High Temperatures ^ High Pressures, 2002, volume 34, pages 607 ^ 616 DOI:10.1068/htjr085 Relative measurements of thermal conductivity of liquid gallium by the transient hot-wire method Amica Miyamura, Masahiro Susa Tokyo Institute of Technology, Ookayama, Meguro-ku, Tokyo 152-8552, Japan; fax: +81 357343141; email: [email protected] Presented at the 16th European Conference on Thermophysical Properties, Imperial College, London, England, 1 ^ 4 September 2002 Abstract. Thermal conductivity of liquid gallium as a function of temperature has been determined by the transient hot-wire method with an alumina-coated probe. Theoretical analysis of the temperature increase of the hot wire with coating indicates that the coating layer affects absolute measurements by this method and its presence is prone to yield smaller values of thermal conductivity. Relative measurements were carried out over the temperature range 310 ^ 471 K on liquid mercury and gallium at 310 K as standard samples to establish the correction line. The thermal conductivities obtained for liquid gallium are as follows: 29:3 W mÿ1 Kÿ1 at 338 K, 30:5 W mÿ1 Kÿ1 at 379 K, and 31:8 W mÿ1 Kÿ1 at 471 K. These values are greater than those derived from absolute measurements but smaller than the values predicted from the Wiedemann ^ Franz law and smaller than several reported values. 1 Introduction The thermal conductivity of liquid metals and alloys is one of the most important input data for mathematical modelling of heat flow in high-temperature processes. Because of this, many attempts have been carried out to measure thermal conductivities of liquid metals (Mills et al 1997); however, extant data for liquid metals exhibit large scatter. With respect to the thermal conductivity of liquid tin, for example, reported values near the melting point range between 27 and 33 W mÿ1 Kÿ1 and the discrepancy between the values further increases with an increase in temperature (Osipenko 1970; Zinovev et al 1973; Hemminger 1985). This discrepancy would arise from the difference in the measurement methods used, since physical property data often depend upon measurement methods. At the moment, it is very difficult to determine experimentally which is the most reliable value, because there are no standard substances for thermal conductivity measurements on liquid metals. To obtain accurate thermal conductivities of liquid metals, it is very relevant to correct experimental apparatuses by using standard samples the thermal conductivity values of which are well known. In thermal conductivity measurements on organic liquids, water, glycerol, toluene, etc are often used as calibrant liquids to correct experimental apparatuses (Powell 1991; Diguillo et al 1992). However, thermal conductivity values of these calibrants are typically two orders of magnitude lower than those of liquid metals and therefore these substances cannot be calibrants for measurements on liquid metals. From the viewpoint of the magnitude of thermal conductivity, solid metals such as nickel and iron could be used as calibrants. Actually a few workers tried to correct their apparatuses by using these substances (Dusen 1922; Weeks and Seifert 1953), but there is the problem that published values of thermal conductivities of solid metals also exhibit a large scatter, probably owing to the effects of crystal imperfections such as dislocations and grain boundaries. To avoid the effect of crystal imperfections, liquid metals could be recommended as calibrants, and mercury and gallium, which are liquids even at room temperature, are promising candidates for standard substances. There have been many data reported on the thermal conductivity of mercury, and these values are in good agreement 608 A Miyamura, M Susa with each other in the temperature range 300 ^ 573 K (Duggin 1969, Schriempf 1972; Nakamura et al 1988; Brooks et al 1996). Also for gallium, there are several published values of the thermal conductivity; however, the agreement among these values is not very good, except for values near room temperature (Touloukian et al 1970; Schriempf 1973; Magomedov 1978). Accordingly, it is very important to determine accurate values of the thermal conductivity of liquid gallium above room temperature so as to obtain more reliable data for other liquid metals. Consequently, the aim of the present work has been to measure the thermal conductivity of liquid gallium accurately as a function of temperature by the transient hot-wire method as a relative technique. The transient hotwire method is one of the most reliable methods for measuring thermal conductivities of liquid substances, because it has the advantage of avoiding the effects of convection which is a serious problem in the measurements on liquids. 