minerals Article Study of the Effect of Sodium Sulfide as a Selective Depressor in the Separation of Chalcopyrite and Molybdenite Huiqing Peng 1 , Di Wu 1, *, Mohamed Abdalla 1,2 , Wen Luo 1 , Wenya Jiao 1 and Xuexiang Bie 1 1 2 * School of Resource and Environmental Engineering, Wuhan University of Technology, 122 Luoshi Road, Wuhan 430070, China; [email protected] (H.P.); [email protected] (M.A.); [email protected] (W.L.); [email protected] (W.J.); [email protected] (X.B.) Mining Engineering Department, University of Khartoum, Khartoum 11111, Sudan Correspondence: [email protected] Academic Editor: Massimiliano Zanin Received: 19 December 2016; Accepted: 27 March 2017; Published: 30 March 2017 Abstract: Two kinds of collectors, sodium butyl xanthate and kerosene, and a depressor, sodium sulfide, were used in this research. The study applied flotation tests, pulp potential measurements, contact angle measurements, adsorption calculations, and Fourier Transform Infrared Spectroscopy (FTIR) analyses to demonstrate the correlation between reagents and minerals. For xanthate collectors, the best flotation responses of chalcopyrite and molybdenite were obtained at pH = 8, and, for kerosene, these were obtained at pH = 4. The flotation of molybdenite seemed to be less influenced by xanthate than by kerosene, while that of chalcopyrite showed the opposite. The optimum concentration of sodium sulfide for separation was 0.03 mol/L, which rejected 83% chalcopyrite and recovered 82% molybdenite in the single mineral flotation. Pulp potential measurements revealed that the dixanthogen and xanthate were decomposed and desorbed, respectively, from the mineral surface in a reducing environment. The contact angle measurement and adsorption calculation conformed to the flotation response, indicating that few functions of the xanthate and sodium sulfide on the molybdenite flotation were due to their low adsorption densities. The FTIR results further clarified that the xanthate ion was adsorbed on chalcopyrite by forming cuprous xanthate and dixanthogen; however, on molybdenite the adsorption product was only dixanthogen. After conditioning with sodium sulfide, the chalcopyrite surface became clean, but the molybdenite surface still retained slight peaks of dixanthogen. Meanwhile, the possible mechanism was expounded in this research. Keywords: chalcopyrite-molybdenite separation; sodium sulfide; pulp potential; contact angle; adsorption; FTIR 1. Introduction Molybdenite (MoS2 ), the main occurrence state of molybdenum resources, is generally associated with chalcopyrite (CuFeS2 ) [1,2]. Since molybdenite is a valuable mineral, its collection and purification are of crucial importance, which requires more attention to research on the collector and depressor [3]. Molybdenite is a natural hydrophobic mineral, cleaved by the rupture of the weak bond of S–S [4], exposing a large slice of the sulfur hydrophobic face, which interacts with water only via dispersion forces [5]. However, the element distribution on the chalcopyrite surface accords to its chemical formula [6]. Cuprous/copper and ferric ions are known as the hydrophilic [7], resulting in less hydrophobicity of chalcopyrite surfaces. Due to the big difference between these two minerals, molybdenite can be recovered from a copper-bearing molybdenite ore by removing 99% of the copper [8]. Minerals 2017, 7, 51; doi:10.3390/min7040051 www.mdpi.com/journal/minerals Minerals 2017, 7, 51 2 of 17 Common sulfide mineral collectors such as xanthates and thiophosphates are known to adsorb onto molybdenite but are not necessarily effective for molybdenite flotation. In molybdenite flotation, the collector generally used is non-polar oil obtained from petroleum [9], such as kerosene and diesel oil. From this, one can conclude that molybdenite must have different surface properties with other sulfide minerals [10]. Therefore, the collector’s selection may provide an auxiliary way to separate molybdenite from chalcopyrite. As molybdenite has better inherent floatability, most beneficiation plants prefer to float molybdenite and reject chalcopyrite to tailings. Lots of mineral treatment operations have paid attention to the depressants of chalcopyrites, such as the reductant (e.g., sodium sulfide, sodium hydrosulfide, Nokes, and sodium cyanide) [11–13], the oxidant (e.g., potassium permanganate and potassium dichromate) [14–16], and some organic depressors (e.g., chitosan and thioglycolic acid) [17,18]. The reductant is demonstrated to desorb the collector from the mineral surface in a reduced condition or even form hydrophilic species. The oxidant generally oxidizes the mineral surface and causes it to be hydrophilic. These organic depressors are declared to be hydrophilic and cover the mineral surface to prevent the adsorption of collectors. Although these reagents have a universal depression to sulfide minerals, molybdenite and chalcopyrite can successfully be separated due to their different surface properties, which determine the sensitivities of minerals to the depressor. In this study, two collectors, sodium butyl xanthate and kerosene, were tested to find their different behaviors in the flotation of molybdenite and chalcopyrite under various conditions. Sodium sulfide, a simple depressor, was also applied in this investigation to report the optimum dosage for the selective flotation. Pulp potential and contact angle measurements were combined to demonstrate the flotation response. The Brunauer-Emmett-Teller (BET) measurement, ultraviolet spectrophotometer (UV), and inductively coupled plasma-optical emission spectrophotometry (ICP-OES) were used to calculate the reagent ion adsorption capacity and density on the mineral surface. The surface properties before and after conditioning with reagents were also analyzed by Fourier Transform Infrared Spectroscopy (FTIR) measurements. 2. Experimental 2.1. Minerals and Reagents Pure minerals of chalcopyrite (Cp) and molybdenite (Mot), both obtained from Guangxi, China, were employed as experimental samples in this study. To ensure high-purity samples, large pieces of the chalcopyrite and molybdenite were individually broken, and unwanted substances (gangue minerals) were removed by tweezers under an optical microscope. X-ray diffraction (XRD) analyses indicated that most impurities in chalcopyrite were quartz, while the impurities in molybdenite were undetected (Figure 1). Chemical analyses showed that chalcopyrite contained 32.02% Cu, 29.13% Fe, 33.16% S, and 3.63% SiO2 and that molybdenite contained 58.88% Mo and 40.03% S. In addition, the chemical analysis method for Cu, Fe, S, and Si was titration, while for Mo it was carried out with UV. The mineral samples were ground and powdered manually in an agate mortar, which had high hardness, and it was difficult to contaminate the sample surface. Then they were screened to −100 + 45 µm for flotation tests and adsorption measurements. The BET specific surface areas of these size fractions of chalcopyrite and molybdenite were 0.31 and 0.57 m2 /g, respectively, determined by an Autosorb-iQ analyzer (Quantachrome, Boynton Beach, FL, USA). The collectors used in this investigation were sodium butyl xanthate (SBX) and kerosene, and the forther used was terpenic oil. Sodium chloride was added to maintain the ionic strength of the solution constant at 5 × 10−3 mol/L. Sodium sulfide (Na2 S·9H2 O) was used as the depressor. Hydrochloric acid and sodium hydroxide were added for pH adjustments. Sodium butyl xanthate, kerosene, and terpenic oil were industrial grade chemicals. Other reagents mentioned were of analytical grade. Stock aqueous solutions of sodium sulfide and sodium butyl xanthate were prepared daily. De-ionized water was used throughout this research work. Minerals 2017, 7, 51 Minerals 2017, 7, 51 3 of 17 3 of 17 10000 10000 C-Chalcopyrite Q-Quartz M C 8000 6000 Intensity (counts) 8000 Intensity (counts) M-Molybdenite-2H C 4000 C 2000 Q Q CQ C Q 6000 4000 M 2000 20 30 40 50 o 2Theta ( ) (a) 60 70 M M MM 0 10 M M C Q 0 M 10 20 30 MM 40 50 M 60 70 o 2Theta ( ) (b) Figure and (b) (b) molybdenite. molybdenite. Figure 1. 