosion tests. Three applications drive the demand for such tests : first the determination of the resistance to erosion of the structure in the framework of security surveys, second the determination of the resistance to erosion for reinforced soils, in the framework of post-achievement quality controls, and third sedimentation studies. Figure 3 shows how these application segment the market, and whether laboratory tests are more frequent that in situ tests. Clearly, security surveys are the main cause for demanding erosion tests, and most of the orders are for the laboratory. IMPROVEMENTS BROUGHTS BY GEOPHYCONSULT The introduction of the « Jet Erosion Test » in Europe has led to refinements requested by the specificity of the local demand, with respect to the American demand, initially targeted by the apparatus. New method for fitting the experimental data With the notations of Figure 4, the Torricelli formula states that = 2 ×∆ where UO is the jet velocity at the jet outlet and H is the applied hydraulic head. The mass conservation states for its part that × = × where = × where d0 is the nozzle diameter and Cd is the jet diffusion constant (which is equal to 6.35 mm and 6.2 in the case of the apparatus of Hanson and Cook, 2004). Figure 4. Schematic of circular submerged jet with definitions and stress distribution, from Hanson and Cook, 2004. 4 Considering in addition that ̇= = κ × τ-τ it can be shown that = × × × × ℎ −A × × ℎ × − × × × ×∆ ×( ×∆ ×( ×∆ ×( ) × × ) × ) × × × ( − ). Hence modelling the experimental data can be achieved by calculating, for a given set of a priori plausible values of (D, C), all the deduced from the above equation, estimating the , error ∆( , )= ∑ − , , for each set of a priori plausible values of (D, C), and selecting the values of (D, C) which minimize the error ∆( , ). Figure 5. Example of an actual test illustrating the difference between the Hanson and geophyConsult modelling : in blue the raw experimental data, in orange the best geophyConsult fit and in red the Hanson fit. geophyConsult developed an algorithm based on this method and a random Monte Carlo simulation of the (D, C) space. It delivers in about 5 minutes a very robust result which turns out, in practice, to be better 5 than the results generated by the Hanson algorithm in about 75% of the tested cases, sometimes significantly better (particularly for the extremely erodible soils) and in no case worse. Figure 5 illustrates the differences between both modelling methods. The discrepancy between the results of the Hanson fit and the geophyConsult inversion can be easily explained. Both modelling methods are based on exactly the same physical hypothesis and equations, however, while the geophyConsult method does not add any assumption to the equations presented before, the Hanson modelling implicitly assumes that D slightly depends on C. Therefore, the geophyConsult algorithm explores more possible values for (DC) than the Hanson algorithm, so that its fit is mathematically more exact. New estimate of the uncertainty associated with the mathematical modelling In parallel to the growth of the demand for erosion tests, a demand for a quantitative estimate of the uncertainty associated with the mathematical modelling progressively emerged, in order to better constrain the uncertainty associated with the erosion tests. geophyConsult tried to meet this demand by developing a method aimed at describing the shape of the surface ∆( , ) around the nominal values D andC delivered by the initial modelling. The idea was to find a mathematical estimate of the range over which the minimum remains flat and the error does not significantly vary. Figure 6. Example of an actual test illustrating the estimate of the mathematical uncertainty associated with the delivered results now systematically offered by geophyConsult : in blue the raw experimental data, in orange the best geophyConsult fit, and in purple and in red the modelling results that border the experimental data. 6 In order to achieve this goal, geophyConsult proposed to explore the error surface around its minimum ∆ according to a threshold value of the relative error error ∆( , ) = , ∆ ∆ , above which the , is considered as having to be rejected. Then, it analyzes the sensitivity of this result relative to the arbitrary parameter ϵ, before delivering a reasonable uncertainty associated with the delivered values of D and C – see Figure 6. The Hanson’s « Jet Erosion Test » apparatus of 2004 is not capable of testing soils with a hydraulic head smaller than 50 cm, which corresponds in the best case to an initial jet velocity of the order of 1.5 m×s-1, i.e. an initial stress of the order of 3 Pa. The intrinsic physical resolution on critical stress is therefore of the order of 0.5 Pa. Results of modelling which lead to critical stresses lower than 0.5 Pa hence have to be rejected as physically unrealistic. Each time geophyConsult faced up to this problem, the evaluation of the mathematical uncertainties revealed that the error ∆( , ) was almost constant below 0.5 Pa, which confirmed that the result was not sensitive to critical stresses below 0.5 Pa. IMPROVEMENTS UNDER DEVELOPMENT geophyConsult recently found a new way of measuring the scour versus time – via the introduction of a sensor that will replace the limnimetric man-made measurement. The test is therefore expected to be soon automated, leading to running costs reduction, better accuracy and repeatability, as well as wider applications. The incoming pressure will in addition soon be controlled by a patented pump association that will enable to generate, at very affordable a price, stable to at least a few percent flow rates ranging from about 0.2 m3×h-1 (corresponding to the flow generated with a hydraulic head of 10 cm flowing in a 6.35 mm diameter hole, which is adapted to very erodible sands) to about 70 m3×h-1 (corresponding to the flow generated with a hydraulic head of 5 m flowing in a 5 cm diameter hole, which is adapted to extremely resistive soils possibly containing centimetric gravels). Electrically rotating axis Flow and/or Pressure measurement Acoustic measurement Turbidity measurement Figure 7. Design of the future new JET Additional sensors will at last be installed at various positions in the apparatus, including a turbidity sensor located in the submergence tank, a flowmeter and a pressure gage positioned in the impeging jet. The submergence tank will besides be overflowing in a secondary tank so as not to brake the axis symmetry of the flow in the submergence tank (see Figure 7). These improvements will enable to quantify the resistance to erosion of reinforced soils, which most of the time cannot be eroded by the Hanson and Cook (2004) apparatus. 7 CONCLUSION The introduction of the « Jet Erosion Test » in France showed that the test meets an actual demand, which is pushed by new regulations that urge dams, dikes or levees owners to quantify the kinetics of the rupture modes that are likely to affect their structure. It however needed methodological refinements, that geophyConsult carried out easily or is about to carry out. REFERENCES Bonelli S., Brivois O., Borghi R. and Benahmed N. (2006), On the modelling of piping erosion, Comptes Rendus de Mécanique, 8-9(334):555-559. Foster M., Fell, R. abd Spannagalen M. (2000). “The statistics of embankment dam failures and accidents”, Canadian Geotechnical Journal, 37, 1000-1024. Hanson, G. J. and Cook, K. R. (2004). “Apparatus, test procedures and analytical methods to measure soil erodibility in situ”, Applied engineering in agriculture, 20 (4), 455-462. Hanson G. J., Robinson K. M. and Temple D. M. (2000), Pressure and Stress Distributions Due to a Submerged Impinging Jet, Res. Hydr. Engr. USDA. Lefebvre G., Rohan K. and Douville S. (1985), Erosivity of natural intact structured clay: evaluation, Canadian Geotechical Journal 22:508-517. Standard D5852. Annual Book of ASTM Standards, Section 4: Construction, Vol. 04.08. Philadelphia, Penn.: American Society for Testing and Materials. 8
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