2 Experimental 2.1 Principle In the transient hot-wire method, electric power is supplied to a thin metal wire (hot wire) immersed at the centre of the sample, and the temperature rise of the wire, DT, is recorded continuously. This temperature rise is related to the thermal conductivity of the sample, l, as follows (Carslaw and Jaeger 1959): DT Q ln t A , 4pl (1) where Q is the heat generation rate per unit length of the hot wire, t is the time, and A is a constant. In practice, the thermal conductivity of the sample is derived from the slope of the linear portion of the relation between DT and ln t from equation (2): Q dDT l . (2) 4p d ln t In the measurement on liquids, the linearity in the relation between DT and ln t guarantees absence of convection, and usually this applies to short-duration measurements. At long durations, on the contrary, DT is affected by convection and therefore deviates downwards from linearity. When the hot-wire method is applied to electrically conducting materials such as liquid metals, a considerable difficulty is encountered: there is electric leakage from the hot wire to the sample. This problem can be overcome by coating the hot wire with a thin insulating layer (Yamasue et al 1999, 2002). For the hot-wire method with an insulator-coated probe, instead of equation (1), the following equation obtains (Nagasaka and Nagashima 1981, Yamasue et al 1999, 2002): Q 1 DT ln t A B ln t C , (3) 4pl t where B and C are constants which are determined by physical property values (thermal conductivities and thermal diffusivities), and the dimensions of the hot wire, the coating layer, and the sample. Comparison between equations (1) and (3) indicates that the term (1=t)(B ln t C ) originates from the presence of the coating layer. For smaller values of t, the term (1=t)(B ln t C ) gives a contribution to DT greater than the term ( ln t A), and this makes the effect of the coating layer more serious. On the other hand, for larger values of t, the contribution to DT from the term (1=t)(B ln t C ) becomes progressively smaller than that from the other term, and equation (3) approaches equation (1) even more closely as the time passes. Accordingly, calculations based on data of long-duration measurements to which equation (2) applies could give reasonable values of thermal conductivity. In the measurement on liquids, however, data DT=K Thermal conductivity of liquid metals 609 0.5 K equation (1) equation (3) 0.1 0.5 1 t=s 5 10 Figure 1. Changes with time in the DT calculated from equations (1) and (3). Table 1. Values of the parameters at 310 K used for calculation for figure 1. Sample (gallium) Hot wire (Pt ± 13% Rh) Coating layer (sintered alumina) Thermal conductivity=W mÿ1 Kÿ1 Thermal diffusivity=m2 sÿ1 28.2 30.9 0.79 1:16 10ÿ5 1:38 10ÿ5 2:42 10ÿ7 obtained over long duration would be contaminated by convectional effects. Therefore data obtained at short durations must be used for deriving the thermal conductivity, and this requires the knowledge of the magnitude of contribution from the term (1=t)(B ln t C ), namely the effect of the coating layer, at short measurement durations. Figure 1 shows a comparison between changes with time in DT calculated from equations (1) and (3) on the following assumptions: (i) The hot-wire probe consists of a Pt ^ 13% Rh wire of 0.15 mm diameter coated with an Al2 O3 layer of 100 mm thickness. (ii) The sample is liquid gallium at 310 K. (iii) The current fed to the wire is 2.5 A. Parameters used for this calculation are summarised in table 1. The thermal conductivity of the hot wire is a value for Pt ^ 13% Rh reported by Molgaard and Smeltzer (1968) and the thermal diffusivity has been estimated by interpolation of thermal diffusivity values of Pt ^ 10% Rh and Pt ^ 20% Rh alloys provided by Tanaka Precious Metals. The thermal conductivity of the sample is the value for gallium recommended by Mills et al (1997) and the thermal diffusivity, k, has been derived by using the density, r, and heat capacity, Cp data for gallium (Mathiak et