1. X-ray X-ray diffraction diffraction (XRD) (XRD) analyses analyses of of pure pure minerals, minerals, (a) (a) chalcopyrite chalcopyrite and 2.2. Laboratory Flotation Tests 2.2. Laboratory Flotation Tests All flotation tests were conducted at 5% solids by weight in a 100 mL microflotation cell. All flotation tests were conducted at 5% solids by weight in a 100 mL microflotation cell. Mineral suspensions were prepared by single minerals at 22 °C in the presence of air. The flotation Mineral suspensions were prepared by single minerals at 22 ◦ C in the presence of air. The flotation machine (Rock, Hanging Cell, Wuhan, China) operated at 1200 rpm and a flow rate of 0.6 dm33 per machine (Rock, Hanging Cell, Wuhan, China) operated at 1200 rpm and a flow rate of 0.6 dm per minute. Surface treated plexiglass cell walls and the impeller could effectively reduce the material minute. Surface treated plexiglass cell walls and the impeller could effectively reduce the material loss by adhesion during high-speed stirring. Five minutes was allowed for the conditioning of each loss by adhesion during high-speed stirring. Five minutes was allowed for the conditioning of each reagent. After 5 min flotation, both the concentrates and tailings were collected and dried to reagent. After 5 min flotation, both the concentrates and tailings were collected and dried to calculate calculate mineral recovery (weighed by an analytical balance for which sensitivity is 0.0001 g). All mineral recovery (weighed by an analytical balance for which sensitivity is 0.0001 g). All tests were tests were carried out in triplicate, and the average was taken to draw the figure. Obviously, if the carried out in triplicate, and the average was taken to draw the figure. Obviously, if the result was not result was not as expected or had big error compared to others, it would have been discarded. as expected or had big error compared to others, it would have been discarded. To fully understand the mineral flotation responses in different pHs and different collectors, To fully understand the mineral flotation responses in different pHs and different collectors, flotation tests were carried out at various pHs from 2 to 13 with SBX or kerosene. 100 g/t SBX or 40 flotation tests were carried out at various pHs from 2 to 13 with SBX or kerosene. 100 g/t SBX or 40 g/t g/t kerosene and 25 g/t terpenic oil were added in sequence before adjusting the pH values. The kerosene and 25 g/t terpenic oil were added in sequence before adjusting the pH values. The dosages dosages were chosen by flotation tests, which are not presented in this paper. The dosages are 100 g/t were chosen by flotation tests, which are not presented in this paper. The dosages are 100 g/t SBX SBX and 40 g/t kerosene, which could get full recoveries of chalcopyrite and molybdenite, and 40 g/t kerosene, which could get full recoveries of chalcopyrite and molybdenite, respectively, respectively, in these microflotation tests. Although terpenic oil has certain floatability to sulfide in these microflotation tests. Although terpenic oil has certain floatability to sulfide minerals, this minerals, this dosage of 25 g/t is insufficient for it to be an effective collector but enough to improve dosage of 25 g/t is insufficient for it to be an effective collector but enough to improve the solution the solution surface activity. Flotation kinetic tests were carried out at pH 11 with or without surface activity. Flotation kinetic tests were carried out at pH = 11 with or without collectors during collectors during the flotation time from 0 to 5 min. The reagent addition steps were the same as with the flotation time from 0 to 5 min. The reagent addition steps were the same as with the former. the former. The aeration purged was air in these flotation tests. The aeration purged was air in these flotation tests. Selective flotation tests and pulp potential measurements were carried out at various sodium Selective flotation tests and pulp −1 potential measurements were carried out at various sodium sulfide concentrations from 10−−66 to 10− with different collectors. After adding the mineral 1mol/L sulfide concentrations from 10 to 10 mol/L with different collectors. After adding the mineral −3 mol/L NaCl aqueous solution, the collector (SBX or kerosene), the depressor sample to a 5 × 10− sample to a 5 × 10 3 mol/L NaCl aqueous solution, the collector (SBX or kerosene), the depressor (sodium sulfide), and the frother (terpenic oil) were added in sequence then adjusted the pH to 11. (sodium sulfide), and the frother (terpenic oil) were added in sequence then adjusted the pH to 11. During the condition of each reagent, the mineral suspensions were opened to the atmosphere. After During the condition of each reagent, the mineral suspensions were opened to the atmosphere. that, in the beginning of the flotations and measurements, the suspensions were purged with After that, in the beginning of the flotations and measurements, the suspensions were purged with nitrogen. The pulp potential was measured by a smooth platinum electrode relative to a saturated nitrogen. The pulp potential was measured by a smooth platinum electrode relative to a saturated calomel electrode and recorded during the flotation time. The results were reported on a hydrogen calomel electrode and recorded during the flotation time. The results were reported on a hydrogen scale by adding 0.2415 V. Since sulfide ions are well known to poison Pt electrodes. causing a scale by adding 0.2415 V. Since sulfide ions are well known to poison Pt electrodes. causing a sluggish sluggish response and erroneous readings [19], electrodes were cleaned with 10% diluted response and erroneous readings [19], electrodes were cleaned with 10% diluted hydrochloric acid and hydrochloric acid and deionized water. The electrode system was calibrated using a standard deionized water. The electrode system was calibrated using a standard ferric-ferrous solution [20]. ferric-ferrous solution [20]. Minerals 2017, 7, 51 4 of 17 2.3. Contact Angle Measurements The bulk molybdenite and chalcopyrite crystals used in this research were cut along with the cleavage plane as flat shapes using a scalpel and a stainless steel saw, then exposed for polishing with #800 to #2000 emery paper. Contact angle measurements were carried out at various concentrations of sodium sulfide from 10−6 to 10−1 mol/L with or without collectors. After conditioning with various concentrations of sodium sulfide for 5 min, the solution advancing and receding contact angle of the flat mineral surfaces was immediately measured by the sessile drop method [21]. All measurements were performed in triplicate. 2.4. Adsorption Measurements The adsorption components in the flotation were butyl xanthate ions, kerosene, and sulfide ions. Kerosene is an oily collector, and it was very easy to adhere to the vessel surface in this research, whether the vessel was made of glass, plexiglass, or plastic. Therefore, the adsorption of kerosene was not presented because of its big error. An ultraviolet spectrophotometer was used to measure the concentration of SBX remaining in the solution before and after contact with the sample. The characteristic peak of xanthate appears at a wavelength of 301 nm [22]. Standard solutions of various concentrations of SBX, 0.5, 1, 2, 3, 4 and 5 g/L, were used to attain the standard linear equation, then referred to the absorption intensity of the solution to calculate the concentration of xanthate remaining in the solution. An inductively coupled plasma-optical emission spectrometer (Perkin Elmer, Model Optima 4300 DV, Waltham, MA, USA) was used to quantify the element S in the solution before and after contact with the sample. Since few sulfur-containing anions are released from mineral samples and the oxidization of the sulfide reagent is maintained at a lower level, the total element S can be regarded as S2− from sodium sulfide. The solution was then introduced into the plasma formed in the quartz torch by an alumina injector (1.2 mm internal diameter (ID)). The formulas for calculating the adsorption capacity and adsorption density are listed below. AC = (Cb − Ca )V (1) AD = AC SBET ·m (2) AC—The adsorption capacity, mg. Cb —The ion concentration in the solution before contact with the sample, mg/L. Ca —The ion concentration in the solution after contact with the sample, mg/L. V—The volume of the solution measured, L. SBET —The BET specific surface area, m2 /g. m—The mass of the sample, g. AD—The adsorption density, mg/m2 . 2.5. FTIR Measurements For the measurements of SBX adsorbed on mineral surfaces without contact with sodium sulfide, 5 g each pure sample and 100 g/t SBX were filled with deionized water to keep the final volume at 100 mL; the pH was adjusted to 11 and then stirred for 5 min using a magnetic stirrer. Similarly, for the measurements of SBX adsorbed on mineral surfaces with sodium sulfide added, 5 g of each pure sample and 100 g/t SBX were filled with 0.1 mol/L sodium sulfide solution to keep the final volume at 100 mL; the pH was also adjusted to 11, then stirred for 5 min using a magnetic stirrer. All reacted solid samples were filtered out and water-washed to get rid of the remainder solution on the mineral surface and dried using a vacuum pump with a Buchner funnel. The adsorption of the chemical agent was assessed by utilizing attenuated total reflection (ATR) Fourier transforms infrared (FTIR) spectroscopy. The ATR accessory was outfitted with a diamond Minerals 2017, 7, 51 5 of 17 Minerals 2017, 7, 51 5 of 17 crystal as the reflection component. The spectrometer was supplied with a purgative system employing reading. spectra was by spreading solid sample onto crystal, dried airThe to minimize themeasured consequence of the labthe wetness causeddirectly by water on the thediamond sample reading. which required a small amount ofthe sample. Samplesdirectly did notonto undergo any treatment before The spectra was only measured by spreading solid sample the diamond crystal, which measurement; the samples were more sensitive to the adsorbent component. required only a small amount of sample. Samples did not undergo any treatment before measurement; the samples were more sensitive to the adsorbent component. 3. Results and Discussion 3. Results and Discussion 3.1. Laboratory Flotation Tests 3.1. Laboratory Flotation Tests Figure 2 presents the flotation response of chalcopyrite and molybdenite as a function of pH by Figure presents the With flotation molybdenite as a function of pH adding SBX2or kerosene. the response addition of chalcopyrite kerosene as aand collector, the flotation recoveries of by adding SBX or kerosene. With the addition of kerosene as a collector, the flotation recoveries of chalcopyrite and molybdenite both increased and then decreased as the pH increased. Their chalcopyrite and molybdenite both increased and then maximum recoveries appeared at pH 3–4. This can be decreased explained as bythe thepH zetaincreased. potentialTheir of themaximum minerals. recoveries at pH prefer = 3–4. This can beon explained by strength the zeta potential ofdepending the minerals. Non-polarappeared oily collectors to adsorb zero field materials, onNon-polar the value oily collectors prefer to adsorboronclusters zero field strength materials, depending onbe thepredicted value assigned to assigned to water molecules at the interface [23]. Thus it could that best water molecules or clusters at the Thus it could appeared be predicted flotation recoveries flotation recoveries of these twointerface minerals[23]. using kerosene at that theirbest points of zero charge of these The two PZC minerals using kerosene appeared at their points of zero charge (PZCs).zeta Thepotential PZC of (PZCs). of chalcopyrite is in the low acidic pH 2–3 region [24,25]. However, chalcopyrite is in low acidic give pH =very 2–3 negative region [24,25]. zeta potential measurements for measurements forthe molybdenite valuesHowever, over the whole pH range [26,27]. It is due molybdenite give very negative values over the [26,27]. It isfaces due and to theofanisotropic to the anisotropic surfaces of molybdenite thatwhole both pH the range charges of the the edges surfaces of molybdenite that both the charges of the faces and of the edges contribute to the overall zeta contribute to the overall zeta potential of molybdenite particles. Parreira and Schulman [28] used potential molybdenite particles. Parreira and Schulman [28] very wax instead very pureofparaffin wax instead of the face of molybdenite andused found thatpure the paraffin PZC of molybdenite of the face of molybdenite thataround the PZC of4.molybdenite hydrophobic seemed to be hydrophobic faces seemed and to befound situated pH Therefore, the maximum faces recovery conforms situated around pH = 4. Therefore, the maximum recovery conforms to the PZC of the mineral. to the PZC of the mineral. 100 Recovery (%) 90 80 70 Chalcopyrite with SBX Chalcopyrite with Kerosene Molybdenite with SBX Molybdenite with Kerosene 60 50 0 2 4 6 8 10 12 14 pH Figure 2. 2. Flotation of chalcopyrite chalcopyrite and and molybdenite molybdenite as as aa function function of of pH pH by by adding adding sodium sodium Figure Flotation recoveries recoveries of butyl xanthate (SBX) (100 g/t) or kerosene (40 g/t) and opening to the atmosphere. butyl xanthate (SBX) (100 g/t) or kerosene (40 g/t) and opening to the atmosphere. With the increasing pH, the zeta potentials of chalcopyrite and molybdenite became more and With the increasing pH, the zeta potentials of chalcopyrite and molybdenite became more and more negative, and hydrophilic metal hydroxides began to generate on the mineral surfaces, causing more negative, and hydrophilic metal hydroxides began to generate on the mineral surfaces, causing the recovery decrease. The recovery of molybdenite was 20%–30% higher than that of chalcopyrite, the recovery decrease. The recovery of molybdenite was 20%–30% higher than that of chalcopyrite, with kerosene used as a collector in the whole pH range. This indicates that kerosene is a better with kerosene used as a collector in the whole pH range. This indicates that kerosene is a better collector for molybdenite, compared with chalcopyrite. When the collector addition was SBX, with collector for molybdenite, compared with chalcopyrite. When the collector addition was SBX, with increasing pH, chalcopyrite recoveries were raised to the maximum at pH 8, then were prominently increasing pH, chalcopyrite recoveries were raised to the maximum at pH = 8, then were prominently reduced in high alkaline conditions. However, molybdenite recoveries showed different tendencies. reduced in high alkaline conditions. However, molybdenite recoveries showed different tendencies. Two peaks of the recovery curve appeared at pH = 3 and 8, and the maximum recovery was obtained Two peaks of the recovery curve appeared at pH = 3 and 8, and the maximum recovery was obtained at at the latter. The low recoveries refer to the instability and weak hydrolysis of SBX in acidic the latter. The low recoveries refer to the instability and weak hydrolysis of SBX in acidic environments. environments. Under this condition, sodium butyl xanthate can react with hydrogen ions to form butyl xanthate acid, which can easily be decomposed to carbon disulfide and butanol [29]. Once the pH increases to alkaline, butyl xanthate ions (BX−) become relatively stable in the solution and react Minerals 2017, 7, 51 6 of 17 Under this condition, sodium butyl xanthate can react with hydrogen ions to form butyl xanthate acid, which can easily be decomposed to carbon disulfide and butanol [29]. Once the pH increases to alkaline, butyl xanthate ions (BX− ) become relatively stable in the solution and react with the mineral surfaces to form hydrophobic species [30]. In high alkaline conditions, however, hydroxide species can block the adsorption process of xanthate with metal ions [31]. The maximum recoveries of both minerals appeared at pH = 8 and confirmed those mechanisms. Additionally, the peak of molybdenite recoveries at pH = 3 was responsible for the PZC of the hydrophobic face. The recoveries of molybdenite were also shown to be 0%–5% higher than those of chalcopyrite using SBX in whole pH ranges but still 3%–10% lower than those of molybdenite using kerosene as a collector. The collector contrast test indicates that the SBX is a better collector for chalcopyrite flotation, while kerosene is better for molybdenite. Figure 3 presents the flotation behavior of chalcopyrite and molybdenite as a function of flotation time treated with different collectors at pH = 11. As shown in Figure 3a, chalcopyrite recoveries increased dramatically from 0 to 2 min flotation and tended to be stable after 4 min flotation, indicating that 5 min flotation is enough to get full chalcopyrite recoveries. Under these conditions, chalcopyrite flotation using SBX as a collector showed the best recovery at 80% compared with the use of kerosene (63% recovery) or collectorless (44% recovery). It indicates that both SBX and kerosene can significantly improve chalcopyrite flotation. Kerosene can only physically adsorb on the chalcopyrite surface because it has no active group. BX− can react with cuprous and copper ions exposed on chalcopyrite surfaces to form CuBX and Cu(BX)2 [32], which refers to chemical adsorption. Moreover, the dispersibility of SBX is better than kerosene in an aqueous solution; it has more opportunities to contact chalcopyrite particles. Thus, chalcopyrite showed a better flotation response using SBX as a collector. In the case of molybdenite flotation, shown in Figure 3b, 5 min flotation could reach maximum recoveries by adding kerosene or none of the collectors but is almost insufficient when using SBX. This is because xanthates are weak collectors for molybdenite and molybdenite is commonly floated with the addition of non-polar oily collectors [33]. Castro and Mayata [34] have found that fine particles of molybdenite (6.8 µm) practically do not respond to an increase in xanthate doses, but with coarse particles (51.7 µm) flotation recoveries are significantly enhanced. The results suggest that xanthate effectively improves the flotation of molybdenite only in large particle sizes, which have a higher degree of inherent hydrophobic given by the large faces/edges ratio. Moreover, Castro [33] has summarized that no insoluble metal xanthate has been detected on molybdenite, indicating that xanthate ions cannot chemically adsorb on molybdenite surfaces. However, in the presence of dissolved oxygen, semi-conducting minerals (sulfides) are able to electro-catalytically oxidize xanthate ions to form non-polar dimmer molecules (dixanthogen), which adsorb on the faces sites of minerals [35,36]. Therefore, the effective flotation response is mainly attributed to non-polar oily collectors (i.e., kerosene and dixanthogen). As the oxidation reaction of xanthate needs time to complete, 5 min for molybdenite flotation with the addition of SBX as a collector was not enough to meet the maximum recovery. Although SBX and kerosene both improve molybdenite floatability, kerosene is a better collector for molybdenite flotation. Comparing the results from Figure 3a,b, molybdenite had stronger inherent floatability, regardless of the collector used in the flotation, and the recovery of molybdenite always showed a better response than that of chalcopyrite, which is consistent with the result in Figure 2. 