al 1983; Barin 1989; respectively) in the relation k l=rCp . The thermal conductivity of the coating layer is the value for sintered alumina slurry (Toh-a Gousei Kagaku) provided by its manufacturer, leading to the thermal diffusivity obtained from the density and heat capacity data for Al2 O3 (Winchell et al 1964; Barin 1989; respectively). Inspection of figure 1 indicates that the difference between values calculated from equations (1) and (3) is larger for short-duration measurements but becomes smaller for longer-duration measurements, as expected from the preceding discussion. On the basis of DT calculated from equation (3), thermal conductivity values of liquid gallium are derived from the slopes obtained from measurements over time periods between 1 s and 2 s and between 9 s and 10 s from equation (2), leading to thermal conductivity values of 26.8 and 28:0 W mÿ1 Kÿ1 , respectively. The latter value is in very good agreement with 610 A Miyamura, M Susa the input value of the thermal conductivity of gallium, but the former value is smaller by about 5%. This indicates that the coating layer produces a systematic error in thermal conductivity values derived from data obtained in short-duration measurements, although these data are more relevant in avoiding convectional effects. On the basis of the above discussion, in the present work the transient hot-wire method has been used as a relative technique (Powell 1991), to eliminate the effect of the coating layer. This relative measurement is based upon the fact that dDT=d ln t is proportional to 1=l according to equation (2): dDT Q=4p 1=l . d ln t (4) Prior to the measurements, a probe with coating is applied to standard samples the thermal conductivities of which are well known, and values of dDT=d ln t are obtained to establish the relation between dDT=d ln t and 1=l, ie the correction line. Note that the slope of the correction line determined experimentally corresponds to the proportional constant Q=4p in equation (4), but should have a different value from Q=4p owing to the effect of the coating layer. Measurements with the same probe are carried out on samples the thermal conductivity values of which are unknown in order to obtain values of dDT=d ln t. Values of thermal conductivity are then determined by using dDT=d ln t from the correction line. Experimental details are given in the following section. 2.2 Measurements Figure 2 shows a schematic diagram of the experimental apparatus for the transient hot-wire method used in the present work. It consists of a hot wire (0.15 mm diameter, 40 mm long) of Pt ^ 13% Rh, serving as a temperature sensor wire as well, to which two platinum potential leads (0.15 mm diameter) are attached spaced apart by about 20 mm to allow four-terminal resistance measurements of the sensor wire. These wires are connected to platinum lead wires of 0.5 mm diameter, which are supported by alumina tubing. To prevent electric leakage, the probe is coated with an 80 ^ 100 mm thick alumina layer deposited from alumina slurry by the electrophoretic migration method and then dried at 473 K for 24 h. galvanostat crucible digital multimeter alumina tube sample Pt wire, diameter 0.15 mm (potential leads) Pt-13% Rh wire, diameter 0.15 mm (hot wire) Pt wire, diameter 0.5 mm Figure 2. Schematic diagram of experimental apparatus. The samples used were gallium of 99.9999% purity and mercury of 99.9% purity, and these substances at 310 K were employed as standard samples to make the correction line for the relative measurement, because values recorded at this temperature show satisfactory agreement with each other for both substances, as seen in table 2. In the present work, values recommended by NPL (Mills et al 1997) were used as standard values for gallium and mercury at 310 K since they are consistent with other experimental values. The thermal conductivity values for gallium and mercury at 310 K are 28.2 and 7:72 W mÿ1 Kÿ1 , respectively. Thermal conductivity of liquid metals 611 Table 2. Thermal conductivities of mercury and gallium at 310 K. Authors Mercury, l=W mÿ1 Kÿ1 Authors Gallium, l=W mÿ1 Kÿ1 Schriempf (1972) Nakamura et al (1998) Brooks et al (298 K) (1996) NPL recommended value (1997) 7.79 7.97 7.8 7.72 Touloukian et al (1970) Magomedov (1978) Schriempf (1973) NPL recommended value (1997) 28.1 28.4 28.4 28.2 Measurements were carried out in the temperature range 