7 of 17 7 of 17 100 100 80 80 Molybdenite Recovery (%) Chalcopyrite Recovery (%) Minerals 2017, 7, 51 Minerals 2017, 7, 51 60 40 Collectorless Kerosene SBX 20 0 60 40 Collectorless Kerosene SBX 20 0 0 1 2 3 4 5 0 1 2 3 Time (min) Time (min) (a) (b) 4 5 Figure 3. 3. Flotation (a) chalcopyrite chalcopyrite and (b) molybdenite molybdenite at at pH pH = = 11 11 as as aa function function of of Figure Flotation recoveries recoveries of of (a) and (b) flotation time open to atmosphere with a collector: SBX (100 g/t), kerosene (40 g/t), or collectorless. flotation time open to atmosphere with a collector: SBX (100 g/t), kerosene (40 g/t), or collectorless. The flotation behavior and the pulp potential of chalcopyrite treated with different dosages of The flotation behavior and the pulp potential of chalcopyrite treated with different dosages of sodium sulfide and 100 g/t SBX or 40 g/t kerosene used as the collector at pH = 11 are plotted in sodium sulfide and 100 g/t SBX or 40 g/t kerosene used as the collector at pH = 11 are plotted in Figure 4. According to the hydrolytic equilibrium of sodium sulfide in aqueous solution, the main Figure 4. According to the hydrolytic equilibrium of sodium sulfide in aqueous solution, the main role role of sulfur-containing anions is hydrosulfide. Optimum chalcopyrite flotation was obtained with of sulfur-containing anions is hydrosulfide. Optimum chalcopyrite flotation was obtained with sodium sodium sulfide added at about 10−4 mol/L, indicating that a small amount of sodium sulfide addition − 4 sulfide added at about 10 mol/L, indicating that a small amount of sodium sulfide addition could could improve chalcopyrite flotation. It seems that hydrosulfide prefers to react with metal ions improve chalcopyrite flotation. It seems that hydrosulfide prefers to react with metal ions dissolved dissolved from chalcopyrite or its oxidized species, resulting in xanthate to more effectively float from chalcopyrite or its oxidized species, resulting in xanthate to more effectively float chalcopyrite chalcopyrite particles [37], and it also can be explained by the sulfur induced flotation of particles [37], and it also can be explained by the sulfur induced flotation of chalcopyrite, i.e., the HS− chalcopyrite, i.e., the HS− ion is0 oxidized to hydrophobic S0 by redox reactions and adsorbs on ion is oxidized to hydrophobic S by redox reactions and adsorbs on chalcopyrite surface to make it chalcopyrite surface to make it more floatable [38,39]. As Chander [40] reveals that platinum more floatable [38,39]. As Chander [40] reveals that platinum electrodes respond to changes in the electrodes respond to changes in the hydrosulfide ion concentration in solution, the pulp potential in hydrosulfide ion concentration in solution, the pulp potential in this study changed a little in the low this study changed a little in the low sodium sulfide addition (Figure 4b). Chalcopyrite flotation sodium sulfide addition (Figure 4b). Chalcopyrite flotation drastically fell with the addition of sodium drastically fell with−3the addition of sodium sulfide from 5 × 10−3 to 3 × 10−2 mol/L. The edge of the − 2 sulfide from 5 × 10 to 3 × 10 mol/L. The edge of the depression coincides with the drop in pulp depression coincides with the drop in pulp potential. The poor flotation response when the sulfide potential. The poor flotation−3 response when the sulfide added is greater than 5 × 10−3 mol/L and added is greater than 5 × 10 mol/L and is directly related to a cathodic shift in potential below the is directly related to a cathodic shift in potential below the value required for copper butyl xanthate value required for copper butyl xanthate formation. Under reducing conditions, the mineral surface formation. Under reducing conditions, the mineral surface is free of exchangeable oxide species is free of exchangeable oxide species and highly negatively charged as a result of a high adsorption and highly negatively charged as a result of a high adsorption density of hydrosulfide ions [41]. density of hydrosulfide ions [41]. These phenomena were generated by the competitive adsorption These phenomena were generated by the competitive adsorption of hydrosulfide ions and butyl of hydrosulfide ions and butyl xanthate ions with cuprous/copper ions on the chalcopyrite surface. xanthate ions with cuprous/copper ions on the chalcopyrite surface. Figure 4b also shows a difference; Figure 4b also shows a difference; the flotation response with kerosene added was still at a lower the flotation response with kerosene added was still at a lower level, even though its pulp potential level, even though its pulp potential was higher. According to the results in Figure 3, kerosene is not was higher. According to the results in Figure 3, kerosene is not a suitable collector for chalcopyrite; a suitable collector for chalcopyrite; its efficiency is astricted by the dispersibility in aqueous solution. its efficiency is astricted by the dispersibility in aqueous solution. Further, kerosene does not show Further, kerosene does not show the oxidation-reduction quality in this condition; it seems not to be the oxidation-reduction quality in this condition; it seems not to be affected by the change of Eh. affected by the change of Eh. This opinion agrees with the flotation behavior in large doses of This opinion agrees with−1 the flotation behavior in large doses of sodium sulfide. With 10−1 mol/L sodium sulfide. With 10 mol/L sodium sulfide added, the pulp potential was mainly controlled by sodium sulfide added, the pulp potential was mainly controlled by the hydrosulfide ion, resulting in the hydrosulfide ion, resulting in the similar Eh (about −390 mV) value for different collectors, but the similar Eh (about −390 mV) value for different collectors, but their recoveries were against their their recoveries were against their effectiveness shown in the high Eh lever. It can be clarified by the effectiveness shown in the high Eh lever. It can be clarified by the physical motion of collector shapes, physical motion of collector shapes, i.e., the kerosene drop and the butyl xanthate ion. During i.e., the kerosene drop and the butyl xanthate ion. During violent stirring, the drop has a greater kinetic violent stirring, the drop has a greater kinetic energy to break through the electrical double layer, energy to break through the electrical double layer, and it directly contacts with particles or cocoons and it directly contacts with particles or cocoons the particle, leading to more floatable chalcopyrite the particle, leading to more floatable chalcopyrite (see Figure 5). (see Figure 5). Minerals 2017, 7, 51 Minerals 2017, 7, 51 Minerals 2017, 7, 51 8 of 17 8 of 17 8 of 17 CCh ha alco lcop pyrite yriteSSu uspspe en nsio sion ns sEEh h(m(mVV) ) CCh ah lco a lcop yrite p yriteSSu sp u spe ne sio n sion sn sRRe co e coveveryry(%(%) ) 100 100 80 80 60 60 40 40 20 20 200 200 0 0 -200 -200 SBX SBX Kerosene Kerosene SBX SBX Kerosene Kerosene -400 -400 0 0 -6 -6 -4 -4 -2 -2 Log Sodium Sulfide Added (mol/L) Log Sodium Sulfide Added (mol/L) (a) (a) 0 0 -6 -6 -4 -4 -2 -2 Log Sodium Sulfide Added (mol/L) Log Sodium Sulfide Added (mol/L) 0 0 (b) (b) Figure4. 4.(a) (a)The Theflotation flotationrecovery recoveryofofchalcopyrite chalcopyriteat pH=11 11 as function ofadded addedsodium sodiumsulfide sulfide Figure 4. (a) 11as asaaafunction functionof of added sodium sulfide Figure chalcopyrite atatpH pH −3−mol/L 3 NaCl; (b) The Eh of the system under the with 100 g/t SBX or 40 g/t kerosene added in 5 × 10 −3 with 100 100 g/t g/tSBX SBXor or40 40g/t g/tkerosene keroseneadded addedinin55×× mol/L NaCl; (b) The Ehthe of system the system under NaCl; (b) The Eh of under the with 1010 mol/L same conditions. the same conditions. same conditions. − ions Figure 5. Physicalmotions motions of the kerosene drop and BX− −ions ions meeting meeting with the mineral mineral particle Figure 5.5.Physical ofof the kerosene drop andand BX meeting with with the mineral particleparticle during Figure Physical motions the kerosene drop BX the during violent stirring. violent stirring. during violent stirring. Actually,the thebreakthrough breakthroughphenomenon phenomenonrarely rarelyoccurs occurssince sincethe thechalcopyrite chalcopyriterecovery recoveryisis isstill still Actually, Actually, the breakthrough phenomenon rarely occurs since the chalcopyrite recovery still verylow. low.The Thehard hardbreakthrough breakthroughmay maybe becaused causedby bythe themultilayer multilayeradsorption adsorptionof ofhydrosulfide hydrosulfideions ions very very low. The hard breakthrough may be caused by the multilayer adsorption of hydrosulfide ions on mineral surfaces, which were thick and strongly charged negatively, to prevent chalcopyrite on on mineral mineral surfaces, surfaces, which which were were thick thick and and strongly strongly charged charged negatively, negatively, to to prevent prevent chalcopyrite chalcopyrite particles from contacting with collectors. Hence, depression began due to the negatively charged particles from contacting with collectors. Hence, depression began due to the negatively particles from contacting with collectors. Hence, depression began due to the negatively charged charged surface,multilayer multilayeradsorption adsorptionof ofhydrosulfide hydrosulfideions, ions,and andreducing reducingpotentials, potentials,all allof ofwhich whichimpede impede surface, surface, multilayer adsorption of hydrosulfide ions, and reducing potentials, all of which impede collector adsorption. collector collector adsorption. adsorption. The flotationresponse responseof ofmolybdenite molybdenite(a) (a)and andits itsEh Eh(b) (b)at pH=11 11 under various concentrations The Eh (b) atatpH pH The flotation flotation response 11under undervarious variousconcentrations concentrations of sodium sodium sulfide sulfide with withthe theaddition additionof of100 100 g/t g/t SBX SBX or 40 40 g/t g/t kerosene kerosene as collector are are given given in in of of sodium sulfide with the addition of 100 g/t SBXor or 40 g/t keroseneas asaaacollector collector are given in Figure 6. The molybdenite recovery seemed unchangeable in a low dose of added sodium sulfide Figure Figure 6. 6. The Themolybdenite molybdeniterecovery recoveryseemed seemedunchangeable unchangeablein inaalow low dose dose of of added added sodium sodium sulfide sulfide −4 mol/L), and a sharp drop occurred when the added sulfide concentration was more (less than 10 − 4 −4 (less (less than than 10 mol/L), mol/L),and anda asharp sharpdrop dropoccurred occurredwhen whenthe theadded addedsulfide sulfideconcentration concentrationwas was more more −3 mol/L. This is similar to the flotation response of chalcopyrite, but the descent rate of than 555×× ×10 10 3 mol/L. than This is similar to the flotation response of chalcopyrite, butbut thethe descent raterate of than 10−3−mol/L. This is similar to the flotation response of chalcopyrite, descent molybdenite was much less than that of chalcopyrite. The pulp potential also showed the same trend. molybdenite was much less than that of chalcopyrite. The pulp potential also showed the same trend. of molybdenite was much less than that of chalcopyrite. The pulp potential also showed the same However, there is is aa remarkable remarkable difference between thethe kerosene and SBX molybdenite flotation However, there difference between the kerosene and SBX trend. However, there is a remarkable difference between kerosene and SBXmolybdenite molybdeniteflotation flotation recoveries, using kerosene as a collector, were stable (about 87%) in the sulfide dose range from 10−4−4 recoveries, collector, were stable (about 87%) in the sulfide dosedose range fromfrom 10 recoveries,using usingkerosene keroseneasasa a collector, were stable (about 87%) in the sulfide range −3 mol/L but decreased by about 5% when using SBX. These results may be caused by the to− 10 to 554××to 10 mol/L decreased by about when These be may caused by the 10 5−3 × 10−3 but mol/L but decreased by5% about 5%using whenSBX. using SBX.results These may results be caused unique structure of molybdenite molybdenite crystals. According to the thethe literature [33], molybdenite has unique structure of crystals. According to literature by the unique structure of molybdenite crystals. According to literature[33], [33],molybdenite molybdenite has has anisotropic surface properties, i.e., (1) hydrophobic faces formed by the break of weak S–S bonds anisotropic anisotropic surface surface properties, properties, i.e., i.e., (1) (1) hydrophobic hydrophobicfaces faces formed formedby by the the break break of of weak weak S–S S–S bonds bonds and (2) hydrophilic edges generated by the rupture of strong covalent Mo–S bonds, which resulted and (2) hydrophilic edges generated by the rupture of strong covalent Mo–S bonds, which resulted inthe thelarge largefaces/edges faces/edgesratio. ratio.Non-polar Non-polaroil, oil,such suchas askerosene keroseneand anddixanthogen, dixanthogen,can canadsorb adsorbon onthe the in Minerals 2017, 7, 51 9 of 17 and (2)2017, hydrophilic edges generated by the rupture of strong covalent Mo–S bonds, which resulted Minerals 7, 51 9 of 17 in the large faces/edges ratio. Non-polar oil, such as kerosene and dixanthogen, can adsorb on the faces to enhance its hydrophobicity. hydrophobicity. The edges that contain Mo atoms could not react with collectors, but only or HMoO44−−ininaqueous aqueoussolution. solution.The The main main hydrosulfide hydrosulfide ion consumption only release releaseMoO MoO4422−− or must have taken place at the Mo atom on the edges. In this case, molybdenite still shows better at the Mo atom on the edges. recoveries in the condition. Moreover, the dixanthogen oxidized by xanthates recoveries than thanchalcopyrite chalcopyrite in same the same condition. Moreover, the dixanthogen oxidized by is decomposed when the when Eh is decreased lower than its formation potentialpotential value (about mV xanthates is decomposed the Eh is decreased lower than its formation value180 (about at = 11 a certain of sodium resulting in the lower molybdenite 180pH mV at [42]) pH =by11adding [42]) by addingamount a certain amountsulfide, of sodium sulfide, resulting in the lower recovery compared with the usewith of kerosene. the recovery in curves Figuresin4 Figures and 6, it4 and can molybdenite recovery compared the use ofFrom kerosene. From thecurves recovery −2 mol/L, −2 be concluded that the optimum dose of sodium sulfide added is 3 × 10 which not only 6, it can be concluded that the optimum dose of sodium sulfide added is 3 × 10 mol/L, which not depresses chalcopyrite flotation effectively but also reduces the losses molybdenite recovery greatly. only depresses chalcopyrite flotation effectively but also reduces the of losses of molybdenite recovery Further, the best the reagent condition for molybdenite-chalcopyrite flotation and separation is using greatly. Further, best reagent condition for molybdenite-chalcopyrite flotation and separation is kerosene in the bulk flotation to obtain high molybdenite recovery and applying xanthate with sodium using kerosene in the bulk flotation to obtain high molybdenite recovery and applying xanthate with sulfide the selective flotationflotation to reject more chalcopyrite. sodiuminsulfide in the selective to reject more chalcopyrite. 400 M o ly b d e n ite S u s p e n s io n s E h (m V ) M o ly b d e n ite S u s p e n s io n s R e c o v e ry (% ) 100 80 60 SBX Kerosene 200 0 -200 SBX Kerosene -400 40 -6 -4 -2 Log Sodium Sulfide Added (mol/L) (a) 0 -6 -4 -2 0 Log Sodium Sulfide Added (mol/L) (b) Figure 6. 6. (a). (a). The The flotation flotation recovery recovery of ofmolybdenite molybdeniteatatpH pH=11 sulfide Figure 11as asaa function function of of added added sodium sodium sulfide −3− 3 with 100 g/t SBX or 40 g/t kerosene added in 5 × 10 mol/L NaCl; (b) The Eh of the system under the with 100 g/t SBX or 40 g/t kerosene added in 5 × 10 mol/L NaCl; (b) The Eh of the system under same conditions. the same conditions. 3.2. Contact Contact Angle Angle Measurements Measurements 3.2. Figure 77 presents presents the the contact contactangles angles of ofchalcopyrite chalcopyrite (a) (a) and and molybdenite molybdenite faces faces (b) (b) at at pH pH =1111asasa Figure concentrationswith withororwithout without collectors. shown in Figure 7a,contact the contact afunction functionofofsulfide sulfide concentrations collectors. As As shown in Figure 7a, the angle −4 mol/L, then angle of chalcopyrite increased a little when the sulfide concentration was 10 − 4 of chalcopyrite increased a little when the sulfide concentration was 10 mol/L, then dramatically −2 mol/L, and at last slowly decreased to a dramatically dropped in the10range 10−−32 to 3 × 10and −3 to from dropped in the range from 3 × 10 mol/L, at last slowly decreased to a relatively relatively stable at which 0.1 mol/L, which with the flotation 4a.angle The stable value at 0.1value mol/L, agreed withagreed the flotation responses in responses Figure 4a. in TheFigure contact contact angle conditioned with kerosene was lower in the beginning and higher in the end with the conditioned with kerosene was lower in the beginning and higher in the end with the sulfide dose sulfide dose increase,to inthe contrast to the contact angle conditioned SBX, which conformed to the increase, in contrast contact angle conditioned with SBX, with which conformed to the result in result in Figure 4a. The untreated chalcopyrite sample has a contact angle at 73°, in accordance with ◦ Figure 4a. The untreated chalcopyrite sample has a contact angle at 73 , in accordance with the test by the test by Tsuyoshi Hirajima [16], which reveals that the measurement reliable andObviously, reproducible. Tsuyoshi Hirajima [16], which reveals that the measurement is reliable and is reproducible. the Obviously, the chalcopyrite contact angle conditioned with SBX wasequal approximately equal to that of chalcopyrite contact angle conditioned with SBX was approximately to that of the collectorless the collectorless sample in the sulfide of 0.1 mol/L. It indicates xanthate ions sample in the sulfide concentration of 0.1 concentration mol/L. It indicates that xanthate ions mustthat be fully desorbed must fully desorbed thethe aqueous solutionsurface from the chalcopyrite surface order them not to the be aqueous solution to from chalcopyrite in order for them not to in affect thefor adsorption to affect the adsorption density of hydrosulfide. As shown in Figure 7b, the contact angle curves of density of hydrosulfide. As shown in Figure 7b, the contact angle curves of molybdenite faces by molybdenite faces by adding amounts of collectors were constant at a lower sulfide concentration adding amounts of collectors were constant at a lower sulfide concentration (<10−3 mol/L) but were (<10−3 mol/L) but were vastly reduced when the sulfide concentration continuously increased, which showed the same trend with molybdenite flotation (Figure 6a). The contact angle of untreated molybdenite faces is 81°, which is consistent with the measurement of Arbiter et al. [43]; molybdenite faces have a contact angle from 70° to 90° by different polishing operations. In contrast Minerals 2017, 7, 51 10 of 17 vastly reduced when the sulfide concentration continuously increased, which showed the same trend ◦ with molybdenite Minerals 2017, 7, 51 flotation (Figure 6a). The contact angle of untreated molybdenite faces is 81 , which 10 of 17 is consistent with the measurement of Arbiter et al. [43]; molybdenite faces have a contact angle ◦ to 90◦ bywithout to the70condition molybdenite faces reaction with SBXwithout had bigger contact from differentcollector, polishingthe operations. In contrast to the condition collector, the angles, even faces though the sulfide concentration increased to 0.1even mol/L, which different from the molybdenite reaction with SBX had bigger contact angles, though the is sulfide concentration behavior of It indicates thatfrom certain ions It still exist orthat adsorb on increased to chalcopyrite. 0.1 mol/L, which is different theamounts behaviorof ofxanthate chalcopyrite. indicates certain molybdenite surfaces. capacity and density wereThe calculated tocapacity clarify and the amounts of xanthate ionsThe still adsorption exist or adsorb on molybdenite surfaces. adsorption phenomenon in the nexttopart. density were calculated clarify the phenomenon in the next part. 150 M o lyb d e n ite F a ce s C o n ta ct A n g le (°) C h a lco p yrite C o n ta ct A n g le (°) 140 100 50 SBX Kerosene Collectorless 120 100 80 SBX Kerosene Collectorless 60 40 0 -6 -4 -2 Log Sodium Sulfide Added (mol/L) (a) 0 -6 -4 -2 0 Log Sodium Sulfide Added (mol/L) (b) Figure 7. 7. (a) (a) The The contact contact angles angles of ofchalcopyrite chalcopyriteand and(b) (b)molybdenite molybdenitefaces facesatatpH pH=11 of Figure 11as as aa function function of added sodium sodium sulfide sulfide with with 100 100 g/t g/t SBX, added SBX, 40 40 g/t g/tkerosene keroseneor orcollectorless. collectorless. 3.3. Adsorption 3.3. Adsorption Measurements Measurements Figure 88 exhibits exhibits the the adsorption adsorption capacities capacitiesofofBX BX−− and and SS22−− on chalcopyrite and and molybdenite molybdenite Figure on chalcopyrite surfaces treated with different dosages of sodium sulfide. The left axle belongs to the butyl xanthate surfaces treated with different dosages of sodium sulfide. The left axle belongs to the butyl xanthate − ions completely adsorbed on molybdenite and ion adsorption capacity, which showed that BX ion adsorption capacity, which showed that BX− ions completely adsorbed on molybdenite and − chalcopyrite surfaces surfaces at at 10 10−−55 mol/L residual chalcopyrite mol/Lsulfide, sulfide,i.e., i.e., almost almost no no BX BX−ions ionswere were detected detected in in the the residual − on chalcopyrite dropped faster than on molybdenite with the sulfide solution. After that, the BX solution. After that, the BX− on chalcopyrite dropped faster than on molybdenite with the sulfide − still remained in small amounts on molybdenite but concentration increase. increase.Finally, Finally, concentration BX−BX still remained in small amounts on molybdenite but disappeared disappeared on These chalcopyrite. These performances prove thatsulfide high sodium sulfidecould concentration on chalcopyrite. performances prove that high sodium concentration seriously could seriously destroy the adsorption of xanthate on sulfide minerals, especially on chalcopyrite. destroy the adsorption of xanthate on sulfide minerals, especially on chalcopyrite. The complete The complete desorption on chalcopyrite at 0.1 mol/L sulfide agreesangle with results the contact angle desorption on chalcopyrite at 0.1 mol/L sulfide agrees with the contact in Figure 7a.results Thus, in Figure 7a. Thus, the incomplete desorption on molybdenite may be due to the larger specific the incomplete desorption on molybdenite may be due to the larger specific surface area, the better surface area, the better inherent floatability, or the unique layered structure. BET measurements inherent floatability, or the unique layered structure. BET measurements showed that molybdenite showed that molybdenite samples were about twice the surface area of chalcopyrite samples, which samples were about twice the surface area of chalcopyrite samples, which suggested that molybdenite suggested that molybdenite had stronger adsorbability, according to the concept of higher had stronger adsorbability, according to the concept of higher adsorption capacities occurring on adsorption capacities occurring on larger surface areas [44]. The better inherent floatability of larger surface areas [44]. The better inherent floatability of molybdenite predicts that it would be molybdenite predicts that it would be more attractive to the non-polar group of chemicals [45]. The more attractive to the non-polar group of chemicals [45]. The unique layered structure of molybdenite unique layered structure of molybdenite may allow the collector or its branch to diffuse as may allow the collector or its branch to diffuse as molybdenite is a layered modified material [46]. molybdenite is a layered modified material [46]. The sulfide (hydrosulfide) ion adsorption capacity The sulfide (hydrosulfide) ion adsorption capacity marked in the right axle showed that sulfide marked in the right axle showed that sulfide completely adsorbed on chalcopyrite and molybdenite completely adsorbed on chalcopyrite and molybdenite and obtained the same absorption capacities and obtained the same absorption capacities when the sulfide concentration was less than 0.01 when the sulfide concentration was less than 0.01 mol/L. Then molybdenite had a little more sulfide mol/L. Then molybdenite had a little more sulfide coating than chalcopyrite in the sulfide coating than chalcopyrite in the sulfide concentration range from 0.01 to 0.04 mol/L, while having concentration range from 0.01 to 0.04 mol/L, while having fewer sulfide coverages than chalcopyrite fewer sulfide coverages than chalcopyrite when the sulfide was added to 0.1 mol/L. It seems that when the sulfide was added to 0.1 mol/L. It seems that sulfide (hydrosulfdie) does not tend to adsorb on molybdenite in high sulfide concentrations. The BX− and S2− adsorption densities are also calculated and presented in Figure 9. The density of butyl xanthate adsorbed on molybdenite is much less than that of chalcopyrite in a sulfide dosage lower than 0.02 mol/L. In contrast, with the sulfide dosage continuously increasing, the BX− adsorption density on molybdenite was shown to Minerals 2017, 7, 51 11 of 17 sulfide (hydrosulfdie) does not tend to adsorb on molybdenite in high sulfide concentrations. The BX− and S2− adsorption densities are also calculated and presented in Figure 9. The density of butyl xanthate adsorbed on molybdenite is much less than that of chalcopyrite in a sulfide dosage lower than Minerals 2017, 7, 51 11 of 17 0.02 mol/L. In contrast, with the sulfide dosage continuously increasing, the BX− adsorption Minerals 2017, 7, 51 11 of density 17 on molybdenite was shown to be a little higher than that of chalcopyrite, which clearly explained the be a little higher than that of chalcopyrite, which clearly explained the flotation responses of be a responses little higher than that of chalcopyrite, which clearlySBX explained the flotation responses of flotation chalcopyrite and molybdenite in the high in chalcopyrite andofmolybdenite with SBX in the high with sulfide concentration, insulfide which concentration, molybdenite − adsorption 2− density chalcopyrite andretains molybdenite with SBX Different in the− high sulfide concentration, in density, which molybdenite which molybdenite its floatability. from the BX the S 2− retains its floatability. Different from the BX adsorption density, the S density adsorbed on retainsonits floatability. was Different from the BX− adsorption density, the the S2− same density adsorbed on and adsorbed chalcopyrite always higher on the molybdenite concentrations, chalcopyrite was always higher than on thethan molybdenite in the same in concentrations, and the gap chalcopyrite was always higher than on the molybdenite in the same concentrations, and the gap the gap between these adsorption densities became greater assulfide the sulfide dosage increased. between these twotwo adsorption densities became greater as the dosage increased. It alsoIt also between these two adsorption densities became greater as the sulfide dosage increased. It also indicated depression sodiumsulfide sulfideon onmolybdenite. molybdenite. indicated less less depression of of sodium indicated less depression of sodium sulfide on molybdenite. 