310 ^ 471 K in the following manner. The sample was placed in a cylindrical vessel (26 ^ 30 mm diameter, 150 mm deep) in a water or oil bath, depending on temperature. The temperatures of the baths were controlled within 0:1 K and 1 K, respectively, by PID control. The use of the baths led to uniform temperature distribution in the sample, which reduced convectional effects. For further reduction of the convectional effects, the vessel was positioned in the bath so that the temperature at the sample surface was higher by about 2 K than that at its bottom. The temperature was measured at the sample surface with a Chromel ^ Alumel thermocouple with an accuracy of 1 K. The hot-wire probe was placed in the centre of the sample, and the current (2.5 ^ 3 A) was fed to the hot wire via a galvanostat. The temperature rise, DT, of the hot wire was continuously monitored as the voltage change, DV, between the potential wires of the hot wire, on the basis of the principle of four-terminal resistance measurements. Accordingly, instead of dDT=d ln t, the value of dDV=d ln t was determined from the slope of the linear portion of the relation between DV and ln t, and equation (4) was also modified to read: dDV I 3 aT R273 XT 1 . , d ln t l 4p (5) where I is the supplied current, aT is the temperature coefficient of electric resistivity of the hot wire at the absolute temperature T, R273 is the resistance between the potential leads of the hot wire at 273 K, and XT is the resistance per unit length of the hot wire at T. In accordance with equation (5), values of dDV=d ln t obtained in the measurements on liquid mercury and liquid gallium at 310 K were plotted against 1=l to establish the correction line. Furthermore, when this was applied to temperatures different from 310 K, the slope of the correction line was modified by taking into account changes in the temperature-dependent terms in equation (5), such as aT and XT. In this way, values of the thermal conductivity of gallium at higher temperatures were determined on the basis of the modified correction line by using measured values of dDV=d ln t. In addition, an absolute measurement was also carried out for comparison, in which the thermal conductivities were derived directly from equation (5) with the use of values of dDV=d ln t. 3 Results and discussion 3.1 Correction line Figure 3 shows a typical voltage change, DV, as a function of the natural logarithm of time, ln t, obtained in measurements on mercury at 310 K with a current of 2.5 A. It can be seen that there is a linear relation between DV and ln t in the time period 0.7 s ^ 1.5 s, and that DV deviates from linearity in the time periods below 0.7 s and above 1.5 s. The deviation in the former period is due to complex effects of the IR drop of the hot wire and the heat capacities of the hot wire and the coating layer, whereas in the latter period it is due to the effect of convection. The value of dDV=d ln t is obtained from the slope of the linear portion and thereby convectional effects are avoided. This value is used to 612 A Miyamura, M Susa 0.654 DV=V 0.653 0.652 0.651 0.650 0.1 0.5 1 5 10 t=s Figure 3. Typical voltage change as a function of time for mercury at 310 K. DV=V 0.645 0.644 0.643 0.642 0.1 0.5 1 t=s 5 10 Figure 4. Typical voltage change as a function time for gallium at 310 K. make a correction line for relative measurements. On the other hand, on using the absolute technique, the value of dDV=d ln t leads to a thermal conductivity value of 7:46 W mÿ1 Kÿ1 calculated from equation (5). However, this value is lower than those in table 2 and contains a systematic error arising from the coating layer, as mentioned in section 2.1. Figure 4 shows a typical DV as a function of ln t obtained in the measurement on gallium at 310 K, with the current of 2.5 A. The value of dDV=d ln t for gallium is determined from the slope of the linear portion in the time period 0.7 s ^ 3 s, and is also used to make a correction line for the relative measurement. It seems that the onset of convection is delayed, as compared with figure 3 for mercury. This would be so because the temperature gradient in gallium was smaller than that in mercury because of the higher thermal conductivity of gallium. In the absolute measurement, the value of dDV=d ln t leads to a thermal conductivity value of 25:8 W mÿ1 Kÿ1 obtained from equation (5). The values of dDV=d ln t