180 180 150 150 0.4 0.4 120 120 0.3 0.3 90 90 0.2 0.2 0.1 0.1 0.0 0.0 -6 -6 - 60 60 BX- on Chalcopyrite BX - on Chalcopyrite BX- on Molybdenite BX2- on Molybdenite S2- on Chalcopyrite S 2- on Chalcopyrite S2- on Molybdenite S on Molybdenite -5 -5 -4 -4 30 30 -3 -3 -2 -2 Log Sodium Sulfide Added (mol/L) Log Sodium Sulfide Added (mol/L) − -1 -1 S 2-S 2-Adsorption AdsorptionCapacity Capacity(mg) (mg) - BXBX Adsorption AdsorptionCapacity Capacity(mg) (mg) 0.5 0.5 0 00 0 − 2− chalcopyrite Figure 8. The adsorptioncapacities capacities of of BX BX −and S2 Son and molybdenite surfaces surfaces at pH Figure 8. The adsorption and on chalcopyrite and molybdenite at Figure 8. The adsorption capacities of BX− and S2− on chalcopyrite and molybdenite surfaces at pH 11 as a function of various dosages of sodium sulfide added in the presence of 100 g/t SBX and 40SBX g/t and pH =1111asasa function a function of various dosages of sodium sulfide added in the presence of 100 g/t of various dosages of sodium sulfide added in the presence of 100 g/t SBX and 40 g/t kerosene, respectively, and and opened to the atmosphere. 40 g/t kerosene, respectively, opened the atmosphere. kerosene, respectively, and opened to the to atmosphere. 120 120 100 100 0.2 0.2 80 80 60 60 - 0.1 0.1 0.0 0.0 -6 -6 BX- on Chalcopyrite BX - on Chalcopyrite BX- on Molybdenite BX2- on Molybdenite S2- on Chalcopyrite S 2- on Chalcopyrite S2- on Molybdenite S on Molybdenite -4 -4 40 40 20 20 -2 -2 0 00 0 2 2S2-SAdsorption Density (mg/m Adsorption Density (mg/m) 2) - 2 BX Density (mg/m BXAdsorption Adsorption Density (mg/m) 2) 0.3 0.3 Log Sodium Sulfide Added (mol/L) Log Sodium Sulfide Added (mol/L) Figure 9. The adsorption densities of BX− and S2− on chalcopyrite and molybdenite surfaces at pH 11 Figure 9. The adsorption densities of BX andSS22− chalcopyrite and molybdenite surfaces at pH 11 − −and − on Figure The adsorption densities onadded chalcopyrite and molybdenite surfaces at pH as 9. a function of various dosagesofofBX sodium sulfide in the presence of 100 g/t SBX and 40 g/t = 11 as a function of various dosages of sodium sulfide added in the presence of 100 g/t SBX and 40 g/t as a function various dosages of sodium sulfide added in the presence of 100 g/t SBX and 40 g/t kerosene, of respectively, and opened to the atmosphere. kerosene, respectively, and opened to the atmosphere. kerosene, respectively, and opened to the atmosphere. Minerals 2017, 7, 51 12 of 17 Minerals 2017, 7, 51 12 of 17 3.4. FTIR Measurements 3.4. FTIR Measurements Figure 10 demonstrates the FTIR spectrum of sodium butyl xanthate, which is industrial grade. Figure 10 is demonstrates FTIR sodium butyl xanthate, which is industrial grade. The spectrum enlarged to the reveal thespectrum details ofofthe characteristic peaks of xanthate in the range of − 1 − 1 The spectrum is enlarged to reveal the details of the characteristic peaks of xanthate in the range of 1400–800 cm . According to the literatures [47,48], the spectral peak at 1069.18 cm assigns to the −1 assigns to the 1400–800 cm−1. vibration According theThe literatures [47,48], the spectral peak at 1069.18 C=S stretching of to SBX. intense peak at 1112.40 cm−1 symbolizes to thecm C–O–C symmetric − 1 −1 symbolizes to the C–O–C C=S stretching vibration of SBX. The intense peaktoat stretching vibration, and that at 1162.52 cm refers the1112.40 C–O–Ccm asymmetric stretching vibration 1 are −1 refers to the C–O–C asymmetric stretching symmetric vibration, and that at 1040 1162.52 of SBX. Thestretching peaks detected at 1021.64 and cm−cm attributed to the C=S stretching vibration − 1 vibration of SBX. The peaks detected at 1021.64 1040 cm−1 symmetric are attributed to the C=S stretching in (BX)2 . The peak at 1212.42 cm also assigns and to the C–O–C stretching vibration, and −1 peaks vibration (BX) 2. The cm peak at 1212.42 cm−1 also assigns to the C–O–C symmetric stretching the 1260.92inand 1245.07 correspond to C–O–C asymmetric stretching vibration in (BX)2 . −1 peaks correspond to C–O–C asymmetric stretching vibration, andC=S thevibration 1260.92 peak and 1245.07 Evidently, the of (BX)2 cm shifted toward lower wavenumbers as the C–O–C vibrations vibration in (BX) 2. Evidently, the C=S compared vibration peak of (BX) 2 shifted towardthat lower as moved toward higher wavenumbers, to those of SBX. It indicates the wavenumbers SBX collector has the C–O–C vibrations moved toward higher wavenumbers, compared to those of SBX. It indicates been oxidized and contains (BX)2 [49]. Although the SBX was partly oxidized, it did not influence − in that the SBX collector has been oxidized and contains (BX)the 2 [49]. Although thereact SBX with was BX partly the adsorption measurement. In the chalcopyrite suspension, copper ion could oxidized, did not influence the2 , adsorption measurement. In the chalcopyrite solution toitform unstable Cu(BX) which in turn dissociated into CuBX and (BX)2 , suspension, as shown in the − copper ionequation could react following [31]:with BX in solution to form unstable Cu(BX)2, which in turn dissociated into CuBX and (BX)2, as shown in the following equation [31]: (3) 2Cu2+ + 4BX − → 2Cu( BX )2 → 2CuBX + ( BX )2 (3) 2 +4 →2 ( ) →2 +( ) 20 1400 1300 1200 1100 769.98 903.74 1021.64 994.44 40 1112.40 1069.18 1040.80 60 1162.52 Reflectance(%) 80 1260.92 1245.07 1212.42 SBX 1000 900 800 -1 Wavenumbers (cm ) The Fourier Fourier transforms transforms infrared infrared (FTIR) (FTIR) spectrum spectrum of of sodium sodium butyl butyl xanthate xanthate powder powder in Figure 10. The room temperature. The FTIRspectrum spectrumof of chalcopyrite before and conditioning after conditioning with Na2S is The FTIR chalcopyrite before and after with SBX andSBX Na2 Sand is presented presented in Figure 11. No vibration peak was found in the FTIR spectrum of the unprocessed in Figure 11. No vibration peak was found in the FTIR spectrum of the unprocessed chalcopyrite chalcopyrite After conditioning 5 min, five visible absorption peakson were sample. Aftersample. conditioning with SBX for with 5 min,SBX fivefor visible absorption peaks were detected the detected on the chalcopyrite surface. The weak intensities of these peaks may be due to the less chalcopyrite surface. The weak intensities of these peaks may be due to the less reagent dosage and reagent dosage time. and limited time. The C=S vibration peaklower of CuBX shifts toward lower limited reaction The C=Sreaction vibration peak of CuBX shifts toward wavenumbers, while the wavenumbers, while the C–O–C vibration shifts toward higher wavenumbers, compared with those C–O–C vibration shifts toward higher wavenumbers, compared with those of butyl xanthate, due of xanthate, due to the coordinated structure of CuBX [47]. Itcm reveals cm−1stretching is due to −1 is that to butyl the coordinated structure of CuBX [47]. It reveals that 1043.95 due 1043.95 to the C=S −1 the C=S stretching of CuBX, from 1069.18 to 1043.95 cm at . Also, the cm peak 1211.50 cm−1 −1 at of CuBX, which shifts from which 1069.18shifts to 1043.95 cm−1 . Also, the peak 1211.50 and the broad −1 and broad peak containing 1260.94cm and 1245.31 cm are the C–O–Cand symmetric and −1 are peakthe containing 1260.94 and 1245.31 attributed to attributed the C–O–Ctosymmetric asymmetric asymmetric stretching of (BX)2, respectively. The peak at 1020.86 cm−1 corresponds to the C=S stretching vibration in (BX)2. No obvious shift (less than 20 cm−1) occurring during the adsorption of (BX)2 indicates that (BX)2 physically adsorbs on the chalcopyrite surface [50]. After conditioning Minerals 2017, 7, 51 13 of 17 stretching of (BX)2 , respectively. The peak at 1020.86 cm−1 corresponds to the C=S stretching vibration in (BX)2 . No obvious shift (less than 20 cm−1 ) occurring during the adsorption of (BX)2 indicates that Minerals 2017, 7, 51 13 of 17 (BX) 2 physically adsorbs on the chalcopyrite surface [50]. After conditioning with Na2 S for 5 min, all absorption peaks disappeared, indicating that sodium sulfide could decompose the products, CuBX with(BX) Na2S for 5 min, all absorption peaks disappeared, indicating that sodium sulfide could and 2 , on the chalcopyrite surface. Two equations can be used to explain the mechanism. decompose the products, CuBX and (BX)2, on the chalcopyrite surface. Two equations can be used to explain the mechanism. (4) 2CuBX + S2− → Cu2 S + 2BX − 2 + → +2 ( BX )2 + S2− → S0 + 2BX − ( ) + → +2 (4) (5) (5) Cp+SBX+Na2S 1400 1300 1043.95 1020.86 Cp 1211.50 1260.94 1245.31 Reflectance (%) Cp+SBX 1200 1100 1000 900 800 -1 Wavenumbers (cm ) Figure 11. 