thus obtained are plotted against the reciprocal of the corresponding thermal conductivities (1=l), resulting in the correction line shown in figure 5, where values of 7.72 and 28:2 W mÿ1 Kÿ1 have been used as the thermal conductivities of mercury and gallium at 310 K, respectively. Figure 5 also includes the theoretical relation between dDV=d ln t and 1=l predicted from equation (5). The theoretical line passes through the origin and has a slope of 5:41 10ÿ3 W V mÿ1 Kÿ1 under the following conditions: I 2:5 A, aT 1:54 10ÿ3 Kÿ1, R273 0:24 O, XT 11:7 O mÿ1, as calculated from equation (5). On the other hand, the correction line has an intercept on the ordinate, and its slope can be obtained as 5:35 10ÿ3 W V mÿ1 Kÿ1 from figure 5, which is smaller than the slope of the theoretical line. Because of these differences, thermal conductivities derived from the theoretical lineöthis corresponds to the absolute measurementöare smaller than those derived from the correction line. The same is Thermal conductivity of liquid metals 613 dDV=d ln t=104 V 8 6 4 2 0 correction line theoretical line 0 0.05 0.1 (1=l)=m K Wÿ1 0.15 Figure 5. Correction line. true for other hot-wire probes. This confirms that the absolute measurement is affected by the coating layer, because the presence of the coating layer leads to reduced values of thermal conductivity, as mentioned in section 2.1. As a consequence, we can represent the correction line in the form: dDV I 3 aT R0 XT 1 . D , C 4p d ln t l (6) where C and D are probe constants, depending on the coating layer. The correction line in figure 5 applies only to measurements at 310 K but can be extended to measurements at other temperatures by introducing changes in the temperature-dependent terms in equation (6). Substitution of aT and XT for a310 and X310 produces a new correction line for the absolute temperature T, with the probe constants assumed to be independent of temperature. 0.722 0.807 0.721 0.806 DV=V DV=V 3.2 Thermal conductivity of liquid gallium Figures 6a and 6b show typical voltage changes as functions of ln t obtained in the measurements on liquid gallium at 379 K and 471 K, respectively, where the current fed to the wire was 2.5 A. Even in measurements at higher temperatures, linear portions are obtained in the time period 0.9 ^ 2.0 s. At longer durations, DV deviates upwards from linearity. This is due to the effect of heat reflection at the vessel wall, since vessels having smaller diameter were used in these measurements and, furthermore, the thermal conductivity of gallium increases with increasing temperature. In figure 6a, for example, the slope of the linear portion gives a value of 28:9 W mÿ1 Kÿ1 on the basis of the correction line for 379 K when using the relative technique, and another value of 26:6 W mÿ1 Kÿ1 from equation (5) when using the absolute technique. The former value is larger by about 8% than the latter. 0.720 0.719 0.718 0.1 (a) 0.805 0.804 0.5 1 t=s 5 0.803 0.1 10 (b) 0.5 1 t=s 5 10 Figure 6. Typical voltage changes as functions of time for gallium at (a) 379 K and (b) 471 K. 614 A Miyamura, M Susa 50 Magomedov (1978) Schriempf (1973) l=W mÿ1 Kÿ1 absolute technique relative technique Peralta et al (2000) Gamazov (1979) Touloukian et al (1970) Mills et al (1997) Wiedemann ^ Franz 40 30 20 300 400 500 600 T=K Figure 7. Thermal conductivities of liquid gallium. Table 3.Values of thermal conductivity, l, and thermal diffusivity, k, at 471 K used for the calculations. Sample (gallium) Hot wire (Pt-13% Rh) l=W mÿ1 Kÿ1 k=m2 sÿ1 38.4 41.2 1:67 10ÿ5 1:65 10ÿ5 Figure 7 shows thermal conductivity values of liquid gallium determined both by relative and by absolute techniques as functions of temperature, along with several published values. Values predicted from the Wiedemann ^ Franz law are also included, for which electric conductivity values reported by Monaghan (1999) have been used. The values derived from relative measurements in the present work are greater by 5% ^ 10% than those from absolute measurements. This is because relative measurements can eliminate the effect of the coating layer. The scatter in the thermal conductivity values from relative measurements is 4% at most. It has also been found that the thermal conductivity values are not dependent on the supplied current. The thermal conductivity values from relative measurements are in good agreement with reported values near