11. The of chalcopyrite chalcopyrite surface surface under under different different conditions: conditions: untreated untreated Figure The FTIR FTIR spectrum spectrum of chalcopyrite, chalcopyrite with 100 g/t SBX, and chalcopyrite with 100 g/t SBX in the presence of 0.1 chalcopyrite, chalcopyrite with 100 g/t SBX, and chalcopyrite with 100 g/t SBX in the presence mol/L sodium sulfide. of 0.1 mol/L sodium sulfide. The FTIR spectrum of the molybdenite surface before and after conditioning with SBX and Na2S The FTIR spectrum of the molybdenite surface before and after conditioning with SBX and Na2 S is is shown in Figure 12. Similarly, no vibration peak was detected by the FTIR spectrum for the shown in Figure 12. Similarly, no vibration peak was detected by the FTIR spectrum for the untreated untreated molybdenite sample. After conditioning with SBX, the characteristic peaks of (BX)2 were molybdenite sample. After conditioning with SBX, the characteristic peaks of (BX)2 were exposed on exposed on the mineral surface. However, peaks of BX− were not found, maybe due to its low the mineral surface. However, peaks of BX− were not found, maybe due to its low intensity. Then, after intensity. Then, after conditioning with sodium sulfide, the intensities of these peaks were reduced conditioning with sodium sulfide, the intensities of these peaks were reduced but did not disappear, but did not disappear, suggesting the difference with chalcopyrite [51]. The (BX)2 physically suggesting the difference with chalcopyrite [51]. The (BX)2 physically adsorbed on the surface of adsorbed on the surface of molybdenite, and it was very easy for it to be desorbed by sodium molybdenite, and it was very easy for it to be desorbed by sodium sulfide. This was surprising because sulfide. This was surprising because (BX)2 is relative stable on molybdenite surfaces. Probably it (BX)2 is relative stable on molybdenite surfaces. Probably it happened as a result of the larger specific happened as a result of the larger specific surface area, the better inherent floatability, or the unique surface area, the better inherent floatability, or the unique layered structure of molybdenite, which layered structure of molybdenite, which have been illustrated in Figure 8. have been illustrated in Figure 8. Minerals 2017, 7, 51 Minerals 2017, 7, 51 14 of 17 14 of 17 1400 1300 1020.90 1021.86 Mot 1260.03 1244.83 1212.72 Reflectance (%) Mot+SBX 1212.94 1260.25 Mot+SBX+Na2S 1200 1100 1000 900 800 -1 Wavenumbers (cm ) FTIR spectrum of molybdenite surface under untreated molybdenite, Figure 12. 12.The The FTIR spectrum of molybdenite surfacedifferent under conditions: different conditions: untreated molybdenite with 100 g/t SBX, molybdenite with 100 g/t SBX in the presence of 0.1 mol/L sodium molybdenite, molybdenite with 100 g/t SBX, molybdenite with 100 g/t SBX in the presencesulfide. of 0.1 mol/L sodium sulfide. 4. Conclusions 4. Conclusions Flotation tests in various pHs showed that molybdenite had better floatability than chalcopyrite in The various pHskerosene, showedhad that molybdenite hadatbetter than in theFlotation whole pHtests range. collector, an optimal condition pH = 4floatability to get maximum chalcopyrite in the whole which pH range. The collector, an optimal at pHfor = SBX 4 to mineral flotation recovery, was determined by kerosene, the PZC ofhad the mineral. Thecondition best condition get maximum mineral recovery, determined by the surface PZC ofproperty. the mineral. The was at pH = 8, which wasflotation responsible for the which stabilitywas of SBX and the mineral Flotation best condition for SBX was at pH = 8, which wasthe responsible for the stability of SBX the mineral kinetics indicated that SBX efficiently improved mineral flotation, and it was notand directly to float surface property. Flotation kinetics indicatedfirst. thatKerosene SBX efficiently improved theofmineral flotation, molybdenite instead of forming dixanthogen gave a high recovery molybdenite but and it was directly to for float molybdenite instead dixanthogen first. surface Kerosene gave a seemed notnot to be effective chalcopyrite because of of itsforming less inherent hydrophobic area. high The recovery of response, molybdenite seemed not dosages to be effective for sulfide, chalcopyrite because of itstrend less flotation afterbut adding various of sodium presented the same inherent hydrophobic surface area. The recovery remained unchanged or slightly increased under the with chalcopyrite and molybdenite., The flotation of response, after adding various sulfide, presented thesulfide same low concentration sodium sulfide (less than 0.001dosages mol/L) of andsodium then sharply dropped as the trend with chalcopyrite and molybdenite., TheDifferently, recovery remained unchanged or slightly increased concentration became higher than 0.01 mol/L. the molybdenite showed less sensitivity to under low concentration of sodium (less thanchalcopyrite 0.001 mol/L)was andfully thendepressed. sharply dropped as sodiumthe sulfide and still reported a highsulfide recovery when The pulp the sulfide concentration became higher than 0.01 mol/L. Differently, thethe molybdenite less potential measured by a smooth Pt/calomel electrode system revealed that depression showed occurring at sensitivity sodium sulfide still a highenvironment; recovery when chalcopyrite was high sulfideto concentrations was and due to thereported strong reducing the mineral surface wasfully free depressed. The pulp measured by a smooth Pt/calomel electrode revealed that the of exchangeable oxidepotential species and highly charged negatively as a result of thesystem high adsorption density depression occurring at high sulfide concentrations was due to the strong reducing environment; of hydrosulfide ions. Kerosene, as a non-polar oil, still renders a little floatability to chalcopyrite in the was free of exchangeable oxidemeasurement species and highly charged negatively a result highmineral sulfide surface dosages. Moreover, the contact angle completely agreed with theasflotation of the highAs adsorption density hydrosulfide ions. Kerosene, as a non-polar oil, still renders a little response. a consequence, theofoptimum concentration for separation chalcopyrite and molybdenite floatability to chalcopyrite in high sulfide dosages. Moreover, the contact angle measurement was 0.03 mol/L. The bulk flotation using kerosene as a collector could achieve high molybdenite completely agreed with the flotation response. a consequence, thereject optimum concentration for recovery, while using xanthate and high doses of As sodium sulfide could more chalcopyrite. − and separation chalcopyrite and molybdenite was 0.03 mol/L. bulk flotation using kerosene a The adsorption capacities and densities of BX S2− The on minerals were calculated, and it as was collector could high molybdenite whilebut using xanthate high doses sodium found that moreachieve xanthate ions adsorbed onrecovery, molybdenite showed fewerand densities due toofthe large sulfide couldarea. rejectFurther, more chalcopyrite. BET surface the S2− prefered to adsorb on the chalcopyrite surfaces in multiple layers, The adsorption capacities and densities of BX− and S2− on minerals were and it was which always had a larger density than S2− adsorbtion on molybdenite. The FTIRcalculated, results corresponded − foundthe that more xanthate ions adsorbed on molybdenite but showed fewer densities due to the with adsorption measurement, indicating that BX chemically adsorbed on chalcopyrite to large form 2− prefered to adsorb on the chalcopyrite surfaces in multiple layers, BET area. Further, the S CuBXsurface and (BX) but physically adsorbed on molybdenite and only formed (BX) . After reaction with 2 2 2− adsorbtion on molybdenite. The FTIR results which always had a larger density than S sodium sulfide, all xanthate peaks disappeared on chalcopyrite but remained in part on molybdenite − chemically adsorbed on corresponded with the surface adsorption indicating that or BXthe due to the larger specific area,measurement, the better inherent floatability, unique layered structure chalcopyrite to form CuBX and (BX)2 but physically adsorbed on molybdenite and only formed (BX)2. of molybdenite. After reaction with sodium sulfide, all xanthate peaks disappeared on chalcopyrite but remained in Minerals 2017, 7, 51 15 of 17 Acknowledgments: The authors are grateful for the support of the Resource and Environmental Engineering School, Wuhan University of Technology (WUT), China. 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