room temperature, and both increase as temperature increases, but the discrepancy between them becomes larger at higher temperatures. At higher temperatures, the values from relative measurements are very close to those reported by Gamazov (1979) but smaller than those reported by Magomedov (1978) who used the axial heat flow method, Schriempf (1973) who used the laser pulse method, and Peralta et al (2000) who used the transient hot-wire method; and also smaller than those recommended by Touloukian et al (1970) and Mills et al (1997), and the ones predicted from the Wiedemann ^ Franz law. To explain the discrepancy between the present and the reported values, two reasons can be considered: (i) the values derived from relative measurements are still affected by the coating layer, and (ii) the values reported in the literature are affected by convection. In the present work, the probe constants in equation (6) have been assumed to be independent of temperature, when the correction line for 310 K is converted to correction lines for higher temperatures. However, if this assumption is not reasonable and the thermal conductivity and diffusivity of the coating layer decrease drastically with increasing temperature, there is a possibility that the relative technique is also affected by the coating layer at higher temperatures. To investigate this possibility, the calculation based on equation (3) has been carried out again. Let us assume that the true thermal conductivity of gallium at 471 K is Thermal conductivity of liquid metals 615 38 W mÿ1 Kÿ1 , but the apparent value has been measured as 31 W mÿ1 Kÿ1 by the present method, owing to the effect of the coating layer. In this calculation, various values are substituted for thermal conductivity and diffusivity of the coating layer given in table 3, whilst other parameters are the same as those given in table 1. This calculation gives DT as a function of ln t, which is used to derive the apparent thermal conductivity of gallium from the slope obtained in the time period 1 s ^ 2 s from equation (2). As a result, values of thermal conductivity and diffusivity of the coating layer should be smaller by a factor of about 0.3 than those given in table 1 in order to obtain an apparent thermal conductivity value of 31 W mÿ1 Kÿ1 for gallium. However, it is unlikely that the thermal conductivity of ceramics would show such a steep decrease with a temperature increase of only 160 K. It is therefore difficult to regard the values derived from relative measurements as being still affected by the coating layer. Therefore the values reported in the present work are likely to be more accurate, and the reported values are probably affected by convection. 4 Conclusions The thermal conductivity of liquid gallium has been measured by the transient hot-wire method with an alumina-coated probe as a relative technique over the temperature range 310 ^ 471 K, with liquid mercury and gallium at 310 K used as standard samples. Theoretical analysis has also been attempted to investigate the effect of the coating layer on absolute measurements. (i) The coating layer affects absolute measurements by this method and its presence is prone to yield smaller values of thermal conductivity. (ii) The thermal conductivities derived from relative measurements are as follows: 29:3 W mÿ1 Kÿ1 at 338 K, 30:5 W mÿ1 Kÿ1 at 379 K, and 31:8 W mÿ1 Kÿ1 at 471 K. (iii) The above values are greater than those derived from absolute measurements but smaller than the values predicted from the Wiedemann ^ Franz law, and smaller than several values reported in the literature. References Barin I, 1989 Thermochemical Data of Pure Substances (New York, Weinheim: VCH) Brooks R F, Monaghan B J, Barnicoat A J, Mccabe A, Mills K C, Quested P N, 1996 Int. J. Thermophys. 19 1151 ^ 1161 Carslaw H S, Jaeger J C, 1959 Conduction of Heat in Solids 2nd edition (Oxford: Clarendon Press) Diguillo R M, McGregor W L, Teja S, 1992 J. Chem. Eng. Data 37 242 ^ 245 Duggin M J, 1969, in Proceedings of the 8th International Thermal Conductivity Conference Eds C Y Ho, R D Taylor (New York: Plenum) pp 727 ^ 735 Dusen M S, 1922 J. Opt. Soc. Am. 6 739 ^ 743 Gamazov A A, 1979 Sov. Phys. J. 22 113 Hemminger W, 1985 High Temp. ^ High Press. 17 465 ^ 468 Magomedov A M, 1978 Tezisy Nauchn. Soobshch. Vses. Konf. Str. Svoistvam Met. 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